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PEUGEOT
PEUGEOT
CONTENTS
PRODUCT SUMMARY
Peugeot iOn, 100% reality, 100% electric 4
THE TECHNOLOGY 15
THE POWER TRAIN
THE BATTERY
HEATING AND AIR CONDITIONING
ELECTRICAL FLOWS
ELECTRONIC CONTROL
COOLING CIRCUITS
APPENDICES
TECHNICAL SPECIFICATION 18
TECHNICAL DIAGRAMS 19
Anticipated, dreamed about, the first of a new- A NEW URBAN DRIVING EXPERIENCE:
generation of 100% electric full size cars is here. ZERO EMISSIONS, SILENT, PRACTICAL,
Peugeot is making it available not just for a few intrepid RESPONSIVE…
adventurers, but for a wide customer base made up of
private individuals, professionals and public services, all The iOn, designed as the ideal car for the city and
of whom are convinced and resolved to take together the suburbs, is targeted mainly at public services
the first step towards a new type of mobility. and businesses, but also at private individuals.
The 100% electric Peugeot iOn, urban runabout, easy This city run around combines remarkable
to operate, silent, safe, connected, comfortable and packaging with good interior space, unrivalled
easy to drive with a range of Peugeot Connect services, handling, rigorous safety, and a high level of
lets you get around town in a way that’s different and comfort enhanced by a generous standard
sustainable. specification. Added to this are the advantages
inherent in electric technology, namely unprecedented
The environmental awareness expressed by silence, the absence of CO2 emissions and superb
governments, local authorities and citizens, combined driveability.
with the development of new energy storage
technologies, today gives the electric vehicle a new To drive the iOn means to experience a new
opportunity to put down roots in cities and their outlying tranquillity engendered by the car’s silent operation,
areas.
the absence of vibrations from the power train and
Peugeot, the world leader in electric vehicles in terms the simplicity of no gear changes. What’s more, the
of the number of Electric 106s it sold, takes a new step immediate availability of maximum torque allows
in emissions reductions by marketing the iOn, the first efficient , linear acceleration that makes driving in
new-generation 100% electric vehicle. traffic so much easier.
SERVICES TO MAKE LIFE EASIER next service that is particularly useful for fleet
managers;
In addition to the latest-generation electric technology,
-E
lectric Driving*, allowing the user to check , via
the iOn incorporates the most recent telematics
Smartphone or PC, the battery charge status and
technologies to offer a range of Peugeot Connect
range of the vehicle.
services.
All iOn models, as standard and for an unlimited THE COMFORT AND CONVENIENCE
period, have access to Peugeot Connect* services OF A COMPREHENSIVE STANDARD
including Peugeot Connect SOS and Peugeot Connect SPECIFICATION
Assistance. If safety items are activated or the SOS
The comprehensive standard specification on all
button is pressed, the car’s occupants are put in touch
iOn models includes: alloy wheels, power steering,
with the emergency call centre. Similarly with Peugeot
fog lamps, automatic switching-on of headlamps,
Connect Assistance, pressing the “Peugeot Lion” button
daytime lights, remote control central locking,
automatically connects the user with the help line. As the
trip computer, air conditioning, Bluetooth-
vehicle’s precise location is determined automatically,
compatible MP3 and CD audio system with USB
emergency or repair services can quickly be dispatched
connection, front and rear electric windows, height-
to the scene.
adjustable driver’s seat , reclining and folding rear
seat backs…
Other services include:
With a single model and two interior trim levels,
-P
eugeot Connect Fleet*, with periodic transmission
the iOn range is simple and transparent.
of information such as battery charge status,
remaining range, mileage and mileage before the The three main available options or accessories are:
-a “cold kit” which includes a heated driver’s seat and
* Operational from April 2011. electric door mirror de-icing;
Peugeot is proposing several different technologies THE MARKET AND ITS CUSTOMERS
in response to the environmental challenges and the
The success of the European electric vehicle market
different requirements and expectations of today’s
will be very dependent on tax incentives at the time
customers:
of purchase or during ownership, the introduction
- f rom the first quarter of 2011, the first e-HDi
of infrastructures, possible ecological constraints
models equipped with the a new-generation STOP
in terms of urban traffic and the fluctuating price of
& START system will be launched on the 508,
fossil fuels.
