SECTION 5 REPLACEMENT PARTS

Replacement parts are keyed in Figures 5-1 through 5-4. Order replacement parts by part number and part name
as shown on the illustrations. DO NOT order by part number alone. Parts may be ordered from your ESAB Welding
& Cutting Products distributor or from ESAB Customer Service Department, Florence, SC 29501.

REAR MAIN BODY ASSY. - 20391

CONTACT RING ASSY. - 20395

O-RING - 996528

O-RING - 996527
SLEEVE - 19483

PT-19XL Consumables
Hose and Cable Connection
(see Figures 5-3 and 5-4)
5 INSULATOR ASSY. - 20434
Includes:
4 6 (1) 86W85 O-Ring
(1) 996526 O-Ring
3 (4) 85W10 O-Ring
2
NOTE TO ORIGINAL PT-19 TORCH USERS:

1 The front end parts (items 1-5 above) may be used in place of the front end parts on the origional PT-
19 torch (see F-15-083) as long as these parts are used togrther.

Conversely, the origional PT-19 front end parts (nozzle retaing cup 20402, nozzle assembly 20400 or
20873, electrode tip 20763, and tip holder 20398) can be used togrther on the PT-19XL in place of the
first 5 items.
Application Recommended Replacement Parts

1 2 3 4 5 6
Current Thickness Heat Nozzle Nozzle Electrode Electrode Gas
& Gas & Material Shield Retaining Cup Holder Baffle

50 to 65A 1/16 to 1/4" 50A 34085 50A Hafnium Long 4 Hole Std.
Air & N2 CS, SS, AL 34885 34730 34086 34084 948142
4 Hole Rev.
948143

150A 1/4 to 1" Std. 948186 34085 150A Hafnium Long 4 Hole Std.
Air & N2 CS,SS,AL H.D. 19506 21821 34086 34084 948142
O2 1/4 to 3/4" 4 Hole Rev.
CS 948143

250A 1/2 to 2" Std. 948186 34085 250A Hafnium Long 8 Hole Std.
Air,O2,N2 CS,SS,AL H.D. 19506 21822 34086 34084 2075586
8 Hole Rev.
20918
Tungsten Long 4 Hole Std.
250A 1/2 to 2" Std. 948186 34085 250A 34557 34084 948142
H-35 SS,AL H.D. 19506 21822 4 Hole Rev.
948143

150A 1/2 to 1" Std. 948186 Tungsten Long 4 Hole Std.

H-35 SS,AL H.D. 19506 34085 150A 34557 34084 948142
21821 4 Hole Rev.
948143
Figure 5-1. PT-19XL Plasmarc Cutting Torch

PT-19XL PLASMARC CUTTING TORCH 10

SECTION 5 REPLACEMENT PARTS

CONTACT RING ASS'Y

20395 PILOT ARC CABLE SET SCREW
Remove to Release Pilot Arc Cable
Use 1/16" Allen Wrench (Supplied with torch)

(2) O-RING - 951000

.176 ID X .050W

2
VIEW "A"

INSULATOR
BODY

SOCKET HEAD SCREW

Remove to Release Contact Ring
Use 7/16" Allen Wrench (Not Supplied)

SEE
VIEW "A"

Figure 5-2. Pilot Arc Cable Assembly

Item Qty. Part Description

No. Req. No.

1 1 20403 P.A. BUS INSULATOR

2 4 61330980 SCREW, #6-32 X 1/8
3 1 20408 CONNECTOR, HI-FREQ.
4 2 951000 O-RING

PT-19XL PLASMARC CUTTING TORCH 11