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ASME BPVC .IX-2017

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17 Þ

Table QW-254

 
 

Weld ing Variables Procedure Specifications (WPS) Submerged -Arc Weld ing (SAW)

     

Supp lementary

 
 

Paragraph

 

Brief of Variab les

 

Essential

Essential

Nonessential

 

QW-402

.1

ϕ

Groove des ign

       

X

Jo

ints

.4

Backing

       

X

 

.1 0

ϕ

Root spacing

       

X

.1 1

±

Retainers

       

X

 

QW-403

.5

ϕ

Group Number

   

X

 

Base Metals

.6

 

T

Limits

 

X

 
 

.8

ϕ

T

Qualified

X

   

.9

 

t

Pass 1 / 2 in . (1 3 mm)

X

   

.11

ϕ

P No . qualified

 

X

   
 

QW-404

.4

ϕ

FNumber

 

X

   

Fil ler Metals

.5

ϕ

ANumber

 

X

   
 

.6

ϕ

D iameter

       

X

.9

ϕ

Flux-wire class .

 

X

   

.10

ϕ

Al loy flux

 

X

   

.24

±

or ϕ Supp lemental

 

X

   

.27

ϕ

Al loy elements

 

X

   

.29

ϕ

Flux des ignation

       

X

.30

ϕ

t

X

   

.33

ϕ

C lass ification

       

X

.34

ϕ

Flux type

 

X

   

.35

ϕ

Flux-wire class .

   

X

 

X

.36

 

Recrushed s lag

 

X

   
 

QW-405

.1

+

Pos ition

       

X

Pos itions

   

QW-406

.1

 

Decrease > 1 00 °F (55 °C )

 

X

   

Preheat

.2

ϕ

Preheat maint.

       

X

 

.3

 

Increase > 100 °F (55 °C ) (IP)

   

X

 
 

QW-407

.1

ϕ

PWHT

 

X

   

PWHT

.2

ϕ

PWHT (T & T range)

   

X

 

QW-409

.1

>

Heat input

   

X

 

E

lectrical

.4

ϕ

Current or po larity

   

X

 

X

Characteristics

.8

ϕ

I & E range

       

X

QW-410

.1

ϕ

String or weave

       

X

Technique

.5

ϕ

Method cleaning

       

X

 

.6

ϕ

Method back gouge

       

X

.7

ϕ

Osci llation

       

X

.8

ϕ

Tube work distance

       

X

.9

ϕ

Multi to s ingle pass per s ide

   

X

 

X

.10

ϕ

S ingle to multi electrodes

   

X

 

X

.15

ϕ

E lectrode spacing

       

X

.25

ϕ

Manual or automatic

       

X

.26

±

Peening

       

X

.64

 

Use of thermal processes

 

X

   
 

Legend :

 
 

+ Addition

>

Increase or greater than

Uph il l

Forehand

ϕ

Change

De letion

<

Decrease or less than

Downhi l l

Backhand

 
 

38

 

ASME BPVC . IX-2017

 
 

Table QW-254.1

 
 

Weld ing Variables Procedure Specifications (WPS) Submerged -Arc Weld ing (SAW)

 

Special Process Variab les

 
   

Essential Variab les

   

Hard Facing Overlay (HFO)

Corrosion Resistant Overlay

Nonessential Variables for

 

Paragraph

 

( QW-216 )

 

(CRO) ( QW-214 )

 

HFO and CRO

QW-402

.16

< Finished t

 

< Fin ished t

   

Jo

ints

QW-403

.2 0

ϕ P Number

 

ϕ P Number

   

Base Metals

.2 3

ϕ T Qualified

 

ϕ T Qualified

   
         

Nom inal s ize of

.6

ϕ

e lectrode

.1 2

ϕ C lass ification

     

.24

± or ϕ > 10% in supp lemental

± or ϕ > 10% in supp lemental

 

QW-404

fi l ler

metal

 

fi l ler

metal

Fi

l ler Metals

.2 7

ϕ Al loy e lements

     
 

.3 7

 

ϕ ANumber

   

.3 9

ϕ Nom inal flux comp .

 

ϕ Nominal flux comp .

 

.57

> Strip thickness or width

 

> Strip thickness or width

 

QW-405

         

Pos itions

.4

+ Pos ition

+ Pos ition

QW-406

.4

Dec. > 100 °F (55 °C )

 

Dec . > 1 00 °F (55 °C )

 

Preheat

preheat > Interpass

 

preheat > Interpass

QW-407

.6

ϕ PWHT

   

PWHT

.9

 

ϕ PWHT

   

QW-409

.4

ϕ Current or po larity

 

ϕ Current or po larity

 

E

lectrical

.8

   

ϕ

I & E range

Characteristics

.2 6

1 st layer Heat input > 10%

1 st layer Heat input > 1 0%

 
 

.1

   

ϕ

String or weave

.5

   

ϕ

Method of cleaning

.7

   

ϕ

Osci l lation

.8

   

ϕ

Tube to work distance

QW-410

.1 5

   

ϕ

E lectrode spacing

Technique

.2 5

   

ϕ

Manual or automatic

.2 6

   

±

Peening

.3 8

ϕ Multip le to s ingle layer

 

ϕ Mu ltip le to s ingle layer

 

.40

 

Supp lemental device

 

.50

ϕ No . of e lectrodes

 

ϕ No . of e lectrodes

 

Legend :

 
 

+ Addition

>

Increase or greater than

Uphi l l

 

Forehand

ϕ

Change

De letion

<

Decrease or less than

Downhil l

Backhand

 

39

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