giving reductions in fuel consumption and CO 2
The market is expected to grow very gradually,
emissions; representing around the year 2020 4% to 5% of
- in the spring the world’s first diesel hybrid, the the European car market.For this reason the iOn will
Peugeot 3008 HYbrid4, will offer its users a high also appear gradually, rising to a total production of
level specification and a real breakthrough in 50,000 iOns by the year 2015.
terms of fuel consumption and CO2 emissions
with a reduction of 35%, i.e. 3.8 litres/100 km, for The iOn is targeted mainly at local government, local
99 g/km of CO2; authorities and public services and companies active in
- in addition to the iOn, the Marque will be putting the transport and energy sectors, leasing companies, car
on sale a 100% electric light commercial vehicle, sharing companies and the fleets of large corporations.
based initial on the current Partner Origin. iOn In the first half of 2010, Peugeot has already signed
will, therefore, not be the Marque’s only electric 15 letters of intent with:
vehicle. The first 100% electric LCV will be a - three public transport companies, including two for an
Partner Origin developed by Venturi but for the offer in different European countries;
longer term, work is underway to create new - six leasing companies in three European countries;
concepts adapted to 100% electric technology. - six energy companies in six European countries.
A SPECIFIC COLOUR FOR THE LOGO two metallic and three vibrant, fun shades.
The interior, purposely traditional, is available in two
For the first time in the Marque’s history a vehicle will levels of finish, the first understated and consensual,
display a specific badge, the new pearlescent white/ the other featuring materials that are soft to the touch,
chrome Lion will be a special feature of zero emission such as the leather steering wheel and gear lever knob
vehicles. (DNRP) or the soft painted fascia panel and door panels,
This badge affixed to the bonnet of the iOn, on the black partially tinted with a subtle hint of very chic metallic
lacquered moulding of the tailgate and in the centre blue.
of all four wheels is supplemented by the logo “Full
Electric” on the rear wings.
A NEW URBAN DRIVING EXPERIENCE
With its single compartment body shape and minimal The magic of electric power resides in zero CO2
overhangs the iOn is clearly a compact city run about. emissions and an external noise level limited to the
Its easily identifiable style will quickly be associated sound of the tyres on the road, ideal qualities for driving
with its technological uniqueness and, for the driver in built-up areas.
or business it will create a modern image of good Thanks to a wheelbase of 2.55 m and its high
citizenship, pioneering 100% electric technology. architecture, its remarkable interior space allows
four adults to be seated in comfort. Its compactness
Curvaceous with a small domed bonnet (specific to the – 3.48 m long and 1.47 m wide –, its remarkable turning
iOn) extended by a large inclined front windscreen, the circle of 4.50 m and its electric power steering make it
general look of the iOn is immediately inviting. Without very agile. It can weave in and out of traffic and make
taking itself too seriously, it adds to this look with full child’s play of the most difficult parking manoeuvres.
body-colour paintwork and alloy wheels.
Seven body colours are available: two pearlescent, Despite its small size, it commands respect when in
amongst the traffic. There can be no doubt that at the 3.9 secs in 3rd in a 207 1.6 litre THP) is evidence of this.
wheel of the iOn, with its raised driving position and This level of performance instils confidence particularly
good visibility, both driver and passengers are safe and when joining fast moving traffic.
secure in a real car.
