Beruflich Dokumente
Kultur Dokumente
4 Starting Guide
This manual explains precautions and other information you need to know before
operating this product.
English Ver. 3
Other product and company names mentioned herein may be the trademarks of their respective owners. Trademark symbols,
™ and ®, are not shown in the manual itself.
Export Control
This Product shall be exported pursuant to the Japan Foreign Exchange and Foreign Trade Control Law, and Export Control of
Administration on Regulations of the U. S. Bureau of Industry and Security, and relevant laws and regulations. If Buyer re-
exports, directly or indirectly, the product to any country, the rules or regulations immediately preceding and relevant laws and
regulations of the countries concerned shall be applied.
Operator's Manual Explains basic operations and how to configure the advanced functions settings.
• Preparations for operation
• Paper settings
• Color and density correction settings
• Function Settings
• Checking and adjusting the system condition
• Saving and loading the system data
• Glossary
Maintenance Manual Explains how to check and perform maintenance for the system such as the Start
Up Checks and the Close Down Checks.
• Before performing maintenance
• Start Up/Close Down Checks
• Checks to perform as needed
• Weekly Checks
• Biweekly Checks
• Monthly Checks
• Three-month checks
• Six-month Checks
• Yearly Checks
• Biennial Checks
This manual is provided in a hard copy, • Consumable parts and how to replace
on built-in HELP, and on a CD.
iii
This section explains the definitions of the symbols used in this manual.
iv
Reference
The pointing finger
indicates the manual or
section where you can find
additional information.
G068176
Operations on the display are to be carried out using the mouse or the keyboard.
As for the explanation in the manual, when operation can be carried out using both mouse and keyboard, the procedure using
either mouse or keyboard is described.
Names of processing solutions in this manual are abbreviated as shown below. The name of specific processing solutions
may differ from those shown here, depending on the exact type used.
Processing Abbreviations
solutions
Color Developer P1
Bleach Fixer P2
Stabilizer PS
vi
2. Getting Started
2.1 Component names and functions ................................................................................... 2 - 2
2.1.1 External components ..................................................................................................................... 2 - 2
2.1.2 Names and functions of printer section ......................................................................................... 2 - 2
2.1.3 Names and functions of paper processor section .......................................................................... 2 - 5
2.1.3.1 Types of processing racks and processing solutions ..................................................................... 2 - 7
2.2 Paper path diagram ........................................................................................................ 2 - 8
vii
5. Printing
5.1 Printing............................................................................................................................ 5 - 2
5.1.1 Printing flow.................................................................................................................................. 5 - 2
5.1.2 Priority order ................................................................................................................................. 5 - 3
5.2 Installing and removing paper magazines ...................................................................... 5 - 7
5.2.1 Installing a paper magazine ........................................................................................................... 5 - 7
5.2.2 Removing a paper magazine ....................................................................................................... 5 - 11
5.2.3 Installing a paper magazine in the system in which the quad magazine unit is installed............ 5 - 15
5.2.4 Removing a paper magazine from the system in which the quad magazine unit is installed ..... 5 - 17
5.3 Replacing paper............................................................................................................ 5 - 21
5.3.1 Replacing paper ........................................................................................................................... 5 - 21
viii
ix
1–1
This indicates situations that if not immediately avoided could result in serious injury or death.
This indicates situations that if not avoided could result in serious injury or death.
This indicates situations that if not avoided could result in non-life threatening injury. It is also used to indicate situations
which may cause damage to physical property.
SIGNALWORD
1–2
10 9
8 10 10 4 3 2
14 6
11
11
5
5
1
15 3
3 4 4
12
1 13
G088957
LP7700/7900
10 9
8 10 4 3 2
14 6 10
11
11
5
5
1
15
4
4 3
12
1 13
G090071
1–3
1
1
G088962
1 2
A023349-01 A023200-01
3 4
A022523-01 A022531-01
5 6
A022509-01
1–4
7
A234392-01
9 10
A022536-01 A023202-01
11 12
A515330-01 A087463-01
13 14
A023358-01 A022516-01
15
A063381-01
1–5
• Do not modify, remove or install any non-specified parts without our permission as non-specified parts may
cause or contribute to severe personal injury, damage to this machine and/or void any quality guarantee.
• Do not bypass, defeat or remove safety devices. Do not use the machine for a purpose or in a manner for
which it was not designed. Doing either may put the users at risk or cause a malfunction.
• Immediately turn the machine off at its circuit breaker if it smokes, makes abnormal sounds or is overheating
during operation. Contact your place of purchase.
• This system uses non-pharmaceutical poison and toxic processing solutions which are dangerous to drink in.
Direct contact with processing solutions may irritate eyes.
When handling processing solutions, wear safety goggles.
If a processing solution has been ingested accidentally, immediately rinse the mouth out with water, and drink
one or two cups of water. Contact a physician as soon as possible, and then vomit the solution according to
the physician's instructions.
If processing solution gets into eyes, immediately rinse them under running water for at least 15 minutes, and
then contact a physician.
• Direct contact with processing solutions may irritate the skin and may cause an allergic reaction.
When handling processing solutions, be sure to wear rubber gloves and clothing for workwear, to avoid direct
contact.
If there is a possibility of direct or indirect exposure to a processing solution, wash with soap and rinse with
lots of water, after completion of work.
• Processing solution stains on your clothing may result in discoloration or fading. When handling processing
solutions, wear clothing for workwear.
1–6
• The processing solution heater, dryer heater and motor, etc. become very hot.
• Be careful for your hands, hair, clothes, etc., not to be caught under the gear, chain, belt, roller, fan and other
rotating parts.
Do not remove covers other than those specified.
Be sure to turn off the circuit breaker and main power supply of this machine before performing any
operation.
Keep away your hands from the system during operation.
If your hands are caught and you cannot move, ask someone to turn off the circuit breaker at once.
1–7
• Hands can be caught by the opening and closing of covers and doors or by movable units.
Hold covers and doors firmly when opening or closing them.
When manually moving a unit, only hold the specified parts.
Turn off the circuit breaker and main power supply when working with or around a unit that moves
automatically.
Immediately call for help to turn off the circuit breaker if your hand is caught and you cannot move.
• There is a danger of cutting your hands on cutting parts (paper cutters and the like).
Do not remove the covers from cutting parts. Keep your hands away from cutting parts.
When working near cutting parts, turn off the circuit breaker and main power supply.
1–8
If the quad magazine unit is installed If the triple magazine unit is installed
1 2
4 3 4 5 3
5
G089039
1 2
1–9
3 4
1 – 10
2. Click the Processor Status tab, and click Processor Drive ON/OFF.
Turn on the processor drive.
1 – 11
1 – 12
2–1
Printer section
Processor section
G088953
8
5
9
4
3*1
3*3
10
2
3*2
18
1
G088950
2–2
Printer section with the printer doors closed (The triple magazine unit is installed.)
14
15
2. Getting Started
11
13 12
G088949
3*4 16
17
3*3
11
G088963
The numbers in the table below correspond to those in the illustration.
