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BINH SON REFINING AND PETROCHEMICAL COMPANY


Team B
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:30/07/09 Day Shift

Prepared by: Hung Manuel


 
 
SAFETY

 Continue remind the staff and contractor on the following:

 Process units enter and exit must be through badge control gate.
 Comply with PPE when entering into plant area.
 Eating in the Sub Station is not allowed.
 Sleeping not allowed inside the refinery at all.
 Usage of utilities should be informed to hot and cold utilities panel.
 Using mobile phone in process area is strictly prohibited - TPC cooperation is the key to solve this
problem.
 Tk-2001 (acid tank) leaking. Pls take care when working near this tank

Incident reports issued: 01(U-20), 01(U-40)


Work request issued: 02

PROCESS

 AREA 1A
Unit 12: NHT

Feed: 92m3/hr (57%) Tk-5112 RIT=314oC


Light naphtha: 13m3/h Tk-5106B & U23 ROT= 316oC
Heavy Naphtha: 70 & 2m3/h CCR & Tk-5104

 Tk-5104 to NHT is now close condition.


 Off gas maintained to unit 15, Heavy naphtha to CCR at 70m3/hr and Tk-5104.
 C1202A running at 94% load while C-1202C maintained at 50% load.
 C-1201B running at 90% load.
 0915H switched C-1202B to C-1202A in order to give way for some electrical works (ABB) on C-1202B
regarding downloading protection setting.

Unit 13: CCR

Feed: 70m3/hr (52%) NHT RIT= 517oC


Reformate: 47 m3/h TK5107 RON=103.8 (0800H)
LPG:0.5m3/h TK-5102 Catalyst Circulation rate= 100 %

 Cat circulation rate at 100% circulation & white burn and Platforming side in normal operation.
 AIC-502 (oxygen analyzer) in Regenerator is in auto at 0.4%, this was calibrated and cross checked with
portable oxygen analyzer.
 Start Recovery plus System but experienced 3 times tripped (2 times high discharge pressure and 1 time
manual trip due to doubt in liquid carry over and abnormal noise).
 Catalyst addition via the spent catalyst lift line in progress 2 drums loaded (for info total 5 drums will be
loaded).
 D-1302A (net gas chloride treater) intermittently being drained to close drain as the pump (P-1308) is not
working.
 H2 from net gas chloride treater to FG collection header is at 10% open.

Page 1 of 11
 

BINH SON REFINING AND PETROCHEMICAL COMPANY


Team B
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:30/07/09 Day Shift

Prepared by: Hung Manuel


 
 
 Note: CCR Electric heaters still being controlled manually; H-1351=199oC, H-1352=380oC, H-1353=476oC &
H-1354=5oC.
Note: Due to limitation on Standard solution for Octane machine at Laboratory CCR Reformate RON will
only be tested every 0800H as Laboratory information.

Unit 23: ISOM

Isomerate R/D: Tk:-Tk-5106B

 Hydrogen once through operation. R-2303 @ 31Kg/cm2g; T-2301 @ 12.5 Kg/cm2g; T-2302 @ 1.8 Kg/cm2g.
 Light Naphtha circulation: NHT > DR-2303 > D-2301 > R-2303 > T-2301 > T-2303 > Tk-5106
 Dry-out is in progress with temperature at 190oC. Dryer DR-2304 regeneration is in progress. Nitrogen once
through at Methanator.
 1630H start HCl injection about 5kg/10minutes for testing only.