NO COMPROMISE ON SAFETY
As soon as the wheels start to turn, the silence of the
power train immerses the driver in the new experience Thanks to the vehicle’s tall architecture, the battery
of tranquil driving. Driving, not only silent but also pack (all battery components) can be housed under the
extremely easy, makes journeys less tiring and more fun, floor between the wheels, which by lowering the centre
with all occupants able to enjoy a normal conversation. of gravity gives the vehicle good dynamic stability. This
stability is enhanced further by its standard equipment
A new link between the driver and the vehicle is created – ESP, electronic brake force distribution (EBFD) and
by the presence in the instrument panel of a power meter, emergency brake assist (EBA).
indicating instantaneous energy consumption or energy
recovery (when the foot is taken off the accelerator and When the driver lifts their foot from the accelerator
when braking). The driver quickly gets used to ensuring pedal, the momentum of the wheels drives the electric
optimal energy recovery during deceleration and as a motor (in reverse direction) in electricity-generating
result adopts a fluid, stress-free driving style. mode, providing “engine braking” comparable to that
of a conventional vehicle. Braking efficiency is ensured
While lending itself to tranquil driving, the iOn is not both by energy recovery and the traditional braking
lacking in character and performance. As soon as the circuit. An electric pump creates a vacuum in the brake
need is apparent, use of the accelerator frees up available servo to assist braking.
torque instantly for rapid, linear acceleration. Taking
3.5 seconds to go from 30km/h to 60km/h (compared to The same level of safety as a conventional modern
car is provided through the design of its structure and charging in the event of a fault.
its safety equipment: two front air bags, two chest air Recharging, rapid and normal, is monitored by voltage
bags, two curtain air bags, two Isofix child safety seat and temperature sensors on the battery cells and
mountings and an unfastened seat belt warning system by the dialogue between the specific battery pack
for the front and rear seats. controller and that of the quick-charge unit via the
The battery pack, positioned in the most impact vehicle’s electronic control unit (the car’s “brain”).
resistant area, is encased in a structure constructed During rapid recharging, if certain temperature
from a fibreglass reinforced polymer and steel plates. thresholds are reached in one or more elements of
Transverse reinforcement bars in the battery pack the battery, the inside of the battery is cooled by the
protect it in the event of a side impact and improve the circulation of ambient “cold” air, or air cooled by the air
rigidity and torsional strength of the chassis. conditioning, in the battery pack.
Each of the battery cells (88 in total) are enclosed in a
parallelepiped stainless-steel case.They are arranged in Recharging is possible only if the gear selector is in
groups of four or eight in protected modules, positioned the parking position. Similarly, the vehicle’s ignition
in the pack’s structure. is switched off, making it impossible for the car to be
In the event of a collision, a short-circuit protection started inadvertently with the charging connector in
system isolates the cells and “high voltage” circuits. place.
This battery has no memory effect. It can be recharged, hand side of the vehicle. The recharging process is
even partially, without the need for regular complete monitored and controlled by the dialogue between
discharges. the vehicle’s electronic control unit and the charging
unit controller. Recharging stops automatically when
The battery can be fully recharged in six hours using a 80% of the full charge is attained (100% is possible with
single-phase 220 V household supply via a five metre a second re-charge).
cable fitted with a standard socket and a special plug
for connection to the vehicle. For normal charging the THE DRIVING POSITION
driver connects the cable to the household socket or
to a standard roadside charging point, while the other The aim of the designers was to create an entirely
end is connected to the socket on the right-hand side of new vehicle in technological terms, but one that was
the vehicle (the socket on the left-hand side is reserved in keeping with what motorists are currently used
for quick recharging). A symbol on the instrument panel to. Therefore the driver occupies a traditional driving
and a LED on the cable’s protective housing signal position with controls comparable to those found
immediate commencement of the battery charging on a conventional vehicle: ignition key, hand brake,
process.It stops automatically when the battery is fully four-position gear selector and two pedals as on an
charged. automatic car, as well as heating and air conditioning
controls, etc.
A quick recharge by means of a special recharging unit Turning the ignition key to the first notch supplies the
connected to a three phase 380 V electrical supply takes car’s equipment, turning it to the second notch makes
fifteen minutes to provide 50% battery capacity and the power train operational. The “Ready” light on the
30 minutes for 80% capacity. instrument panel, accompanied by an audible warning
The special cable for quick recharging, rigidly attached to break the silence, announces that the vehicle is ready
to the terminal, is connected to the socket on the left- to be driven.
