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~ TECHNICAL DATA

i) metso SYMONS® CONE CRUSHER


SOCKET DIMENSIONS AND TD7-025
minerals
?RePnReoer naoROVeoev GEAR CLEARANCES PAGE 1 OF 3
RLW RJM _ _
PROPRIETARY CODE W
DATE OF ISSUE REV DATE
11FEB63 Metso Minerals Engineering Department F i 02SEP99

_ C ifA .
BOLTED - ~~' " KEYED
SOCKET _ -~ `~`~ SOCKET

D DIA .

I SOCKET FIT IN
CRUSHER SIZE TYPE SOCKET 1 A B i C D MAIN FRAME
1 8 .750 23.005 .005
2 FT STD & SH HD EYED 3/16 1 33164 TIGHT
8752 23,004 .002
11 .000 28.506 .006
3 FT STD (KEYED & BOLTED 3/16 25/32 TIGHT
11 .002 28 .504 002
12 .000 28.506 1 006
3 FT SH HD (KEYED & BOLTED' 3/16 25/32 TIGHT
12 .002 28.504 002
4 FT STD & 4800 ` 13 .000 36.507 . .007
KEYED 3/16 21/2 TIGHT
STD & SH HD 13.002 36.505 1 .003
14 .000 36.507 0
4 FT STD KEYED & BOLTED 3/16 21/2 TIGHT
14.002 36 .505 003
4 FT SH HD & j 16.750 38.257 .007
KEYED 1/4 21/2 TIGHT
4 1/4 FT STD 16 .752 38.255 003
4 FT SH HD & 1 16 .750 38.257 007
BOLTED 1/4 27/16 TIGHT
4 114 FT STD 16.752 3$.255 003
1 20.250 48.008 008
5 1/2 FT STD & SH HD IKKEYED 1 9/32 141/3 2 20 .252 TIGHT
48.006 . 003
I 20.250 48.008 .008
5 1/2 FT STD & SH HD !BOLTED 5/16 * 363/64 TIGHT
20. 252 48.006 003
4 114 FT _
1 24' 1 38.259 _
009
STD & SH HD IDOWELLCD 1/4 2518 TIGHT
SHORT SOCKET LINER I 24.002 38.257 .005

NOTE : ON EXISTING 5 1/2 FT. BOLTED SOCKET CRUSHERS THE "A" DIMENSION IS 3/16".
THIS GAP HAS BEEN INCREASED TO 5/16" TO PROVIDE ADDITIONAL GEAR CLEARANCE .
SYMONS" CONE CRUSHER I TECHNICAL DATA
metso I
minerals SOCKET DIMENSIONS AND TD7-025
PREPARED BY APPROVED BY GEAR CLEARANCES PACE 2 of 3
RLW RJM -- ~~--- _ PROPRIETARY CODE W
DATE OF ISSUE ; REV DATE
11 FEB63 Metso Minerals Engineering Department E 102SEP99

i
50
50
DOE ED
-A

-'1

® DIA .

SOCKET FIT IN
CRUSHER SIZE TYPE SOCKET A B C D
MAIN FRAME
i 60.509
7 FT STD 1 9132 24 .500 009
KEYED 41/32 24 . 503 TIGHT
NORMAL DUTY 60.507 I .004

7 FT STD & SH HD I KEYED 9/32 4 1/32 ! 25250 50.509 009


TIGHT
25.252 60.507 004
60 .509
315/32 25250 .009
7 FT STD & SH HD BOLTED j 5116 TIGHT
j .004
- 25.252
--- -~~-,~ I 60 .507
4 BOLTED &
25,250 60.515 I .015
7 FT STD & SH HD I DOWELLED 5/16 1 3 11/16 TIGHT
i 25.252 60.513 .010
DOWELLED
KEYED, BOLTED 19/32 S 4 1/8 25250 60.509 ! .009
7 FT STD & SH HD TIGHT
& DOWELLED _- ~ 2 5 252 60.507 .004
BOLTED
7 FT STD & SH HD 38 .006 60.515 015
ED 5/16 3 11/16 TIGHT
SHORT SOCKET LINER I 38 .004 60.513 .010
DOWELLED
7 FT STD & SH HD KEYED, BOLTED 38 .000 60 .509 ( .009
9/32 4 1/8 TIGHT
SHORT SOCKET LINER I & DOWELLED 38.002 60 .507 : .004
THE INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO BE REPRODUCED . DISCLOSED TO A THIRD PARTY, MODIFIED OR USED WITHOUT PRIOR
PERMISSION OF METED MINERALS: OR ITS DULY AUTHORIZED REPRESENTATIVE . ALL RIGHTS RESERVED . (6101(

E-OUTSIDE TAPER
PER FT ON DIA .

CONCENTRIC
-INSIDE TAPER BORE
PER FT ON DIA
ir~ii
Wnrrsi.~rr rrssrri~rii

DRAWING NO C
CRUSHER SIZE AND TYPE A B D E F G
PART CODE NO

2 - FT STD & SH HD ; 2-C-36 6.814 4.309 5 .842 3 .337 1 .625 1 .625 18 1/2
NORMAL DUTY 2206 6641 6.811 4 .306 5 .845 3 .340
2 FT STD - 2-C-188 - - 8.000 5.495 7 .075 4 .666
HEAVY DUTY 2206 6781 1 .625 1 .562 18 1/2
7.999 5.494 7.076 4 .667
3-C49 8 .564 6 .252 7 .366 5 .126
3 FT STD 1 .000 968 27 3/4
2207 0561 8 .561 6.249 7.369 5 .128
- '
3 FT SH HQ
` 3-C-120
- .`
2207 1401
9.377_ .908
9.374 5 .905
8.242
8 .245
4 .773
4 .776 1 .500 ._1-
_500!.. --
24 3/4
.__ .5 _.. __._ 1
THE INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY, MODIFIED OR USED WITHOUT PRIOR
PERMISSION OF METSO MINERALS OR ITS DULY AUTHORIZED REPRESENTATIVE. ALL RIGHTS RESERVED . (6101) 2733