AREA 1B

Unit 11: CDU

Feed: 620m3/Hr (66%) Tk-6001A & 6% Tk-6001D & 3% Tk-6001B


LPG R/d: 13m3/hr TK5102
Naptha. R/d: 102m3/hr Tk-5112
Kerosene R/d: 67m3/hr KTU toTk-5205A
LGO R/d: 133m3/hr U24 & Tk-5115
HGO R/d: 16m3/hr Tk-5109
Residue R/d: 300m3/h Tk-5103

 CDU feed from Tk-6001C and bleed in from Tk-6001B. ( 10% valve open)
 Heater outlet temperature @ 350oC with 4 fuel gas and 4 fuel oil burners.
 The following MOS are in override: 011FT-062, 011-DG-208 & 011XXA-502.
 Crude feed tank and recirculation maintained to Tk-6001A.
 T-1101 overhead (top) temperature 1350C. Target Naphtha FBP is 180oC; latest result at 0800H is 169.9oC.
 P1106B is still under maintenance.

Unit 14: KTU

 Rundown treated kerosene (65m3/hr) to Tk-5205A.

AREA 2

Unit 15: RFCC

Feed: 320m3/hr Tk-5103


Fuel gas 6479Nm3/hr FG collection header
LPG R/d: 110m3/h U016->Partly to U-21 & Tk-5212B.
GasolineR/d: 196m3/h U-017->Tk-5108A
Heavy Naphtha: 16m3/h Mix with LCO to Tk-5111
LCO R/d: 43m3/h Tk-5111 & 10m3/h to U-24

Page 2 of 11
 

BINH SON REFINING AND PETROCHEMICAL COMPANY


Team B
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:30/07/09 Day Shift

Prepared by: Hung Manuel


 
 
HCO R/d: 7.8m3/h D-1518
DCO R/d: 12.9m3/h Tk-3801B

 COB running with HP steam export to header at 115 ton/hr.


 The following MOS on override: HS-170A, FHS-171A, FT-172, FHS-405A, FT-403, LT-403, LT-404,
 BXA-LL-003, BXA-LL-004, BXA-LL-001, BZA-LL-002, FT-931, PT-913.
 T-1501 bottom temperature @ 343.8oC and top temperature @ 109.7oC.
 Send Naphtha (Gasoline) to U-17 and LPG to U-16.
 T-1555 & T-1556 is included in the Amine Circulation.
 Cat circulation:-SV-1501 / SV-1502 40%/39% open. Reactor temperature (015TIC-020) = 500oC; 2nd
Regenerator (015TI-063) = 682oC & 1st Regenerator (015TI-038) = 640oC.
 20tons of fresh catalyst loading was finished at 0800H this job was started yesterday.

Unit 16: LTU

 Caustic circulation.
 Receiving untreated LPG from U-15.
 Treated LPG (110m3/hr) is going to U-21 and Tk-5212B.

Unit 17: NTU

 Caustic circulation.
 Receiving untreated gasoline from U-15 & treated gasoline (196m3/hr) R/d to Tk-5108A.

Unit 21: PRU

 About 75m3/h of mixed C3’s and C4’s r/d to Tk-5212C/TK-5102.


 T-2101 in normal operation.
 0835H started C-1201 and at 1210H C-1201 tripped caused by Governor Fault and at 1300H started again C-
1201. Please follow the procedure for increasing T-2103 and to increase temperature in order to have total
reflux.

AREA 3

Unit 18: SWS

 Unit is running with both towers on line and sending stripped water to CDU & Tk-1801. Average flow rate of
stripped water to CDU at 43.4m3/hr.

Unit 19: ARU

 Unit in hot circulation to and from U-15/U24 with 81.6m3/hr. Total amine loaded today is 28 drums.

Unit 20: CNU

 Normal operation, treated brine sent to ETP at rate 1.55m3/hr with pH at 7. Current route: TK2001/2 =>R-
2001 =>D-2001=> T-2001=> Tk-2004 => D-2003A/B => ETP.
 Kerosene circulation D-2003A with P-2005A and D-2003B with P-2005B.
Page 3 of 11
 

BINH SON REFINING AND PETROCHEMICAL COMPANY


Team B
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:30/07/09 Day Shift

Prepared by: Hung Manuel


 
 
 1300H leak at Tk-2001 was observed, now electricity around is isolated and fire water sprayed to the
ground to dilute the acid, the plan from TPC is to transfer acid to temporary tank.