No. Name Functions
1 Printer door 1 Open this door to remove and to maintain the paper magazine.
2 Printer door 3 Open this to remove or maintain the paper magazine when optional triple or
quad magazine unit is installed.
3 Paper magazine Contains paper for processing.
*1: Paper magazine B
*2: Paper magazine C
*3: Paper magazine A (option)
*4: Paper magazine A2 (option)
4 Paper supply unit Feeds paper from Paper Magazine to Exposure Advance Unit.
Pull this out to solve paper jam or perform maintenance checks.
5 Exposure advance unit Feeds paper to Exposure advance unit 1 with exposure.
Clean this unit not to cause a paper jam.
6 Printer top cover Open this to solve paper jam or perform maintenance checks.
7 Paper advance unit 1 Feeds paper to Paper Advance Unit 2.
Open this to solve paper jam or perform maintenance checks.
8 Paper advance unit 2 Divides the paper path into right and left lanes to feed paper to the
processor loading unit.
Open this to solve paper jam or perform maintenance checks.
9 Processor loading unit Feeds paper to Paper Processor.
Open this to solve paper jam or perform maintenance checks.
10 Printer door 2 Open this door to remove and to maintain the paper magazine.
11 Paper magazine lamp Lights in red while paper is being fed from the paper magazine.
2–3
2–4
6 7
13
5
2. Getting Started
4
8
10
17
3
18
14
19
15
1
16
G089581
2–5
LP7700/7900
11 12
6 7
13
5
4
8
3
9
2
17 10
16
18
14
15
19
1
G089582
The numbers in the table below correspond to those in the illustration.
2–6
2. Getting Started
• Blinking
The system is being started up.
• Off
The system is activated.
Pressing the switch moves the tray of the print sorter unit.
It also measures the output amount of the replenisher pump.
11 Long length print tray Receives long length prints.*1
12 Dryer top cover Open this door to take the dryer rack out.
13 Colorimeter unit Measures color and density of setup prints to keep the quality of prints.
14 Effluent valve door Open this to empty out the effluent.
15 Effluent valve Used to collect effluent.
16 Circuit breaker When this switch turns on, this system will be turned on.
When this switch turns off, this system will be turned off.
17 Replenisher cartridge Replenishment solution of Color Developer and Bleach Fixer is in the
cartridge.
18 Replenisher section door The door in the replenishment cartridge section.
19 PSR replenisher tank inlet The inlet is for PSR replenisher tank.
1 2 3 4 5 6
2–7
Squeegee unit
G069583
Squeegee unit
G088964
*1. The length of processing rack varies depending on the types of system.
2–8
3–1
Start
The circuit breaker is The breaker is turned off.
turned on. Turn on the circuit breaker.
No
• See ☞ 3.1.4 Starting up the system when the breaker is off.
Yes
Is the ready lamp of the Is the ready lamp of the processor Is the ready lamp of the
processor lighting up in flashing in green? processor off?
green? No No
3–2
4. Prepare the requirements for Start Up Checks and perform it following the instruction on the
display.
S5304-00-UM00
4. Prepare the requirements for Start Up Checks and perform it following the instruction on the
display.
S5304-00-UM00
3.1.3 Starting up the system while the program timer is being activated
When the circuit breaker is turned on and the system is not started, the program timer is being activated.
3–3
G088936
The system turns on and it starts adjusting the processing solution or the engine temperature. (The manual sorter
switch will blink.)
5. Prepare the requirements for Start Up Checks and perform it following the instruction on the
display.
S5304-00-UM00
3–4
LP7500/7600
LP7700/7900
Circuit breaker
G089554
The system turns on and it starts adjusting the processing solution or the engine temperature. (The manual sorter
switch will blink.)
IMPORTANT
• Be careful not to get your hands caught in the processor top cover because it is heavy.
Lever
Rail
G089433
3–5
7. Prepare the requirements for Start Up Checks and perform it following the instruction on the
display.
S5304-00-UM00
3–6
Start
The system is started within
Yes four days. No
.
Wants to finish the processing Processing solution
solution temperature adjustment temperature adjustment is not
at the specified time. No performed until the system is
started.
Close the system down with the Close the system down without Close the system down after
program timer. using the program timer. you make sure that no data in
the system will be lost or
• See ☞ 3.2.1 Closing down • See ☞ 3.2.2 Closing down
solution will not get
the system with the the system without using
contaminated.
program timer. the program timer.
• See ☞ 3.2.3 Closing
down the system when
you do not use it over the
next five days.
.
To close down the system with the reasons below, refer to each reference.
" Closing down the system due to an attention or error message
• See ☞ 7.1.1 Turning off the power supply for troubleshooting.
" Closing down the system in an emergency
• See ☞ 7.1.4 Turning off the power supply in an emergency.
3–7
NOTE
• If the start time for processing solution temperature adjustment is configured in Program Timer Setting, a day
of the week and time to start processing solution temperature adjustment is shown.
Example: Close Down Checks display
S5305-00-UM00F
3. Click Yes on the Would you like to set the Program Timer? display.
Backup data is automatically saved.
Close Down Checks display
S5305-00-UM00F
This exits the Maintenance Application and turns off the system.
IMPORTANT
• If the processor top cover is open, automatic setup or automatic control strip operation cannot be
performed.
3–8
IMPORTANT
• When opening the processor top cover, confirm that the colorimeter unit is locked at the
central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit
is at the left end of the rail without being locked, the unit falls down.
Colorimeter unit
Lever
G088871
(2) Raise the stand and keep the processor top cover slightly open.
IMPORTANT
• If the processor top cover is closed, the solution drops accumulate on the back of the cover
and mix with the other solution. If a processing solution gets mixed with a solution of a
previous process, the contaminated solution cannot be used for processing. All the
contaminated solutions must be replaced.
Processor top cover
Stand
G088938
3.2.2 Closing down the system without using the program timer
You can close down the system without the program timer. The solution temperature adjustment is not started until you start
the system.
• If you will not use the system over the next five days, refer to ☞ 3.2.3 Closing down the system when you do not use it
over the next five days.
3–9
S5305-00-UM00F
3. When Would you like to set the Program Timer? is shown, click No.
Backup data is automatically saved.
Close Down Checks display
S5305-00-UM00F
A message is shown for confirmation.
IMPORTANT
• Do not turn off the circuit breaker of the printer until the following display is shown.
S093632
4. Click OK.
This exits the Maintenance Application.
3 – 10
(1) Press the lever, and move the colorimeter unit to the central cutouts of the rails.
Do not press the lever while moving the unit.
When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its
original position and locks the colorimeter unit.
IMPORTANT
• When opening the processor top cover, confirm that the colorimeter unit is locked at the
central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit
is at the left end of the rail without being locked, the unit falls down.
Colorimeter unit
Cutouts
G088871
(2) Raise the stand and keep the processor top cover slightly open.
