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6 piston diameters vary from about 50 mm to 900 mm, speeds range from 100
to 4400 rpm and power output· ange from 2 to 40000 bnp.
6.2 COMBUSTION IN THE CI ENGINE
air and the self-ignition temperature of the fuel. The higher the air tempe- Depth of jet
rature or the lower self-ignition temperature, the shorter the delay. Higher
Periphery of jet
pressure also results in shorter ignition delay because of increase in the rate
of heat transfer and more intimate contact between the hot air and the cold
fuel. Once the delay period is over and the ignition is established, the rate
of burning depends on the ability of the droplet to find fresh oxygen, i.e. on
the rate of which it is moving through the air or the air is moving past it.
In the CI engine the fuel is not injected at once, but is spread over a definite
period of time corresponding to 20-40 degrees of crank travel. (This period is,
in most cases, greater than the ignition delay period). The initial fuel droplets
meet air whose temperature is only little above their self-ignition temperature
and they ignite after the ignition delay. The subsequent fuel droplets find air
No air swirl
already heated to a much higher temperature by the ,burning of initial droplets
<lnd, therefore, light up much more quickly, almost as they issue from the
injector nozZle, but their subsequent progress is handicapped because of less
quantity of oxygen available.
As it is impossible to inject the fuel droplets so that they distribute
uniformly throughout the combustion space, the fuel-air mixture formed in the
combustion chamber is essentially heterogeneous. Under these conditions if
With air swirl
the air within the cylinder were motionless, only a small proportion of the fuel
would frod sufficient oxygen and even burning of this fuel would be slow or Fig. 6.1. Schematic representation of disintegration of fuel jet in CI engine.
even chocked as it would be surrounded by its own products of combustion. S\art of combustion
a.. •.. 30
:J 90
50
20 ---+
It is, therefore, essential to impart an orderly and controlled movement to air .D t>I
1Il 1Il
t>I Injection starts
rv4' •..
and fuel so that a continuous supply of fresh air is brought to each burning 70
60
80
droplet and the products of combustion are swept away. The effect of this' air
motion, called air swirl, on the fuel jet is shown in FIg. 6.1.
It may be recalled here that in the SI engine combustion also motion
of the air is essential to speed up the combustion. However, there is a basic
difference in the air motions required in SI and CI engines. In SI engines
we call it turbulence and in CI engines we call it swirl. Turbulence which is
required in SI engines implies disordered air motion with no general
direction of flow, to break up the surface of the flame front and to distribute
the shreds of flame throughout an externally prepared homogeneous
combustible mixture. Swirl which is required in CI engines implies an
orderly movement of the whole body of air wit!t a particular direction of
flow, to bring a continuous supply of fresh air to each burning dropleLand
sweep away the products of combustion which otherwise would suffocate it.
1. First Stage. Ignition delay period during which some fuel has load. It has already been stated that the inflammability limit of hydro-
been admitted but has not yet been ignited. The ignition delay is counted carbon fuels is from about 8 : 1 to 30 : 1. Then how does the combustion
from the start of injection to the point where the p-8 curve separates from occur in CI engi~e when the mixture is much leaner than 30 : 1? This
the pure air compre~sion curve. The delay period is a sort of preparatory question sometimes baffles a student. The explanation is as follows.
phase. The ignition delay is discussed in detail later. Whatever may be the overall air-fuel ratio in a CI engine due to injection
of fuel, there is a heterogeneous mixture with air-fuel ratios varying widely
2. Second Stage. Rapid or uncontrolled combustion (probable
in different areas within the chamber. There may be some areas where there
premixed flame) following ignition. In this second stage the pressure rise
is rapid because during the delay period the fuel droplet have had time to is only air (local air-fuel ratio infinity) while there may be other areas where
spread themselves over a wide area and they have fresh air all around them. there is only fuel (local air-fuel ratio zero). There would be other areas
where the mixture is very lean or very rich. In the areas mentioned above
The period of rapid or uncontrolled combustion is counted from the end
no definite flame front can be sustained. However there would be certain
of delay period to the point of maximum pressure on the indicator diagram. areas where the local air-fuel ratio is within combustible limits and there
About one-third of the heat is evolved during this period.