Unit 22: SRU

 No activity.

Unit 24: LCO

Feed: 135m3/Hr. CDU


LCO R/d: 130m3/h Tk-5110A

 C-2401(Recycle Compressor) & C-2402B (make-up compressor) are both in service.


 LGO feed through reactor system with Reactor inlet temperature reduced to 325oC from 340oC with 5 main
burner firing and reactor section pressure at 50Kg/cm2g.
 1355H start LCO from RFCC to U-24 at 10m3/h rate.
 Wild Naphtha lined up to RFCC at 1.7m3/hr. Amine circulation to T-2402 at 20m3/h.
 J-2402B and J-2403B on service.

COLD UTILITIES

Unit 31: Water System

TK-3101 A/B (fresh water): % 91 Target 051FQI-047 (Fresh water supply): 1232386 Target

Tk-3102 (potable water): % 81 - Residual Chloride (031AI004): 0.052 0.2

Tk-3103 A/B (demin water): % 89 - Chloride (031AI-521/621) mg/l 0.000 < 0.1

Conductivity 031AI-541/641 : µs/c 0.14 <4 Silica content (031AI-552A/B) ppb 5.47 <20

Conductivity 031AI-551/651
0.13 <0.2 DW consumption (m3/hr) 231
(after mixed bed) : µs/cm

 DW stream 1 on line with flow rate of 200m3/hr. Stream 2 on stand-by.


 Supply water pressure= 3.55Kg/cm2g with flow rate at 344m3/h.

Unit 33: Cooling Water

Pump in service P-3301B& D Sea water Temp. in/out : oC 30.68 / 34.87

System Press: kg/cm2g 5.92

 6PHE (A/B/C/D/F/G) are in service.


 Observe small leak (dripping) at PHE D & F.
 Make-up fresh water maintained at 29.5m3/hr.
 P-3301A/C available.
Page 4 of 11
 

BINH SON REFINING AND PETROCHEMICAL COMPANY


Team B
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:30/07/09 Day Shift

Prepared by: Hung Manuel


 
 
 New plate heat exchanger for E-3301E already installed (brand name is Hisaka), pipe connection
modification still in progress.
Unit 34: Sea Water Intake

 P-3401 A / B / D / E in service with system pressure of 3.06kg/cm2g.


 TBS (A-3402X2 A / B / C) in service. Hypochlorite package running.

Unit 35: Plant & Instrument Air

Comp. in service A-3501A& C 035AI-801/901 -42.17 /-46.35


Air dryer A-3502A/B 035FI-001 11686m3/h
035FI-011 5056m3/hr

 Compressor B in hot start condition.

Unit 36: Nitrogen


V-3601 A/B 20.69 036PI-648 (N2 to Ref) 7.5 036AI-671
V-3602 89.49 036PI-647 (N2 to CCR.) 8.5 0.00

 Nitrogen plant maintain on LIN mode and filling to V-3601 (since 0630H).

Unit 37: Fuel Gas

 LPG supply from Tk-5101 via P-5101A.


 Vaporizer press at 7.0 Kg/cm2g, Fuel Gas press at 3.5 Kg/cm2g and pilot gas pressure at 2.2 Kg/cm2g.
 Maintained RFCC fuel gas to Fuel Gas header and partly receiving Hydrogen gas from CCR (via Net Gas
Chloride Treater).
 Hydrogen gas from CCR to Fuel gas system maintained at 10%.
 037-PV-004 control valve by-pass 5% open.

Unit 38: Fuel Oil

 P-3801A & B running to supply fuel oil to Boiler D from Tk-3801A. DCO from RFCC lined up to Tk-3801B.
 P-3802 running and suction from Tk-5110A sending Diesel oil to Boiler B and C.
 0920H started P-3801B after completion of mechanical works, now both pumps are running. Take note that
the spill back is in MANUAL control at 37% open and discharge pressure of both pumps is stable at
15Kg/cm2g.
 INFO: since 1635H draining from Tk-3801A is already close and now level is dropping by 20mm/h which
means at 3180mm level at 1600H there is no problem regarding level till tomorrow.

