Beruflich Dokumente
Kultur Dokumente
1 Scope............................................................. 2
2 Purpose.......................................................... 2
3 Safety............................................................. 2
4 References..................................................... 2
5 Definitions and Abbreviations......................... 4
6 Inspection Procedure Steps........................... 6
7 Inspection Methods........................................ 7
8 Acceptance and Rejection Criteria................. 8
9 Repairs........................................................... 9
10 Inspection Interval........................................ 10
11 Documentation............................................. 10
Appendix - I........................................................ 11
Appendix - II....................................................... 12
1 Scope
1.1 This Saudi ARAMCO Inspection Procedure (SAIP) establishes the inspection
requirements of in service (existing) small pipe nipples of up to 1-½ inch NPS
within existing facilities. This procedure applies primarily to piping in
hydrocarbon service but can be applied to other services as well.
2 Purpose
This SAIP is intended to assist the Plant and Equipment (PE) Inspectors of Operations
Engineering Units in their selection, on stream evaluation, and tracking of existing
nipple condition.
3 Safety
4 References
The following standards were used in the preparation of this procedure and should be
carefully reviewed by the inspectors. All references should be the latest issued revision
or edition.
Page 2 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
Page 3 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
Nipple: A pipe nipple is a small bore pipe attached to a main header by welding. The
attachment may be by use of a welding boss or proprietary fitting/valve welded to the
pipe header.
Alloy Material: Any metallic material (including welding filler materials) that contains
alloying elements such as chromium, nickel, or molybdenum, which are added to
enhance mechanical or physical properties and/or corrosion resistance.
Fabrication: The preparation of piping and small connection for assembly, including
cutting, threading, grooving, forming, bending and joining of components into
subassemblies.
Face of the weld: The exposed surface of a weld on the side from which the welding
was done.
Fillet weld: A weld of approximately triangular cross section joining two surfaces
approximately at right angles to each other in a lap joint, tee joint, or corner joint.
Crack: A fracture type discontinuity characterized by a sharp tip and high ratio of
length to width to opening displacement.
Lack of fusion: A weld discontinuity in which fusion did not occur between weld
metal and base metal or adjoining weld beads.
Incomplete Penetration: The weld beads unable to fill the weld bevel groove.
Rounded Indications: Indications with a maximum length of three times the width or
less on the radiograph.
Leg Length: is the thickness of a fillet weld, excluding any allowable reinforcement
measured through the leg.
tm: Minimum thickness required (t) is equal to the design thickness as calculated by the
applicable ASME Code B31.3 formula.
Page 4 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
Category "D" Fluid Service: A fluid service in which all the following apply:
1) The fluid handled is nonflammable, non toxic, and not damaging to human tissues
as defined in ASME B31.3 paragraph 300.2.
2) The design gage pressure does not exceed 150 psi (1030 kpa)
3) The design temperature is from -20°F (-29°C) through 366°F (180°C)
Repair: The work necessary to restore a nipple to a condition suitable for safe
operation at the design conditions, without any deviation from the original
configuration.
Abbreviations:
ADIP Amino-Di-IsoPropanol
DEA Di Ethanol Amine
DGA Di Glycol Amine
HAZ Heat Affected Zone
HC Hydrocarbon
MEA Mono Ethanol Amine
MSAER Mandatory SA Engineering Requirements
MT Magnetic Particle Testing
NDT Non Destructive Testing
P&ID Piping and Instrumentation Drawings
PFD Process Flow Diagram
PMI Positive Material Identification
PT Penetrant Testing
PWHT Post Weld Heat Treatment
RT Radiography Testing
RTFI Radiographic Film Interpretation
TEG Tri Ethylene Glycol
UT Ultrasonic Testing
VT Visual Inspection
Page 5 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
6.1.1 A piping circuit will usually start and end at individual pieces of
equipment and includes all lines of similar metallurgy and corrosion rate,
same service, and design temperature and pressure. P&IDs or PFDs
should be marked to designate to which corrosion circuit each line
corresponds and line designation tables should be prepared for each unit.
6.1.3 Examples of pipe nipple inspection priorities are shown for the following
services / equipment:
Page 6 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
7 Inspection Methods
7.1 Radiography should be used to inspect all pipe nipples for I.D./O.D corrosion on
piping including cryogenic service. If, during the inspection of existing nipples
or replacements, indications are found in welds, these indications should be
evaluated per acceptance/rejection criteria of Table's 1 and 3.
