Start and Stop Control Valve

ZJSVA/ZXSVA
p approx. 600 bar
DN 65/60-250/125
Pressure Seal Design
Butt Weld Ends

Type Series Booklet

Legal information/Copyright
Type Series Booklet ZJSVA/ZXSVA

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to
a third party without the manufacturer's express written consent.

Subject to technical modification without prior notice.

© KSB Aktiengesellschaft, Frankenthal 26.02.2014

 Start and Stop Control Valves
Start and Stop Control Valves in Pressure Seal Design

Start and Stop Control Valves Material Material number Temperature limit
16 Mo 3 1.5415 Up to 530 °C
13 CrMo 4-5 1.7335 Up to 550 °C
Start and Stop Control Valves in Pressure Seal 10 CrMo 9-10 1.7380 Up to 570 °C
Design X 10 CrMoVNb 9-1 1.4903 Up to 650 °C
X 10 CrWMoVNb 9-2 1.4901 Up to 650 °C
Other materials on request.
ZJSVA/ZXSVA
Design details
Design

▪ Straight-way pattern
▪ Angle valve
▪ Single-piece stem and throttling plug assembly
▪ Body made of forged steel
▪ Stem sealed by gland packing
▪ Pressure seal design
▪ Non-rotating stem
▪ Position indicator
▪ Seat/disc interface made of wear-resistant and corrosion-
proof Stellite
▪ Yoke head suitable for mounting electric and pneumatic
actuators (DIN ISO 5210)
▪ The valves satisfy the safety requirements of Annex I of
the European Pressure Equipment Directive 97/23/EC (PED)
for fluids in Groups 1 and 2.
Main applications ▪ The valves do not have a potential internal source of
ignition and can be used in potentially explosive
▪ Fossil-fuelled power stations atmospheres, Group II, category 2 (zones 1+21) and
▪ Boiler feed applications category 3 (zones 2+22) to ATEX 94/9/EC.
▪ Boiler recirculation
▪ Nuclear power stations Variants
▪ Straight-way Y-valve
▪ Strainer
Fluids handled
▪ Position switch(es)
▪ Water
▪ Stem protecting tube
▪ Steam
▪ Materials free from non-ferrous metals
▪ Other non-aggressive fluids such as gas or oil on request.
▪ Locking device
▪ Electric actuators
Operating data ▪ Pneumatic actuators
Operating properties ▪ Spur gear
Characteristic Value ▪ Bevel gear
Rated pressure Approx. 600 bar
▪ Actuating bush for remote actuation
Nominal size DN 65/60-250/125
Max. permissible pressure Approx. 600 bar ▪ Other butt weld end versions
Max. permissible temperature 650 °C ▪ Perforated throttling plug
Selection as per pressure/temperature ratings (⇨ Page 5) ▪ Orifice plates at inlet and outlet
▪ Inspections to technical codes such as TRD/TRB/AD2000 –
German Steam Boiler / Pressure Vessel Regulations – or to
Body materials customer specification
Overview of available materials
Material Material number Temperature limit
P 250 GH 1.0460 Up to 450 ℃
15 NiCuMoNb 5 1.6368 Up to 450 °C

ZJSVA/ZXSVA 3
 Start and Stop Control Valves
Start and Stop Control Valves in Pressure Seal Design

Product benefits – Of the gland packing due to non-rotating stem with

burnished shank.
▪ Robust body made of billet-forged steel.
– Threaded bush runs in ball bearings for smooth
– Extremely robust material with a very dense, actuation.
homogenous and fine-grained microstructure enables
the valve to withstand high stresses. – Hard-faced seat/disc interface made of wear-resistant
and corrosion-proof Stellite.
– Ideal for very high pressures and temperatures.
– Compared with cast bodies no risk of porosity and
shrinkage cavities, excellent weldability. Related documents
– Available as straight-way or angle valve. ▪ Operating manual 0570.82
▪ Additional features ensure safe sealing to atmosphere:
– Pressure seal design: The higher the pressure in the
body, the tighter the bonnet/cover joint. Metal-
On all enquiries/orders please specify
capped pure graphite gasket. Very low risk of 1. Type
leakage, particularly at high pressures and
2. Nominal pressure
temperatures. Compact design.
3. Nominal size
– Graphite gland packing with packing end rings,
protected against oxidation by metal caps. 4. Operating pressure
▪ Reliable, tight shut-off and service-friendly design. 5. Differential pressure
– Very robust design: Single-piece stem and throttling 6. Operating temperature
plug assembly or perforated throttling plug (optional) 7. Material
enable the valve to cope with very high differential
pressures. 8. Fluid handled
– Standard DIN/ISO connection flange at the yoke head 9. Flow rate
simplifies actuator mounting. No modifications 10. Pipe connection
required. No need to dismantle pressure-retaining
components. 11. Variants

▪ Additional safety and blow-out protection by standard 12. Number of type series booklet
back seat. Always indicate the original serial number and the year of
▪ Long service life and high functional reliability construction when ordering spare parts.