Unit 39: Caustic Supply

Tk-3902 (50oBe) 30.7 Tk-3903 (20oBe) 27.6 Tk-3904 (5oBe) 35.9

 Dissolved 900Kg of solid caustic and transferred to Tk-3902.

Page 5 of 11
 

BINH SON REFINING AND PETROCHEMICAL COMPANY


Team B
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:30/07/09 Day Shift

Prepared by: Hung Manuel


 
 
Unit 57: Flare Systems

 Outer steam at 6.1t/h while inner steam at 6.6t/h.


 D-5702 temperature at about 56.7oC.

Unit 58: ETP

 4 aerators A5821E01A, B, C & D running in AUTO mode. Aeration basin A5821-TK02: pH = 5.79 O2= 3.05
mg/l. Tk-5804 level = 81.8 %
 1620H DAF is running and instruction is to keep running till 0100H.

Unit 59: Fire Water System

 TK 5901A/B = 86.1%.
 P-5901C on service with 13.0 Kg/cm2g.

HOT UTILITIES

Unit 32: BFW & Condensate

 Both condensates treating package on line sending treated condensate to U-32 & U-40 with 166 & 200m3/h.
 Condensate treatment package A3201-V03B & A3202-V03B in service.

Unit 40: Power generation system

BOILER

 Boiler A (Fuel Gas), B (Diesel Oil), C (Diesel oil) & D (Fuel Oil) in service with total steam production @ 365
ton/hr.
 Boiler B, C & D on Master Control and Boiler A in Manual control.
 P-4031 & P-4032 running and P-4033 in stand-by condition.
 Boiler A change to Fuel Gas and increased load to give way for Boiler B shutdown for purging at 1150H and
start Boiler B at 1230H and at 1310H boiler B on line and in Master control.

STG/EMCS

 STG A, B, C & D were in DROOP mode about 38 MW load.


 EVN grid still maintained disconnected.
 0800H to 1030H testing with Scheinder was done at SS1.
 NOTE: one box for cathodic protection (R-ASB 2-12) was damaged while a truck maneuver inside the plant,
now already repaired.

Page 6 of 11
 

BINH SON REFINING AND PETROCHEMICAL COMPANY


Team B
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:30/07/09 Day Shift

Prepared by: Hung Manuel


 
 
TANKAGE

Intermediate product tankage area (051/054/055/056)

Unit 051: Intermediate product tankage

 P-5103B feeding residue to unit-15 from Tk-5103.


 P-5501B and P-5502B are both running for flushing oil supply.
 Tk-5106A is the temporary LSO tank for other units.(info)
 Tk-5106A outlet line and emptying line is now isolated and padlocked, key is with the Refinery shift
supervisor.
 P-5101B is running to supply LPG for U-37 and at the same time P-5102B is running to transfer LPG from Tk-
5102 to Tk-5101.
 RFCC gasoline receiving tank to Tk-5108A.
 MOS on 051LT061 (Tk5111) since 27/7/09 to prevent from pump tripping (tripped level 1180 mm).
 MOGAS 92 transfer from Tk-5117A to Tk-5203B completed.
 Kept P-5110B running to supply from Tk-5110A to Tk-5211A at flow of around 10m3/h.
 Tk-5110A sample result at 0620H: Density= 813.6 Pour Point= -3 FP= (not yet tested having problem with
equipment.
 1300H stop Light Naphtha injection to Tk-5117B after completion of the required volume.
 Tk-5117B sample sent to Laboratory at 1500H after correction please follow results; RON=92.6
 Tk-5116B sample sent to Laboratory; Density=742.2, RVP= 61.7, RON=93.4

Unit 54: Product Blending

 ADO blending to TK-5119B completed at 1120H (29/07/09); sample taken at 1500H after circulation and
settling: Density=819.1, Pour Point=12; Cetane Index= 60.3 Total Sulfur=268ppm

Unit 55: Flushing Oil

Unit 56: Slops

 Tk5603 and Tk5604 still under maintenance.