7.2 The radiographic technique for small diameter nipples and to measure side wall
thickness is shown in Appendix I & II.
7.4 Visual inspection should be performed on all pipe nipple systems to determine
the need for replacement or repairs due to external corrosion, threads not
covered by seal weld, vibration fatigue or possibility of overloading of the
nipple. In cases where fatigue is suspected and radiography is not possible then
liquid penetrant or magnetic particle inspection should be performed to
determine if cracking has been initiated.
Page 7 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
Commentary Note:
Over loading is usually associated with over stressing of the pipe nipple welds
due to applied external forces such as people continuously using branch
connection as a step.
Page 8 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
Notes:
1 OD is the actual outside diameter of the pipe. See Table 2 for lengths
2 The maximum permitted defect width shall be the lesser of 0.31 x "t" or 0.040" (1mm). "t" is the pressure
design thickness of the pipe.
3 Aligned defects shall be considered as one defect if the separation distance is less than the length of the
longer defect.
4 The minimum fused leg length (Cx ) is 1.25 x "t" (from ASME B31.3 328.5.2.C). The minimum effective throat
thickness is 0.88 x "t". These are determined from radiography not physical measurement. "t" is the pressure
design thickness of the pipe.
Table 2
Table 3
Page 9 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
9 Repairs
9.1 Calculated retirement thickness (t) code tm and structural minimum thickness
(which ever is greater) should be compared against original nipple thickness
from the line specification. The structural minimum retirement thickness for
carbon steel and chrome-moly alloy pipe nipples up to 1.5 NPS is 0.09 inch
(2.25 mm) per 01-SAIP-02.
Those nipples which are not braced and subjected to vibration should be
adequately braced per SAES-L-004, paragraph 6.2.3 and Saudi Aramco
Standard Drawing AB-036521 to prevent future fatigue failure.
All nipple repairs / replacement associated with MEA, DGA, TEG and ADIP
service piping should be Post Weld Heat Treated (PWHT) per SAES-W-011,
section 13.0.
All low alloy steel material should be PWHT per SAES-W-011, section 13.0.
Page 10 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
10 Inspection Interval
10.1 Pipe nipples should be inspected based on the priority designation of the line
and/or circuit in which they are installed. Each line should be identified as part
of a circuit and should be prioritized according to corrosion class as defined per
SAEP-20.
Priority Table
11 Documentation
11.1 All piping Nipples should be identified on each line in priority 1-3 piping
circuits. These pipe nipples should be added to the OSI Program as additional
data/inspection points.
11.2 Thickness measured from the radiographic film image should be entered into the
OSI Program to track individual corrosion rates and remaining life of each pipe
nipple.
Revision Summary
31 July, 2004 Major revision.
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Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
Appendix - I
Notes:
1. SFD to be 12" with the source lined up in the middle.
2. Shoot with one MX & one AX type film, MX closest to the weld.
3. Only one weld per shot, with the number next to the weld on the pipe.
4. Use three times the pipe wall thickness fro the shot exposure time - MX film.
Page 12 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
Appendix - II
1. Purpose
2. Scope
This procedure should be applied to determine the pipe wall thickness using a
reference comparator on line and/or process piping with or without content and
with or without insulation. It is not intended to replace present methods of
radiographically calculating wall thickness, but to offer an alternate method with
improved accuracy.
3. References
4. Definitions
4.2 SFD - Source to Film Distance. For the purposes of this procedure, the
minimum source to film distance should be 3 times the outside diameter
of the pipe being radiographed.
Page 13 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
5. Procedure
In either technique, measure comparator height film image and the film
image of the pipe wall thickness. Because of the geometric relationship
of either technique, the radiographic images will be an enlargement of
the comparator and pipe wall actual dimension. The comparator will
provide a percentage of image enlargement to serve as correction of the
pipe wall image thickness.
Page 14 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
Actual w.t. = image w.t. of pipe X Comparator actual w.t. / comparator image
Comparator
Image c
Page 15 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
Im a g e h
% O v a lity = w /h
Page 16 of 17
Document Responsibility: Inspection Department 01-SAIP-01
Issue Date: 31 July, 2004
Next Planned Update: 1 August, 2009 Small Nipple Inspection Program
1.000" Sphere
Note 2
Note 1
1.000" Sphere
Note 2
Note 1
Fig 2 Technique With Insulation
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