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LP7500 / 7600 / 7700 / 7900

4 Starting Guide
This manual explains precautions and other information you need to know before
operating this product.

1. For your safety


2. Getting Started
3. Turning power on/off
4. Accessing each display
5. Printing
6. How to use the display module
7. Troubleshooting with the power off
8. How to access the HELP display

English Ver. 3

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Preface
We greatly appreciate your purchase of this product.
Before using this product, read the manual carefully, and make sure that you understand the procedure described. Be sure to
store the paper manual near the product so it can be referred to immediately should you have questions about operation or
should any problems arise.
If you should lose or heavily damage the manual, contact your place of purchase.

[Issued in December, 2008]

! It is prohibited to copy or reproduce this manual.


! The manual is subject to change without notice.
! Illustrations in the manual may vary depending on the model or manufacturing lot.
! If should you find any unclear points or errors, or should you have any comments for the manual, please contact your place
of purchase.
! If there is a missing page or incorrect pagination in this manual, please contact your place of purchase to receive a
replacement.

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Microsoft, MS-DOS and Windows are registered trademarks of Microsoft Corporation in the United States and/or other
countries.
"UNLHA(32).DLL" is free softtware published by Micco.
This software is based in part on the work of the Independent JPEG Group.

Copyright(c) 1988-1997 Sam Leffler


Copyright(c) 1991-1997 Silicon Graphics, Inc.
Permission to use, copy, modify, distribute, and sell this software and its documentation for any purpose is hereby granted
without fee, provided that (i) the above copyright notices and this permission notice appear in all copies of the software and
related documentation, and (ii) the names of Sam Leffler and Silicon Graphics may not be used in any advertising or publicity
relating to the software without the specific, prior written permission of Sam Leffler and Silicon Graphics.
THE SOFTWARE IS PROVIDED "AS-IS" AND WITHOUT WARRANTY OF ANY KIND, EXPRESS, IMPLIED OR
OTHERWISE, INCLUDING WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
IN NO EVENT SHALL SAM LEFFLER OR SILICON GRAPHICS BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT
OR CONSEQUENTIAL DAMAGES OF ANY KIND, OR ANY DAMAGES WHATSOEVER RESULTING FROM LOSS OF USE,
DATA OR PROFITS, WHETHER OR NOT ADVISED OF THE POSSIBILITY OF DAMAGE, AND ON ANY THEORY OF
LIABILITY, ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THIS SOFTWARE.

Other product and company names mentioned herein may be the trademarks of their respective owners. Trademark symbols,
™ and ®, are not shown in the manual itself.

Export Control
This Product shall be exported pursuant to the Japan Foreign Exchange and Foreign Trade Control Law, and Export Control of
Administration on Regulations of the U. S. Bureau of Industry and Security, and relevant laws and regulations. If Buyer re-
exports, directly or indirectly, the product to any country, the rules or regulations immediately preceding and relevant laws and
regulations of the countries concerned shall be applied.

<FCC Declaration of Conformity (for US only)>


WARNING: Changes or modifications not expressly approved by the party responsible for compliance could void the user's
authority to operate the equipment.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference.
(2) This device must accept any interference received including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required
to correct the interference at his own expense.

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Explanation of manual
Manual types/contents

The following manuals are supplied with this product.


Manual type Main contents
Starting Guide This manual explains precautions and other information you need to know before
operating this product.
• For your safety
• Getting Started
• Turning power on/off
• Accessing each display
• Printing
• How to use the display module
• Troubleshooting with the power off
• How to access the HELP display

This manual is provided in a hard copy,


on built-in HELP, and on a CD.

Operator's Manual Explains basic operations and how to configure the advanced functions settings.
• Preparations for operation
• Paper settings
• Color and density correction settings
• Function Settings
• Checking and adjusting the system condition
• Saving and loading the system data
• Glossary

This manual is supplied on built-in Help


and on a CD.

Maintenance Manual Explains how to check and perform maintenance for the system such as the Start
Up Checks and the Close Down Checks.
• Before performing maintenance
• Start Up/Close Down Checks
• Checks to perform as needed
• Weekly Checks
• Biweekly Checks
• Monthly Checks
• Three-month checks
• Six-month Checks
• Yearly Checks
• Biennial Checks
This manual is provided in a hard copy, • Consumable parts and how to replace
on built-in HELP, and on a CD.

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Manual type Main contents
Troubleshooting Manual Explains corrective actions for Error/Attention messages, and solutions to other
problems, including the procedure to restart the system.
• Error and Attention messages
• Corrective actions for Attention messages
• Corrective actions for Error messages
• Detailed explanation
• Quick Reference

This manual is supplied on built-in Help


and on a CD.

Symbols used in this manual

This section explains the definitions of the symbols used in this manual.

iv

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The symbols shown below are used in this manual. Confirm the meaning of each of them before reading the manual.

This is called the alert symbol.


Text following this symbol contains particularly important information concerning
safety. Be sure to heed this information. This symbol is used in conjunction with the
words DANGER, WARNING and CAUTION, according to the possible degree of
injury to people or damage to physical property.

The Important symbol indicates


supplementary explanations,
operations or procedures that
require caution, and
instructions that must be
followed.

The Note symbol indicates useful


information on functions and
instructions.

Reference
The pointing finger
indicates the manual or
section where you can find
additional information.

G068176

Operation method in the manuals

Operations on the display are to be carried out using the mouse or the keyboard.
As for the explanation in the manual, when operation can be carried out using both mouse and keyboard, the procedure using
either mouse or keyboard is described.

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Abbreviations for processing solutions used in this manual

Names of processing solutions in this manual are abbreviated as shown below. The name of specific processing solutions
may differ from those shown here, depending on the exact type used.

Processing Abbreviations
solutions
Color Developer P1
Bleach Fixer P2
Stabilizer PS

Abbreviations used in this manual

Abbreviation below is used in this manual.


Name Abbreviation Overview
Correction Value Printing Unit CVP Used to output data on the back of prints.

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TABLE OF CONTENTS
Preface
Explanation of manual ........................................................................................................................... iii
Manual types/contents ................................................................................................................... iii
Symbols used in this manual .........................................................................................................iv
Operation method in the manuals ...................................................................................................v
Abbreviations for processing solutions used in this manual ...........................................................vi
Abbreviations used in this manual .................................................................................................vi

1. For your safety


1.1 Description of warnings (signal words) ........................................................................... 1 - 2
1.2 Location of warning labels .............................................................................................. 1 - 3
1.3 Safety precautions for operation ..................................................................................... 1 - 6
1.3.1 General precautions ....................................................................................................................... 1 - 6
1.3.2 Precautions for processing solutions ............................................................................................. 1 - 6
1.3.3 Precautions for operating heating section...................................................................................... 1 - 7
1.3.4 Precautions for operating rotary section........................................................................................ 1 - 7
1.3.5 Precautions against electric shock ................................................................................................. 1 - 7
1.3.6 Precautions for movable units ....................................................................................................... 1 - 8
1.3.7 Precautions around cutting parts ................................................................................................... 1 - 8
1.3.8 Laser Precautions........................................................................................................................... 1 - 8
1.4 Additional precautions................................................................................................... 1 - 11
1.4.1 Precautions in moving the system ............................................................................................... 1 - 11
1.4.2 Precautions in operating this product .......................................................................................... 1 - 11
1.4.3 Precautions during print operation .............................................................................................. 1 - 11

2. Getting Started
2.1 Component names and functions ................................................................................... 2 - 2
2.1.1 External components ..................................................................................................................... 2 - 2
2.1.2 Names and functions of printer section ......................................................................................... 2 - 2
2.1.3 Names and functions of paper processor section .......................................................................... 2 - 5
2.1.3.1 Types of processing racks and processing solutions ..................................................................... 2 - 7
2.2 Paper path diagram ........................................................................................................ 2 - 8

3. Turning power on/off


3.1 Starting up the system .................................................................................................... 3 - 2
3.1.1 Starting up the system automatically using the program timer ..................................................... 3 - 2
3.1.2 Starting up the system during the temperature adjustment of processing solutions...................... 3 - 3
3.1.3 Starting up the system while the program timer is being activated............................................... 3 - 3
3.1.4 Starting up the system when the breaker is off.............................................................................. 3 - 5

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3.2 Closing down the system ................................................................................................ 3 - 7
3.2.1 Closing down the system with the program timer......................................................................... 3 - 7
3.2.2 Closing down the system without using the program timer .......................................................... 3 - 9
3.2.3 Closing down the system when you do not use it over the next five days .................................. 3 - 12

4. Accessing each display


4.1 Maintenance Application display..................................................................................... 4 - 2
4.1.1 Starting up the Maintenance Application ...................................................................................... 4 - 2
4.1.2 Quitting the Maintenance Application .......................................................................................... 4 - 3
4.2 Maintenance display ....................................................................................................... 4 - 4
4.2.1 Accessing the Maintenance display............................................................................................... 4 - 4
4.2.2 Maintenance display ...................................................................................................................... 4 - 5
4.2.3 Selecting the output device [Output Device Selection]................................................................. 4 - 6
4.3 Confirming system status [Status Display]...................................................................... 4 - 7
4.3.1 Status Display ................................................................................................................................ 4 - 7
4.3.2 Printer Information ........................................................................................................................ 4 - 8
4.3.3 Processor Status........................................................................................................................... 4 - 10
4.4 Output Device Registration display............................................................................... 4 - 12
4.4.1 Registering output devices .......................................................................................................... 4 - 12
4.4.2 Deleting output devices from the Output Device List................................................................. 4 - 14

5. Printing
5.1 Printing............................................................................................................................ 5 - 2
5.1.1 Printing flow.................................................................................................................................. 5 - 2
5.1.2 Priority order ................................................................................................................................. 5 - 3
5.2 Installing and removing paper magazines ...................................................................... 5 - 7
5.2.1 Installing a paper magazine ........................................................................................................... 5 - 7
5.2.2 Removing a paper magazine ....................................................................................................... 5 - 11
5.2.3 Installing a paper magazine in the system in which the quad magazine unit is installed............ 5 - 15
5.2.4 Removing a paper magazine from the system in which the quad magazine unit is installed ..... 5 - 17
5.3 Replacing paper............................................................................................................ 5 - 21
5.3.1 Replacing paper ........................................................................................................................... 5 - 21

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6. How to use the display module
6.1 Display module ............................................................................................................... 6 - 2
6.1.1 Each display................................................................................................................................... 6 - 3
6.1.1.1 Status Display ................................................................................................................................ 6 - 3
6.1.1.2 [MENU]......................................................................................................................................... 6 - 4
6.1.1.3 The Attention/Error display........................................................................................................... 6 - 4
6.1.1.4 Magazine Information display....................................................................................................... 6 - 5
6.1.2 Mode list........................................................................................................................................ 6 - 5
6.1.3 Performing the Start Up Checks.................................................................................................... 6 - 6
6.1.4 Performing Close Down Checks ................................................................................................... 6 - 8
6.1.5 Performing the setup.................................................................................................................... 6 - 10
6.1.5.1 Performing the Daily Setup ......................................................................................................... 6 - 11
6.1.5.2 Changing the Emulsion Number ................................................................................................. 6 - 12
6.1.6 Confirming the status .................................................................................................................. 6 - 12
6.1.6.1 Confirming the present time ........................................................................................................ 6 - 12
6.1.6.2 Confirming the processor temperature ........................................................................................ 6 - 13
6.1.6.3 Confirming the version................................................................................................................ 6 - 14
6.1.6.4 Confirming the serial number (Administrator mode).................................................................. 6 - 15
6.1.6.5 Confirming the installation date (Administrator mode) .............................................................. 6 - 16
6.1.6.6 Confirming the communication speed (Administrator mode)..................................................... 6 - 17
6.1.7 Configuring each setting.............................................................................................................. 6 - 18
6.1.7.1 Configuring the density of display .............................................................................................. 6 - 18
6.1.7.2 Setting the buzzer volume ........................................................................................................... 6 - 19
6.1.7.3 Configuring the language (Administrator mode) ........................................................................ 6 - 19
6.1.7.4 Configuring the order of date display (Administrator mode)...................................................... 6 - 21
6.1.7.5 Configuring the IP address (Administrator mode) ...................................................................... 6 - 22
6.1.7.6 Configuring the subnet mask (Administrator mode)................................................................... 6 - 23
6.1.7.7 Configuring the default gateway (Administrator mode) ............................................................. 6 - 24
6.1.7.8 Configuring the communication speed (Administrator mode).................................................... 6 - 25
6.1.8 Performing Input Check .............................................................................................................. 6 - 26
6.1.9 Performing Output Check............................................................................................................ 6 - 27
6.1.10 Accessing the administrator mode............................................................................................... 6 - 29