4 ZJSVA/ZXSVA
 Start and Stop Control Valves
Start and Stop Control Valves in Pressure Seal Design

Pressure/temperature ratings
Permissible operating pressures in bar at temperatures in °C1)2)
Subseries C, D, E and F
Material Subseries

100

150

200

250

300

350

400

425

450

475

500

510

520

530

540

550

560

570

580

590

600

610

620

630

640

650
20
P 250 GH C 212 202 181 161 141 126 105 85 76 66
1.0460
D 323 308 277 246 215 192 161 130 115 100

E 426 407 366 325 284 254 213 172 152 132

F 521 496 446 397 347 310 260 210 186 160

15NiCuMoNb5 C 429 407 394 380 367 356 341 327 314 242
1.6368
D 660 618 598 578 558 539 518 498 476 374

E 869 814 789 764 738 711 685 658 629 495

16 Mo 3 C 268 237 214 192 177 151 147 141 140 136 134 94 66 52 42
1.5415
D 408 361 326 292 269 231 223 215 211 207 205 143 100 79 63

E 539 478 432 386 356 304 294 284 279 275 269 189 132 104 83

F 657 583 527 471 434 372 359 347 341 335 329 231 162 128 102

13 CrMo 4-5 C 268 243 228 213 202 187 177 167 162 157 155 138 118 95 79 61 49
1.7335
D 408 369 346 323 308 284 269 254 246 238 235 211 178 145 119 93 75

E 539 488 457 427 407 376 355 335 325 315 310 277 236 191 158 124 100

F 657 596 558 521 496 459 434 409 397 385 378 341 288 233 193 151 121

10 CrMo 9-10 C 268 248 232 217 213 202 187 177 173 167 162 136 119 104 91 79 69 58 51
1.7380
D 408 377 354 331 323 308 284 269 262 254 246 207 181 158 138 119 104 89 78

E 539 498 467 437 427 407 376 355 345 335 325 275 239 210 183 158 138 117 103

F 657 608 570 533 521 496 459 434 422 409 397 335 292 255 223 193 168 144 126

X10CrMoVNb9-1 C 245 225 204 185 166 148 131 116 102 89 78 67 59 50
1.4903
D 324 296 270 244 214 195 174 154 135 117 103 87 77 67

E 470 429 391 353 316 283 251 221 197 170 148 126 112 96

F 514 472 428 387 347 311 275 244 215 186 162 139 122 105

X10CrWMoVNb9-2 C 134 120 107 94 82 71 61 53

1.4901
D 201 180 160 142 123 106 92 79

E 262 234 208 184 160 138 120 103

F 314 281 250 221 192 166 144 124

1) The valves are suitable for temperatures down to -10 °C.

2) The test pressure is defined in accordance with the provisions of the technical codes PED 97/23/EC; DIN EN 12516-2 and EN
12266-1

ZJSVA/ZXSVA 5
 Start and Stop Control Valves
Start and Stop Control Valves in Pressure Seal Design

Materials

Overview of available materials

Part No. Description Materials for operating temperatures up to [°C]
450 530 550 570 600 650
108 Body, P 250 GH 15NiCuMoNb5 16 Mo 3 13 CrMo 4- 10 CrMo 9-10 X10CrMoVNb 9-1
Stellite hard-faced 1.0460 1.6368 1.5415 5 1.7380 1.4903
131 Connection branch 1.7335
X10CrWMoVNb 9-2
139 Bonnet 10 CrMo 9-1 10 CrMo 9-10 1.4901
3523) Throttling plug, 0 1.7380
Stellite hard-faced 1.7380
5013) Segmental ring
166 Yoke 13 CrMo 4-5 - 1.7335 10 CrMo 9-10 - 1.7380
C22 N - 1.0402 C22 N - 1.0402
2003) Stem X39CrMo17-1 X22CrMoV11-1
1.4122 1.4923
X5NiCrTi2615
1.4980
411.13) Joint ring Pure graphite, capped with stainless steel
452 Gland follower 13 CrMo 4-5 - 1.7335 10 CrMo 9-10 - 1.7380
461.13) Packing ring Pure graphite
461.23) Packing ring Pure graphite/stainless steel capped packing end rings
5443) Threaded bush Copper base alloys
902 Stud 21 CrMoV 5-7 - 1.7709
920 Hexagon nut 25 CrMo 4 - 1.7218
961 Handwheel GG - 0.6025 / welded steel (from seat diameter 80)

3) Recommended spare parts

6 ZJSVA/ZXSVA
 Start and Stop Control Valves
Start and Stop Control Valves in Pressure Seal Design

Variants

Perforated Orifice plates Stem protecting Position switches Actuating bush

throttling plug tube

Spur gear with handwheel Bevel gear with Electric actuator Electric actuator with spur
handwheel gear

Straight-way Y-valve, type ZYSVA Strainer type ZYSVA-FSS

ZJSVA/ZXSVA 7
 Start and Stop Control Valves
Start and Stop Control Valves in Pressure Seal Design