under favourable conditions of temperature, ignition occurs. The ignition
3. Third Stage. Controlled combustion (probable diffusion flame). may occur at many places, which are like a multitude of 'spark plug'
The second stage of rapid or uncontrolled combustion is followed by the operating throughout the chamber. In contrast to SI engines there is no
third stage - the controlled combustion. At the end of second stage the definite flame front in CI engines.
temperature and pressure are so high that the fuel droplets injected during Another point of difference between the SI engine and CI engine
the last stage burn almost as they enter and any further pressure rise can combustion is in the air-fuel ratio used at full-load. Whereas in SI engines
be controlled by purely mechanical means, i.e. by the injection rate. The it is slightly richer than stoichiometric (say 13.5 or 14 : 1) in CI engine it is
period of controlled combustion is assumed to end at maximum cycle leaner than stoichiometric (say 20 : 1). Though the indicated thermal
temperature. The ~eat evolved by the end of controlled combustion is about efficiency increases with leaner mixtures, the mep and power output
70 to 80 percent of iIie total heat of the fuel supplied during the cycle. reduces, which results in larger size engine for a given power output. The
To these three stages of combustion, first proposed by Ricardo, a mep and power output is maximum in the vicinity of the chemically correct
fourth stage can be added -late burning or after-burning. This stage may ratio and it is the aim of the CI engine designer that the air-fuel ratio should
not be present in all cases.
be as near the chemically correct ratio as possible, when operating ~t full
4. Fourth Stage. After burning. Theoretically it is expected that load. However, the poor distribution of fuel and its limited intermixing with
combustion process shall end after the third stage. However, because of air results in objectionable smoke if operated near chemically correct ratio,
poor distribution of the fuel particles, combustion continues during part of and hence the CI engine must always operate with excess air (air-fuel ratio
the remainder of the expansion stroke. This after-burning can be called the 20 to 23, i.e., excess air 35 to 50%). The effect of air-fuel ratio on power
fourth stage of combustion. The duration of the after-burning phase may output of aCI engine is shown in Fig. 6.3. The figure shows that though the
correspond to 70-80 degrees of crank travel from tdc and the total heat power continuously increases as the air-fuel ratio is reduced towards
evolved by the end of entire combustion process is 95 to 97% and 3 to 5% stoichiometric A/F ratio is absolut.e minimum because of production of
of heat goes as unburnt fuel in exhaust. undesirable quantity of smoke. Thus power 6f the diesel engine is limited
by smoke. Because of incomplete util}zation of air 'the power of diesel
6.3 AIR-FUEL RATIO IN CI ENGINES
engine per litre of swept volume is less than that of petrol engines (See
Table 7.1). It means that for the same'power dies~l engine is bigger in size.
In the CI engine, for a given speed, and irrespective of load, an approxima-
tely constant supply of air enters the cylinder. The CI engine, therefore, can 6.4 DELAY PERIOD OR IGNITION LAG
be termed constallt air supply engine. With change in load the quantity of
fuel is changed, which changes thc air-fuel ratio. The overall air-fuel ratio The first stage of combustion in the CI engine, i.e. the delay period, exerts
may thus vary from about 100 : 1 at no load to 20 : 1 at full load. In the SI a very great influence on both engine design and performance and,
engine, the air-fuel ratio remains nearly stoichiometric from no load to full therefore, needs a detailed study. In Fig. 6.4 the delay period is shown on
220 lntemal Combustion Engines [Sec. 6.4 221
Sec. 6.4] Combustion in CI Engines
Ignition
Constant - speed - operation
Chemical
delay
Delay period
Mixlure of
::J products of partial
o owidation or of-
thermaf decom~silion
L. with air
•••
~
o
a. Temperature
Tempeiature and
o"ygen and o"ygen
concentration concentration
Products
unfal/Ourable favourable for
10 15 18 20 25 45 of
for complete complete
A ir- fuel ratio complete
combustion combustion
combustion
Decreased by
(Chilling.