7. Troubleshooting with the power off


7.1 Closing down/restarting the system due to troubleshooting or in an emergency............ 7 - 2
7.1.1 Turning off the power supply for troubleshooting ........................................................................ 7 - 2
7.1.2 Turning on the power supply after troubleshooting ...................................................................... 7 - 3
7.1.3 Restarting this product when an error occurs ................................................................................ 7 - 5
7.1.4 Turning off the power supply in an emergency............................................................................. 7 - 6
7.1.5 Stopping the system drive due to an abnormal sound given from the paper processor section .... 7 - 8
7.2 Paper jam in the paper processor section ...................................................................... 7 - 9
7.2.1 Paper jam in the paper processor section (LP7500/7600) ............................................................. 7 - 9
7.2.2 Paper jam in the paper processor section (LP7700/7900) ........................................................... 7 - 19
7.2.3 Paper jam around upper guide (No. 1) ........................................................................................ 7 - 31
7.2.4 Paper jam around upper guides ................................................................................................... 7 - 35
7.2.5 Paper jam between the colorimeter unit and dryer rack .............................................................. 7 - 38

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8. How to access the HELP display
8.1 Accessing the HELP display ........................................................................................... 8 - 2
8.1.1 Accessing the HELP display from the Maintenance display ........................................................ 8 - 2
8.1.2 Closing the HELP display ............................................................................................................. 8 - 3
8.1.3 Hiding the HELP display............................................................................................................... 8 - 3

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1
1. For your safety
This chapter explains the general safety precautions.
Read these precautions thoroughly and carefully.

1–1

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1.1 Description of warnings (signal words)

1.1 Description of warnings (signal words)


• Signal words identify the level of injuries that can potentially occur.
• The signal words used in this manual and found on labels, DANGER, WARNING and CAUTION, are assigned
according to the level of potential risk.
• Warning labels are located at or near the part of the system that poses the indicated danger. Ignoring a warning may
cause death or serious injury, or system malfunction. Be sure to follow the indications in the manuals and on the warning
labels.
• The warnings include a signal word, the type and extent of the danger, and information on avoiding the danger.
• Carefully read and understand the warnings included in this manual and on the warning labels before operating the
system.

This indicates situations that if not immediately avoided could result in serious injury or death.

This indicates situations that if not avoided could result in serious injury or death.

This indicates situations that if not avoided could result in non-life threatening injury. It is also used to indicate situations
which may cause damage to physical property.

Example of warning label

Warning (signal word)

Symbol (warning indication)

Warning text (warning


indication)

SIGNALWORD

1–2

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1.2 Location of warning labels

1.2 Location of warning labels


The following shows the locations, types of warning labels and the part numbers on this product. Follow the instructions on
the labels carefully in order to operate the product safely and avoid accidents. Do not peel the labels off. If a label becomes
illegible or comes off completely, contact your place of purchase for replacement label using the part number shown.

1. For your safety


The external view of some models differs from the figures below, though the location of warning labels is the same.
LP7500/7600

10 9
8 10 10 4 3 2
14 6
11

11

5
5

1
15 3
3 4 4
12

1 13
G088957

LP7700/7900

10 9
8 10 4 3 2
14 6 10
11

11

5
5
1

15
4
4 3
12
1 13
G090071

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1.2 Location of warning labels

Quad magazine unit (option)

1
1

G088962

1 2
A023349-01 A023200-01

3 4
A022523-01 A022531-01

5 6
A022509-01

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1.2 Location of warning labels

7
A234392-01

1. For your safety


8
A234350-01

9 10
A022536-01 A023202-01

11 12
A515330-01 A087463-01

13 14
A023358-01 A022516-01

15
A063381-01

1–5

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1.3 Safety precautions for operation

1.3 Safety precautions for operation

1.3.1 General precautions

• Do not modify, remove or install any non-specified parts without our permission as non-specified parts may
cause or contribute to severe personal injury, damage to this machine and/or void any quality guarantee.
• Do not bypass, defeat or remove safety devices. Do not use the machine for a purpose or in a manner for
which it was not designed. Doing either may put the users at risk or cause a malfunction.

• Immediately turn the machine off at its circuit breaker if it smokes, makes abnormal sounds or is overheating
during operation. Contact your place of purchase.

1.3.2 Precautions for processing solutions

• This system uses non-pharmaceutical poison and toxic processing solutions which are dangerous to drink in.
Direct contact with processing solutions may irritate eyes.
When handling processing solutions, wear safety goggles.
If a processing solution has been ingested accidentally, immediately rinse the mouth out with water, and drink
one or two cups of water. Contact a physician as soon as possible, and then vomit the solution according to
the physician's instructions.
If processing solution gets into eyes, immediately rinse them under running water for at least 15 minutes, and
then contact a physician.

• Direct contact with processing solutions may irritate the skin and may cause an allergic reaction.
When handling processing solutions, be sure to wear rubber gloves and clothing for workwear, to avoid direct
contact.
If there is a possibility of direct or indirect exposure to a processing solution, wash with soap and rinse with
lots of water, after completion of work.
• Processing solution stains on your clothing may result in discoloration or fading. When handling processing
solutions, wear clothing for workwear.

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1.3 Safety precautions for operation

1.3.3 Precautions for operating heating section

• The processing solution heater, dryer heater and motor, etc. become very hot.

1. For your safety


If you directly touch them during operation or right after operation, you may get burnt.
When replacement of parts or maintenance is performed, make sure that the temperature is fully lowered.
After temperature fully falls, carry out the operation by turning off the circuit breaker and the main power
supply.
Cooling time, such as the heater section and the motor, changes with work states. Turn off the circuit breaker
and main power supply. Then, perform the work after the temperature has become low enough.
If you have got burnt, cool the burn with running water and contact a physician as soon as possible.

1.3.4 Precautions for operating rotary section

• Be careful for your hands, hair, clothes, etc., not to be caught under the gear, chain, belt, roller, fan and other
rotating parts.
Do not remove covers other than those specified.
Be sure to turn off the circuit breaker and main power supply of this machine before performing any
operation.
Keep away your hands from the system during operation.
If your hands are caught and you cannot move, ask someone to turn off the circuit breaker at once.

1.3.5 Precautions against electric shock

• Do not remove covers unless directed by us or specified in the manual.


• Do not remove covers while the main power supply and circuit breakers are on. Doing so presents a risk of
electrical shock.
The control box contains high voltage and high current sections. An electrical shock from the control box may
cause severe personal injury or death, and/or damage to this system.
• Consult an electrician for electrical grounding.

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1.3 Safety precautions for operation

1.3.6 Precautions for movable units

• Hands can be caught by the opening and closing of covers and doors or by movable units.
Hold covers and doors firmly when opening or closing them.
When manually moving a unit, only hold the specified parts.
Turn off the circuit breaker and main power supply when working with or around a unit that moves
automatically.
Immediately call for help to turn off the circuit breaker if your hand is caught and you cannot move.

1.3.7 Precautions around cutting parts

• There is a danger of cutting your hands on cutting parts (paper cutters and the like).
Do not remove the covers from cutting parts. Keep your hands away from cutting parts.
When working near cutting parts, turn off the circuit breaker and main power supply.

• There is a danger of cutting your hands on cutting parts.


When replacing a cutting part, do not touch the edge.

1.3.8 Laser Precautions


The laser is built into the printer.

• Follow the instructions to avoid exposing your eyes to laser beam.


• Do not remove any parts except specified ones.
• Do not perform printing operations while the safety device is released.
Location of laser labels
The labels for the laser precautions are placed on this system.

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1.3 Safety precautions for operation

Do not remove those labels.


2
1

1. For your safety


4
5 3
G089038

If the quad magazine unit is installed If the triple magazine unit is installed

1 2

4 3 4 5 3
5
G089039

1 2

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1.3 Safety precautions for operation

3 4

5 LP7500 / 7600 / 7700 / 7900

1 – 10

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1.4 Additional precautions

1.4 Additional precautions

1.4.1 Precautions in moving the system

1. For your safety


Consult your technical representative when moving the system.

1.4.2 Precautions in operating this product


• Do not suddenly change the temperature of the room in which this product is installed.
Rapid changes in room temperature may cause condensation in the system and adversely affect its performance.
• Provide sufficient ventilation. Do not use this product in a closed location.
• Do not place any vase or cup containing liquid on this product. Liquid in the keyboard or control box may damage the
system. Do not place heavy objects on the product.
• This product has some vents. These vents are used for air intake/outlet. Do not place anything in front of the vents or
block them in any way.
• Applying strong vibration to the system may adversely affect printing. Do not apply strong vibration to the product.
• Connecting devices other than those optional devices specified by us or using software which is not recommended by us
may result in system malfunctions.
• Dilute processing solutions and replenishment solutions with water of which temperature is specified by the chemical
solution manufacturer.
If the solution tanks are filled with a solution of which temperature is too high, the system may be damaged.
• If you handle the processing solution such as the replenishment solution or the effluent, the filter cartridges containing
the solution, and their packages, follow the chemical manufacturer's instructions and comply with the local ordinance
and regulation.
• Specific grease is applied to the rack gears of the processing racks. Basically, you need not apply any additional grease
to them. However, if you apply grease, be sure to use the specified grease.
Using other grease may damage resin parts (e.g. tanks).
• Do not use the supplied parts such as power cable for other devices than this product.

1.4.3 Precautions during print operation


Doing any of the actions below will terminate system operations. (except an emergency)

! Turning off the circuit breaker


The processor drive is turned off. Paper currently being processed stops, possibly causing a paper jam. If the circuit breaker
is turned off by mistake, turn it on immediately.

! Turning off the processor drive


If the drive stops, paper which is currently being processed may have color problems and may cause a paper jam.
If turning off the processor drive by mistake, turn it on immediately as follows:

1. Access the Status Display display.


Bringing up the display
On the Maintenance Application display, click Maintenance. → Status Display

2. Click the Processor Status tab, and click Processor Drive ON/OFF.
Turn on the processor drive.

! Opening or removing covers or doors


The paper will be fogged and then good quality printing cannot be ensured.
Never open any cover or door except when taking necessary countermeasure for errors.

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1.4 Additional precautions

! Vibrating the system


Do not bump or otherwise cause the system to vibrate. Vibrations may adversely affect printing.

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2
2. Getting Started
This chapter explains each part name and paper advance path.

2–1

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2.1 Component names and functions

2.1 Component names and functions

2.1.1 External components


The external view of some models differs from the image below.
The illustration below is for the system with the triple magazine.
Printer processor section

Printer section

Processor section

G088953

2.1.2 Names and functions of printer section


Printer section with the printer doors open (The triple magazine unit is installed.)
6

8
5
9

4
3*1

3*3

10

2
3*2

18

1
G088950

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2.1 Component names and functions

Printer section with the printer doors closed (The triple magazine unit is installed.)

14

15

2. Getting Started
11
13 12
G088949

If the quad magazine unit is installed


If the printer doors are closed If the printer doors are open

3*4 16

17

3*3
11

G088963
The numbers in the table below correspond to those in the illustration.
No. Name Functions
1 Printer door 1 Open this door to remove and to maintain the paper magazine.
2 Printer door 3 Open this to remove or maintain the paper magazine when optional triple or
quad magazine unit is installed.
3 Paper magazine Contains paper for processing.
*1: Paper magazine B
*2: Paper magazine C
*3: Paper magazine A (option)
*4: Paper magazine A2 (option)
4 Paper supply unit Feeds paper from Paper Magazine to Exposure Advance Unit.
Pull this out to solve paper jam or perform maintenance checks.
5 Exposure advance unit Feeds paper to Exposure advance unit 1 with exposure.
Clean this unit not to cause a paper jam.
6 Printer top cover Open this to solve paper jam or perform maintenance checks.
7 Paper advance unit 1 Feeds paper to Paper Advance Unit 2.
Open this to solve paper jam or perform maintenance checks.
8 Paper advance unit 2 Divides the paper path into right and left lanes to feed paper to the
processor loading unit.
Open this to solve paper jam or perform maintenance checks.
9 Processor loading unit Feeds paper to Paper Processor.
Open this to solve paper jam or perform maintenance checks.
10 Printer door 2 Open this door to remove and to maintain the paper magazine.
11 Paper magazine lamp Lights in red while paper is being fed from the paper magazine.

