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Maintenance Program Development

New MRB Report notification by dedicated OITs


FROM : AIRBUS CUSTOMER SERVICES TOULOUSE

OPERATOR INFORMATION TELEX - OPERATOR INFORMATION TELEX

TO: ALL A330 & A340 OPERATORS

SUBJECT: NOTICE OF REVISION OF A330 & A340 MRB Reports (MRBR)

OUR REF: SE 999.0107/08, dated December 19th, 2008

OIT CLASSIFICATION : AIRWORTHINESS

REFERENCED DOCUMENTS: MAINTENANCE REVIEW BOARD REPORT (MRBR)

1. PURPOSE :

The purpose of this OIT is to inform operators of the approval of the following
documents :

- A330 MRBR revision 11, dated June 2008


- A340 MRBR revision 11, dated June 2008

The A330 & A340 MRBRs were approved in December 2008 by EASA, FAA and Transport
Canada.

2. REASON
The 3 principal reasons for the MRBR revision are:

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Maintenance Program Development

Access to ALS
From “Prepare Maintenance Programme” page

Demonstrate Compliance with Airworthiness Limitations

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Maintenance Program Development

Access to ALS

Access the list of ALS Documents and manage


reception notification

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Maintenance Program Development

Access to ALS

Get access to the document

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Maintenance Program Development

Access to ALS
ALS parts available in PDF version and MS XLS (tables)

Select document and click on icon

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Maintenance Program Development

Access to ALS
Manage your reception notification with “My preference” page

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Maintenance Program Development

Maintenance Program
Compliance to Instruction for Continued Airworthiness regulations
required prior to aircraft EIS

ALS:
Limitations approved by Type Certification Authorities
Not customized

MRBR:
MSG3 method controlled by ATA and recognized by AA
Process controlled by the ISC: operators involvement required
Minimum Scheduled Maintenance requirements approved by AA
Not customized

All documents available online


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Maintenance Program Development

The Maintenance Planning Document


Damage
ALS Part 2
Tolerant
Analysis
+ DT-ALI
Full Scale Document
Fatigue
Test results
AMM

MSG3 MRB
Analyses
Report

MPD

• Non approved repository of


repetitive scheduled
System
maintenance requirements
Safety ALS Part 3
Analysis
(SSA) CMR
• Link between requirements
Document and procedures (AMM)
• Additional information
(access, m.h, skill…)
ALS Part 4
ALS Part 5
ASM
Document FAL
EASA Certification Approved Document

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Maintenance Program Development
MPD Presentation

‰ The MPD is an AIRBUS envelope repository document which provides


direct access to most of the repetitive maintenance tasks required by
miscellaneous source documents.

‰ The main objective of this document is to provide maintenance planning


information necessary for each operator to develop a customized
scheduled maintenance program.

‰ The MPD is neither a CONTROLLING document nor an APPROVED


document.

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Maintenance Program Development
MPD Presentation
The following Maintenance Planning Documents (MPD) are published:
Single Aisle Family • A318/A319/A320/A321 MPD

Wide Bodies Family • A300 MPD


• A300-600 MPD
• A310 MPD

Long Range Family • A330 MPD


• A340 MPD

Large Aircraft Family • A380 MPD

The MPD is an envelope document valid for all A/C of a given type.
It is not customized to any specific operator or fleet.

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Maintenance Program Development
MPD Presentation
The MPD covers maintenance, which is

already mandated or recommended not any additional stand-alone


; by various source documents, : maintenance requirements.

; repetitive, : not one time inspections / tasks.

; scheduled, : not unscheduled maintenance.

; routine maintenance, : not troubleshooting/defect correction.

; on aircraft level, : not on component level.

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Maintenance Program Development
MPD Presentation

Maintenance requirements are issued by different parties.


EASA FAA Other Aviation MRB/ISC Airbus Airbus …
Authorities Customer Service Engineering

Maintenance requirements may differ in data format, layout, and information


Maintenance
Requirement
types.
Maintenance
Requirement

… General visual inspection


of pump…

Interval: 6 Months
Perform a detailed
inspection of piston each
500 FH
Applicability: All

The MPD gathers these maintenance requirements and adds supplemental
information such as zone, access, preparation, man-hours.

Original data from source document Supplemental data added in the MPD

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Maintenance Program Development
MPD Presentation

MRBR, ALS Parts and other scheduled

[
maintenance documents do not provide
information how to carry out the AMM

maintenance tasks.
Procedure details are explained in the AMM.

NOT AVAILABLE AVAILABLE


IN AIRN@V IN AIRN@V

The MPD provides links to AMM procedures.

MPD AMM

In addition, the MPD is updated in line with


the AMM issue cycle. • Synchronized issue dates

MRBR • connected via hyperlinks


ALS Parts
SB, AD, SIL, AD, …

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Maintenance Program Development
MPD Presentation

WHAT
WHEN
The MPD provides information about the of maintenance.
WHERE
WHO

The AMM provides information HOW to perform maintenance in detail.