J K ( L M I J OUTSIDE TAPER ;
PER FT ON DIA . L q 0
O
m A
~.

m
(1) 600 600 .582 528
OFFSET C m
A _INSIDE TAPER ARE
(2) 636 538 .661 563
f G PER FT ON DlA.
~ ....
p
5

(3) .781 .781 .743 .654 0


--

CD
DRAWING NO z
CRUSHER SIZE & TYPE A B C D E F~ G H
PART CODE NO
._ .. .. ..
Fn
4 FT STD & 4800 ( 1 },. . _ 4200-C-100 11 .127 6.421 9.924 } 5.308 , -- (7
STD & SH HD 2214 4481 11 .124 6.418 927 5.311 { .027 1 .625 1 .593 34 3/4
', IT!
5100 STD & SH .HD (2),. 1 4400-13-504 13 .001 !
10 257 11 .826 f Z 0
9031
968 - - -q Z
4 114 FT STD & SH HD 2214 3930 12 .999 10 .255 11 .828 9.035 _ 049 .y86 34 _-~ v,
a! cn
7 FT STD (3) 7-C-71 313
18 13500 16 .748 12.101 579116
NORMAL DUTY 2214 5741 18 .311 1 13 .498 16 .750 NAM 045 1 .000 .968 ~, Z
_ --- C
m rn
-
- OUTSIDETAPER
PER F7 ON DIA (D _ cy
Z

E 0 CONCENTRIC b
A _INSIDE TAPER BORE (D m
PER FT ON DIA m ;a

F m
K ~. cn
L.
DRAWING NO
CRUSHER SIZE & TYPE
PART CODE NO A I B C I D E F G H J K m< ; m
_ ___. _ - _ _. _ + 'i'1 ,~
5 1l2 FT STD & SH HD
5-C-338 15 .734 11 .528 13 .870 10 .351 r ro `4 n
& EXTRA HEAVY, 14 .885 405/16 4 1/2 1 .000 .9375 45 1/16
2214 5706 15 .719 11 .525 13 .873 10 .354 D
HEAVY
DUTY N n ` c
7FTSTD&SHHD o 0 N
7-6-419 mm
20 .125 14 .873 17 .999 13 .520 ~
HEAVY & EXTRA HEAVY' 19 .079 50 1/2 1 .000 .9514 56 1/2 co
o w
j 2214 6721 20 .110 14 .870 18 .002 13 .523 ! C D
DUTY
TECHNICAL DATA
SYMOW CONE CRUSHER TD7-024
INNER ECCENTRIC BUSHING DIMENSIONS PAGE 3 OF 3
PROPRIETARY CODE W
REV DATE
Metso Minerals Engineering Department ( E 102SEP99

LOCATION IN ECCENTRIC
A

V---r- - I

MEASUREMENTS TO BE TAKEN AT KEYWAY

I DRAWING NO
CRUSHER SIZE & TYPE
I PART CODE NO
A

2FTSTD&SHHD 31137351 3/8

3 FT STD 3113 8401 1 7/16

3 FT SH HD 1 3113 8751 7/16

4 FT STD & 4800 STD & 3114 0151 15/32


SH HD

41/4 FT STD &SHHD&


31141201 ; 19/32
5100 STD & SH HD

5 112 FT STD &SHHD 3114 2863 7/8

7FTSTD&SHHD
HEAVY & EXTRA HEAVY DUTY I 3114 4262 1-3/16

STD NORMAL DUTY 3114 3651 i 31/32


E INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO RE REPRODUCED, DISCLOSED TO A THIRD PARTY, MODIFIED OR USED WITHOUT PRIOR
RMISSION OF METSO MINERALS6 OR ITS DULY AUTHORIZED REPRESENTATIVE . ALL RIGHTS RESERVED . (6107)

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SYMONS° CONE CRUSHER TECHNICAL DATA
j metso I ECCENTRIC DIMENSIONS WITH GEAR ! TD7-023
minerals LOCATION AND FIT INCLUDING TOOTH
0 PAGE 2 OF 3
IV
a BACKLASH
FREPA APPR IEDBr

_RLW RJM _ _ AND CLEARANCE PROPRIETARY CODE W


DATE OF ISSUE REV DATE
12DEC 62 Metso Minerals Engineering Department s C 02SEP99
ECCENTRIC DIMENSIONS
0 DRAWING NO A
CRUSHER SIZE AND TYPE B
PAR T CODE NO
2 FT STD & SH HD 2-C-104 9.500 10.000
NORMAL DU TY 3113 7351 9.498 9.999
2 FT STD 2-C-226 9.500 10 .000
HEAVY DUTY _ 3113 6501 I 9 .498 9 999
" 3-C-116 11 .983 ' 12255
3 FT STD
a _--~; -3113 8401 11 .981 12 .254
[3-C-121 1983
. 1 13.255
3 FT SH HD 3113 8751 11 .981 13.254
N
0
J 4 FT STD & 4800 STD & 4200-C-166 I 13.704 15.006
SH HD 3114 0151 . 13.702 15 .004
0
5100 & 4 1/4 FT 4400-B-236 16.704 18 .006
STD & SH HD 31 1 4 1201_ 16.702 18 .004
5-B-331 19.454 20.007
5 1/2 FT STD & SH HD i
3114 2863 19.452 20.006
7 FT STD 7-B-981 23 .438 24.008
NORMAL_ DUTY 3114 3651 _.~ 23.436 ~_24.007
7 FT STD & SH HD 7-g_426 24.501 25.508
HEAVY & EXTRA HEAVY
3114 4351 24 .499 ` 25 .507
DUTY- NARROW SHOULDER -~-
7 FT STD & SH HD 7-8-420 24 .501 I 25.508
HEAVY & EXTRA HEAVY DUTY 3114 4262 I 24.499 1 25.507