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2.1 Component names and functions

No. Name Functions


12 LAN cable connector LAN cable connector to connect with the operation PC
13 Power outlet for scanner Connects the power cable of scanner to this product.
If the system is in program timer
AC200 V to AC240 V The power supply of the scanner interfaces with that of this product.

If the system is not in program timer


The power supply of the scanner is turned on by turning on the power
supply of this system.

Power capacity is 1.5 A.


14 Display module connector Used to connect the display module.
IMPORTANT
• Turn off the system before disconnecting or connecting the cable
of the display module.
15 Display module Used to perform maintenance or other operations of this system without
using an operation PC.
16 Printer door 4 Open this door to maintain or pull out paper supply unit A2.
17 Paper supply unit A2 Paper supplied from the paper magazine in the quad magazine unit is
advanced to the paper supply unit in the main body.
Pull this out to solve paper jam or perform maintenance checks.
18 Storage position of the cleaning Store a cleaning cloth in this position.
cloth

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2.1 Component names and functions

2.1.3 Names and functions of paper processor section


LP7500/7600
11 12

6 7
13
5

2. Getting Started
4
8

10
17
3

18

14

19
15
1

16
G089581

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2.1 Component names and functions

LP7700/7900
11 12

6 7
13
5

4
8

3
9
2
17 10

16

18
14

15

19
1
G089582
The numbers in the table below correspond to those in the illustration.

No. Name Functions


1 Processor door 1 Open this door for processor maintenance.
2 Sub-tank Controls processing solution in the replenisher tanks with the filters,
solution level sensors and heaters.
3 Filter cartridge Filters processing solution to make it clean.
4 Processing tank, processing rack Processing tank contains processing solution.
(upper guides, squeegee unit) Processing rack feeds paper in processing solution.
Upper guides feed paper between the processing racks.
Squeegee unit feeds paper from processing rack to the dryer rack.
5 Processor top cover Open this door to perform maintenance, or solve paper jam.
6 Print receiving tray (large) Receives large prints.
7 Print conveyor unit Feeds paper from the dryer section to the print sorter unit.
8 Processor condition lamp Shows whether or not the paper processor section is ready to process.
• Lights in green.
It is ready. It has completed adjusting temperature of processing
solution.
• Blinks in green.
It is not ready. It is adjusting processing solution temperature.

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2.1 Component names and functions

No. Name Functions


• Off
The paper processor section is not working.
• Blinks in red.
There is an error. Paper processing is not available.
9 Print sorter unit Receives small prints.
10 Manual sorter switch • On
The program timer is activated.
Press it while the program timer is being activated to start this system.

2. Getting Started
• Blinking
The system is being started up.
• Off
The system is activated.
Pressing the switch moves the tray of the print sorter unit.
It also measures the output amount of the replenisher pump.
11 Long length print tray Receives long length prints.*1
12 Dryer top cover Open this door to take the dryer rack out.
13 Colorimeter unit Measures color and density of setup prints to keep the quality of prints.
14 Effluent valve door Open this to empty out the effluent.
15 Effluent valve Used to collect effluent.
16 Circuit breaker When this switch turns on, this system will be turned on.
When this switch turns off, this system will be turned off.
17 Replenisher cartridge Replenishment solution of Color Developer and Bleach Fixer is in the
cartridge.
18 Replenisher section door The door in the replenishment cartridge section.

19 PSR replenisher tank inlet The inlet is for PSR replenisher tank.

*1. It is a print size that has an advance length of 457.3 mm or more.

2.1.3.1 Types of processing racks and processing solutions


The following is the types of processing rack and processing solution.
Check the positions of the processing racks and types of processing solution in the figure below.
Layout Processing rack number Type of processing
solution
1 Color Developer
2 Bleach Fixer
3 Stabilizer
4
5
6

1 2 3 4 5 6

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2.2 Paper path diagram

2.2 Paper path diagram


If the optional triple magazine unit is installed
Paper magazine B Upper guides
Dryer rack

Squeegee unit

Paper magazine A Paper magazine C Processing racks ∗1


(option)

G069583

If the optional quad magazine unit is installed


Paper magazine A2 Paper magazine B Upper guides
Dryer rack

Squeegee unit

Paper magazine A Paper magazine C Processing racks

G088964
*1. The length of processing rack varies depending on the types of system.

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3
3. Turning power on/off
This chapter explains how to start and close down the system.

3–1

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3.1 Starting up the system

3.1 Starting up the system


Take an appropriate action referring to the chart below.

Start
The circuit breaker is The breaker is turned off.
turned on. Turn on the circuit breaker.
No
• See ☞ 3.1.4 Starting up the system when the breaker is off.
Yes

Is the ready lamp of the Is the ready lamp of the processor Is the ready lamp of the
processor lighting up in flashing in green? processor off?
green? No No

Yes Yes Yes

The temperature The program timer is being The temperature of the


adjustment of the activated.*1 processing solutions is being
processing solutions is adjusted. (When turning on
completed. When the manual sorter switch the power supply)
lamp is lit:
• See ☞ 3.1.1 Starting • See ☞ 3.1.2 Starting up
up the system • ☞ 3.1.3 Starting up the the system during the
automatically using system while the program temperature adjustment
the program timer. timer is being activated of processing solutions.
When the manual sorter switch
lamp is off:
• ☞ 3.1.2 Starting up the
system during the
temperature adjustment of
processing solutions
.

*1. The following conditions are also included.


• When the temperature of the processing solutions is being adjusted on the program timer.
• When the working of the system is stopped by the program timer.

3.1.1 Starting up the system automatically using the program timer


With the program timer, processing solution temperature is adjusted according to the processable time of the system.

1. Confirm that the ready lamp of the processor lights in green.


When the ready lamp of the processor lights green, the temperature adjustment of the processing solutions is
completed.

2. Check whether the operation PC has started up.


If not, start it up.

3. Access the Start Up Checks display.


Bringing up the display
On the Maintenance display, click Start Up Checks.
• To access from the Controller display, see Operator's Manual of the Controller.
• If performing the Start Up Checks using the display module, see ☞ 6.1 Display module.

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3.1 Starting up the system

4. Prepare the requirements for Start Up Checks and perform it following the instruction on the
display.

Example: Start Up Checks display

S5304-00-UM00

• For details, see ☞ Maintenance Manual 2.1 Start Up Checks.


This completes the operation.

3. Turning power on/off


3.1.2 Starting up the system during the temperature adjustment of
processing solutions
When using this system during the temperature adjustment of the processing solutions, follow the procedure below.

1. Check whether the operation PC has started up.


If not, start it up.

2. Access the Start Up Checks display.


Bringing up the display
On the Maintenance display, click Start Up Checks.
• To access from the Controller display, see Operator's Manual of the Controller.
• If performing the Start Up Checks using the display module, see ☞ 6.1 Display module.

3. Wait until the temperature adjustment of the processing solution is completed.


When the temperature adjustment of the processing solution is completed, the ready lamp of the processor lights in
green.
NOTE
• The function can be configured or confirmed depending on the item during the temperature adjustment of the
processing solutions.

4. Prepare the requirements for Start Up Checks and perform it following the instruction on the
display.

Example: Start Up Checks display

S5304-00-UM00

• For details, see ☞ Maintenance Manual 2.1 Start Up Checks.


This completes the operation.

3.1.3 Starting up the system while the program timer is being activated
When the circuit breaker is turned on and the system is not started, the program timer is being activated.

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3.1 Starting up the system

1. Press the manual sorter switch for two seconds or more.

Manual sorter switch

G088936
The system turns on and it starts adjusting the processing solution or the engine temperature. (The manual sorter
switch will blink.)

2. Check whether the operation PC has started up.


If not, start it up.

3. Wait until the temperature adjustment of the processing solution is completed.


When the temperature adjustment of the processing solution is completed, the ready lamp of the processor lights in
green.

4. Access the Start Up Checks display.


Bringing up the display
On the Maintenance display, click Start Up Checks.
• To access from the Controller display, see Operator's Manual of the Controller.
• If performing the Start Up Checks using the display module, see ☞ 6.1 Display module.

5. Prepare the requirements for Start Up Checks and perform it following the instruction on the
display.

Example: Start Up Checks display

S5304-00-UM00

• For details, see ☞ Maintenance Manual 2.1 Start Up Checks.


This completes the operation.

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3.1 Starting up the system

3.1.4 Starting up the system when the breaker is off

1. Turn on the circuit breaker.

LP7500/7600

3. Turning power on/off


Circuit breaker
G089215

LP7700/7900

Circuit breaker
G089554
The system turns on and it starts adjusting the processing solution or the engine temperature. (The manual sorter
switch will blink.)

2. Check whether the operation PC has started up.


If not, start it up.

3. Close the processor top cover.

IMPORTANT
• Be careful not to get your hands caught in the processor top cover because it is heavy.

4. Move the colorimeter unit to the right.


Press the lever, and move the colorimeter unit so that the arrows are aligned to the right cutouts of the rails.
IMPORTANT
• Confirm that the colorimeter unit is securely locked.
Colorimeter unit

Lever
Rail
G089433

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3.1 Starting up the system

5. Wait until the temperature adjustment of the processing solution is completed.


When the temperature adjustment of the processing solution is completed, the ready lamp of the processor lights in
green.

6. Access the Start Up Checks display.


Bringing up the display
On the Maintenance display, click Start Up Checks.
• To access from the Controller display, see Operator's Manual of the Controller.
• If performing the Start Up Checks using the display module, see ☞ 6.1 Display module.

7. Prepare the requirements for Start Up Checks and perform it following the instruction on the
display.

Example: Start Up Checks display

S5304-00-UM00

• For details, see ☞ Maintenance Manual 2.1 Start Up Checks.


This completes the operation.

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3.2 Closing down the system

3.2 Closing down the system


The way of closing down the system depends on how you want to start it next time.

Start
The system is started within
Yes four days. No

.
Wants to finish the processing Processing solution
solution temperature adjustment temperature adjustment is not
at the specified time. No performed until the system is
started.

3. Turning power on/off


Yes Yes

Close the system down with the Close the system down without Close the system down after
program timer. using the program timer. you make sure that no data in
the system will be lost or
• See ☞ 3.2.1 Closing down • See ☞ 3.2.2 Closing down
solution will not get
the system with the the system without using
contaminated.
program timer. the program timer.
• See ☞ 3.2.3 Closing
down the system when
you do not use it over the
next five days.
.

To close down the system with the reasons below, refer to each reference.
" Closing down the system due to an attention or error message
• See ☞ 7.1.1 Turning off the power supply for troubleshooting.
" Closing down the system in an emergency
• See ☞ 7.1.4 Turning off the power supply in an emergency.

3.2.1 Closing down the system with the program timer


You can close down the system with the program timer to adjust solution temperature on a preset time when starting the
system.
NOTE
• The program timer setting can be changed during the Close Down Checks.
• For details, see ☞ Maintenance Manual 2.2.2 Changing the setting of program timer and auto setup.

1. Access the Close Down Checks display.


Bringing up the display
On the Maintenance display, click Close Down Checks.
• To access from the Controller display, see Operator's Manual of the Controller.
• When performing the Close Down Checks using a display module, see ☞ 6.1 Display module.

2. Perform Close Down Checks.


• For details, see ☞ Maintenance Manual 2.2 Close Down Checks.
When you go to System End, the last item of the Close Down Checks, Would you like to set the Program Timer?
is shown.

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3.2 Closing down the system

NOTE
• If the start time for processing solution temperature adjustment is configured in Program Timer Setting, a day
of the week and time to start processing solution temperature adjustment is shown.
Example: Close Down Checks display

S5305-00-UM00F

3. Click Yes on the Would you like to set the Program Timer? display.
Backup data is automatically saved.
Close Down Checks display

S5305-00-UM00F
This exits the Maintenance Application and turns off the system.

4. Close the processor top cover.

IMPORTANT
• If the processor top cover is open, automatic setup or automatic control strip operation cannot be
performed.