IMPORTANT
• If the processor top cover is kept closed, dews containing processing solution will accumulate
on the back of the cover and mix with other solutions. If a processing solution gets mixed with
a solution of a previous process, the contaminated solution cannot be used for processing. All
the contaminated solutions must be replaced.
Processor top cover
Stand
G088938
3 – 11
3.2.3 Closing down the system when you do not use it over the next five
days
Close the system down after you make sure that no data in the system will be lost or solution will not get contaminated.
1. Perform the close down checks and turn off the breaker.
Perform Step 1 to Step 5 explained in ☞ 3.2.2 Closing down the system without using the program timer.
LP7500/7600
Circuit breaker
G089214
LP7700/7900
Circuit breaker
G089553
3. Turn off the main power supply of the system installation place.
4. Remove all the upper guides and squeegee unit, and wash them.
• Processing solutions may cause skin irritation. Put on rubber gloves and workwear.
After cleaning, store them in the same way you do for the weekly checks.
• For details, see ☞ 2.2.4.2 Cleaning the upper guides and squeegee unit.
3 – 12
G073891
(1) Press the lever, and move the colorimeter unit to the central cutouts of the rails.
Lever
Cutouts
G088871
(2) Raise the stand and keep the processor top cover slightly open.
IMPORTANT
• If the processor top cover is kept closed, dews containing processing solution will accumulate
on the back of the cover and mix with other solutions. If a processing solution gets mixed with
a solution of a previous process, the contaminated solution cannot be used for processing. All
the contaminated solutions must be replaced.
Processor top cover
Stand
G088938
3 – 13
7. Remove paper from the paper magazine and store it in a cool and dark place.
3 – 14
4–1
Maintenance button
S5300-00-UM00F
Name Functions
Output Device Registration button Use this button to show the display for registering the machine type that the
customer uses when using this system for the first time.
• For details, see ☞ 4.4 Output Device Registration display.
Maintenance button Use this button when carrying out the maintenance operation for the system or
configuring various settings.
• For details, see ☞ 4.2 Maintenance display.
NOTE
• When starting up the system with the Controller, the Maintenance display is shown.
Maintenance display
S5303-00-UM00F
4–2
S087948
2. Click Yes.
This exits the Maintenance Application.
4–3
*1
S5303-00-UM00F
*1. If the system started up with the Controller, this display is not shown.
Access the Start Up Checks display or Close Down Checks display directly from the Controller without accessing the Maintenance
display.
S5300-00-UM00F
The Output Device Selection display is shown.
4–4
2. Select the machine type to be used on the Output Device Selection display.
S5302-00-UM00F
3. Click Select.
The Maintenance display is shown.
1
2
3
4
5
6
7
S5303-00-UM00F
4–5
S5302-00-UM00F
2. Click Select.
The Maintenance display is shown.
4–6
6 7
S5307-00-UM00F
4–7
Functions display
• Click Print Totals, then the Print Totals display is shown. For details,
see the Operator's Manual ☞ 4.1 Checking the total number of prints
and images [Print Totals].
• For details about how to view the Operator's Manual, see
☞ 8.1 Accessing the HELP display.
7 Close button Exits the Status Display
1 10
2
9
4
8
5
7
S5307-00-UM00F
4–8
Surface
Paper width
NOTE
• Information of Paper Magazine A is displayed only if the optional
triple magazine unit or quad magazine unit is installed.
• Information of Paper Magazine A2 is displayed only if the optional
quad magazine unit is installed.
• When paper runs out, the name is displayed in red.
4–9
1
5
S5307-00-UM01F
4 – 10
4 – 11
2 4
3 5
6 7
8
S5301-00-UM00F
4 – 12
Connected Device
List
S5301-00-UM01F
2. Select a system from Connected Device List to register on the Output Device List and click
>.
S5301-00-UM02F
S5301-00-UM02F
The system is registered on the Output Device List.
3. Select a system from the Output Device List and enter the output device name.
Restrictions
• 2 or more and 12 or less one-byte characters can be used.
• Only one-byte alphanumeric characters and - can be used.
• First character must be one-byte alphabetic character.
• One-byte - cannot be used for the last letter.
• An already registered name cannot be specified as the name of another system.
4 – 13
S5301-00-UM03F
4. Click Enter.
The output device is registered.
Click Close to return to the Maintenance Application display.
1. Click a system to be deleted on the Output Device List and click Delete.
2
S5301-00-UM03F
The message Are you sure you want to delete the device? is shown.
2. Click Enter.
The output device is deleted from the Output Device List.
Click Close to return to the Maintenance Application display.
4 – 14
5–1
5.1 Printing
This section explains printing flow.
2. Attach the Long Length Print Tray when you make a Long Length Print, which has an
advance length of 458 mm or more.
(1) Take the Long Length Print Tray out of the Print Conveyor Unit.
Print conveyor unit
Long length print tray
G068137
(2) Hook the hole of Long Length Print Tray over the print receiving tray (large).
G068138
G068139
5–2
G088939
5. Printing
Print receiving tray
(large)
G088940
5. Store the Long length print tray under the print conveyor unit.
Long length print tray
Store here.
G068141
5–3
*1. The divided order is an interrupted order by the output for priority order.
G088941
Lighting in orange
Lighting in blue
G088652
IMPORTANT
• If a priority order is printed, the prints may be output into the separate tray. Confirm that all prints are output
after printing is completed.
NOTE
• Confirm the CVP imprinting to identify which trays receive the same order.
Pattern Explanation
If a tray is used for a The priority order is being output.
priority order
The normal order is being output.
5–4
Pattern Explanation
If two trays are used The priority order is being output.
for a priority order The priority order is being output.
The normal order is being output.
5. Printing
If the priority order is B
processed while A D G
processing another E
C F
order E and C are in the
C F
C same order.
5–5
Pattern Explanation
If the divided order B
F I
uses three or more A D
trays E
C H G
C H
E
C
H
C
C F E
C
F
M I
K
J
H
K
H E
J and H are in the same order.
E F
F C
E and C are in the same order. C
5–6
• There is a danger of catching your hands or body in the gears. Do not put your hands near any gears during
the system operation.
IMPORTANT
• When you handle a paper magazine, be careful not to injure yourself or damage it.
If the optional triple magazine unit is installed
Paper magazine B
Paper magazine A (option)
Paper magazine C
5. Printing
If the optional quad magazine unit is installed
Paper magazine A2
Paper magazine A
G088965
IMPORTANT
• The magazine handle deterioration will not occur within the normal use of it. However, if there is a fray in the
handle or the metal parts are deformed due to some reasons such as dropping the magazine, there is a
possibility that the magazine handle will break. Consult your technical representative to replace the magazine
handle.
• The outlets of the paper magazines are designed to close when the printer doors are opened. Opening any
other door or cover without opening the printer doors causes the paper ends to be exposed in the magazines.
Be sure to open all the printer doors first.
5–7
3 Turn the lock lever in the arrow direction to unlock the magazine deck.
Lock lever Lock lever Lock lever
5–8
Handle
5. Printing
Confirm that the characters on the magazine and magazine deck can be seen correctly.