ECCENTRIC
CRUSHER SIZE AND TYPE I C D --- E - F
SPEED
2FTSTD&SHHD
- ------- --------
f 10 15132 1911116 1/2 I 33/4 357
NORMAL DUTY ',
2 FT STD
1 0 15/32 1911/16 j 1/2 33/4 393
HEAVY DUTY
502
3 FT STD 12 47/64 297/16 498 4 330

3 FT SH HD 13 47/64 29 7/16 4 320


_ .4
4 FT STD & 4800 STD & 502
153/4 36 ( 5 ! 267
SH HD 498
5100 & 4 1/4 FT
183/4 357/8 1/2 i 5 255
STD & SH HD
1
5 1/2 FT STD & SHHD I 2031/32 3/4 ~_ 7
--'-_ 471/4 237
-- --
-
7 FT STD
2431132 591/4 I 3/4 8 212
NORMALDUTY
7 FT STD &SHHD
HEAVY & EXTRA HEAVY 26 15/32 59 1/4 ! 3/4 8 212
DUTY-NARROW SHOULDER_ I __ I
7 FT STD & SH HD ( 26 .509 ! 591/4 2 31/38 212
HEAVY & EXTRA HEAVY DUTY 26 .508
SYMONS© CONE CRUSHER TECHNICAL DATA
J tt1et50 ( ECCENTRIC DIMENSIONS WITH GEAR I TD7-023
minerals
0 LOCATION AND FIT INCLUDING TOOTH PAGE 3 3
RREPARE~BV RJM BV
APPR of
a RLW BACKLASH AND CLEARANCE PROPRIETARY CODE W
0 DATE OF ISSUE ;REV DATE
12DEC62 Metso Minerals Engineering Department J
3 02SEP99
GEAR DIMENSIONS
T TOOTH H
CRUSHER SIZE AND TYPE B C E I F TOTAL
COMBINATION
BACKLASH
2 FT STD & SH HD 9.996 020
29: 18 10 1/2 17/32 3 3/4
NORMAL & HEAVY DUTY 9.998 .140
12.251 020
3 FT STD 37 - 21 1 314 17/32 4
12.252 .040
13.250 _020
3 FT SH HD 38-21 133/4 I 17/32 I 4
a 13.251 040
4 FT STD & 4800 STD & 15.000 020
40-- 22 15 13/16 17132 5
SH HD 15.002 140
5100 & 4 1l4 FT 18.000 030
40 - 21 18 13116 17/32 5
STD & SH HD __ 18.002 .050
20 .000 ' .040
5 1/2 FT STD & SH HD 43-21 21 j 25/32 j 7
_ 20 .001 060
7 FT STD 24 .000 050
39- 19 25 j 25!32 8
NORMAL DUTY 24.001 070
7 FT STD & SH HD
HEAVY & EXTRA HEAVY 39-19 1 25.501 261/2 25/32 8
DUTY-NARROW SHOULDER 070
7 FT STD & SH HD 25 .500 1 26.500 I 8 050
HEAVY & EXTRA HEAVY DUT Y-39-19 25.501 26.501
3
- 070

G GEAR PRESS
CRUSHER SIZE AND TYPE ROOT CLEARANCE FIT ON I FIT IN
ACTUAL ',MINIMUM ECCENTRIC TONS
6
2 FT STD & SH HD 004
109 3132 1 .001 TIGHT
NORMAL & HEAVY DUTY I
-T-
3 FT STD i 109 3/32 TIGHT 8
` 0004
3 FT SH HD i 109 3/32 TIGHT 8
003
4 FT STD & 4800 STD &
125 3/32 006
SHHD TIGHT 15
_. 002
5100 & 4 1/4 FT .006
125 3132 TIGHT 15
STD & SH HD 002
5 1/2 FT STD & SH HD 156 1/ TIGHT 20
_ 0~5
7 FT .008
203 118 TIGHT 25
NORMAL DUTY 006
7 FT STD & SH HID I 008
HEAVY &-EXTRA HEAVY 203 1/8 TIGHT 25 I
DUTY- NARROW SHOULDER I .006
.008
"E"
7 FT STD & SH HD
203 ! 1l8 .006
TIGHT
25
HEAVY & EXTRA HEAVY DUTY 009 "F" j
007 TIGHT
* NOTE ; The preferred method of installation and removal is to "HEAT" the gear to 200'F
above ambient temperature for a shrink fit .
In the event that either gear or eccentric has been metal sprayed to increase the
interference fit installation with "HEAT" is to be the ONLY method used.
SYMONS-CONE &
TECHNICAL DATA
~~ metso NORDBERG GYRADISC° CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-040
minerals SHAFT, SOCKET LINER AND INNER ECCENTRIC PAGE 1 OF 21
-PREPAREDB BUSHING GEOMETRY PROPRIETARY CODE G
RLW I RJM USE OF CHECKING TEMPLATES
I REV
Metso Minerals Engineering Department j
DATE OF ISSUE (DATE
01J U N71 A ~ 1 3SEP99
When the main shaft assembly is out of the Crusher for a liner change or whenever installing

the socket assembly in the Crusher, it is recommended that the proper relationship between the

socket liner and inner eccentric bushing be checked . At the same time it is advisable to check the

head ball for wear in respect to the tapered portion of the main shaft . A pair of sheet metal templates

obtained from the factory, are needed to make these checks . One template is to check the condition

of the socket liner and the other is to check the condition of the head ball .