For the weekly check day


If upper guides and squeegee unit are removed, slightly open the processor top cover.
IMPORTANT
• If the upper guides and squeegee unit are removed, Daily Setup (automatic setup) or automatic
control strip operation is not performed on the next day even though the Auto Setup setting is set to
ON.
(1) Press the lever, and move the colorimeter unit to the central cutouts of the rails.
Do not press the lever while moving the unit.
When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its
original position and locks the colorimeter unit.

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3.2 Closing down the system

IMPORTANT
• When opening the processor top cover, confirm that the colorimeter unit is locked at the
central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit
is at the left end of the rail without being locked, the unit falls down.
Colorimeter unit

Lever

3. Turning power on/off


Cutouts

Align the arrows to the central cutouts of the rails.

G088871

(2) Raise the stand and keep the processor top cover slightly open.
IMPORTANT
• If the processor top cover is closed, the solution drops accumulate on the back of the cover
and mix with the other solution. If a processing solution gets mixed with a solution of a
previous process, the contaminated solution cannot be used for processing. All the
contaminated solutions must be replaced.
Processor top cover

Stand

G088938

5. Turn off the operation PC power supply.


Turn off the power of the operation PC as needed.
• For details about how to turn off the power supply of the operation PC, see the Controller Operator's
Manual.
This completes closing down the system with the program timer.

3.2.2 Closing down the system without using the program timer
You can close down the system without the program timer. The solution temperature adjustment is not started until you start
the system.
• If you will not use the system over the next five days, refer to ☞ 3.2.3 Closing down the system when you do not use it
over the next five days.

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3.2 Closing down the system

1. Access the Close Down Checks display.


Bringing up the display
On the Maintenance display, click Close Down Checks.
• To access from the Controller display, see Operator's Manual of the Controller.
• When performing the Close Down Checks using a display module, see ☞ 6.1 Display module.

2. Perform Close Down Checks.


• For details, see ☞ Maintenance Manual 2.2 Close Down Checks.
When you go to System End, the last item of the Close Down Checks, Would you like to set the Program Timer?
is shown.
Example: Close Down Checks display

S5305-00-UM00F

3. When Would you like to set the Program Timer? is shown, click No.
Backup data is automatically saved.
Close Down Checks display

S5305-00-UM00F
A message is shown for confirmation.
IMPORTANT
• Do not turn off the circuit breaker of the printer until the following display is shown.

S093632

4. Click OK.
This exits the Maintenance Application.

5. Turn off the circuit breaker.

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3.2 Closing down the system

6. Keep the processor top cover slightly open.

(1) Press the lever, and move the colorimeter unit to the central cutouts of the rails.
Do not press the lever while moving the unit.
When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its
original position and locks the colorimeter unit.
IMPORTANT
• When opening the processor top cover, confirm that the colorimeter unit is locked at the
central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit
is at the left end of the rail without being locked, the unit falls down.
Colorimeter unit

3. Turning power on/off


Lever

Cutouts

Align the arrows to the central cutouts of the rails.

G088871

(2) Raise the stand and keep the processor top cover slightly open.
IMPORTANT
• If the processor top cover is kept closed, dews containing processing solution will accumulate
on the back of the cover and mix with other solutions. If a processing solution gets mixed with
a solution of a previous process, the contaminated solution cannot be used for processing. All
the contaminated solutions must be replaced.
Processor top cover

Stand

G088938

7. Turn off the operation PC power supply.


Turn off the power of the operation PC as needed.
• For details about how to turn off the power supply of the operation PC, see the Controller Operator's
Manual.
This completes closing down the system without using the program timer.

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3.2 Closing down the system

3.2.3 Closing down the system when you do not use it over the next five
days
Close the system down after you make sure that no data in the system will be lost or solution will not get contaminated.

1. Perform the close down checks and turn off the breaker.
Perform Step 1 to Step 5 explained in ☞ 3.2.2 Closing down the system without using the program timer.
LP7500/7600

Circuit breaker

G089214

LP7700/7900

Circuit breaker

G089553

2. Turn off the operation PC power supply.


Turn off the power of the operation PC as needed.
• For details about how to turn off the power supply of the operation PC, see the Controller Operator's
Manual.

3. Turn off the main power supply of the system installation place.

4. Remove all the upper guides and squeegee unit, and wash them.

• Processing solutions may cause eye irritation. Put on safety goggles.

• Processing solutions may cause skin irritation. Put on rubber gloves and workwear.
After cleaning, store them in the same way you do for the weekly checks.
• For details, see ☞ 2.2.4.2 Cleaning the upper guides and squeegee unit.

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3.2 Closing down the system

Squeegee unit (No. 7)

Upper guide (No. 2)

G073891

5. Keep the processor top cover slightly open.

(1) Press the lever, and move the colorimeter unit to the central cutouts of the rails.

3. Turning power on/off


Do not press the lever while moving the unit.
When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its
original position and locks the colorimeter unit.
IMPORTANT
• When opening the processor top cover, confirm that the colorimeter unit is locked at the
central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit
is at the left end of the rail without being locked, the unit falls down.
Colorimeter unit

Lever

Cutouts

Align the arrows to the central cutouts of the rails.

G088871

(2) Raise the stand and keep the processor top cover slightly open.
IMPORTANT
• If the processor top cover is kept closed, dews containing processing solution will accumulate
on the back of the cover and mix with other solutions. If a processing solution gets mixed with
a solution of a previous process, the contaminated solution cannot be used for processing. All
the contaminated solutions must be replaced.
Processor top cover

Stand

G088938

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3.2 Closing down the system

6. Remove the paper magazines.


• For details, see ☞ 5.2.2 Removing a paper magazine.

7. Remove paper from the paper magazine and store it in a cool and dark place.

(1) Remove the paper from the paper magazine.


Remove the paper in the darkroom or dark bag. After removing the paper, put it into a lightproof bag.
• For details, see ☞ 5.3 Replacing paper, and perform the operation.
(2) Store the paper you removed in a cool and dark place.
This completes closing down the system when you do not use it over the next five days.

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4
4. Accessing each
display
This section explains how to access each display and details of the displays.

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4.1 Maintenance Application display

4.1 Maintenance Application display


The Maintenance Application display is shown when this system is started up without starting of the Controller.
Maintenance Application display

Output Device Registration button

Maintenance button

S5300-00-UM00F

Name Functions
Output Device Registration button Use this button to show the display for registering the machine type that the
customer uses when using this system for the first time.
• For details, see ☞ 4.4 Output Device Registration display.
Maintenance button Use this button when carrying out the maintenance operation for the system or
configuring various settings.
• For details, see ☞ 4.2 Maintenance display.

NOTE
• When starting up the system with the Controller, the Maintenance display is shown.
Maintenance display

S5303-00-UM00F

• For details, see ☞ 4.2 Maintenance display.

4.1.1 Starting up the Maintenance Application


If the system starts up with the Controller
• For details, see Operator's Manual of the Controller.
If the system does not start up with the Controller
Click Start→FRONTIER Printer on the Windows display.
The Maintenance Application starts up.
NOTE
• Follow the same procedure when restarting the Maintenance Application.

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4.1 Maintenance Application display

4.1.2 Quitting the Maintenance Application

1. Click Close on the Maintenance display.


Would you like to quit maintenance? is shown.

S087948

2. Click Yes.
This exits the Maintenance Application.

4. Accessing each display

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4.2 Maintenance display

4.2 Maintenance display


The Maintenance display is used to perform the maintenance operation for the system or to configure the function.
Maintenance display

*1

S5303-00-UM00F
*1. If the system started up with the Controller, this display is not shown.
Access the Start Up Checks display or Close Down Checks display directly from the Controller without accessing the Maintenance
display.

4.2.1 Accessing the Maintenance display


There are two methods to access the Maintenance display.

! If accessing the display from the Controller


• For details, see the Controller Operator's Manual.

! If not accessing the display from the Controller


Follow the procedure below.

1. Click Maintenance on the Maintenance Application display.

Maintenance Application display

S5300-00-UM00F
The Output Device Selection display is shown.

If the Maintenance button cannot be clicked


The machine type to be used is not registered.
Follow the procedure below.
(1) Click Output Device Registration to register the machine type.
• For details, see ☞ 4.4 Output Device Registration display.
(2) Click Close on the Output Device Registration display.
The Maintenance Application display is shown.
(3) Click Maintenance.
The Output Device Selection display is shown.

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4.2 Maintenance display

2. Select the machine type to be used on the Output Device Selection display.

Example: Output Device Selection display

S5302-00-UM00F

3. Click Select.
The Maintenance display is shown.

4. Accessing each display


4.2.2 Maintenance display
Maintenance display

1
2
3
4
5
6
7

S5303-00-UM00F

No. Button Name Detailed explanation


1 Start Up Checks Allows you to start the Start Up Checks.
• For details, see ☞ Maintenance Manual 2.1 Start Up Checks.
2 Close Down Checks Allows you to start the Close Down Checks.
• For details, see ☞ Maintenance Manual 2.2 Close Down Checks.
3 Extension Allows you to change the settings on each setting display.
• For details, see the Operator's Manual ☞ 1.1 Setting display list. *1
4 Status Display Allows you to confirm the condition of the printer section and processor
section.
• For details, see ☞ 4.3 Confirming system status [Status Display].
5 Emulsion Number Change Allows you to change the emulsion number on the Emulsion Number
Change display, if the paper emulsion number is changed.
• For details, see the Operator's Manual ☞ 2.5 Registering and setting
up paper of different emulsion number [Emulsion Number Change]. *1
6 Daily Setup Allows you to perform the setup for correcting the daily changes of this
system.
• For details, see ☞ Maintenance Manual 2.1.4 Daily Setup.

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4.2 Maintenance display

No. Button Name Detailed explanation


7 Help Display Allows you to access the built-in manuals (Help) of this product.
• For details, see ☞ 8.1 Accessing the HELP display.
*1. For details about how to use the Operator's Manual or Troubleshooting Manual, see ☞ 8.1 Accessing the HELP display.

4.2.3 Selecting the output device [Output Device Selection]


Selecting the machine type to be used is necessary when using the Maintenance Application.
The procedure of selecting the machine type is as follows.
Bringing up the display
On the Maintenance Application display, click Maintenance.

1. Select the machine type on the Output Device Selection display.

Example: Output Device Selection display

S5302-00-UM00F

2. Click Select.
The Maintenance display is shown.

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4.3 Confirming system status [Status Display]

4.3 Confirming system status [Status Display]


Detailed status of the printer and processor sections can be confirmed on this display.
Bringing up the display
On the Maintenance display, click Status Display.

4.3.1 Status Display


Example: Status Display display
3
1
2
4

4. Accessing each display


5

6 7
S5307-00-UM00F

No. Name Functions


1 Machine Type Registration Displays the Machine Type Registration name registered on the Output
Device Registration display.
2 Version Displays the version of the selected device.
3 IP Address Displays the IP Address of the selected device.
4 Data backup IP address Displays the IP Address of the PC on which the backup data of the device is
saved.
NOTE
• The backup data is automatically saved when the Close Down Checks
is performed.
5 Printer Information/Processor " Printer Information
Status Displays information of the printer section.
• For details, see ☞ 4.3.2 Printer Information.
" Processor Status
Displays information of the processor section.
• For details, see ☞ 4.3.3 Processor Status.

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4.3 Confirming system status [Status Display]

No. Name Functions


6 Functions button Clicking this button accesses the Functions display.

Functions display

• Click Print Totals, then the Print Totals display is shown. For details,
see the Operator's Manual ☞ 4.1 Checking the total number of prints
and images [Print Totals].
• For details about how to view the Operator's Manual, see
☞ 8.1 Accessing the HELP display.
7 Close button Exits the Status Display

4.3.2 Printer Information

1 10

2
9

4
8
5

7
S5307-00-UM00F

No. Name Functions


1 Printer Operation Status Displays the status of the printer.
• Printer is not ready.
Maintenance display is shown.
NOTE
• If the printer is being running and the status is not applied to the
status below, Printer is not ready is shown.
• Closedown
The program timer of the printer is not being activated after the close
down checks.
• Installing the program. . .
The system program is being upgraded.
• Idle
Printing can be performed.
• Printing. . .
Printing is being performed.

