Document No.

LP-HEADER LINE Rev.0

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CLIENT HPCL- MITTAL ENERGY LTD.

PROJECT OFFSITE

UNIT PPU

STRESS LP-HEADER LINE

SYSTEM

0 15/05/17 ISSUED FOR RECORDS ADITHYA AC MK

Rev.No Date Purpose Prepared by Reviewed by Approved by

Format No. 8-00-0001-F2 Rev. 0 Copyright EIL – All rights reserved

 Document No.
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TABLE OF CONTENTS

1.0 CHECKLIST 3

2.0 DESIGN PARAMETERS 4

3.0 RESULTS 4

4.0 SPRING DATA 4

5.0 CONCLUSION 4

6.0 STRESS ANALYSIS OUTPUT 5

7.0 ATTACHMENTS 5

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1.0 CHECKLIST

Sl. YES/NO
CHECK POINT REMARKS
No (Y/N)
1 Stress Isometric attached Y
Pipe specification & corrosion allowance taken as
2
per PMS Y
3 Line conditions taken as per Process data Y
4 Input is as per actual/planned configuration Y
Structural supports/ Restraints/ Anchors
5
Are adequate for withstanding piping loads Y
All displacements and frequencies in order; no Y
6 fouling in extreme conditions; no shoe offsetting;
proper shoe length ensured.
7 Flange leakage calculations checked NA
Loads and any special considerations/information N
8 conveyed to Structural/Static Equipment/Rotating
Equipment/Fired Equipment Department if required
9 Analog Study comments, if any, incorporated NA
6 Cases considered in the analysis
Design Y
Operating Y
Steam out N
Hydro test Y
Wind Y
Seismic N

Note : User to add applicable Cases considered for analysis depending on requirements of the system.

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2.0 DESIGN PARAMETERS

INSULATION DESIGN OPERATING HYDRO/

SERVICE

MEDIUM
STEAM
STATE
FLUID

PNUEMATI

TEST
SIZE SERIAL PIPE OUT DENSITY
C TEST
(inch) NO. CLASS PRESS. TEMP (kg/m3)
THK TEMP. PRESS.( TEMP. PRESSURE
TYPE (kg/cm2 (°C)
(mm) (°C) kg\cm2g) (°C) (kg\cm2g)
g)
26 V - - G22G IH 50 5.5 190 3 150 - H 8.25 10

Nominal Pipe Size 20”

Class G22G
Rating 2500#
Material A 691 GR.P91
CL.42
Corrosion
1.5 mm
Allowance
Schedule /
STD
Thickness

NOZZLE DISPLACEMENTS (mm)

No Equipment Nozzles are considered.

RESULTS

The following tables compare the allowable and actual nozzle loadings. The actual loading is the
maximum of sustained and operating load cases.

ALLOWABLE ACTUAL STATUS

SUS 19246.2 10420.1 54.1
EXP 41474.0 33021.6 79.6

3.0 SPRING DATA

REQUIRED / NOT REQUIRED

4.0 CONCLUSION
All stresses and loads are within allowables.

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5.0 STRESS ANALYSIS OUTPUT

5.1 STRESS ANALYSIS OUTPUT (COMPLETE)
a. Input Echo with list of Load cases
b. Restraint Summary
c. Displacements
d. Stress Summary
e. Flange Leakage Calculations
5.2 STRESS ANALYSIS OUTPUT (HOOK-UP PART)
a. Input Echo with list of Load cases
b. Restraint Summary
c. Displacements
d. Stress Summary
e. Flange Leakage Calculations

6.0 ATTACHMENTS

a. SYSTEM ISOMETRICS

b. EQUIPMENT DRAWINGS

c. P&IDs

d. Trunnion Calculations (if applicable)

e. Relevant PMS Classes

f. Slug Force Calc (if applicable)

g. PSV reaction force Calc (if applicable)

h. Stress Analysis Index (for relevant lines)

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