Fig. 6.3. Effect of air-fuel ratio on power output of a CI engine. over lean and
over rich mixture)
Ignition delay U (i) Physical delay. The pe:iod of'phy~cal delay is the time between
"'I ~Ol,I-I
'y '
Starl of the beginning of injection and the attainment of chemical reaction
Star t of ----! ~mbustion (b) Injection delay I conditions. In the' physical delay period the fuel is atomized, vaporized,
mixed with air, and raised in temperature.
I '
•••
injection (a) : :
II r--~-\. "'f'\
L.
::J
1Il
1Il
: I Area
---' IIII
A I Ib I
I' , , (ii) Chemicallydelay. The second part of the delay is called chemi-
cal delay in which preflame reactions start slowly and then accelerate until
C>i
L. A rea A---J".J_I a I I " local inflammation or ignition takes place. Generally chemical delay is
I II I
J
a.
J I I ,,-,
}{.
-l-~
" II)
•••. --1~i-...J longer than the physical delay. However, it depends on temperature. At
of
LL:...l
[1
Time
Mixing period
~: high temperatures chemical reaction is quicker and physical delay is longer
than chemical delay. The delay period refers to the sum of physical and
I \
chemical delay. In most CI engines the ignition delay is shorter than the
Interaction period:
duration of injection. _
Fig. 6.4. Pressure-time diagram illustrating delay period,
The entire process of combustion in CI engine, including delay period,
pressure crank angle (or time) diagram between points 'a' and 'b'. Point 'a'
is shown in Fig. 6.5 ..
represents the time of injection and point 'b' represents the time at which
In the previous chapter we have discussed the ignition lag in SI engines
the pressure curve (caused by combustion) first separates from the
and many students confuse the ignition lag in SI engines with delay period
compression curve (non-firing or motoring) curve. This ignition delay
ill CI engines. In fact the ignition lag in the SI engine is basically equivalent
period can be roughly divided into two parts (see Figs. 6.4 and 6.5).
to the chemical delay in the CI engine. There is no component iike physical " .
223
222 Sec. 6.5]
Combustion in CI Engines
Internal Combustion Engines [Sec. 6.
delay in the 51 engine as the charge consists of homogeneous mixture III time taken to form an envelope of 100
vaporised fuel and air. vapour. The viscosity and surface
tension influence the fineness of 80
The delay period in CI coQlbustion affects rate of pressure rise and,
atomization.
hence, knocking. It also affects engines startability.
It is clear that the pressure reached during the second stage will 2. Injection pressure or L. 60
depend on the duration of the delay period (the longer the delay period size of droplet. It seems that in 2l
the mor~ rapid and higher is the pressure rise, since more fuel will b the CI engine in order to achieve
-present in the cylinder before the rate of burning comes under control. This comp Iete com b,'ushon tn, t h e very ~40
~
~ causes rough running and may cause 'diesel knock'. (The diesel knock is short time available, the liquid ~
discussed in detail later). Therefore the diesel engine designer aims to keep fuel should be injected in drop- ~ 20
the delay.period as short as possible, both for smooth running and to lets of smallest size to obtain
largest surface-volume ratio. But 0- 20 40
maintain control over the pressure changes. But some delay period is
. s hou Id be borne m
It .. mm d t hat 40 20Crank TOe
angle
necessary othe~se ~e droplets would not be dispersed in the air for
complete combustion. This will result. in high smoke and high fuel the rate of burning depends
consumption. In practice, however, the delay period is more than required primarily upon the rate at which Effec~of.cetanenumberof fuelon the
Fig. 6.6.
and the designer's efforts are always devoted towards shortening it as much the products of combustion can mdlcatordiagram.