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4.3 Confirming system status [Status Display]

No. Name Functions


2 Laser temperature control status Displays the status of the laser engine.
• Not initialized
The power supply is turned on and the laser temperature adjustment has
not been started.
• Temperature control started
The laser temperature adjustment is started.
• Temperature control completed
The laser temperature adjustment finished, and printing can be
performed.
3 Number of images waiting for Displays the number of images to be printed.
printing
4 Number of images being printed Displays the print counts in processing.
5 Frame memory usage Displays the memory utilization.
6 Frame Memory Clear button Deletes all orders that printing instructions have been sent. The order in
processing is stopped.
Clicking this button displays the message Frame memory will be cleared.
Are you sure you want to clear frame memory?. Then clicking Yes
deletes all orders.

4. Accessing each display


7 Magazine Information Displays magazines that are currently attached (each magazine name, paper
width (mm), paper surface and the remaining amount of paper (m).
In addition, whether paper is loaded or not is displayed on the Magazine
Information. The paper loading display is the following.
• If paper is being loaded
A red square is displayed.
• If paper is not loaded
A black square is displayed.
Paper loading display
Magazine name

Remaining amount of paper

Surface
Paper width

NOTE
• Information of Paper Magazine A is displayed only if the optional
triple magazine unit or quad magazine unit is installed.
• Information of Paper Magazine A2 is displayed only if the optional
quad magazine unit is installed.
• When paper runs out, the name is displayed in red.

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4.3 Confirming system status [Status Display]

No. Name Functions


8 Paper position display in the " Processing solutions
Processor The background color of the processing solution name is different
depending on the condition of each processing solution.
• Background color: red
Cannot perform temperature adjustment of the processing
solution.
• Background color: pink
Performing temperature adjustment of the processing solution.
• Background color: yellow
Paper is passing through the processing solution tank.
• Background color: green
The temperature adjustment of the processing solution has
finished.
• Background color: gray
The system has not started up.
" Paper position display
Yellow circles show paper positions.
Positions of prints received with another operation PC are shown in
blue circles.
9 Processing Time Displays total processing time of P1, P2, PS and DRY by a second.

10 Rewind Paper button Click this to rewind paper.


Cannot perform this while printing.

4.3.3 Processor Status

1
5

S5307-00-UM01F

No. Name Functions


1 Processor Operation Status Displays the status of the processor.
• Not ready to process
Printing cannot be performed.
• Ready to process
Printing can be performed.
• Operating. . .
Printing is being performed.

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4.3 Confirming system status [Status Display]

No. Name Functions


2 Processor Temperature Status Displays the temperature adjustment status of the processor.
• Temperature not controlled
The temperature adjustment of processing solutions has not been
performed.
• Heating. . .
The temperature adjustment of processing solutions is being
performed.
• Development Temperature
The temperature adjustment of processing solutions has finished.
• Cannot control temperature
The temperature adjustment of processing solutions cannot be
performed.
Some errors may occur in the processor.
3 Replenishment Cartridge Status Displays the status of the replenishment cartridge.
• Ready to replace
The replenisher cartridge can be replaced.
• Waiting for replenishment. . .
Preparing for opening the replenisher cartridge.

4. Accessing each display


• Opening. . .
Opening the replenisher cartridge.
4 Number of prints in the processor Displays the print counts in processing in the processor.
5 Solution Temperature Displays the temperature of each processing solution.
6 Processor Drive ON/OFF Click this to switch on and off the processor driving.
Cannot perform this while printing.

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4.4 Output Device Registration display

4.4 Output Device Registration display


This operation has been completed during the installation of the system.
" Output Device Registration display
Before using this system, it is necessary to register the system to be used on the Output Device Registration display.
Printing can be performed only with the registered system.
Bringing up the display
On the Maintenance Application display, click Output Device Registration.
Example: Output Device Registration display
1

2 4

3 5

6 7

8
S5301-00-UM00F

No. Name Functions


1 Find button Checks whether the system to be used is normally connected.
2 Connected Device List Displays connected systems, IP addresses and serial numbers.
3 IP Address Used to register a system by specifying the IP address.
4 Output Device List Displays information of systems that can be used.
Up to ten systems can be registered on the Output Device List.
5 Delete button Deletes a system from the Output Device List.
6 Output Device Name Enter the name of the selected output device on the Output Device List.
7 Software information Displays information of the selected output device on the Output Device
Machine Type Registration List.
IP Address
Serial Number
8 Enter button • Enter button
Close button Applies the settings configured here.
• Close button
Not apply the settings configured here.

4.4.1 Registering output devices


Register systems selected on the Connected Device List to the Output Device List.
Only systems registered on the Output Device List can be used.

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4.4 Output Device Registration display

1. Click Find to confirm the normally connected systems.


Normally connected systems are displayed on the Connected Device List.

Connected Device
List

S5301-00-UM01F

2. Select a system from Connected Device List to register on the Output Device List and click
>.

4. Accessing each display


Information on the Connected Device List is copied to the Output Device List.
1 2

S5301-00-UM02F

Registering a system to the Output Device List by entering the IP address


Enter the IP address and click >.

S5301-00-UM02F
The system is registered on the Output Device List.

3. Select a system from the Output Device List and enter the output device name.

Restrictions
• 2 or more and 12 or less one-byte characters can be used.
• Only one-byte alphanumeric characters and - can be used.
• First character must be one-byte alphabetic character.
• One-byte - cannot be used for the last letter.
• An already registered name cannot be specified as the name of another system.

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4.4 Output Device Registration display

S5301-00-UM03F

4. Click Enter.
The output device is registered.
Click Close to return to the Maintenance Application display.

4.4.2 Deleting output devices from the Output Device List


Deleting an output device from the Output Device List will make it impossible to perform maintenance or set up of the output
device by using maintenance applications.
If using a deleted device, register it again.
• For details, see ☞ 4.4.1 Registering output devices.

1. Click a system to be deleted on the Output Device List and click Delete.

2
S5301-00-UM03F
The message Are you sure you want to delete the device? is shown.

2. Click Enter.
The output device is deleted from the Output Device List.
Click Close to return to the Maintenance Application display.

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5
5. Printing
This section explains printing flow and how to attach and remove a paper magazine.

5–1

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5.1 Printing

5.1 Printing
This section explains printing flow.

5.1.1 Printing flow


Procedure

1. Confirm that the paper magazine to be used is attached to the printer.


• For details about replacing the paper magazine, see ☞ 5.2 Installing and removing paper magazines.

2. Attach the Long Length Print Tray when you make a Long Length Print, which has an
advance length of 458 mm or more.

(1) Take the Long Length Print Tray out of the Print Conveyor Unit.
Print conveyor unit
Long length print tray

G068137

(2) Hook the hole of Long Length Print Tray over the print receiving tray (large).

Hole for hooking

G068138

(3) Attach the Long Length Print Tray as shown below.


Long length print tray

G068139

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5.1 Printing

3. Perform printing operations with the operation PC.


Operation PC

G088939

• To use the Controller, see Controller Operator's Manual.

4. Take out prints from the print sorter unit.


Confirm the lamp by the side of the print sorter unit when configuring the priority order.
• For details of the priority order, see ☞ 5.1.2 Priority order.

Print sorter unit

5. Printing
Print receiving tray
(large)
G088940

5. Store the Long length print tray under the print conveyor unit.
Long length print tray

Store here.

G068141

5.1.2 Priority order


Priority order from the Controller is processed by interrupting an order that is currently printed.
The priority order and other orders are separately output to the print sorter unit.
This section explains the way to distinguish.

! How to distinguish the priority order from other orders


The lamp by the print sorter unit tray is lit when the priority order or other orders are ejected.

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5.1 Printing

Here are the types of lamp.


Status
Lighting in orange The output for the priority order is completed.
Blinking in orange The priority order is being output.
Lighting in blue The output for the divided order*1 is completed.
Off Orders other than above such as normal orders, not priority orders or divided orders
are being output or completed.

*1. The divided order is an interrupted order by the output for priority order.

The lighting pattern of the lamp, see


☞ Lighting pattern of the lamp.

G088941

! Lighting pattern of the lamp


This section explains the lighting pattern of the lamp with some examples.
Symbols used in the following table
Blinking

Lighting in orange

Lighting in blue
G088652

IMPORTANT
• If a priority order is printed, the prints may be output into the separate tray. Confirm that all prints are output
after printing is completed.

NOTE
• Confirm the CVP imprinting to identify which trays receive the same order.
Pattern Explanation
If a tray is used for a The priority order is being output.
priority order
The normal order is being output.

The output for the priority order is


completed.

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5.1 Printing

Pattern Explanation
If two trays are used The priority order is being output.
for a priority order The priority order is being output.
The normal order is being output.

The output for the priority order is


completed.

If two priority orders The first priority order is being output.


are processed The second priority order is being output.
continuously
The output for the first priority order is completed.
The normal order is being output.

The output for the second priority order is


completed.

Confirm the CVP imprinting to distinguish this


pattern from the pattern above.

5. Printing
If the priority order is B
processed while A D G
processing another E
C F
order E and C are in the
C F
C same order.

A: The normal order 1 is being output.


B: The priority order is being output.
C: The output for the divided order (first half) is completed.
D: The divided order (last half) is being output.
E: The output for the divided order (last half) is completed.
F: The output for the priority order is completed.
G: The normal order 2 is being output.

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5.1 Printing

Pattern Explanation
If the divided order B
F I
uses three or more A D
trays E
C H G
C H
E
C
H
C

A: The normal order 1 is being output.


B: The priority order is being output.
C: The output for the divided order (first half) is completed.
D: The divided order (last half 1) is being output.
E: The output for the divided order (last half 1) is completed.
F: The divided order (last half 2) is being output.
G: The output for the divided order (last half 2) is completed.
H: The output for the priority order is completed.
I: The normal order 2 is being output.
If there are two B
L G
orders in the divided A D
order C F
E H

C F E
C
F

M I
K
J
H
K
H E
J and H are in the same order.
E F
F C
E and C are in the same order. C

A: The normal order 1 is being output.


B: The first priority order is being output.
C: The output for the first divided order (first half) is completed.
D: The first divided order (last half) is being output.
E: The output for the first divided order (last half) is completed.
F: The output for the first priority order is completed.
G: The second priority order is being output.
H: The output for the second divided order (first half) is completed.
I: The second divided order (last half) is being output.
J: The output for the second divided order (last half) is completed.
K: The output for the second priority order is completed.
L: The normal order 2 is being output.
M: The normal order 3 is being output.

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5.2 Installing and removing paper magazines

5.2 Installing and removing paper magazines


If the loaded paper runs out or a different size of paper is required, remove the paper magazine from the printer. Then, install
the paper magazine loaded with the required size of paper to the printer.

• There is a danger of catching your hands or body in the gears. Do not put your hands near any gears during
the system operation.

IMPORTANT
• When you handle a paper magazine, be careful not to injure yourself or damage it.
If the optional triple magazine unit is installed

Paper magazine B
Paper magazine A (option)

Paper magazine C

5. Printing
If the optional quad magazine unit is installed

Paper magazine A2

Paper magazine A

G088965

5.2.1 Installing a paper magazine


The illustration used in the table below is a system in which the triple magazine unit is installed.
• If optional quad magazine unit is installed, see ☞ 5.2.3 Installing a paper magazine in the system in which the quad
magazine unit is installed.

IMPORTANT
• The magazine handle deterioration will not occur within the normal use of it. However, if there is a fray in the
handle or the metal parts are deformed due to some reasons such as dropping the magazine, there is a
possibility that the magazine handle will break. Consult your technical representative to replace the magazine
handle.
• The outlets of the paper magazines are designed to close when the printer doors are opened. Opening any
other door or cover without opening the printer doors causes the paper ends to be exposed in the magazines.
Be sure to open all the printer doors first.

5–7

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5.2 Installing and removing paper magazines

Step Paper magazine A Paper magazine B Paper magazine C


(For the triple magazine unit)
1 Open printer door 3. Open printer door 1 and 2.
Printer door 3 Printer door 1
Printer door 2

2 Open printer door 1 and 2. Open printer door 3.


This is only for systems with the optional triple magazine.
Printer door 1 Printer door 3
Printer door 2

3 Turn the lock lever in the arrow direction to unlock the magazine deck.
Lock lever Lock lever Lock lever

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5.2 Installing and removing paper magazines

Step Paper magazine A Paper magazine B Paper magazine C


(For the triple magazine unit)
4 Hold the handle and pull out the magazine deck.
Handle Handle

Handle

5 Install the paper magazine.

5. Printing
Confirm that the characters on the magazine and magazine deck can be seen correctly.
Characters should be the same. Characters should be the same. Characters should be the same.