Characters should be the same. Characters should be the same. Characters should be the same.
5–9
Handle Handle
7 Turn the lock lever in the arrow direction to lock the magazine deck.
Lock lever Lock lever Lock lever
5 – 10
5. Printing
magazine unit is installed.
IMPORTANT
• The magazine handle deterioration will not occur within the normal use of it. However, if there is a fray in the
handle or the metal parts are deformed due to some reasons such as dropping the magazine, there is a
possibility that the magazine handle will break. Consult your technical representative to replace the magazine
handle.
• The outlets of the paper magazines are designed to close when the printer doors are opened. Opening any
other door or cover without opening the printer doors causes the paper ends to be exposed in the magazines.
Be sure to open all the printer doors first.
Step Paper magazine A Paper magazine B Paper magazine C
(For the triple magazine unit)
1 Rewind the paper.
1. Access the Status Display display.
Bringing up the display
On the Maintenance display, click Status Display.
2. Click Rewind Paper on the Printer Information tab to rewind the paper into the paper magazine.
Status Display display
5 – 11
4 Turn the lock lever in the arrow direction to unlock the magazine.
Lock lever Lock lever Lock lever
5 – 12
Handle Handle
Handle
6 Hold the paper magazine handle and remove the paper magazine.
Paper magazine handle Paper magazine handle Paper magazine handle
5. Printing
Paper magazine Paper magazine Paper magazine
5 – 13
Handle
8 Turn the lock lever in the arrow Turn the lock lever in the arrow Turn the lock lever in the arrow
direction to lock the magazine deck. direction while pushing the direction to lock the magazine deck.
magazine deck to lock it.
Lock lever Lock lever Lock lever
5 – 14
5. Printing
5.2.3 Installing a paper magazine in the system in which the quad
magazine unit is installed
In this section, attaching the paper magazine A is explained as an example.
The procedure is the same for paper magazine A2.
IMPORTANT
• The magazine handle deterioration will not occur within the normal use of it. However, if there is a fray in the
handle or the metal parts are deformed due to some reasons such as dropping the magazine, there is a
possibility that the magazine handle will break. Consult your technical representative to replace the magazine
handle.
• The outlets of the paper magazines are designed to close when the printer doors are opened. Opening any
other door or cover without opening the printer doors causes the paper ends to be exposed in the magazines.
Be sure to open all the printer doors first.
• Paper magazine A or magazine A2 can be changed by opening the printer door 3 while printing in paper
magazine B or magazine C. However, applying vibration to the system may adversely affect printing. To
prevent damage to the system, avoid subjecting it to shock or vibration.
5 – 15
Printer door 3
G088968
Handle
Paper magazine
G086012
5 – 16
Handle
G086013
5.2.4 Removing a paper magazine from the system in which the quad
5. Printing
magazine unit is installed
In this section, removing the paper magazine A is explained as an example.
The procedure is the same for paper magazine A2.
IMPORTANT
• The magazine handle deterioration will not occur within the normal use of it. However, if there is a fray in the
handle or the metal parts are deformed due to some reasons such as dropping the magazine, there is a
possibility that the magazine handle will break. Consult your technical representative to replace the magazine
handle.
• The outlets of the paper magazines are designed to close when the printer doors are opened. Opening any
other door or cover without opening the printer doors causes the paper ends to be exposed in the magazines.
Be sure to open all the printer doors first.
• Paper magazine A or magazine A2 can be changed by opening the printer door 3 while printing in paper
magazine B or magazine C. However, applying vibration to the system may adversely affect printing. To
prevent damage to the system, avoid subjecting it to shock or vibration.
5 – 17
G088970
S5307-00-UM00F
The paper is rewound to the paper magazine.
Printer door 3
G088968
5 – 18
Handle
G086016
5. Hold the paper magazine handle and remove the paper magazine.
5. Printing
Paper magazine
G086017
5 – 19
• Place them on a soft cloth to prevent scratches. If the side marked B is faced up, pay special attention not to
damage the paper outlet section.
Example: Paper magazines stacked correctly
G068126
• Do not put the paper magazine standing as in the following figure.
G081008
5 – 20
5. Printing
(1) Remove the paper dust in the paper outlet section with a vacuum cleaner.
This figure shows the side marked C of the paper magazine faced up.
Paper outlet section
G069551
(2) Face the side marked B of the paper magazine upward and unlock the two latches.
Latches
G069534
5 – 21
G069535
(4) Remove the paper dust in the paper magazine or around the rollers using a vacuum cleaner.
(5) Wipe inside the paper magazine and around paper magazine rollers using a firmly-squeezed damp
cloth.
Rollers
G069536
(6) Close the paper magazine and fix the two latches.
G088958
(3) Close the zipper of the dark bag and fix it using the Velcro tape.
IMPORTANT
• Close the zipper and Velcro tape so that no light may enter. Light fogged paper cannot be
used for printing.
(4) Put on clean gloves.
5 – 22
(5) Insert your arms into the sleeves of the dark bag up to your elbows.
G088220
3. Enter the darkroom with the paper magazine and the package containing new paper.
Face the side marked B of the paper magazine up and enter the darkroom.
This step is only necessary when replacing paper in a darkroom.
5. Printing
Spacers
G069537
Latches
G069561
5 – 23
G072505
Spindle
G069538
9. Remove the reel plate from the spindle while pinching the stopper knobs.
NOTE
• The stopper knobs are only attached to one plate.
Reel plate stopper knobs
Spindle
Reel plate
G069539
5 – 24
G069540
5. Printing
G069571
(2) Put the roll of paper as in the illustration below and pass the spindle through the roll of paper.
NOTE
• To keep the paper aligned, pass the spindle through the fixed paper roll.
• Load paper with its winding direction as shown in the figure. The emulsion side must be the right side of
the paper when the paper comes out of the paper magazine.
Spindle
Paper
5 – 25
Spindle Paper
G069564
(2) Pass the reel plate through the spindle while pinching the knobs.
Release the knobs when the plate is about one-finger width (about 10 to 15 mm) from the paper.
Reel plate
Knobs
Finger-width gap
Reel plate
(About 10 to 15 mm)
G069612
5 – 26
IMPORTANT
• Turn the reel plate until the reel plate reaches the roll of paper. Be careful not to damage the
edge of the paper by turning the reel plate strongly.
Turning direction
Turn it clockwise.
Reel plate
G069541
(4) Make sure that the stopper hook returns to the proper position (at the projection on the plate).
If not, remove the reel plate and reset it while pinching the knobs.
Projection
Knob
5. Printing
G069542
13. Hold the spindle and load the paper so that the spindle engages the paper magazine.
IMPORTANT
• Load paper with its winding direction as shown in the figure. The emulsion side should be the right
side of the paper when the paper comes out of the paper magazine.
5 – 27
• Hold the portion shown in the figure with your fingers. Be careful not to pinch your fingers.
Place the paper with the side of the spindle with gear here.