 1635H stop draining Tk-3801A and also stop V-5601A/B and P-5603.

Product tank farm area (052/053)

Unit 52: Product Tankage

 LPG from U-16 is r/d to Tk-5212B; Kerosene rundown to Tk-5205A.


 1315H change over LPG receiving tank to Tk-5212B from A as level of A reached 17meters.
 0950H started pumping LPG to Jetty from Tk-5212E.
 Sealing and measuring for Tk-5207C by third party in preparation for ship loading.

Page 7 of 11
 

BINH SON REFINING AND PETROCHEMICAL COMPANY


Team B
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:30/07/09 Day Shift

Prepared by: Hung Manuel


 
 
Unit 53: Truck loading

 No activity.

Unit 60: Crude Tank Farm

 Tk-6001C (100%), Tk-6001B (3%) & Tk-6001D (6%) feeding to CDU with P-6001A & B on service.
 TK-6001D outlet opens at 6% to CDU; 1100H open also Tk-6001B outlet by 3% to CDU.
 1400H switched Tk-6001A to C in order to give way for certification of Tk-6001A at 11 meters level, once
this activity is finished please switched back again feeding tank to Tk-6001A.
 Slop injection to P-6001 suction stop at 1635H after completion of 24 hours test.

JETTY/SPM

Unit 81: Jetty

 PHUONGNAM STAR berthed at Jetty. Waiting to load ADO.


 Hai Linh 08 berthed in jetty, for Fuel Oil loading.
 Aquamarine berthed in Jetty, LPG loading started at 0950H from Tk-5212E.

Unit 82: SPM

 SPM HULL HPU header pressure 235 kg/cm2g & TT HPU Header pressure 197 kg/cm2g

Page 8 of 11
 

BINH SON REFINING AND PETROCHEMICAL COMPANY


Team B
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:30/07/09 Day Shift

Prepared by: Hung Manuel


 
 

Intermediate Tank Inventories


Tank readings taken at 1600H

Tank Description Previous level Present Level Recent Volume Min./Max.


Number (12 hrs before) (mm) (m3) working Height
(mm) (estimate) (mm)
Off Specification Products
Tk-5101 Off Specs Propylene 4744 5103 480/10220
Tk-5102 Off specs LPG 8170 9530 400/12750
Tk-5105 Mixed C4 Sphere 6977 6955 450/15310
Intermediate Product Unit Feed tanks
Tk-5103 RFCC Feed (Residue) 15168 15151 22514.39 1250/19550
Tk-5104 CCR Feed (Heavy Naphtha) 2785 2894 2326.776 1330/16130
Tk-5111 LCO HDT 12400 12997 13984.772 950/17750
Tk-5112 NHT Tank (Naphtha) 1614 1777 1759.23 1330/16330
Blend Components

Tk-5106A Temporary Slop Tank 4005 4122 869.742 1330/16330


Tk-5106B Isomerate Tank 5707 3200 675.2 1330/16330
Tk-5107 Reformate 2727 3447 2123.352 1330/15230
Tk-5108A RFCC Naphtha tank 11798 14197 14055.03 1330/15430
Tk-5108B RFCC Naphtha tank 3067 2659 3036.33 1330/15430
Tk-5109 HGO Tank 1664 2074 1192.55 1000/15500
Tk-5110A HDT LCO tanks 14262 13881 9175.341 1050/17850
Tk-5110B HDT LCO tanks 7435 9882 6532.002 1050/17850
Tk-5114 Kerosene 6803 6831 3625.2117 1330/13230
Tk-5115 LGO 4164 4263 4949.343 1150/19050
Blended Products Tanks
Tk-5116A MOGAS 92/95 blending 7613 7607 4685.912 1330/16130
Tk-5116B MOGAS 92/95 blending 12310 13227 8147.832 1330/16130
Tk-5117A MOGAS 90 blending 1504 1509 1536.162 1330/16350
Tk-5117B MOGAS 90 blending 14756 15413 15690.434 1330/16350
Tk-5119A Auto Diesel Blending 1354 1354 1742.598 1350/19900
Tk-5119B Auto Diesel Blending 10830 10861 13978.107 1350/19900