Paper magazine Paper magazine Paper magazine

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5.2 Installing and removing paper magazines

Step Paper magazine A Paper magazine B Paper magazine C


(For the triple magazine unit)
6 Hold the handle and put away the magazine deck.
Handle

Handle Handle

Paper magazine deck Paper magazine deck Paper magazine deck

7 Turn the lock lever in the arrow direction to lock the magazine deck.
Lock lever Lock lever Lock lever

8 Close printer door 3. Close printer doors 1 and 2.


Printer door 3 Printer door 1
Printer door 2

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5.2 Installing and removing paper magazines

Step Paper magazine A Paper magazine B Paper magazine C


(For the triple magazine unit)
9 Close printer doors 1 and 2. Close printer door 3.
This is only for systems with the optional triple magazine.
Printer door 1 Printer door 3
Printer door 2

5.2.2 Removing a paper magazine


The illustration used in the table below is a system in which the triple magazine unit is installed.
• If optional quad magazine unit is installed, see ☞ 5.2.4 Removing a paper magazine from the system in which the quad

5. Printing
magazine unit is installed.

IMPORTANT
• The magazine handle deterioration will not occur within the normal use of it. However, if there is a fray in the
handle or the metal parts are deformed due to some reasons such as dropping the magazine, there is a
possibility that the magazine handle will break. Consult your technical representative to replace the magazine
handle.
• The outlets of the paper magazines are designed to close when the printer doors are opened. Opening any
other door or cover without opening the printer doors causes the paper ends to be exposed in the magazines.
Be sure to open all the printer doors first.
Step Paper magazine A Paper magazine B Paper magazine C
(For the triple magazine unit)
1 Rewind the paper.
1. Access the Status Display display.
Bringing up the display
On the Maintenance display, click Status Display.
2. Click Rewind Paper on the Printer Information tab to rewind the paper into the paper magazine.
Status Display display

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5.2 Installing and removing paper magazines

Step Paper magazine A Paper magazine B Paper magazine C


(For the triple magazine unit)
2 Open printer door 3. Open printer door 1 and 2.

Printer door 3 Printer door 1


Printer door 2

3 Open printer door 1 and 2. Open printer door 3.


This is only for systems with the optional triple magazine.
Printer door 1 Printer door 3
Printer door 2

4 Turn the lock lever in the arrow direction to unlock the magazine.
Lock lever Lock lever Lock lever

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5.2 Installing and removing paper magazines

Step Paper magazine A Paper magazine B Paper magazine C


(For the triple magazine unit)
5 Hold the handle and pull out the magazine deck.

Handle Handle

Handle

6 Hold the paper magazine handle and remove the paper magazine.
Paper magazine handle Paper magazine handle Paper magazine handle

5. Printing
Paper magazine Paper magazine Paper magazine

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5.2 Installing and removing paper magazines

Step Paper magazine A Paper magazine B Paper magazine C


(For the triple magazine unit)
7 Hold the handle and put away the magazine deck.
Handle Handle Paper magazine deck

Handle

Paper magazine deck Paper magazine deck

8 Turn the lock lever in the arrow Turn the lock lever in the arrow Turn the lock lever in the arrow
direction to lock the magazine deck. direction while pushing the direction to lock the magazine deck.
magazine deck to lock it.
Lock lever Lock lever Lock lever

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5.2 Installing and removing paper magazines

Step Paper magazine A Paper magazine B Paper magazine C


(For the triple magazine unit)
9 Close printer door 3. Close printer doors 1 and 2.
Printer door 3 Printer door 1
Printer door 2

10 Close printer doors 1 and 2. Close printer door 3.


This is only for systems with the optional triple magazine.
Printer door 1 Printer door 3
Printer door 2

5. Printing
5.2.3 Installing a paper magazine in the system in which the quad
magazine unit is installed
In this section, attaching the paper magazine A is explained as an example.
The procedure is the same for paper magazine A2.
IMPORTANT
• The magazine handle deterioration will not occur within the normal use of it. However, if there is a fray in the
handle or the metal parts are deformed due to some reasons such as dropping the magazine, there is a
possibility that the magazine handle will break. Consult your technical representative to replace the magazine
handle.
• The outlets of the paper magazines are designed to close when the printer doors are opened. Opening any
other door or cover without opening the printer doors causes the paper ends to be exposed in the magazines.
Be sure to open all the printer doors first.
• Paper magazine A or magazine A2 can be changed by opening the printer door 3 while printing in paper
magazine B or magazine C. However, applying vibration to the system may adversely affect printing. To
prevent damage to the system, avoid subjecting it to shock or vibration.

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5.2 Installing and removing paper magazines

1. Open printer door 3.

Printer door 3

G088968

2. Hold the handle and pull out the magazine deck.

Handle

Paper magazine deck


G088969

3. Install the paper magazine.


Confirm that the characters on the magazine and magazine deck can be seen correctly.

Characters should be the same.

Paper magazine

G086012

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5.2 Installing and removing paper magazines

4. Hold the handle and put away the magazine deck.

Handle

Paper magazine deck

G086013

5. Close printer door 3.


This completes installing the paper magazine.

5.2.4 Removing a paper magazine from the system in which the quad

5. Printing
magazine unit is installed
In this section, removing the paper magazine A is explained as an example.
The procedure is the same for paper magazine A2.
IMPORTANT
• The magazine handle deterioration will not occur within the normal use of it. However, if there is a fray in the
handle or the metal parts are deformed due to some reasons such as dropping the magazine, there is a
possibility that the magazine handle will break. Consult your technical representative to replace the magazine
handle.
• The outlets of the paper magazines are designed to close when the printer doors are opened. Opening any
other door or cover without opening the printer doors causes the paper ends to be exposed in the magazines.
Be sure to open all the printer doors first.
• Paper magazine A or magazine A2 can be changed by opening the printer door 3 while printing in paper
magazine B or magazine C. However, applying vibration to the system may adversely affect printing. To
prevent damage to the system, avoid subjecting it to shock or vibration.

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5.2 Installing and removing paper magazines

1. Make sure that the paper magazine lamp A is turned off.


NOTE
• While it is on, paper is being fed from the paper magazine.

Paper magazine lamp A

G088970

2. Rewind the paper.

(1) Access the Status Display display.


Bringing up the display
On the Maintenance display, click Status Display.
(2) Click Rewind Paper on the Printer Information tab to rewind the paper into the paper magazine.
Status Display display

S5307-00-UM00F
The paper is rewound to the paper magazine.

3. Open printer door 3.

Printer door 3

G088968

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5.2 Installing and removing paper magazines

4. Hold the handle and pull out the magazine deck.

Handle

G086016

5. Hold the paper magazine handle and remove the paper magazine.

Paper magazine handle

5. Printing
Paper magazine

G086017

6. Hold the handle and put away the magazine deck.

7. Close printer door 3.


This completes removing the paper magazine.

! Stacking paper magazines for storage


You can stack two paper magazines.
Stack paper magazine A on A, B on B and C on C.
Place them with the side with characters A, B, C up.
IMPORTANT
• Stack them evenly.
• Do not stack three or more paper magazines.

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5.2 Installing and removing paper magazines

• Place them on a soft cloth to prevent scratches. If the side marked B is faced up, pay special attention not to
damage the paper outlet section.
Example: Paper magazines stacked correctly

G068126
• Do not put the paper magazine standing as in the following figure.

G081008

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5.3 Replacing paper

5.3 Replacing paper


Load the paper to be used for printing into the paper magazine.
IMPORTANT
• Use paper with its emulsion side out and with a roll diameter of 250 mm or less (corresponding to a paper
length of about 186 m).
• After removing the paper from cold storage, wait at least five hours until its temperature matches the room
temperature before you load it.
• If you do not use up the paper within four days, remove the paper from the paper magazine and store it in a
cool and dark place when closing down the system.
• Be sure to change the emulsion number when the paper emulsion number is changed.
Emulsion number is the production number of paper emulsion. You can find it on the paper package.
Changing the emulsion number affects the color of the print finish.
• For details, see the Operator's Manual ☞ 2.5 Registering and setting up paper of different emulsion number
[Emulsion Number Change].
• For details about how to view the Operator's Manual, see ☞ 8.1 Accessing the HELP display.

5.3.1 Replacing paper

1. Prepare the paper magazine for replacing paper.

5. Printing
(1) Remove the paper dust in the paper outlet section with a vacuum cleaner.
This figure shows the side marked C of the paper magazine faced up.
Paper outlet section

G069551

(2) Face the side marked B of the paper magazine upward and unlock the two latches.

Latches

G069534

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5.3 Replacing paper

(3) Open the paper magazine.

G069535

(4) Remove the paper dust in the paper magazine or around the rollers using a vacuum cleaner.
(5) Wipe inside the paper magazine and around paper magazine rollers using a firmly-squeezed damp
cloth.

Rollers

G069536

(6) Close the paper magazine and fix the two latches.

2. Prepare optional dark bag before replacing the paper.


This step is necessary only when you use the optional dark bag.
When replacing paper in a darkroom, skip this step.

(1) Prepare the dark bag (option).


Unfold the dark bag and place it on a flat place.
(2) Put the paper magazine and a package containing paper into the dark bag.
Face the side marked B of the paper magazine up and put it into the dark bag.
Paper magazine
Package containing paper

Dark bag (option)

G088958

(3) Close the zipper of the dark bag and fix it using the Velcro tape.
IMPORTANT
• Close the zipper and Velcro tape so that no light may enter. Light fogged paper cannot be
used for printing.
(4) Put on clean gloves.

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5.3 Replacing paper

(5) Insert your arms into the sleeves of the dark bag up to your elbows.

G088220

3. Enter the darkroom with the paper magazine and the package containing new paper.
Face the side marked B of the paper magazine up and enter the darkroom.
This step is only necessary when replacing paper in a darkroom.

4. Put on clean gloves.

5. Take out the paper in the dark bag or the darkroom.


If spacers are attached to both sides of the paper, remove two of them.

5. Printing
Spacers

G069537

6. Unlock the two latches.

Latches

G069561

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5.3 Replacing paper

7. Open the paper magazine.

G072505

8. Remove the spindle from the paper magazine.

Spindle

G069538

9. Remove the reel plate from the spindle while pinching the stopper knobs.
NOTE
• The stopper knobs are only attached to one plate.
Reel plate stopper knobs
Spindle

Reel plate
G069539

10. Remove the roll paper core.


Only perform this when the roll paper core has not been removed yet.

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5.3 Replacing paper

If you have already done it, skip this step.


Roll paper core

G069540

11. Pass the spindle through the paper.

(1) Lay the spindle down in the arrow direction.


Spindle

5. Printing
G069571

(2) Put the roll of paper as in the illustration below and pass the spindle through the roll of paper.
NOTE
• To keep the paper aligned, pass the spindle through the fixed paper roll.
• Load paper with its winding direction as shown in the figure. The emulsion side must be the right side of
the paper when the paper comes out of the paper magazine.

Spindle

Paper

Paper winding direction


G069563

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5.3 Replacing paper

12. Attach the reel plate to the spindle.

(1) Stand the spindle with the roll of paper.

Spindle Paper
G069564

(2) Pass the reel plate through the spindle while pinching the knobs.
Release the knobs when the plate is about one-finger width (about 10 to 15 mm) from the paper.
Reel plate

Knobs

Finger-width gap
Reel plate
(About 10 to 15 mm)

G069612

(3) Turn the reel plate clockwise.


Confirm the clicking sound. If you can hear no sounds, reset the reel plate while pinching the knobs.
Turn the reel plate until it stops, and fix the paper.

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5.3 Replacing paper

IMPORTANT
• Turn the reel plate until the reel plate reaches the roll of paper. Be careful not to damage the
edge of the paper by turning the reel plate strongly.

Turning direction
Turn it clockwise.

Reel plate
G069541

(4) Make sure that the stopper hook returns to the proper position (at the projection on the plate).
If not, remove the reel plate and reset it while pinching the knobs.
Projection
Knob

5. Printing
G069542

13. Hold the spindle and load the paper so that the spindle engages the paper magazine.
IMPORTANT
• Load paper with its winding direction as shown in the figure. The emulsion side should be the right
side of the paper when the paper comes out of the paper magazine.

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5.3 Replacing paper

• Hold the portion shown in the figure with your fingers. Be careful not to pinch your fingers.