as possible. be removed from the surface and replaced by fresh oxygen, i.e. it depends
upon the rate at which the burning droplet can move relative to the
6.5 VARIABLES AFFECTING DELAY PERIOD surrounding air. A smaller droplet will have lesser momentum and hence
lesser relative velocity, and once its initial velocity is lost it will travel in air
D,elay period is affected by the following factors :
with little relative velocity resulting in its partial suffocation by its won
1. Fuel. The most important property of fuel as far as delay period products of combustion. Secondly, as the pressure rise after ignition
is concerned is the self-ignition temperature. A, lower self-ignition
depends on the area of inflammation, the smaller the size and greater the
temperature means a wider margin between it and the temperature of the number of droplets the larger will be the aggregate area of inflammation
compressed air and hence lower delay period. Cetane number (CN) is a and therefore the greater the uncontrolled pressure rise. The disadvantage
scale for comparing the ignition delay angle of various diesel fuels. A higher of larger droplet is of course that subsequent rate of burning is too slow
cetane number means a lower delay period, and smoother engine and hence a compromise is to be struck. As the size of the droplet depends
operation. The cetane number depends on the chemical composition of on the injection pressure, it can be 100 I
fuel. The more parafftnic hydrocarbons are contained in the fuel, the higher said that lower the injec- tion I :31·-1
will be its cetane number (see Chapter 8 for more details). pressure the lower the rate of W I 18,51
Fig. 6.6 shows three indicator diagrams for a diesel engine using fuels pressure rise during the un- 1 19°.1
of 52, 42 and 29 CN respectively with injection beginning at the same controlled phase and smoother the ~ 60 .
moment in each case. For fuels with eN 52 the delay period is shortest, the numing .. ~![)
pressure rise is smoothest and the maximum value of pressure is least since 3. Injection advance angle. ~VI
most of the fuel burns in the third phase (controlled combustion). The fuel
The delay period increases with ~ 20
with CN 29 has maximum pressure rise and maximum rate of pressure rise. increase in injection advance tt
Other properties of fuel which affect delay period are volatility, latent angle as shown in Fig. 6.7 for a 0
heat, viscosity, and surface tension. The volatility and latent heat affect the high speed diesel engine. The 40 ll)
ignition advance angle as shown ~
• In the older design when air blast instead of pump was used for injection, no are 31°, 18.5", and 9°, the delivery FIg.6.7. Effectof ignitionadvanceangle
delay period was necessary as the air blast itself distributed the droplets on indicatordiagram.
of fuel per cycle being constant.
tlfroughoiJt the combustion chamber.
224
Internal Combustion Engines Sec. 6.5] Combustion in CI Engines 225
[Sec. 6.5
The reason for increase in delay period with increase in injection advance the mir,imum auto-ignition temperature increases, the delay period
angle is that the pressures and temperatures are lower when the injection decreases.
begins. When the injection advance angles are small, the delay period The above theoretical analysis may suggest that in diesel engines the
reduces and operation of the engine is smoother but the power is reduced highest possible compression ratio should be used to achieve the lowest
because larger amount offuel burns during expansion (after-bUl:ning). The delay period. However, there are practical disadvantages of using very high
optimum angle of injection advance depends on many factors, bui'g~nerally compression ratios. In CI engines die compression space is already very.
it varies between ]20 to 20° btdc. This would cause peak pressure to occur 10° small and the necessity of providing working clearance between the piston
to 15° after top dead centre. and the cylinder head and around the valves compels us to leave thin layers
The duration of injection and the delivery law (change in the quantity or pockets of air to which the fuel cannot reach. With a compression ratio
of fuel supplied with the angle of crank travel) also affects the combustion of 16 the unused air is already about 20 per cent. With increase of
process. When duration of injection is decreased with the same fuel compression ratio the unused air would be much more decreasing the
delivery per cycle, the delay period remains the same, but'~. rate of volumetric efficiency and power. Another disadvantage of high
pressure rise increases, since more fuel is supplied into the cylinder by the compression ratio is lower mechanical efficiency due to increases in weight
moment of ignition. of reciprocating parts. Therefore, in practice the engine designer uses the
lowest compression ratio which would satisfy the needs of easy cold starting
4. Compression ratio. Increase in compression ratio reduces the
and light load running at high speeds. Note that this practice is opposite of
delay period as it raises both temperature and density. Fig. 6.8 shows that
with increase in compression ratio the temperature of the air increases the SI engine design practice where the en devour is to use highest possible
(curve a). At the same time the minimum auto-ignition temperature compression ratio, only limited by detonation.
