IAALUCURANI + Ford Cougar Coupe 199 Ford Cougar Coupé 1998 METHODS MANUALContents 1. 1 12 13 14 15 1.6 17 17.4 172 17.3 1.74 1.7.5 1.7.6 127 17.8 18 19 1.10 1At 1AT 12 111.3 1.11.4 1.42 1.42.4 1.422 1.123 1.12.4 1125 1.12.6 1.13 1.13.1 1.14 1.14.1 1.14.2 1.14.3 1.14.4 1.14.5 1.14.6 1.14.7 1.148 1.14.9 at 22 23 24 34 341 Introduction 1 General Specification 1 Service Literature. 1 Vehicle Identification 2 Paint Specification 3 Electronic Control Units 4 Vehicle Security 5 Vehicle Safety Features 5 SRS (Supplementary Restraint System) 5 Airbag ECU 6 Driver's Airbag Module. 6 Passengers Airbag Module 6 Rotary Coupler (Airbag Sliding Contact) 6 Side Airbags. 6 Side Impact Sensors 7 Seat Belt Retractors. Z Steoring Z vacking & Lifting. 8 Towing 9 Glazing 10-11, Windscreen Removal. 10 Glazing Materials 10 Rear Quarter Light Removal 1" Rear Screen Removal 1 Body Dimensions 12-17 Underbody Dimensions Sheet 1 of 1 12 Underbody Dimensions Sheet 2 of 2 13 Front End Body Dimensions 14 Side Body Dimensions 15 Interior Body Dimensions. 16 Rear End Body Dimensions. 7 Fits & Clearances, 18 Rear End Body Gaps 18 Corrosion Protection 19-20 Corrosion Protection Recommendations 19 Application Equipment & Techniques 19 110mm Rigid Lance 19 1100mm Flexible Nylon Lance. 19 Hook Nozzle on Flexible Lance 19 Precautions During Body Repairs and Handling 20 Corrosion Protection 20 Body Sealing (Sealants & Adhesives) 20 ‘Stone Chip Protection at ‘Service Condition 22 Exterior Plastic Parts 2 Additional Space for Written Notes 23 Service Condition of Front Ends Panels 24-25 Service Condition of Bodyside Panels 26-27 ‘Service Condition of Rear End Panels. 28-29 Panel Paint & M.E.T. Operations. 30 Panel Replacement Operations. 30 Front Bumper Removal 30_ Contents, cont’d. 3 B12 32 3.2.1 3.3 3.4 35 3.6 37 4. at add 412 413 414 415 416 Rear Bumper Removal Welded Panels. General Points to Note when Welding Panels Front Combination Panel Repairs Side Combination Panel Repairs Side & Rear Combination Panel Repairs. Rear Combination Panel Repairs. Roof Panel Repairs Adultional Space for Written Notes Replacement Time Schedules Introduction ‘Mechanical, Electrical & Trim. Panel Combination Panel Times Paint. Construction of Paint Combination Times Panel & Parts Reference