When the templates are used, a check is being made of the relationship between socket liner,

inner eccentric bushing, head ball and main shaft . This relationship is known as the geometry of the

Crusher- when correct, the Crusher is a smooth running machine capable of transmitting the

greatest crushing force possible with the least energy output. When the geometry is incorrect, the

Crusher loses bearing clearance and generates heat.

The socket liner which provides the bearing surface for the head is machined so that its outer

edge is normally the only portion which will be in contact with the head initially . As the spherical

bearing surface of the socket liner wears, the main shaft assembly drops further into the inner

eccentric bushing causing the running clearance between the main shaft and inner eccentric bushing

to be reduced . When this wear occurs, it may cause the head to revolve or spin at an abnormally fast

rate when the Crusher is running empty . (0 to 10 RPM is considered normal) In conjunction with the

spinning head, there will be a possible ioss of oil and an increase in oil temperature .

When a spinning head condition is noticed, the socket liner most likely will have to be replaced

unless the socket can be shimmed to compensate for the socket liner wear. In order to determine if

the socket liner needs replacing or the socket cap be shimmed, proceed as follows :

1) Remove the main shaft assembly from the Crusher .

2) Place the socket liner template on the socket liner so that it is positioned over the low side of the

inner eccentric bushing which is next to the eccentric keyway. Make sure that the template

contacts the inner diameter of the socket liner and the spherical surface of the socket liner as
SYMONS' CONE &
TECHNICAL DATA
~~ metso NORDBERG GYRADISC® CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN ! TD7-040
minerals SHAFT, SOCKET LINER AND INNER ECCENTRIC
ARED BYI APPROVED B BUSHING GEOMETRY
PAGE 2 OF 21
RLW RJM PROPRIETARY CODE G
SE OF CHECKING TEMPLATES I
DATE OF ISSUE REV DATE
01JUN71 I Metso Minerals Engineering Department i A 113 S EP99

shown in the illustration SOCKET LINER CHECKING TEMPLATE.

3) Take a measurement at "A" . This dimension should be as shown in the table TEMPLATE

CLEARANCE DIMENSIONS . RECORD THE "A" DIMENSION . There must be a gap at "B",

however, it is not necessary to measure this clearance at this time .

In the event the measurement shows that the "A" dimension is less than it should be,
a
0
0 SOME corrections can be made by shimming the socket . Check to see if the socket had been
w

shimmed previously. This can be determined by checking the clearance between the socket

flange and the main frame as shown in the illustrations SOCKET SEATING SURFACES or the

shim can be seen between the main frame and the outside flange of the socket . If there is a

shim it may have to be removed so that the correct "A" dimension can be obtained .

4) At this time check to see where the template makes contact with the spherical bearing surface

on the socket liner, if there is a gap at the outer surface at "E" and contact is made only on the

inner surface at "C", chances are that the Crusher will throw oil when it is reassembled . This can

be corrected by scraping or remachining the socket liner so that the contact is made on the outer

portion, at "E". Scrape only the lower two-thirds, of the socket liner at "C" . Scrape enough metal

from the surface of the socket liner so that the wear pattern will again be at the outside edge of

the liner at "E" .

If oil is being thrown out of the head sealing arrangement after the installation of the new socket

liner, the ball of the head has worn to a different radius and does not mate with the spherical

surface of the new socket liner. Throwing oil means the worn head is bearing on the inside

portion of the new liner leaving the outside portion of the liner and head ball open. See the

illustration WORN HEAD WITH NEW SOCKET LINER. This opening, even though only a few

thousandths of an inch ; will cause oil to be thrown out over the sealing ring and eventually out of

the Crusher around the socket area.


SYMONV CONE & TECHNICAL DATA
NORDBERG GYRADISC® CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-040
SHAFT, SOCKET LINER AND INNER ECCENTRIC PAGE 3 of 21
BUSHING GEOMETRY ! PROPRIETARY CODE G
USE OF CHECKING TEMPLATES f
SYMONS CONE & TECHNICAL DATA
NORDBERG GYRADISC® CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN I TD7-040
SHAFT, SOCKET LINER AND INNER ECCENTRIC PACE 4 of 21
BUSHING GEOMETRY PROPRIETARY CODE G
USE OF CHECKING TEMPLATES
DATE OF ISSUE IREV !DATE
01JUN71 Metso Minerals Engineering Department I A { 13SEP99

See Illustration-
SOCKET LINER
CHECKING TEMPLATE
for use of template

ACTUAL j MINIMUM ! MAXIMUM


CRUSHER SIZE CLEARANCE CLEARANCE I CLEARANCE

2 Ft., 3 Ft.
1 1/2 I 7/16 5/8
and 36 In .
i

4 Ft ., 4-1/4 Ft.,
5-1/2 Ft., 7 Ft., 1/2 13/32 11/16
48 In ., 66 in.
and 84 In .

All Dimensions are in Inches


SYMONS' CONE &
TECHNICAL DATA
NORDBERG GYRADISe CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-040
SHAFT, SOCKET LINER AND INNER ECCENTRIC r
PAGE J OF 21
BUSHING GEOMETRY I PROPRIETARYCODE G
USE OF CHECKING TEMPLATES _
. RE' V DATE
Metso Minerals Engineering Department A 13SEP99