Paper winding direction

Place the paper with the side of the spindle with gear here.
G069544

14. Remove the tape that seals the paper edge.


Tape

G069543

15. Insert the paper leading edge into the width regulation guides.

IMPORTANT
• Be sure to put the right and left corner of the paper edge into each width regulation guide.

Width regulation guide Width regulation


guide
G069545

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5.3 Replacing paper

16. Push the leading edge until it goes through the pressure roller and stops at the pressure guide.
If the paper is slacken, rewind it.

Pressure roller

Presser guide
G069573

17. Close the paper magazine and secure it with two latches.

IMPORTANT
• When closing the paper magazine, do not catch the dark bag in the magazine.

5. Printing
18. Pull out your arms from the dark bag.
This step is only necessary when you use the optional dark bag.

19. Remove the gloves.

20. Open the zipper of the dark bag, and then take out the paper magazine and the package that
originally contained the paper.

This step is only necessary when you use the optional dark bag.

21. Come out of the darkroom with the paper magazine and the package of paper.
This step is only necessary when you replace paper in a darkroom.

22. Rewind the paper.


Turn the knob counterclockwise so that the paper end disappears into the paper magazine.
Verify that the paper leading edge has been completely inserted up to the cutout.

Cutout

Paper

Knob

G069559

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5.3 Replacing paper

23. Register the remaining amount of paper.


Configure this setting when you use the paper for the first time or when the maximum roll diameter of paper is
changed.
• For details, see the Operator's Manual ☞ 2.4 Paper surface and paper length (remaining/initial) settings
[Paper Magazine Setting].
• For details about how to view the Operator's Manual, see ☞ 8.1 Accessing the HELP display.

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6
6. How to use the display
module
This section explains how to maintain or set up the system without using the
Maintenance Application.

6–1

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6.1 Display module

6.1 Display module


If the maintenance or setup for the system is performed without the Maintenance Application, use the display module.

Display module

1
2

6
G087943

Name and explanation


No. Button Explanation
1 Display Each message is shown.

Example: Attention/Error message


Attention/Error message

Attention/Error number

• For details about the Attention/Error display, see ☞ 6.1.1.3 The


Attention/Error display.
2 Menu button Allows you to change the Status Display and [MENU] display.
" Status Display display
Example: Status Display display

The processing solution name is shown.

• For details about the Status Display display, see ☞ 6.1.1.1 Status
Display.
" [MENU] display
Pressing the Menu button for a few seconds shows the [MENU] display.
Example: [MENU] display

• For details about the [MENU] display, see ☞ 6.1.1.2 [MENU].

IMPORTANT
• While the system is in the [MENU] display, orders given from the
operation PC are not accepted. In addition, the Maintenance
display cannot be accessed by the maintenance application.
3 Enter button Allows you to decide your answer to inquiries.
4 button Allows you to scroll each item upward in the display.

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6.1 Display module

No. Button Explanation


button Allows you to scroll each item downward in the display.
button Allows you to return to the previous display.
button Allows you to move to the next display.
5 PAPER INFO. button Shows the Magazine Information display and the information of the currently
attached magazine.
• For details, see ☞ 6.1.1.4 Magazine Information display.
You can access other displays by pressing this button again.
If no buttons are pressed for a minute on the Magazine Information display, the
display will automatically return to the original display.
6 PROC. DRIVE button Pressing this button for a few seconds turns on or off the processor drive.

6.1.1 Each display

6.1.1.1 Status Display


1
2

PREPARING... 3
4

5
G087950

No. Explanation
1 The following messages are shown.
" PREPARING...

6. How to use the display module


This message is shown on the conditions below.
• The processor temperature is being adjusted.
• The laser temperature is being adjusted.
• Initializing.
" STAND-BY
Printing can be performed.
" PROCESSING...
Printing is being performed.
" CONTROL STRIP
Automatic control strip processing is being performed.
" SETUP...
The setup is being performed.
" MAINTENANCE...
The maintenance is being performed by the operation PC.
" PROGRAM TIMER..
The program timer is activated.
2 The laser temperature is being adjusted.
• + → The temperature is being adjusted.
• $ → The temperature adjustment is completed.
3 The processor Temperature Status
• + → The temperature is being adjusted.
• ∗ → The temperature adjustment is completed.
4 Allows you to operate with / button.
5 Temperature of the processing solution is shown.
The processing solution name varies depending on the specification.

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6.1 Display module

6.1.1.2 [MENU]

IMPORTANT
• While accessing the Menu display, you cannot access the Maintenance display by the maintenance
application.
1 2

[MENU]
START CHECKS 3

4 5

4 5

[START CHECKS]
PROCESSOR TMP 6

7 8
G087953

No. Explanation
1 Main menu No.
2 Main menu name
3 Scrollable button
Allows you to show the next sub menu with the / button.
Allows you to access the sub menu with the button.
4 Sub menu No.
5 Sub Menu
6 Scrollable button
Allows you to show the next processing name by the / button.
Allows you to return to the main menu by the button.
The Enter button is active while ? is shown.
7 Processing No.
8 Item

6.1.1.3 The Attention/Error display


1
2
3

NO PAPER A 4

5 G087951

Clearing the attention


Press Enter to clear the attention.
Clearing the error
Press Enter to stop a buzzer. Press Enter again to clear the error.
Corrective action
For details about the corrective action, confirm the attention/error No., then see Troubleshooting Manual.
• For details about how to use the Troubleshooting Manual, see ☞ 8.1 Accessing the HELP display.

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6.1 Display module

No. Explanation
1 The symbol of attention/error
• I
Attention
• E
Error
2 Attention/Error number
3 Suffix number of attention/error No.
The suffix number may not be shown depending on attention/error.
4 " The rightward and leftward scrollable buttons ( / )
These buttons are shown when the attentions/errors occur. Press the / button to show the next
attention/error.
" The upward and downward scrollable buttons ( / )
These buttons are shown when the corrective action can be selected to clear the attention/error.
5 The attention/error is shown.
Some of the attention/error message may be shortened.

6.1.1.4 Magazine Information display


Press PAPER INFO. to show the information.
1 2 3 4 5

7 G087952

6. How to use the display module


No. Explanation
1 Paper magazine
In the figure above, Paper Magazine A is shown.
2 Paper width (mm)
3 Paper surface
4 Paper symbol
The shortened symbol of the paper surface notified from the operation PC is shown. If the paper surface is not
notified from the operation PC, this is not shown.
5 Remaining amount of paper (m)
6 , buttons
Allows you to change paper magazines to display.
7 Paper type

The capital letter of the paper type is shown.

When the paper magazine is not installed, the items from No. 2 to No. 6 are not shown.

6.1.2 Mode list


" [MENU]
# START CHECKS
☞ 6.1.3 Performing the Start Up Checks
# CLOSE CHECKS
☞ 6.1.4 Performing Close Down Checks
# SETUP
☞ 6.1.5 Performing the setup

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6.1 Display module

# CONFIRMATION
☞ 6.1.6 Confirming the status
# SETTING
☞ 6.1.7 Configuring each setting
# INPUT CHECK
☞ 6.1.8 Performing Input Check
# OUTPUT CHECK
☞ 6.1.9 Performing Output Check

6.1.3 Performing the Start Up Checks


Display Operations
Press the Menu button for a few seconds.

Press .
[MENU]
START CHECKS

Confirm the processor temperature.


[START CHECKS] Press the Enter button.
PROCESSOR TMP

Example: Press the button to confirm that the temperature adjustment for all
processing solutions is completed.
<PROCESSOR TMP
The temperature adjustment is completed if ∗ is shown beside the
temperature.
The temperature is being adjusted while + is shown.

Press the button to return to the previous display.

Press .
[START CHECKS]
PROCESSOR TMP

Perform the automatic water refilling.


[START CHECKS] Press the Enter button.
AUT.REF.WAT
This will not be shown if one or more conditions below is met.
• If the Evaporation Correction setting is off
Operator is required to refill water.
• If the automatic water refilling has been performed on the same
day
Go to CONTROL STRIP.

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6.1 Display module

Display Operations
Press the Enter button.
<AUTO.REF.WAT>
START

The remaining time of the automatic water refilling is shown.


<AUTO.REF.WAT> After the automatic water refilling is completed, the next display is
REFILLING 51 sec
shown.

Press the Enter button.


<AUTO.REF.WAT> The CONTROL STRIP display is shown.
COMPLETION

Process a control strip.


[START CHECKS] Press the Enter button.
CONTROL STRIP • For details, see ☞ Maintenance Manual 2.1.3 Process Control
Strip.

Press the Enter button.


<CONTRL.STRIP>
START

6. How to use the display module


Attach the control strip holder and press the Enter button.
SET HOLDER
START DRIVING

When the control strip processing is completed, the original display is


<CONTRL.STRIP> shown automatically.
CONTROL STRIP

Press .
[START CHECKS]

CONTROL STRIP

Perform the daily setup.


[START CHECKS]
Press the Enter button.
DAILY SETUP
• For details, see ☞ Maintenance Manual 2.1.4 Daily Setup.

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6.1 Display module

Display Operations
If more than one type of paper can be used, select a paper type to set up
Paper type is displayed here. by pressing the / button.

Press the Enter button.

Press the Enter button.


<DAILY SETUP> Setup print is printed.
START PRINTING

<DAILY SETUP>
PRINTING...

<DAILY SETUP>
MEASURING...

If the measured result is OK


<DAILY SETUP> Press the Enter button.
MEASUREMENT OK
The result is registered.
The display returns to the previous one.

If the measured result is FAIL


<DAILY SETUP> Press the Enter button.
The measured result is not registered.
MEASUREMENT FAIL
The display returns to the previous one.
Perform the daily setup again.

This completes the Start Up Checks.

6.1.4 Performing Close Down Checks


When you perform Close Down Checks by using the display module, the following tasks are not performed.
If you perform them by the maintenance application, the following tasks are performed.
• Changing the program timer setting
• Saving backup of device data

Display Operations
Press the Menu button for a few seconds.

Press .
[MENU]
START CHECKS

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6.1 Display module

Display Operations
Press .
[MENU]
CLOSE CHECKS

Performs automatic cleaning.


[CLOSE CHECKS] Press the Enter button.
AUTO CLEAN
This will not be shown if one or more conditions below is met.
• If the Evaporation Correction setting is off
Clean the upper guides and the squeegee unit.
For details, see ☞ Maintenance Manual 2.2.4.2 Cleaning the
upper guides and squeegee unit.
• If the automatic cleaning has been performed in a day
Go to Program timer.

Press the Enter button.


<AUTO CLEAN>
START

The remaining time of the automatic cleaning is shown.


<AUTO CLEAN> After the automatic cleaning is completed, the next display is shown.
CLEANING 51 sec

6. How to use the display module


Press the Enter button.
<AUTO CLEAN> The Program Timer display is shown.
COMPLETION

Set the program timer.


[CLOSE CHECKS] Press the Enter button.
PROGRAM TIMER

Press the Enter button.


<PROGRAM TIME>
START

The time of Start 1 for the next day configured in the Maintenance
<START DATE> Application is shown.

Press / to show the time configured in Start 2 and Start 3.

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6.1 Display module

Display Operations
Press the Enter button.

Press / to select whether the Auto Setup is performed or not.


DAILY SETUP
AUT.PRO. [YES]

DAILY SETUP
AUT.PRO. [NO]

Press the Enter button.

When performing the Auto Setup


The display for selecting the type of paper is shown.

When the Auto Setup is not performed


The CLOSE SYSTEM display is shown.

If more than one type of paper can be used, select a paper type to set up
Paper type is displayed here. by Auto Setup by pressing the / button.

Press the Enter button.

Press the Enter button.


<PROGRAM TIME> The program timer will start.
CLOSE SYSTEM

6.1.5 Performing the setup


Display Operations
Press the Menu button for a few seconds.

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

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6.1 Display module

Display Operations
Press .
[MENU]
SETUP

Press / to select DAILY SETUP or EMULSION No., then press


[SETUP] the Enter button.
DAILY SETUP • For details about DAILY SETUP, see ☞ 6.1.5.1 Performing the
Daily Setup.
• For details about EMULSION No., see ☞ 6.1.5.2 Changing the
[SETUP] Emulsion Number.
EMULSION No.

6.1.5.1 Performing the Daily Setup


Use the functions explained below to separately perform the Daily Setup.
Unlike the daily setup during the Start Up Checks, several different types of paper can be set up.
Display Operations
Example: Confirm that the paper type you are going to set up is displayed.
If there are several types of paper that can be used
Paper type is displayed here. Press or to display them.