G069544
G069543
15. Insert the paper leading edge into the width regulation guides.
IMPORTANT
• Be sure to put the right and left corner of the paper edge into each width regulation guide.
5 – 28
16. Push the leading edge until it goes through the pressure roller and stops at the pressure guide.
If the paper is slacken, rewind it.
Pressure roller
Presser guide
G069573
17. Close the paper magazine and secure it with two latches.
IMPORTANT
• When closing the paper magazine, do not catch the dark bag in the magazine.
5. Printing
18. Pull out your arms from the dark bag.
This step is only necessary when you use the optional dark bag.
20. Open the zipper of the dark bag, and then take out the paper magazine and the package that
originally contained the paper.
This step is only necessary when you use the optional dark bag.
21. Come out of the darkroom with the paper magazine and the package of paper.
This step is only necessary when you replace paper in a darkroom.
Cutout
Paper
Knob
G069559
5 – 29
5 – 30
6–1
Display module
1
2
6
G087943
Attention/Error number
• For details about the Status Display display, see ☞ 6.1.1.1 Status
Display.
" [MENU] display
Pressing the Menu button for a few seconds shows the [MENU] display.
Example: [MENU] display
IMPORTANT
• While the system is in the [MENU] display, orders given from the
operation PC are not accepted. In addition, the Maintenance
display cannot be accessed by the maintenance application.
3 Enter button Allows you to decide your answer to inquiries.
4 button Allows you to scroll each item upward in the display.
6–2
PREPARING... 3
4
5
G087950
No. Explanation
1 The following messages are shown.
" PREPARING...
6–3
6.1.1.2 [MENU]
IMPORTANT
• While accessing the Menu display, you cannot access the Maintenance display by the maintenance
application.
1 2
[MENU]
START CHECKS 3
4 5
4 5
[START CHECKS]
PROCESSOR TMP 6
7 8
G087953
No. Explanation
1 Main menu No.
2 Main menu name
3 Scrollable button
Allows you to show the next sub menu with the / button.
Allows you to access the sub menu with the button.
4 Sub menu No.
5 Sub Menu
6 Scrollable button
Allows you to show the next processing name by the / button.
Allows you to return to the main menu by the button.
The Enter button is active while ? is shown.
7 Processing No.
8 Item
NO PAPER A 4
5 G087951
6–4
No. Explanation
1 The symbol of attention/error
• I
Attention
• E
Error
2 Attention/Error number
3 Suffix number of attention/error No.
The suffix number may not be shown depending on attention/error.
4 " The rightward and leftward scrollable buttons ( / )
These buttons are shown when the attentions/errors occur. Press the / button to show the next
attention/error.
" The upward and downward scrollable buttons ( / )
These buttons are shown when the corrective action can be selected to clear the attention/error.
5 The attention/error is shown.
Some of the attention/error message may be shortened.
7 G087952
When the paper magazine is not installed, the items from No. 2 to No. 6 are not shown.
6–5
# CONFIRMATION
☞ 6.1.6 Confirming the status
# SETTING
☞ 6.1.7 Configuring each setting
# INPUT CHECK
☞ 6.1.8 Performing Input Check
# OUTPUT CHECK
☞ 6.1.9 Performing Output Check
Press .
[MENU]
START CHECKS
Example: Press the button to confirm that the temperature adjustment for all
processing solutions is completed.
<PROCESSOR TMP
The temperature adjustment is completed if ∗ is shown beside the
temperature.
The temperature is being adjusted while + is shown.
Press .
[START CHECKS]
PROCESSOR TMP
6–6
Display Operations
Press the Enter button.
<AUTO.REF.WAT>
START
Press .
[START CHECKS]
CONTROL STRIP
6–7
Display Operations
If more than one type of paper can be used, select a paper type to set up
Paper type is displayed here. by pressing the / button.
<DAILY SETUP>
PRINTING...
<DAILY SETUP>
MEASURING...
Display Operations
Press the Menu button for a few seconds.
Press .
[MENU]
START CHECKS
6–8
Display Operations
Press .
[MENU]
CLOSE CHECKS
The time of Start 1 for the next day configured in the Maintenance
<START DATE> Application is shown.
6–9
Display Operations
Press the Enter button.
DAILY SETUP
AUT.PRO. [NO]
If more than one type of paper can be used, select a paper type to set up
Paper type is displayed here. by Auto Setup by pressing the / button.
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
6 – 10
Display Operations
Press .
[MENU]
SETUP
Example:
<DAILY SETUP>
MEASURING...(77)
6 – 11
Display Operations
Example: If the measured result is OK
Press the Enter button.
<DAILY SETUP>
The result is registered.
MEASUREMENT (77) OK The display returns to the previous one.
If performing the setup for several paper types, the same setup
procedure repeats.
Example:
If the measured result is FAIL
<DAILY SETUP> Press the Enter button.
MEASUREMENT (77) FAIL The measured result is not registered.
The display returns to the previous one.
Perform DAILY SETUP again.
<EMULSION No.>
MEASURING...
6 – 12
Display Operations
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
6 – 13
Display Operations
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
Press the button to confirm that the temperature adjustment for all
<PROCESSOR TMP processing solutions is completed.
The temperature adjustment is completed if ∗ is shown beside the
temperature.
The temperature is being adjusted while + is shown.
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
6 – 14
Display Operations
Press / to select VERSION, then press the Enter button.
[CONFIRMATION]
VERSION
<VERSION>
PP 1.025
IMPORTANT
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
6 – 15
Display Operations
Press .
[MENU]
CONFIRMATION
IMPORTANT
• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
6 – 16
Display Operations
IMPORTANT
• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
6 – 17
Display Operations
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
Press .
[MENU]
SETTING
LCD CONTRAST
6 – 18
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
Press .
[SETTING]
LCD CONTRAST
BUZZER VOL.
IMPORTANT
• This operation should be performed only by the administrator of this system.
6 – 19
Display Operations
Press the Menu button for a few seconds.
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
Press .
[MENU]
SETTING
LANGUAGE
6 – 20
IMPORTANT
• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
Press .
[MENU]
CONFIRMATION
Press .
[MENU]
SETTING
6 – 21
IMPORTANT
• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
Press .
[MENU]
SETTING
6 – 22
Display Operations
Press the Enter button.
IMPORTANT
• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
CONFIRMATION
Press .
[MENU]
SETTING
6 – 23
Display Operations
The initial position of the cursor is A. Pressing / changes the
<SUBNET MASK> value by 1.
IMPORTANT
• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
Press .
[MENU]
SETTING
6 – 24
Display Operations
Press / to select DEFAULT GW, then press the Enter button.
[SETTING]
DEFAULT GW
IMPORTANT
• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
6 – 25
Display Operations
Press .
[MENU]
SETTING
LINK SPEED
Press .
[MENU]
START CHECKS
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
6 – 26
Display Operations
Press .
[MENU]
SETTING
Press .