SOCKET
TEMPLATE CLEARANCE DIMENSIONS

4 FT, 4 1/4 FT, 5 112 FT, 7 FT


AND 66 INCH CRUSHER

BOLTED SOCKET SEATING SURFACES

2 FT CRUSHER
KEYED SOCKET SEATING SURFACE
~ SYMONS CONE & TECHNICAL DATA
" ) metso
NORDBERG GYRADISC CRUSHERS

minerals
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-040
SHAFT, SOCKET LINER AND INNER ECCENTRIC PACE 6 OF 21
PREPgREDBV APPROVED BV BUSHING GEOMETRY PROPRIETARY CODE G
RLW RJM USE OF CHECKING TEMPLATES
DATE OF ISSUE JREV DATE
OIJUN71 Metso Minerals Engineering Department I A 13SEP99

SOCKET

48 INCH & 4-114 FT CRUSHER 1 84 INCH & 7 FT CRUSHER

DOWELLED SOCKET SEATING SURFACES


SYMONS CONE &
Ill ® TECHNICAL DATA
NORDBERG GYRADISC CRUSHERS
metso I INSTRUCTIONS
minerals FOR MAINTENANCE OF PROPER MAIN TD7-040
SHAFT, SOCKET LINER AND INNER ECCENTRIC I PAGE 7 of 21
PREPAREDBY APPROVEDBY BUSHING GEOMETRY
RLW ( RJM ( PROPRIETARY CODE G
USE OF CHECKING TEMPLATES I
DATE OF ISSUE I REV ( DATE
01JUN71 Metso Minerals Engineering Department B 113SEP99
Another method of checking the contact pattern is to put machinist's bluing on the socket

liner bearing surface . Then install the main shaft assembly into the Crusher and run it for a few

minutes. Remove the main shaft assembly and inspect the wiping pattern of the head on the

liner . The bluing will wear off the liner where it made contact with the head ball and still be on

in the area where no contact is made. This will show at a glance if and where the socket liner

should be re-worked . The correct pattern should show that the head is seating evenly around

the outside edge of the socket liner at `E" .

THE SOCKET LINER MUST BE REPLACED WHEN SURFACE °C" HAS WORN TO THE

EXTENT OF BLENDING INTO THE UNDERCUT SURFACE AT "B" .

5) At this time, the wear on the head ball should also be measured, as the correct relationship

between the main shaft assembly and eccentric assembly depends on both the socket liner

location in regard to the inner eccentric bushing AND the amount of wear on the head.

6) Place the main shaft and head template so that the hooked portion on the bottom of the

template seats firmly on the bottom of the main shaft . The lower, middle and top contact points

of the template should be tight against the tapered portion of the shaft as shown in the

illustration MAIN SHAFT AND HEAD CHECKING TEMPLATE . With the template held in this

position, the amount of wear on the head ball can be easily seen.

7) Make four measurements, every 90", of the clearance (if any) between the template and the

head ball. Take an average of these four dimensions and RECORD THIS DIMENSION . In the

event the measurements show the wear is less than 114", SOME corrections can be made by

socket . If the wear on the head is between 114" and 318", it is NOT

recommended to shim up the socket to compensate for this amount of wear; the head ball

should be built up with weld and remachined.


SYMONS" CONE & TECHNICAL DATA
NORDBERG GYRADISC® CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN j TD7-040
PREPARED BY APPROVEDB
SHAFT, SOCKET LINER AND INNER ECCENTRIC
BUSHING GEOMETRY
I
PACE 8 OF 21
PROPRIETARY CODE G
RLW RJM USE OF CHECKING TEMPLATES
DATE OF ISSUE
Metso Minerals Engineering Department
REV A DATE
01JUN71 113SEP99

IMPROPER READ .
BALL SEATING

WORN HEAD WITH NEW SOCKET LINER


r metso
'" minerals
PREPARED BY! APPROVED BY
SYMONS"CONE &
NORDBERG GYRADISC'o CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN
SHAFT, SOCKET LINER AND INNER ECCENTRIC
BUSHING GEOMETRY
I TECHNICAL DATA

TD7-040
PAGE 9 OF 21
! PROPRIETARY CODE G
RLW I RJM USE OF CHECKING TEMPLATES - ;
. DATE
DATE OF ISSUE )REV
01JUN71 Metso Minerals Engineering Department A 1 13SEP99

8) If the Crusher was losing oil over the socket liner, make two additional measurements ; one at

"F", the other at "G" . If the dimension at "F" is LESS than that at "G", the head can be used as

is. Four measurements, every 90", should be taken. Should the measurement at "F" be

MORE than at °G", the socket liner will have to be scraped or remachined to obtain the proper

bearing contact with the head ball or the head ball may have to be remachined and polished to

restore the head to the original contour . The head must make contact at the outer surface of

the socket liner .

9) It is most important to know how to properly use BOTH templates . The procedure

recommended for obtaining the correct dimension at "A" is as follows :

A. With the socket assembly installed in the Crusher, measure the dimension at'A using

the socket liner checking template. See Step 2.

B. Check the wear on the spherical bearing surface of the socket liner using the same

template. See Step 4.

C. Measure the wear on the head ball using the main shaft and head checking template .

See Steps 6 and 8.

Dimension °A" must be obtained by a combination of checks . If the socket liner and head ball

o.1 are within the wear limitations as previously described, the correct . Dimension "A" as shown. in. . .

table TEMPLATE CLEARANCE DIMENSIONS can be obtained by shimming the socket .