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Maintenance Program Development
MPD Presentation: Scheduled Maintenance Process
Manufacturer - EASA CS 25
NTM
Damage
ALS Part 2
Tolerant
Analysis
AMM
+ DT-ALI
Full Scale Document CMM
Fatigue Test
results

MSG3 MRB
Analyses
Report
MPD

AOT
System
Safety ALS Part 3 SIL
Analysis +-
(SSA)
SB
CMR
Document
AD

ALS Part 4 /
ALS Part 5
CN

ASM In service experience


FAL
EASA Certification Approved Document
Document
feedback

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Maintenance Program Development
MPD Presentation: Scheduled Maintenance Process
Manufacturer - EASA CS 25
Damage
ALS Part 2
Tolerant
Analysis
AMM
+ DT-ALI
Full Scale Document
Fatigue Test
results

- Consolidation
- Consolidation over
over thethe different
different sources
sources
- Revised each time the “MPD baseline” source
MSG3 MRB document is revised at the exception of Life Limited
Analyses Parts
Report
MPD

AOT
System
Safety ALS Part 3 SIL
Analysis +-
(SSA)
SB
CMR
Document
AD

ALS Part 4 /
ALS Part 5
CN

ASM In service experience


FAL
EASA Certification Approved Document
Document
feedback

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Maintenance Program Development
MPD Presentation

MRB
ALI

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Maintenance Program Development
MPD Presentation

T : 12 YE
I : 6 YE

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Maintenance Program Development
MPD Presentation

T: 3200 FC I: 8000 FC

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Maintenance Program Development
MPD Presentation

T : 12 YE
OR
32000 FC
I : 6 YE
OR
8000 FC

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Maintenance Program Development
MPD Presentation: Scheduled Maintenance Process
Manufacturer - EASA CS 25
Damage
ALS Part 2
Tolerant
Analysis
AMM
+ DT-ALI
Full Scale Document
Fatigue Test
results

- Consolidation over the different sources


- Revised each time the “MPD baseline” source
MSG3 MRB document is revised at the exception of Life
Analyses Limited Parts
Report
MPD

AOT
System
Safety ALS Part 3 SIL
Analysis +-
(SSA)
SB
CMR
Document
AD

ALS Part 4 /
ALS Part 5
CN

ASM In service experience


FAL
EASA Certification Approved Document
Document
feedback

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Maintenance Program Development
MPD Presentation: In Service Experience

AD/CN, ISB, SIL, AOT is incorporated into MPD if :

‰ Maintenance repetitive Inspection Requirement


(No « One Time » inspections)

‰ No repetitive inspection following a repair

‰ Affecting a significant number of aircraft

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Maintenance Program Development
MPD Presentation: Sectioning

Section 1
General Introduction Appendix

Section 4
MPD
Section 2 Zonal
System_APU_and_Power-Plant

Section 3
Structure

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3
Maintenance Program Development
MPD Presentation: Transmittal letter

It provides information regarding:

- instructions

- reason for revision with revision of


document sources

- highlights of changes/important notes

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Maintenance Program Development
MPD Presentation: General Introduction

Section 1
General Introduction Appendix

Section 4
MPD
Section 2 Zonal
System_APU_and_Power-Plant

Section 3
Structure

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Maintenance Program Development
MPD Presentation: General Introduction

This section provides information regarding :

- MPD general policy


- MPD Scope & Purpose
- Normal utilization for a given A/C type
- Revision Policy
- Overall program description
- Inspection interval policy (usage parameter concept, mixed concept)
- Abbreviations
- Effectivity_Cross_Reference_List
- Service_Bulletin_List
- ….

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Maintenance Program Development
MPD Presentation: System, APU & Power Plant

Section 1
General Introduction Appendix
Cross Ref List

Section 4
MPD*
Section 2 Zonal
System_APU_and_Power-Plant

Section 3
Structure

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Maintenance Program Development
MPD Presentation: System, APU & Power Plant

This section includes all the scheduled maintenance tasks related to the
aircraft systems and components, the APU and the powerplants.

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Maintenance Program Development
MPD Presentation: Structure

Section 1
General Introduction Appendix
Cross Ref List

Section 4
MPD
Section 2 Zonal
System_APU_and_Power-Plant

Section 3
Structure

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Maintenance Program Development
MPD Presentation: Structure

This section provides the basic scheduled maintenance tasks and


frequencies applicable to the aircraft structure

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Maintenance Program Development
MPD Presentation: Zonal

Section 1
General Introduction Appendix
Cross Ref List

Section 4
MPD
Section 2 Zonal
System_APU_and_Power-Plant

Section 3
Structure

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Maintenance Program Development
MPD Presentation: Zonal

This section provides the General Visual Inspection (GVI) requirements for each
aircraft zone to inspect system and powerplant installations for security and general
condition, structure for general condition and Electrical wiring installation for general
condition

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Maintenance Program Development
MPD Presentation: Layout – Revision Codes

Revision
Code

R: Revised
N: New
D: Deleted

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Maintenance Program Development
MPD Presentation: Layout – Task Number

TASK
NUMBER

213100-01-1
213100: ATA reference
01: Sequence number
1: Applicability index

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Maintenance Program Development
MPD Presentation: Layout - Zones

ZONE

200: Major zone


220: Major sub-zone
221: Specific zone

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Maintenance Program Development
MPD Presentation: Layout – Description & Skill Codes

DESCRIPTION

SKILL
CODE

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Maintenance Program Development
MPD Presentation: Layout – Skill Codes

SKILL
CODE

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Maintenance Program Development
MPD Presentation: Layout – Task Codes

TASK
DESCRIPTION CODE

SKILL
CODE

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Maintenance Program Development
MPD Presentation: Layout – Task Codes

TASK
CODE

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Maintenance Program Development
MPD Presentation: Layout – Preparation

TASK
DESCRIPTION CODE

SKILL
CODE
PREPARATION

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