[MENU]
INPUT CHECK
[INPUT CHECK]
6
MAGAZINE UNIT
[INPUT CHECK]
EXPOSURE AD.U
[INPUT CHECK]
6
Sensor name or switch name is shown. Press / to select the item for input check.
The condition of sensor or switch is shown in the second line.
Example:
LOADING SENSOR
DARK
Press .
[MENU]
START CHECKS
6 – 27
Display Operations
Press .
[MENU]
CLOSE CHECKS
Press .
[MENU]
SETUP
Press .
[MENU]
CONFIRMATION
Press .
[MENU]
SETTING
Press .
[MENU]
INPUT CHECK
Press .
[MENU]
OUTPUT CHECK
[OUTPUT CHECK]
MAGAZINE UNIT
[OUTPUT CHECK]
EXPOSURE AD.U
[OUTPUT CHECK]
PAPER AD.SEC.
6 – 28
Display Operations
Motor name or lamp name is shown. Press / to select the item for output check
Example:
ADVANCE MOTOR 1
EXECUTE
[MENU]
START CHECKS
G087954
6 – 29
7–1
2. If there is any paper in process, wait until all prints are output from the dryer section.
LP7500/7600
Circuit breaker
G089214
LP7700/7900
Circuit breaker
G089553
5. Turn off the main power supply of the system installation place.
7–2
(1) Press the lever, and move the colorimeter unit to the central cutouts of the rails.
Do not press the lever while moving the unit.
When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its
original position and locks the colorimeter unit.
IMPORTANT
• When opening the processor top cover, confirm that the colorimeter unit is locked at the
central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit
is at the left end of the rail without being locked, the unit falls down.
Colorimeter unit
Lever
Cutouts
G088871
(2) Raise the stand and keep the processor top cover slightly open.
IMPORTANT
• If the processor top cover is kept closed, dews containing processing solution will accumulate
on the back of the cover and mix with other solutions. If a processing solution gets mixed with
a solution of a previous process, the contaminated solution cannot be used for processing. All
Stand
G088938
7–3
LP7500/7600
Circuit breaker
G089215
LP7700/7900
Circuit breaker
G089554
IMPORTANT
• Be careful not to get your hands caught in the processor top cover because it is heavy.
Lever
Rail
G089433
7–4
2. If there is any paper in process, wait until all prints are output from the dryer section.
LP7500/7600
Circuit breaker
G089214
Circuit breaker
G089553
7–5
LP7500/7600
Circuit breaker
G089214
LP7700/7900
Circuit breaker
G089553
2. Turn off the main power supply of the system installation place.
(1) Press the lever, and move the colorimeter unit to the central cutouts of the rails.
Do not press the lever while moving the unit.
When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its
original position and locks the colorimeter unit.
7–6
IMPORTANT
• When opening the processor top cover, confirm that the colorimeter unit is locked at the
central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit
is at the left end of the rail without being locked, the unit falls down.
Colorimeter unit
Lever
Cutouts
G088871
(2) Raise the stand and keep the processor top cover slightly open.
IMPORTANT
• If the processor top cover is kept closed, dews containing processing solution will accumulate
on the back of the cover and mix with other solutions. If a processing solution gets mixed with
a solution of a previous process, the contaminated solution cannot be used for processing. All
the contaminated solutions must be replaced.
Processor top cover
Stand
7–7
7.1.5 Stopping the system drive due to an abnormal sound given from
the paper processor section
To stop driving in the paper processor section immediately due to an abnormal sound given from it, take corrective actions
by following the steps below.
G088967
Open the dryer top cover to stop the paper processor drive.
7–8
Dryer rack
• You may get burnt. Do not touch the dryer rack while operating or immediately after use.
• You may get burnt. Do not touch the label positions while operating or immediately after use.
Requirements
• Dry cloth (for putting the dryer rack on)
1. Close down the system, then turn off the circuit breaker and main power supply.
• For details, see ☞ 7.1.1 Turning off the power supply for troubleshooting.
If paper jams between the dryer rack and colorimeter unit
Dryer rack
Colorimeter unit
G088989
7–9
• For details about how to remove the paper, see ☞ 7.2.5 Paper jam between the colorimeter unit and dryer rack.
(1) Move the colorimeter unit to the left cutout position of the rails.
Press the lever, and move the colorimeter unit to the left.
Colorimeter unit
Lever
Cutouts
G089186
Colorimeter unit
G089187
G069023
7 – 10
Dryer door
G069024
G069025
9. Hold the handle and the stopper to release the lock, and lay the dryer rack down slowly.
Stopper
Handle Holder
Dryer rack
G089477
10. Check that the dryer rack is supported with the holder, and hold the handle with your left hand.
7 – 11
11. Turn the holder to release the support of dryer rack, and then lay the dryer rack down slowly.
IMPORTANT
• Do not remove your hand from the handle until the dryer rack laid fully. In addition, carefully lay it
down.
Handle
Holder
G089583
12. If paper jams between the squeegee unit and dryer rack, move the dryer rack toward the
printer section and cut off the paper.
Paper
G089576
13. Hold the two handles of the dryer rack and move it wherever it is convenient for maintenance.
Dryer rack
Handles
G089190
7 – 12
16. Remove the paper guide from the dryer rack by pulling the levers on right and left sides and
check whether paper jams.
Paper guide
Lever
Lever
G088983
17. Push the lever on the dryer rack and pull the right and left levers on the lane select guide to
remove it, and check whether paper jams.
G089577
Knob
G088984
7 – 13
• Detached C-ring
If the rollers are dirty, clean them using the firmly-squeezed damp cloth.
If there is any damage, consult your technical representative.
Inlet rollers
20. Attach the lane select guide and the paper guide.
Lane select guide
Paper guide
Fit the pin of the dryer rack to the hole of the lane select guide.
Insert the lane select guide under the roller through the three pins.
Roller
G090204
IMPORTANT
• After attaching the lane select guide, check whether it can move by moving the lever right and left.
If the lane select guide does not move, it is not correctly attached. Then, attach it again.
Lever
G090066
7 – 14
21. Move the dryer rack on the processor top cover and position it to the guide (near).
Dryer rack
Guide (near)
G070391
22. Slightly raise the dryer rack while holding the handle and position it to the guide (far).
Guide (far)
Handle
G089578
• Processing solutions may cause skin irritation. Put on rubber gloves and workwear.
Squeegee unit
G069038
7 – 15
Paper
G088944
For removing upper guide No. 1, see ☞ 7.2.3 Paper jam around upper guide (No. 1). For the other upper guides, see
☞ 7.2.4 Paper jam around upper guides.
27. If there is paper in the upper guides or in the squeegee unit, remove it.
29. When transporting the processing racks, lay a cloth or a vinyl sheet on the floor to prevent the
area around the system from being stained by the solution.
30. Move the rack stopper (rear) to the right to release the lock.
IMPORTANT
• Specific grease is applied to the rack gears of the processing racks. Basically, you need not apply
any additional grease to them. However, if you apply grease, be sure to use the specified grease.
Using other grease may damage resin parts (e.g. tanks).