DO NOT SHIM THE SOCKET LINER.


SYMONS" CONE 8, I
TECHNICAL DATA
metso NORDBERG GYRADISC® CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-O40
minerals SHAFT, SOCKET LINER AND INNER ECCENTRIC PACE 10 OF 21
PREPAIEDBY APPROVED BY BUSHING GEOMETRY I'PROPRIETARY CODE G
RLW RJM USE OF CHECKING TEMPLATES
DATE OF ISSUE !REV DATE
3 01JUN71 Metso Minerals Engineering Department A 13SEP99

STEEL CABLE CONNECTED TO OVERHEAD LIFTING DEVICE


s

CHECKING TEMPLATE

W~Wa
~-
r
TEMPLATE
CONTACT
POINTS

HUD
BALL ,1\ .!-

Uiy~tl~a"
HE&D MAIN SHAFT

MAIN SHAFT AND HEAD CHECKING TEMPLATE


SYMONS O CONE &
TECHNICAL DATA
metro NORDBERG GYRADISC® CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-040
minerals SHAFT, SOCKET LINER AND INNER ECCENTRIC PAGE 11 of 21
PREPARED BY , APP
BUSHING GEOMETRY
RLW Rim j PROPRIETARY CODE G
USE OF CHECKING TEMPLATES
DATE OF ISSUE ;REV DATE
01J UN7 1 i Metso Minerals Engineering Department A 113SEP99

EXAMPLE :

A. Measured dimension at "A" shows 3/8". Also check surface "C" on the socket liner

relative to the undercut at "B to see if the socket liner is serviceable .

B. A check of the head ball shows 1/8" wear.

C. This combination of checks would indicate that the position of the main shaft relative to

the inner eccentric bushing is INCORRECT . The main shaft assembly is 1/4" too low .

To correct this situation, shimming of the socket is all that is required . A shim under the

socket seating surface, in this example 1/4" thick, should be installed as shown in the

illustration INSTALLING SHIMS . Dimension for the socket shim are shown in the table

SOCKET SHIM DIMENSIONS .

10) Whenever the socket is shimmed beneath the socket seating surface, a spacer ring equal in

thickness to that of the socket shim MUST be welded to the underside of the socket at "H" as

shown in the illustration INSTALLING SHIMS . Dimensions for the socket spacer rings are

shown in the table SOCKET SPACER RING DIMENSIONS . The purpose for the socket

spacer ring at °H" is to maintain the clearance between the underside of the socket and the top

of the eccentric and gear as shown in the table SOCKET AND ECCENTRIC CLEARANCES .

If this clearance exceeds the MAXIMUM CLEARANCE shown in the table, the eccentric

assembly could lift off the upper step bearing plate when the oil is cold or when tramp iron

passes through the Crusher or when the adjustment ring jumps off its main frame seating

surface .

Should the eccentric assembly lift off the upper step bearing plate, it MAY NOT come back

down on the plate properly and serious damage to the Crusher could result .
SYMONV CONE &
TECHNICAL DATA
NORDBERG GYRADISC CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-O40
SHAFT, SOCKET LINER AND INNER ECCENTRIC ! PAGE 12 OF 21
BUSHING GEOMETRY
PROPRIETARY CODE G
USE OF CHECKING TEMPLATES
IREV DATE
A01JUN71 ~ Metso Minerals Engineering Department- 1 13SEP99

SOCKET SOCKET SEALING RING

INSERT SOCKET . / I CLEARANCE


SHIM HERE

Z- SOCKET SPACER
RING I' / 1,\\\\-3---_._ SOCKET SHIM

INSTALLING SHIMS
SYMONe CONE & I TECHNICAL DATA
NORDBERG GYRADISC® CRUSHERS
metso
minerals
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-040
SHAFT, SOCKET LINER AND INNER ECCENTRIC PACE 13 OF 21
PRE>AREEBY APPROVESBY
BUSHING GEOMETRY - - i PROPRIETARY CODE G
RLW RJM USE OF CHECKING TEMPLATES
DATE OF ISSUE !REV rDATE
3 01JUN71 Metso Minerals Engineering Department 13SEP99

a
0
F

5-1(2 FT & 7 FT CRUSHER


BOLTED SOCKET

INSTALLING SHIMS
SYMONS"' CONE & TECHNICAL DATA
metso NORDBERG GYRADISC CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-040
mi
mineral s SHAFT, SOCKET LINER AND INNER ECCENTRIC PAGE 14 of 21
aoaovso ev BUSHING GEOMETRY I PROPRIETARY CODE G
RLW RJM USE OF CHECKING TEMPLATES
DATE OF ISSUE '" REV I DA
Metso Minerals Engineering Department ' A 13SEP99

I OUTSIDE INSIDE
CRUSHER SIZE I THICKNESS
DIAMETER DIAMETER

2 Ft. 22 15/16 21 i
I I
i 3 Ft. and 36 In. 28 1/4 26 1/2
To suit
4 Ft. ~ 41 1/2 3636 518 i the wear

4-114 condition
I 42 1/2 38 1/2 ~
Bolted Socket I l
shown by
4-114 Ft .
Dowelled Socket 38 3/16 36 --- l the socket
and 48 In. j
I liner
5-1/2 Ft. and 66 1n. I 55 L 481/4
checking