The maximum peak pressure is only marginally affected by the
decreases due to increased density of the compressed air, resulting in closer
contact of the molecules which, thereby, reduces the time of reaction when compression ratio, because 'with higher compression ratio delay period is
shorter and therefore the rise of pressure on ignition is lower.
fuel is injected. As the difference between compres' ed temperature and
5. Intake temperature. Increasing the intake temperature would
\)(l/. (a) result in increase in the compressed air temperature, which would reduce
1250r I I~-- l/.(a~
\l/.((\~ the delay period. However, increasing the intake temperature, say by
10001 I i\~ preheating, would be most undesirable because it would reduce the density
of air and hence volumetric efficiency and power output. This loss would
be much greater than the small gain in reduction of delay period.
Preheating the air by 100° C reduces the delay angle by barely 2°.
6. Jacket water temperature. Increase in jacket water temperature
~.
also increac;es com pressed air temperature and hence delay period ic;reduced.
Q. 500
E 7. Fuel temperature. Increase in fuel temperature would reduce-
.~ auto -ignition te mp. (b) both physical and chemical delay period.
•.....
speed, delay time is proportional to delay angle. Hence with reference to 11. Engine size. The engine size has little effect on the delay period
constant speed operation it is not necessary to mention whether we m,'an in milliseconds. As large engines operate at low rpm because of inetti~-
delay period in terms of milliseconds or crank angle. But in variable speed stress limitations, the delay period in terms of crank angle is smaller and
. operation delay period may decrease in terms of milliseconds (see Fig. 6.9) hence less fuel enters the cylinder during delay period. T!J.uscombustion
: but increase in terms of crank angles. in large slow speed CI engines is smooth.
2'0 12. Type of combustion chamber. Types of combustion chambers
>-
.!J VI
are discussed later. In general, a pre-combustion chamber gives shorter
~ -g"5 delay compared to an open type f combustion chamber.
o
c: 0 Table 6.1 gives the summary of the effect of variables on delay period.
o VI
._
t>I
Inlet
Time
Speed
Compression
Cylinder Short
S.No. Self-ignition
Low
temperature
Combustion High
pressure
lag size
or delay Factors
temperature
Large
CI chamber
ratioperiod
engine wall
SIfor
oftemperature
fuel
fuel
engine Small
Low
High
Long
s.
3.
4.
6.
8. 1.
2.
7.
.. ---------
(co ,
(a) SI engine (b) CI engine It is also clear from the above table and discussion that a good CI
Fig. 6.10. Detonation in the SI engine compared willi knocking
in the CI engine. engine fuel is a bad SI engine fuel and a good SI engine fuel is bad CI engine
fuel. In other words, diesel oil has low seW-ignition temperature and short
230 Internal Combustion Engines [Sec. 6.7 Combustion in CI Engines 231
Sec. 6.8]
time lag whereas petral has high self-ignitian temperature and lang ignitiDn fuel callects in the delay periad. It can be reduced by arranging the injector
lag. In terms 'Offuel rating diesel 'Oilhas high cetane number (40-60) and sa that 'Only a small amDunt 'Offuel is injected at first. DDxfDrdsachieved
la'Y octane number (abaut 30) and petral has high 'Octanenumber (80-90) this by emplDyingtwa injectars, slightiy 'Out 'Ofphase. But a lang cambustian
and low cetane number (18). wauld reduce the thermal efficiency.