Rack stopper (rear)
Rack gear
G069066
7 – 16
31. Release the rack stopper (near) and slowly raise the processing racks to remove them.
IMPORTANT
• Slowly remove and install the processing rack. If it is removed and installed roughly, solution in the
tank may splash.
Processing rack
G069039
If you remove the processing racks other than the Color Developer tank
Cover the Color Developer tank with a cloth or a vinyl sheet so that the processing solutions from any downstream
tank does not contaminate the Cover Developer tank.
If using the anti-contamination cover, cover the Color Developer processing solution tank with it while slightly
raising the Bleach Fixer processing rack.
Remove the Bleach Fixer processing rack not to raise the anti-contamination cover.
If processing solutions adhere to the anti-contamination cover, wipe with a damp cloth.
Anti-contamination cover
7 – 17
35. Attach the processing racks and secure them with the rack stopper.
IMPORTANT
• Dry the processing racks before attaching. If the processing racks with excessive moisture are
attached, the processing solutions are diluted and it may adversely affect print quality.
• Slowly remove and attach the processing racks. If they are removed and attached roughly, solutions
in the tanks may splash.
• If the processing racks are not fixed with the rack stoppers, paper jam or other troubles may occur.
The processing racks in the processing solution tank will float to the surface. Therefore, you need to push them
down into the solution and secure them with the rack stopper (far). As all the processing racks cannot be pushed at
the same time, attach them by two by following the steps below.
(1) Attach processing racks Nos. 6 and 5 into the tank and secure them with the rack stopper (near).
(2) Push processing racks Nos. 6 and 5 down into the solution and move the rack stopper (far) slightly to
the left to secure them.
At this time, the rack stopper is released for processing racks Nos. 1 to 4.
Released
Secured
G069732
(3) Attach processing racks Nos. 4 and 3 into the tank and secure them with the rack stopper (near).
(4) Push processing racks Nos. 4 and 3 down into the solution and move the rack stopper (far) slightly to
the left to secure them.
At this time, the rack stopper is released for processing racks Nos. 1 and 2.
(5) Attach processing racks Nos. 2 and 1 into the tank and secure them with the rack stopper (near).
(6) Push processing racks Nos. 2 and 1 down into the solution and move the rack stopper (far) fully to the
left to secure them.
7 – 18
G089472
40. Lay down the print conveyor unit and close the print sorter unit.
This completes taking corrective action for paper jammed in the paper processor section.
41. Turn on the main power supply and the circuit breaker, then start up the system.
• For details, see ☞ 7.1.2 Turning on the power supply after troubleshooting.
Dryer rack
• You may get burnt. Do not touch the dryer rack while operating or immediately after use.
• You may get burnt. Do not touch the label positions while operating or immediately after use.
Requirements
• Dry cloth (for putting the dryer rack on)
• Safety goggles
7 – 19
1. Close down the system, then turn off the circuit breaker and main power supply.
• For details, see ☞ 7.1.1 Turning off the power supply for troubleshooting.
If paper jams between the dryer rack and colorimeter unit
Dryer rack
Colorimeter unit
G088989
• For details about how to remove the paper, see ☞ 7.2.5 Paper jam between the colorimeter unit and dryer rack.
(1) Move the colorimeter unit to the left cutout position of the rails.
Press the lever, and move the colorimeter unit to the left.
Colorimeter unit
Lever
Cutouts
G089186
7 – 20
Colorimeter unit
G089187
G089569
Dryer door
G089571
7 – 21
9. Hold the handle and the stopper to release the lock, and carefully lay the dryer rack (upper)
down.
The rack does not go down fully but inclines and stops by being supported with the holder.
10. Pull the right and left levers of the dryer rack (upper) and remove the paper guide. Then, check
whether paper jams.
11. Push the lever of the dryer rack, pull the right and left levers of the dryer rack (upper) and
remove the lane select guide. Then, check whether paper jams.
Paper
7 – 22
12. Attach the lane select guide and the paper guide.
Lane select guide
Paper guide
Fit the pin of the dryer rack to the hole of the lane select guide.
Insert the lane select guide under the roller through the three pins.
Roller
G090204
IMPORTANT
• After attaching the lane select guide, check whether it can move by moving the lever right and left.
If the lane select guide does not move, it is not correctly attached. Then, attach it again.
Lever
13. Turn the holder so that it release the dryer rack (upper), and then carefully lay the dryer rack
(upper) down.
IMPORTANT
• Do not remove your hand from the handle until the dryer rack (upper) laid fully. In addition, carefully
lay it down.
Handle
Holder
G089583
7 – 23
14. Hold two handles and move the dryer rack (upper).
Handles G089190
16. Turn the light blue knob on the dryer rack (upper) a few times and check whether paper jams
there.
G090045
Nozzles
Lever
G090065
7 – 24
Nozzle
17. Hold the handle and remove the dryer rack (lower).
G051333
19. Turn the light blue knob on the left side of the dryer rack (lower) a few times and check whether
paper jams.
If paper jams, turn the light blue knob to advance the paper to the outlet.
7 – 25
If paper jams in the inlet or outlet and it cannot be advanced, remove the paper through the gap between the rollers.
Paper (outlet)
Paper (inlet)
G051334
20. Check for any problem in the dryer rack (upper, lower).
Check the following items.
• Guide which is distorted or comes in contact with the roller
• Detached spring
• Loose screw
• Dirt on pile cloth rollers and inlet roller
• Damaged or deformed roller
• Damaged dryer net
• Worn gear
• Detached C-ring
If the rollers or the dryer net are dirty, clean them using firmly-squeezed damp cloth.
If there is any damage, consult your technical representative.
Example: Dryer rack (upper)
G089580
Dryer net
7 – 26
21. Hold the handle and attach the dryer rack (lower).
Handle
G089572
(1) Put the dryer rack (upper) on the processor top cover.
Then, fit the two lower guides of the dryer rack (upper) to the cutout of the rail and cutout of the dryer rack
(lower).
(2) Hold the handle and slowly raise and attach the dryer rack (upper).
IMPORTANT
• Do not release your hands from the handle until the dryer rack (upper) is attached completely.
Dryer rack (upper)
Lower guide of the dryer rack (upper)
• Processing solutions may cause skin irritation. Put on rubber gloves and workwear.
7 – 27
IMPORTANT
• If you lift the upper guides and the squeegee unit, take care not to mix any drops with the previous
processing solutions.
Upper guides
Squeegee unit
G069038
Paper
G088944
For removing upper guide No. 1, see ☞ 7.2.3 Paper jam around upper guide (No. 1). For the other upper guides, see
☞ 7.2.4 Paper jam around upper guides.
27. If there is paper in the upper guides or in the squeegee unit, remove it.
29. When transporting the processing racks, lay a cloth or a vinyl sheet on the floor to prevent the
area around the system from being stained by the solution.
30. Move the rack stopper (rear) to the right to release the lock.
IMPORTANT
• Specific grease is applied to the rack gears of the processing racks. Basically, you need not apply
any additional grease to them. However, if you apply grease, be sure to use the specified grease.