7 Ft. ! 663,14 603/4 I template


Bolted Socket f

7 Ft.
Dowelled-Socket 60-3,=`g iI 55 T/1F
And 84 In .

All Dimensions are in Inches

SOCKET SHIM DIMENSIONS


SYMONSw CONE &
NORDBERG
r--)rnetso I INSTRUCTIONS FOR
GYRADISC CRUSHERS O TECHNICAL DATA

MIn2C815
MAINTENANCE OF PROPER MAIN TD7-040
SHAFT, SOCKET LINER AND INNER ECCENTRIC PAGE 15 OF 21
RLW I
OVE'JBY

RJM I BUSHING GEOMETRY I PROPRIETARY CODE G


USE OF CHECKING TEMPLATES
DATE OF ISSUE '',REV ,DATE
01JUN71 Metso Minerals Engineering Department A 1 13SEP99
The socket assembly must be removed from the Crusher whenever shimming the socket to

permit the installation of the shim under the socket seating surface and the welding of the

socket spacer ring at "H" . If the shim and the spacer ring are made from segments (more than

one piece) instead of one piece, they should be made so that the segments when placed in

position make a complete ring with no gaps at the joints. If, where the socket shim is to be

placed there are tapped or drilled holes in either the main frame or socket, the shim must be

made to provide clearance for these holes .

The socket spacer ring should be welded to the underside of the socket at "H so that the

ring is as flat as possible . All welds are to be grounded flush with the flat surface of the spacer

ring.

THE PROCEDURE DESCRIBED IN STEP 10 DOES NOT APPLY TO THE 36 IN ., 48 IN .,

66 IN. AND 84 IN . GYRADISC CRUSHERS. THE UNDERSIDE OF THE SOCKETS ON

THESE MACHINES DOES NOT PERMIT THE ADDITION OF THE SOCKET SPACER RING

AT "H" .

ON THE 36 IN., 48 IN. AND 84 IN SIZES THERE IS NO NEED TO ADD THE SOCKET

SPACER RING AT "H" AS THE ECCENTRIC ASSEMBLY CANNOT LIFT OFF THE UPPER

STEP BEARING PLATE BECAUSE OF THE DEEP SHOULDER ON THE PLATE .

ON THE 66 IN . SIZE THE SOCKET SPACER RING MUST BE BRAZED TO THE TOP OF

THE CAST IRON COUNTERWEIGHT AS SHOWN IN THE ILLUSTRATION

COUNTERWEIGHT SPACER RING . BUT SINCE THE PORTION OF THE

COUNTERWEIGHT THAT IS NEAR THE UNDERSIDE OF THE SOCKET LINER DOES NOT

MAKE A FULL RING, THE SPACER RING MUST BE MADE TO CONFORM TO THE

COUNTERWEIGHT PROFILE, APPROXIMATELY 180°.


SYMONS- CONE &
metso
T`CHNICAL DATA
NORDBERG GYRADISC® CRUSHERS
~~
minerals NSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-040
SHAFT, SOCKET LINER AND INNER ECCENTRIC PAGE 16 OF 21
PREPARED By APPROVED 8 BUSHING GEOMETRY
RJM PROPRIETARY CODE G
RLW USE OF CHECKING TEMPLATES
DATE OF ISSUE I REV DATE
01 J U N71 Metso Minerals Engineering Department A 111SEP99

CRUSHER SIZE
OUTSIDE
DIAMETER
INSIDE
DIAMETER I THICKNESS

2 Ft. 12 - ( 9 1/4

3 Ft. Std . 12 1/2 j 11 1/2


- _ I
3 Ft. Sh. Hid, 13 1/2 12 1/2
Equal In
4 Ft. 15 1/2 14 1/2

Thickness
4-1/4 Ft.
18 17 1/4
Bolted Socket
To The
4-1/4 Ft,
24 I 19 3/4
Dowelled Socket
(4 pieceslrequired)
I Socket Shim
i 5-1l2 Ft. I 22 203/4
7
Ft 32 25 3/4 --
Bolted Socket
7 Ft.
Dowelled Socket ; 42 314 i 33 1f2

All Dimensions are in Inches

SOCKET SPACER RING DIMENSIONS


SYMONS" CONE & I TECHNICAL DATA
metso NORDBERGGYRADISC® CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-040
minerals SHAFT, SOCKET LINER AND INNER ECCENTRIC PACE 17 OF 21
PIREPAREDBV APPROVEDBY BUSHING GEOMETRY PROPRIETARY CODE G
RLW RJM USE OF CHECKING TEMPLATES
DATE OF ISSU ' REV DATE
01JUN71 f Metso Minerals Engineering Department '~ ,q 13SEP99

CLEARANCE

SOCKET
ECCENTRIC

TIGHT
TIGHT

GEAR

KEYED OR BOLTED
; SOCKET
SOCKET

ACTUAL MINIMUM MAXIMUM


CRUSHER SIZE
CLEARANCE CLEARANCE CLEARANCE
i

2 Ft. 3/16 3/32 1/4


Fo
2S
N O

3 Ft. 3/16 3/32 1/4

4 Ft. 3/16 I 3/32 1/4~

41/4 Ft. 1/4 1/8 5/16


_. 4_-
5 112 Ft. 511fi 3116 3/8

7 Ft . 5/16 I 3/16 3/8

All Dimensions are in Inches

SOCKET AND ECCENTRIC CLEARANCES


SYMONS" CONE &
metso NORDBERG GYRADISC CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN
TECHNICAL DATA

TD7-040
minerals
SHAFT, SOCKET LINER AND INNER ECCENTRIC
PAGE 18 OF 21
PREPARED BY APPROVE09Y
BUSHING GEOMETRY
RLW RJM PROPRIETARY CO DE G
USE OF CHECKING TEMPLATES
DATE OF ISSUE REV (DATE
01JU N71 Metso Minerals Engineering department 13SEP99
11) After the shim and spacer ring have been installed in the main frame and to the socket, the

socket is to be re-installed in the Crusher as described in INSTALLING THE SOCKET in the

instruction manual, Section 6.