The main differences with a conventional internal recharge the battery (17% of energy remaining),
combustion engined vehicle are on the instrument - when the last bar is reached, it too flashes in addition
panel, which has: to the “gauge” symbol. Charging is now essential,
- a battery charge indicator (with sixteen positions) - when no bars are displayed any more, the “gauge”
letting you know the battery charge level; symbol stays on and the trip computer indicates no
- a power meter to encourage economical driving range. The heating and air conditioning are switched
by providing an instantaneous readout of levels off by the vehicle’s onboard systems. The vehicle
of energy consumption or energy recovery during inertia allows the heater blower to diffuse any
deceleration and braking, by means of a needle remaining hot or cold air. The power of the electric
which moves across coloured zones: motor is gradually reduced,
- the green zone, driving with minimal energy - when the requested acceleration can no longer be
consumption, fully supported a “tortoise” symbol appears on the
- the white zone, “energy hungry” driving, instrument panel and the vehicle’s performance is
- the blue “Charge” zone, level of energy recovery; reduced,
- the trip computer, as well as the usual information, - the vehicle comes to a complete stop when the
indicates the available range calculated on the minimum battery level is reached.
basis of driving conditions recorded over the last
25 kilometres. Parameters taken into account
include the type of driving, traffic conditions, the type
of journey and use of the heating or air conditioning;
- gradual range reduction warnings and an emergency
strategy:
- when the battery charge level falls to two bars, the
“gauge” symbol flashes, warning of the need to
THE POWER TRAIN power of 47 kW.h (64 bhp) it has a maximum torque of
180 Nm from 0 to 2000 rpm.
The iOn is a rear-wheel drive vehicle in which the It consists of:
electric motor and single-ratio reduction gearbox are - a rotating rotor with peripheral magnets positioned
installed in front of the rear suspension. with the poles (north and south) alternately towards
the exterior;
The motor is supplied with a 330 V three-phase - on the outside, a fixed stator composed of coils
alternating current (AC) from the inverter which is supplied by three independent current phases,
supplied with a 330 V direct current (DC) from the creates the magnetic field which turns the rotor.
main battery pack. The inverter regulates the current,
frequency and voltage according to the position of the
THE BATTERY
accelerator pedal. The controlled response when the
accelerator is pressed has been designed to ensure a The lithium-ion battery was developed by Lithium
good distribution of power when required. Energy Japan (LEJ – joint venture Mitsubishi/GS-Yuasa).
They are produced (in Kusatsu in Japan) in the world’s
The inverter, the motor and the reduction gearing first factory dedicated to the mass production of
provides a potential speed range from 0 to 130 kph. lithium-ion batteries for electric vehicles.
The single reduction gear provides an overall ratio of
6.066 in both forward and reverse gears. The term lithium-ion covers several technologies.
Reverse gear is obtained by reversing the direction of The choice of manganese oxide technology (cathodes
the motor’s operation. with a manganese oxide LiMn2O4 base) is the best
option to meet the operating requirements and
The Neodyme (Nd) synchronous permanent magnet required safety levels set for the vehicle.
electric motor is particularly compact. With a maximum Each battery module has four or eight 3.7 V cells and a
Summary - 09/2010
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PEUGEOT
Peugeot is the only manufacturer to deploy an integral mobility offer with private cars, commercial vehicles, scooters, bicycles and a wide
range of services. Present in 160 countries with 10,000 points of contact, Peugeot combines rigorous design and emotion in all its activities
worldwide. In 2009, Peugeot sold 1,842,000 cars, becoming the leading French Marque (in terms of registrations) in the world and the
10th largest car manufacturer. 50% of Peugeot vehicles sold worldwide offer a rate of emissions of less than 140 g/km CO2 Backed by 200 years of inspiration,
Peugeot in 2010 is renewing its stylistic and visual identity, completing its mobility offer and affirming its international ambition. The Marque continues its
development with the launches of the RCZ, the iOn, a 100% electric car, the 408 in China, with three new models in Latin America, and the deployment in Europe
of its à la carte mobility offer Mu by Peugeot.