Fig. 6.11 shaws typical indicatDr diagram 'Ofa diesel engine with sharp
6.8 THE CI ENGINE COMBUSTION CHAMBERS
.pressure 'Oscillatingduring combustian caused by shack waves when using
petrol. We have seen, in chapter 5, that the design 'Ofcambustian chamber is very
impart ant in the SI engine. In the CI engine alsa the design 'Ofcambustian
chamber is equally impDrtant, if nat mare. It is because in the SI engine the
fuel and air are mixed 'Outsidethe cambustiDn chamber (in the carburettor)
whereas in the CI engine the mixing 'Offuel and air takes place inside the
cambustian chamber when the fuel is injected near the end 'Of campressian
'" strDke ('Onlyair being cDmpressed) during a periDd 'Of SDme20 tD 35 degrees
L.
::J 'Ofcrank angle. In this shart periDd 'Of time fuel and air must be mixed: Thus
1Il
III
'" the mixing part 'Of the SI engine carburettar's duties are performed within
L-
0.. the cambustian chamber in the CI engine.
The mast impart ant functian 'Ofthe CI engine cambustian chamber,
therefare, is ta IXavide praper mixing 'Of fuel and air in a shart time. Far
this purpQse an arganised air mavement, called air swirl, is provided ta
eo 60 40 20 TOC 20 40 60 eo 100 praduce high relative velacity between the fuel draplets and air. The fuel
Crank angle in injected inta the cambustian chamber by an injectar having single or
multiple 'Orifices.If a single 'Orificeinjectar is used, at the maximum delivery
Fig. 6.11. Indicator diagram of diesel engine when usin,gpetrol.
I
the air mavement shauld be sa\\adjusted that the whale 'Of the air in the
6.7 METHODS OF CONTROLLING DIESEL KNOCK cambustian space is swept 'Oncepast the fuel jet during the process 'Of
(REDUCING DELAY PERIOD) cambustian. This invalves a very high rate 'Of air swirl. If twa jets 'Offuel at
1800 apart are used then air need make 'Onlyhalf a revalutian during the
1. The abave discussian 'Of delay periad suggests design and cambustian process, and far faur jets ane-faurth revalutian and sa 'On. Thus
'Operatingfactars far reducing the delay periad. increasing the number 'Ofjets induces the intensity 'Of air swirl needed.
The delay periad can alsa be reduced by reducing the degree 'Of
Methods of generating air swirl in the CI engine
t.urbulence as it will reduce heat lass. Haweyer, it will increase the
{;umbustion/periad and thus reduce tarque and thermal efficiency. There are three basic methads 'Of generating swirl in a CI engine
2. The delay angle is reduced (i.e. cetane number is increased) by cambustian chamber: '
adding chemical elapes, called ignition accelerators. The twa chemical 1. By directing the flaw 'Of the air during its entry ta the cylinder,
dapes used are ethyl-nitrate and amyl-nitrate ,in cancentratians 'Of 8.8 knawn as induction swirl. This methad is used in open combustion cha'1lbers
gm/litre and 7.7 gmIlitre, respectively. (Fig. 6.15)
The chemical dapes increase the preflame reactians and reduce the 2. By farcing the air through a tangential passage inta a separate swirl
flash paint. These chemicals increase the cetane rating 'Ofdiesel fuel by chamber during the campressian stroke, knawn as compression swirl. This
autDignitian at lawer temperatures. Unfartunately, these are expensive and met had is used in swirl chambers.
because they cantain nitragen, they increase NOz emissians dramatically. 3. By use 'Ofthe initial pressure rise due ta partial cambustian ta
3. There would be high rate 'Ofpressure rise and high maximum create swirl turbulence, knawn as combustion induced swirl. This methad
pressure in the secand stage (uncantralled cambustiDn) if large amDunt 'Of is used in pre-combustion chambers and air-cell chambers.