12) Recheck the 1/2" gap at "A" using the socket liner checking template after the socket is

installed to be sure that the proper thickness of shim has been used.

Whenever replacing or reconditioning any of the following parts : socket liner, head ball,

inner eccentric bushing or using a different main shaft assembly, it may be necessary to

remove the socket shim AND the socket spacer ring; consequently, the entire checking

procedure should be repeated.

If the head ball has almost reached its maximum wear limitation of 1/4", and the socket liner

has almost reached its wear limitation : that is, no undercut, carefully read the following

instructions.

If a Cone Crusher is equipped with a standard or air sealing arrangement, the springs under

the socket sealing ring may be compressed too much and actually hold the head off the

surface of the socket liner and cause the Crusher to lose or throw an excessive amount of oil.

If any interference or excessive spring pressure is encountered, replace the socket liner and/or

restore the head ball to its original contour. THIS CONDITION CANNOT BE CORRECTED

BY SHIMMING.

If a Gyradisc Crusher is equipped with a grease or air sealing arrangement, the sealing ring

may be making contact with the top of the socket . This condition will actually hold the head off

the surface of the socket liner and cause the Crusher to lose or throw an excessive amount of oil .

If any interference between sealing ring and socket is encountered, replace the socket liner

and/or restore the head ball to its original contour . THIS CONDITION CANNOT BE

CORRECTED BY SHIMMING .
SYMONS" CONE &
TECHNICAL DATA
metso NORDBERG GYRADISC® CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN I TD7-040
minerals SHAFT, SOCKET LINER AND INNER ECCENTRIC I
PREPARED BY I APPROVED BY
PAGE 19 OF 21
BUSHING GEOMETRY
RLW RJM i PROPRIETARYCODE G
USE OF CHECKING TEMPLATES
E OF ISSUE DATE
01JUN71 Metso Minerals Engineering Department 3SEP99

ALL DIMENSIONS
ARE IN INCHES THICKNESS OF COUNTERWEIGHT
SPACER RING TO BE THE SAME
AS THE SOCKET SHIM

'. . . . . . . .COUNTERWEIGHT . . . . .
(CAST IRON)

COUNTERWEIGHT SPACER
RING - 66 INCH CRUSHER
SYMONS e CONE
TECHNICAL DATA
NORDBERG GYRADISCO CRUSHERS
INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-040
SHAFT, SOCKET LINER AND INNER ECCENTRIC PAGE ZO OF 21
BUSHING GEOMETRY PROPRIETARY CODE G
USE OF CHECKING TEMPLATES
REV IDATE
Metso Minerals Engineering Department 113SEP99

If a Cone or Gyradisc Crusher is equipped with a water sealing arrangement, check to see

that there is clearance between the baffle ring welded to the head and the water chamber

bolted to the socket . If any interference is encountered, replace the socket liner and/or restore

the head ball to its original contour . THIS CONDITION CANNOT BE CORRECTED BY

SHIMMING.
SYMONS O CONE &
TECHNICAL DATA
NORDBERG GYRADISCO CRUSHERS
metso
minerals INSTRUCTIONS FOR MAINTENANCE OF PROPER MAIN TD7-040
SHAFT, SOCKET LINER AND INNER ECCENTRIC PAGE 21 OF 21
-PREPARED BY APPROVED BY
BUSHING GEOMETRY
RLW RJM I PROPRIETARY CODE G
USE OF CHECKING TEMPLATES
DATE OF ISSUE REA "DATE
01JUN71 Metso Minerals Engineering Department A 1 13SEP99

TEMPLATE PART CODE NUMBERS


SOCKET LINER CHECKING TEMPLATES

CRUSHER SIZE PART CODE CRUSHER SIZE PART CODE

3 Ft . Std . 7962 5603 36 In. w/o Socket 7962 7001


------------- Liner Relief (Old Style)
3 Ft. Sh. Hd. 7962 5605
36 In. w/ Socket
7962 7002
Liner Relief
4 Ft . 7962 5702
48 In. w/o Socket 7962 7201
4-1/4 Ft. Liner Relief (Old Style)
7962 5802 - --------
-------
Bolt Socket
- - ------ 48 In, w/ Socket
i 7962 7202
4-1/4 Ft. Liner Relief
7962 5808 - --- ---
.
0 Dowelled Socket
66 In. w/o Socket 1 7962 7401
5-1/2 Ft. 7962 59('3
Liner Relief (Old Style)
0
7 Ft. Normal Duty 7962 6002
66 In . w/ Socket
7 Ft. Heavy and 7962 7402
Liner Relief
Extra Heavy Duty- 7962 6007
Lonq Socket Liner 84 In . w/o Socket 7962 7500
7 Ft . Heavy and Liner Relief (Old Style)
Extra heavy Duty- 7962 6006 84 In. w/ Socket
7962 7502
-_-Short Socket Liner Liner Relief

MAIN SHAFT AND HEAD"CHECKING TEMPLATES

CRUSHER SIZE PART CODE CRUSHER SIZE PART CODE

3 Ft. Std . 7962 5602 36 In. 7962 7000

3 Ft. Sh . Hd. /9152 5604 48 In. 7962 7200

4 V 7962 5701 66 In. 7962 7400

4-1/4 Ft, 7962 5801 84 In . 7962 7501

5-1/2 Ft. 796 5902

7 Ft. Normal Duty 7962 6001

7 Ft. Heavy and


7962 6005
Extra Heavy duty