Dimensions

Dimensions of subseries C/D

Ød
h2
h1

ØA
ØB

l2

l2
l1

Dimensions in mm
Face-to-face Centre-to-end Centre-to-top Offset ZXSVA Butt weld ends, Ød [kg]
length dimension height v unmachined
ZXSVA ZJSVA h1 h2 ØAmax ØBmin
l1 l2
65/60 400 200 485 630 90 100 55 500 137
80/60 450 225 485 630 90 115 70 500 142
100/60 520 260 485 630 90 140 90 500 148
125/60 600 300 485 630 90 170 110 500 154
80/70 450 225 540 690 100 115 70 630 163
100/70 520 260 540 690 100 140 90 630 170
125/70 600 300 540 690 100 170 110 630 177
150/70 700 350 540 690 100 200 135 630 186
100/80 520 260 600 750 120 140 90 800 207
Nominal size/seat diameter (DN / S)

125/80 600 300 600 750 120 170 110 800 216
150/80 700 350 600 750 120 200 135 800 225
100/90 520 260 690 875 140 140 90 1000 250
125/90 600 300 690 875 140 170 110 1000 259
150/90 700 350 690 875 140 200 135 1000 269
200/90 800 400 690 875 140 270 185 1000 290
125/110 600 300 690 875 140 170 110 1000 363
150/110 700 350 690 875 140 200 135 1000 373
200/110 800 400 690 875 140 270 185 1000 394
150/125 700 350 780 1000 160 200 135 1000 418
200/125 800 400 780 1000 160 270 185 1000 441
250/125 900 450 780 1000 160 325 230 1000 456

Vertical clearance for removal: approx. 3 x seat diameter Special dimensions on request.

Mating dimensions - Standards

Dimensions of butt weld ends and weld groove form to
customer's specification, but only within dimensions Amax. and
Bmin.

8 ZJSVA/ZXSVA
 Start and Stop Control Valves
Start and Stop Control Valves in Pressure Seal Design

Dimensions of subseries E/F

Ød
h2
h1

ØA
ØB

l2

l2
l1

Dimensions in mm
Face-to-face Centre-to-end Centre-to-top Offset ZXSVA Butt weld ends, Ød [kg]
length dimension height v unmachined
ZXSVA ZJSVA h1 h2 ØAmax ØBmin
l1 l2
65/60 400 200 485 630 90 100 55 500 155
80/60 450 225 485 630 90 130 70 500 160
100/60 520 260 485 630 90 160 90 500 166
125/60 600 300 485 630 90 195 110 500 173
80/70 450 225 540 690 100 130 70 630 190
100/70 520 260 540 690 100 160 90 630 197
125/70 600 300 540 690 100 195 110 630 205
150/70 700 350 540 690 100 225 135 630 215
100/80 520 260 600 750 120 160 90 800 240
Nominal size/seat diameter (DN / S)

125/80 600 300 600 750 120 195 110 800 250
150/80 700 350 600 750 120 225 135 800 260
100/90 520 260 690 875 140 160 90 1000 300
125/90 600 300 690 875 140 195 110 1000 310
150/90 700 350 690 875 140 225 135 1000 320
200/90 800 400 690 875 140 285 185 1000 345
125/110 600 300 690 1000 160 195 110 1000 443
150/110 700 350 690 1000 160 225 135 1000 455
200/110 800 400 690 1000 160 285 185 1000 481
150/125 700 350 780 1000 170 225 135 1000 560
200/125 800 400 780 1000 170 285 185 1000 591
250/125 900 450 780 1000 170 380 230 1000 610

Vertical clearance for removal: approx. 3 x seat diameter Special dimensions on request.

Mating dimensions - Standards

Dimensions of butt weld ends and weld groove form to
customer's specification, but only within dimensions Amax. and
Bmin.

ZJSVA/ZXSVA 9
 Start and Stop Control Valves
Start and Stop Control Valves in Pressure Seal Design

Installation instructions 100 %

Start and stop control valves must always be installed in the
line so as to ensure that the fluid enters the valve above the
valve disc and flows out beneath the valve disc.
Exact particulars on the operating conditions are required to
allow optimum valve selection.

Free cross-section
As soon as the max. permissible differential pressures specified
for seat diameters 60 to 125 are exceeded, the valves must be
operated with gear or electric actuator.
Differential pressures in bar Valve characteristic
Seat Subseries 60 70 80 90 110 125
diameter S
in mm
Δp bar C/D 150 140 150 140 90 65 0 Travel 100 %
E/F 150 140 150 140 85 55
Opening characteristics

10 ZJSVA/ZXSVA
 26.02.2014
7253.1/07-EN

KSB Aktiengesellschaft
Bahnhofplatz 1 • 91257 Pegnitz (Germany)
Tel. +49 9241 71-0 • Fax +49 9241 71-1795
E-Mail: valves@ksb.com • www.ksb.com