Page 9 of 11
 

BINH SON REFINING AND PETROCHEMICAL COMPANY


Team B
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:30/07/09 Day Shift

Prepared by: Hung Manuel


 
 
Fuel Oil, Slops and Crude Feed Tank

Tank Description Previous level Present Level Recent Volume Min./Max.


Number (12 hrs before) (mm) (m3) working Height
(mm) (estimate) (mm)
Fuel Oil tanks
Tk-3801A Fuel Oil 4643 3182 1390.53 950/19600
Tk-3801B Fuel Oil 13326 13774 6019.24 950/19601

Tk-5603 Heavy Slops 35 35 14.42 1330/16900


Tk-5604 Light Slops 103 103 FALSE 1330/16900

TK-6001A Crude Feed 11856 11001 41114.0 2000/19400


TK-6001B Crude Feed 19534 19374 72406.5 2000/19400
TK-6001C Crude Feed 18954 18545 69308.2 2000/19400
TK-6001D Crude Feed 15545 15022 56141.7 2000/19400
TK-6001E Crude Feed 19426 19419 72574.6 2000/19400
TK-6001F Crude Feed 0.0 2000/19400

Tk-5501 Flushing Oil Tank 8505 8500 4683.5 1550/16050

Page 10 of 11
 

BINH SON REFINING AND PETROCHEMICAL COMPANY


Team B
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:30/07/09 Day Shift

Prepared by: Hung Manuel


 
 
Product Tanks

Tank Description Previous levelPresent LevelRecent Volume Diameter Min./Max.


Number (12 hrs before) (mm) (m3) (mm) working Height
(mm) (estimate) (mm)
Tk-5201A Mogas 92/95 3624 4000 5755
Tk-5201B Mogas 92/95 10868 6295 0
Tk-5201C Mogas 92/95 8049 12241 17611 42800 1900/17900
Tk-5203A Mogas 90 7304 8560 15169
Tk-5203B Mogas 90 10998 11255 19945
Tk-5203C Mogas 90 16230 14680 26014 47500 1900/18850
Tk-5205A Jet A1 / Kerosene 9785 10948 6503
Tk-5205B Jet A1 / Kerosene 13057 13046 7749
Tk-5205C Jet A1 / Kerosene 3210 3223 1914 27500 1900/17900
Tk-5207A Auto Diesel 3793 3857 9500
Tk-5207B Auto Diesel 3835 3896 9596
Tk-5207C Auto Diesel 15154 15027 37012 56000 1800/21450
Tk-5211A Fuel Oil 5813 5881 3493
Tk-5211B Fuel Oil 11850 11847 7037 27500 1250/15250
Tk-5212A LPG Spheres 14579 17003
Tk-5212B LPG Spheres 8963 9452
Tk-5212C LPG Spheres 16905 16897
Tk-5212D LPG Spheres 17085 17074
Tk-5212E LPG Spheres 8082 2256 42400 1000/18150
Tk-5213A Propylene Spheres
Tk-5213B Propylene Spheres
Tk-5213C Propylene Spheres 38700 710/15890
Tk-5214 Slop Oil 0 17900 1250/11650
Tk-5215A Ballast Water 0
Tk-5215B Ballast Water 0 16700 1150/14850
Tk-5219A Service Water 80% 80%
Tk-5219B Service Water 81% 81%
Tk-5220A Potable Water 78% 78%
Tk-5220B Potable Water 83% 83%

 
   
 
 

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