7 – 28
Rack gear
G069066
31. Release the rack stopper (near) and slowly raise the processing racks to remove them.
IMPORTANT
• Slowly remove and install the processing rack. If it is removed and installed roughly, solution in the
tank may splash.
Processing rack
G069039
If you remove the processing racks other than the Color Developer tank
Cover the Color Developer tank with a cloth or a vinyl sheet so that the processing solutions from any downstream
tank does not contaminate the Cover Developer tank.
If using the anti-contamination cover, cover the Color Developer processing solution tank with it while slightly
G069071
7 – 29
35. Attach the processing racks and secure them with the rack stopper.
IMPORTANT
• Dry the processing racks before attaching. If the processing racks with excessive moisture are
attached, the processing solutions are diluted and it may adversely affect print quality.
• Slowly remove and attach the processing racks. If they are removed and attached roughly, solutions
in the tanks may splash.
• If the processing racks are not fixed with the rack stoppers, paper jam or other troubles may occur.
The processing racks in the processing solution tank will float to the surface. Therefore, you need to push them
down into the solution and secure them with the rack stopper (far). As all the processing racks cannot be pushed at
the same time, attach them by two by following the steps below.
(1) Attach processing racks Nos. 6 and 5 into the tank and secure them with the rack stopper (near).
(2) Push processing racks Nos. 6 and 5 down into the solution and move the rack stopper (far) slightly to
the left to secure them.
At this time, the rack stopper is released for processing racks Nos. 1 to 4.
Released
Secured
G069732
(3) Attach processing racks Nos. 4 and 3 into the tank and secure them with the rack stopper (near).
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(4) Push processing racks Nos. 4 and 3 down into the solution and move the rack stopper (far) slightly to
the left to secure them.
At this time, the rack stopper is released for processing racks Nos. 1 and 2.
(5) Attach processing racks Nos. 2 and 1 into the tank and secure them with the rack stopper (near).
(6) Push processing racks Nos. 2 and 1 down into the solution and move the rack stopper (far) fully to the
left to secure them.
40. Lay down the print conveyor unit and close the print sorter unit.
This completes taking corrective action for paper jammed in the paper processor section.
41. Turn on the main power supply and the circuit breaker, then start up the system.
• For details, see ☞ 7.1.2 Turning on the power supply after troubleshooting.
7 – 31
Release the pressure to the paper in paper advance unit 2 and the processor loading unit, then remove upper guide (No. 1).
Example:
Upper guide (No. 1)
Paper
G088945
• Processing solutions may cause skin irritation. Put on rubber gloves and workwear.
1. Move the rack stopper (rear) to the right to release the lock.
IMPORTANT
• Specific grease is applied to the rack gears of the processing racks. Basically, you need not apply
any additional grease to them. However, if you apply grease, be sure to use the specified grease.
Using other grease may damage resin parts (e.g. tanks).
Rack stopper (rear)
Rack gear
G070375
2. Release the rack stopper (near) for processing rack (No. 1).
Upper guide (No. 1)
7 – 32
4. When the position of rack gear core on the processing rack (No. 1) exceeds the height of the
rack stopper (rear), move the rack stopper (rear) to the left.
5. Hook the core of rack gear on the processing rack onto the rack stopper (rear).
Rack stopper
Rack gear
7. Cut the paper off near processing rack (No. 1) and remove upper guide (No. 1). When cutting
the paper, cut it at near side first.
IMPORTANT
• Wash upper guide No. 1, and reattach upper guide No. 1 after it becomes dry. If the rollers are wet, it
will adversely affect the finished print.
7 – 33
Paper
G070432
8. Move the rack stopper (rear) to the right to release it with holding the processing rack on the
stopper.
Rack stopper
9. Slowly put processing rack (No. 1) back into the processing solution tank.
IMPORTANT
• Put the processing rack on the rack stopper (rear) only when you take corrective actions for this
problem. Do not keep it there for a long time.
IMPORTANT
• If you touch each unit inside the printer section with the gloves, processing solution on them may
adhere to the units and the system may be damaged.
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7 – 34
12. Open the processor loading unit and check the paper condition.
Handle
13. Put on the protective gloves for working around the processor section.
14. Remove paper jammed in the printer section from the processor.
Paper
G070434
This completes taking corrective action for paper jam in upper guide (No. 1).
• LP7500/7600
Paper
G088946
7 – 35
• Processing solutions may cause skin irritation. Put on rubber gloves and workwear.
1. Move the rack stopper (rear) to the right to release the lock.
IMPORTANT
• Specific grease is applied to the rack gears of the processing racks. Basically, you need not apply
any additional grease to them. However, if you apply grease, be sure to use the specified grease.
Using other grease may damage resin parts (e.g. tanks).
Rack stopper (rear)
Rack gear
G070376
2. Release the rack stopper (near) for the processing rack immediate left of the guide you cannot
remove.
G070378
3. Pull out the guide together with the processing rack on the left of it.
Processing rack
Upper guide
G070435
4. When the position of rack gear core on the processing rack exceeds the height of the rack
stopper (rear), move the rack stopper (rear) to the left.
7 – 36
5. Hook the core of rack gear on the processing rack onto the rack stopper (rear).
Rack stopper
Rack gear
G070436
Upper guide
G070437
7. Cut the paper off near the processing rack at left side and then right side, and remove the
upper guide.
Paper
Upper guide
Paper
G070438
7 – 37
8. Move the rack stopper (rear) to the right to release it with holding the processing rack on the
stopper.
Rack stopper
Processing rack
G070439
9. Slowly reattach the processing rack into the processing solution tank.
IMPORTANT
• Put the processing rack on the rack stopper (rear) only when you take corrective actions for this
problem. Do not keep it there for a long time.
This completes taking corrective action for paper jammed around the upper guides.
• LP7500/7600
Return to Step 27 in ☞ 7.2.1 Paper jam in the paper processor section (LP7500/7600).
• LP7700/7900
Return to Step 27 in ☞ 7.2.2 Paper jam in the paper processor section (LP7700/7900).
7.2.5 Paper jam between the colorimeter unit and dryer rack
Dryer rack
Colorimeter unit
G088989
1. Move the colorimeter unit to the central cutout position of the rails.
The jammed paper remains in the dryer rack.
(1) Press the lever and move the colorimeter unit to the left.
(2) Move the colorimeter unit to the central cutout position of the rails.
Do not press the lever while moving the unit.
When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its
original position and locks the colorimeter unit.
7 – 38
IMPORTANT
• When opening the processor top cover, confirm that the colorimeter unit is locked at the
central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit
is at the left end of the rail without being locked, the unit falls down.
Colorimeter unit
Lever
Cutouts
Align the arrows to the central cutouts of the rails.
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Paper
G088990
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8–1
5
6
7
8
S088987
The numbers in the table below correspond to those in the illustration above.
+ TABLE OF CONTENTS
8–2
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The HELP display is closed.
8–3