6. How to use the display module


Press to select the type of paper to set up.

If setting up several different types of paper


Press the / button to display the type of paper to set up, then press
to select it.

Press the Enter button.

Press the Enter button.


<DAILY SETUP>
START PRINTING

Example: Press the Enter button.


The type of paper is shown in parentheses.
<DAILY SETUP>
A print is made, and the next display is shown automatically.
PRINTING...(77)

Example:
<DAILY SETUP>
MEASURING...(77)

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6.1 Display module

Display Operations
Example: If the measured result is OK
Press the Enter button.
<DAILY SETUP>
The result is registered.
MEASUREMENT (77) OK The display returns to the previous one.
If performing the setup for several paper types, the same setup
procedure repeats.
Example:
If the measured result is FAIL
<DAILY SETUP> Press the Enter button.
MEASUREMENT (77) FAIL The measured result is not registered.
The display returns to the previous one.
Perform DAILY SETUP again.

6.1.5.2 Changing the Emulsion Number


Display Operations
Example: Press the Enter button.
If there are several types of paper that can be used
<EMULSION No.>
Press the / button to display the type of paper to set up, then press
the Enter button.

Press the Enter button.


<EMULSION No.>
START PRINTING

A print is made, and the next display is shown automatically.


<EMULSION No.>
PRINTING...

<EMULSION No.>
MEASURING...

If the measured result is OK


<EMULSION No.> Press the Enter button.
MEASUREMENT OK The result is registered.
The display returns to the previous one.

If the measured result is FAIL


<EMULSION No.> Press the Enter button.
MEASUREMENT FAIL The measured result is not registered.
Perform EMULSION No. using a print that is made again.
Remeasurement can be performed up to three times.

6.1.6 Confirming the status

6.1.6.1 Confirming the present time


Display Operations
Press the Menu button for a few seconds.

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6.1 Display module

Display Operations

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

Press / to select CURRENT TIME, then press the Enter button.


[CONFIRMATION]

6. How to use the display module


CURRENT TIME

Example: The current time is shown.


<CURRENT TIME>

6.1.6.2 Confirming the processor temperature


Display Operations
Press the Menu button for a few seconds.

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

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6.1 Display module

Display Operations
Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

Press / to select PROCESSOR TMP, then press the Enter


[CONFIRMATION] button.
PROCESSOR TMP

Press the button to confirm that the temperature adjustment for all
<PROCESSOR TMP processing solutions is completed.
The temperature adjustment is completed if ∗ is shown beside the
temperature.
The temperature is being adjusted while + is shown.

6.1.6.3 Confirming the version


Display Operations
Press the Menu button for a few seconds.

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

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6.1 Display module

Display Operations
Press / to select VERSION, then press the Enter button.
[CONFIRMATION]

VERSION

Press / to confirm each version.


<VERSION> Two alphabets of the version name indicate the following section.
MA 1 . 0 5 0
• MA
Main unit section
<VERSION> • PT
Printer section
PT 1.023.021.02
• LA
Laser engine
• PP
<VERSION> Processor section
LA 1.025

<VERSION>
PP 1.025

6.1.6.4 Confirming the serial number (Administrator mode)

IMPORTANT

6. How to use the display module


• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.

• For details about how to access the administrator mode, see


[MENU] ☞ 6.1.10 Accessing the administrator mode.
START CHECKS

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

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6.1 Display module

Display Operations

Press .
[MENU]
CONFIRMATION

Press / to select SERIAL No., then press the Enter button.


[CONFIRMATION]
SERIAL No.

The serial number is shown at #.


<SERIAL No.>
########

6.1.6.5 Confirming the installation date (Administrator mode)

IMPORTANT
• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.

• For details about how to access the administrator mode, see


[MENU] ☞ 6.1.10 Accessing the administrator mode.
START CHECKS

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

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6.1 Display module

Display Operations

Press / to select INSTALL DATE, then press the Enter button.


[CONFIRMATION]
INSTALL DATE

The installation date is shown.


<INSTALL DATE>

6.1.6.6 Confirming the communication speed (Administrator mode)

IMPORTANT
• This operation should be performed only by the administrator of this system.

Display Operations
Press the Menu button for a few seconds.

• For details about how to access the administrator mode, see


[MENU] ☞ 6.1.10 Accessing the administrator mode.
START CHECKS

6. How to use the display module


Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

Press / to select LINK SPEED, then press the Enter button.


[CONFIRMATION]
LINK SPEED

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6.1 Display module

Display Operations

Example: The Communication Speed display is shown.


<LINK SPEED>

6.1.7 Configuring each setting

6.1.7.1 Configuring the density of display


Display Operations
Press the Menu button for a few seconds.

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

Press .
[MENU]
SETTING

Press the Enter button.


[SETTING]

LCD CONTRAST

Example: The density can be changed by pressing / .


The input range is from 1 to 8.
<LCD CONTRAST>

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6.1 Display module

6.1.7.2 Setting the buzzer volume


Display Operations
Press the Menu button for a few seconds.

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

6. How to use the display module


Press .
[MENU]
SETTING

Press .
[SETTING]

LCD CONTRAST

Press the Enter button.


[SETTING]

BUZZER VOL.

Example: The volume can be changed by pressing / .


The input range is from 1 to 5.
<BUZZER VOL.>

6.1.7.3 Configuring the language (Administrator mode)

IMPORTANT
• This operation should be performed only by the administrator of this system.

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6.1 Display module

Display Operations
Press the Menu button for a few seconds.

• For details about how to access the administrator mode, see


[MENU] ☞ 6.1.10 Accessing the administrator mode.
START CHECKS

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

Press .
[MENU]
SETTING

Press / to select LANGUAGE, then press the Enter button.


[SETTING]

LANGUAGE

Example: Pressing / switches the language.


<LANGUAGE>
Japanese

Press the Enter button.

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6.1 Display module

6.1.7.4 Configuring the order of date display (Administrator mode)

IMPORTANT
• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.

• For details about how to access the administrator mode, see


[MENU] ☞ 6.1.10 Accessing the administrator mode.
START CHECKS

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]

6. How to use the display module


SETUP

Press .
[MENU]
CONFIRMATION

Press .
[MENU]
SETTING

Press / to select DATE ORDER, then press the Enter button.


[SETTING]
DATE ORDER

Pressing / switches the order of date display.


<DATE ORDER>
## / ## / ##

Press the Enter button.

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6.1 Display module

6.1.7.5 Configuring the IP address (Administrator mode)

IMPORTANT
• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.

• For details about how to access the administrator mode, see


[MENU] ☞ 6.1.10 Accessing the administrator mode.
START CHECKS

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

Press .
[MENU]
SETTING

Press / to select IP ADDRESS, then press the Enter button.


[SETTING]
IP ADDRESS

The initial position of the cursor is A. Pressing / changes the


<IP ADDRESS> value by 1.

The cursor moves to B, C and D in this order by pressing .


A B C D

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6.1 Display module

Display Operations
Press the Enter button.

6.1.7.6 Configuring the subnet mask (Administrator mode)

IMPORTANT
• This operation should be performed only by the administrator of this system.

Display Operations
Press the Menu button for a few seconds.

• For details about how to access the administrator mode, see


[MENU] ☞ 6.1.10 Accessing the administrator mode.
START CHECKS

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

6. How to use the display module


Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

Press .
[MENU]
SETTING

Press / to select SUBNET MASK, then press the Enter button.


[SETTING]
SUBNET MASK

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6.1 Display module

Display Operations
The initial position of the cursor is A. Pressing / changes the
<SUBNET MASK> value by 1.

The cursor moves to B, C and D in this order by pressing .


A B C D

Press the Enter button.

6.1.7.7 Configuring the default gateway (Administrator mode)

IMPORTANT
• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.

• For details about how to access the administrator mode, see


[MENU] ☞ 6.1.10 Accessing the administrator mode.
START CHECKS

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

Press .
[MENU]
SETTING

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6.1 Display module

Display Operations
Press / to select DEFAULT GW, then press the Enter button.
[SETTING]

DEFAULT GW

The initial position of the cursor is A. Pressing / changes the


<DEFAULT GW> value by 1.

The cursor moves to B, C and D in this order by pressing .


A B C D

Press the Enter button.

6.1.7.8 Configuring the communication speed (Administrator mode)

IMPORTANT
• This operation should be performed only by the administrator of this system.
Display Operations
Press the Menu button for a few seconds.

• For details about how to access the administrator mode, see


[MENU] ☞ 6.1.10 Accessing the administrator mode.
START CHECKS

6. How to use the display module


Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

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6.1 Display module

Display Operations
Press .
[MENU]
SETTING

Press / to select LINK SPEED, then press the Enter button.


[SETTING]

LINK SPEED

Example: Pressing / switches the communication speed.


The communication speed can be selected from the following choices.
<LINK SPEED>
• Auto
Auto • 100Mbps Full
• 100Mbps Half

Press the Enter button.

6.1.8 Performing Input Check


IMPORTANT
• When using this function, be sure to follow instructions given by your technical representative.
Display Operations
Press the Menu button for a few seconds.

Press .
[MENU]
START CHECKS

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

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6.1 Display module

Display Operations
Press .
[MENU]
SETTING

Press .
[MENU]
INPUT CHECK

Press / to select the item for input check.


[INPUT CHECK]
SUPPLY UNIT

[INPUT CHECK]
6
MAGAZINE UNIT

[INPUT CHECK]

EXPOSURE AD.U

[INPUT CHECK]
6

6. How to use the display module


PAPER AD.SEC.

Press the Enter button.

Sensor name or switch name is shown. Press / to select the item for input check.
The condition of sensor or switch is shown in the second line.
Example:
LOADING SENSOR
DARK

6.1.9 Performing Output Check


IMPORTANT
• When using this function, be sure to follow instructions given by your technical representative.
Display Operations
Press the Menu button for a few seconds.

Press .
[MENU]
START CHECKS

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6.1 Display module

Display Operations

Press .
[MENU]
CLOSE CHECKS

Press .
[MENU]
SETUP

Press .
[MENU]
CONFIRMATION

Press .
[MENU]
SETTING

Press .
[MENU]
INPUT CHECK

Press .
[MENU]
OUTPUT CHECK

Press / to select the item for output check


[OUTPUT CHECK]
SUPPLY UNIT

[OUTPUT CHECK]

MAGAZINE UNIT

[OUTPUT CHECK]

EXPOSURE AD.U

[OUTPUT CHECK]

PAPER AD.SEC.

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6.1 Display module

Display Operations

Press the Enter button.

Motor name or lamp name is shown. Press / to select the item for output check

Example:
ADVANCE MOTOR 1

EXECUTE

Press the Enter button.

Example: This display may be shown depending on the item.


P 1 R AGITATION Select whether or not to start by pressing / , then press Enter.
START [ Y ] If pressing the Enter button after selecting START[Y]
START [ N ] The REPLENISHING... display is shown.
If pressing the Enter button after selecting START[N]
The EXECUTE display is shown.

Example: The output check is performed.


When the output check is completed, the previous display is shown

6. How to use the display module


ADVANCE MOTOR 1
automatically.
REPLENISHING... In addition, the previous display is shown by pressing Enter.

6.1.10 Accessing the administrator mode


The administrator mode of display module can be accessed by the administrator of this system.
IMPORTANT
• This mode allows the administrator to configure advanced settings of this system. This operation should be
performed only by the administrator of this system.

[MENU]
START CHECKS
G087954

Bringing up the display


On the above display, press . → Press Menu three times. → Press the Enter key.

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7
7. Troubleshooting with
the power off
This chapter explains operations performed while the power is off for an attention
or error message.

7–1

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7.1 Closing down/restarting the system due to troubleshooting or in an emergency

7.1 Closing down/restarting the system due to


troubleshooting or in an emergency
This section explains how to turn off the power supply for an error or in an emergency, and also explains how to turn on the
power supply after troubleshooting the error.

7.1.1 Turning off the power supply for troubleshooting


Follow the procedure below when you turn off the power supply before troubleshooting problems.

1. Reserve the error or attention message currently displayed.


Reserving the error allows you to perform operations temporarily.

2. If there is any paper in process, wait until all prints are output from the dryer section.

3. Close the Maintenance Application display.

(1) Click Close on the Maintenance display.


Would you like to quit maintenance? is shown.
(2) Click Yes.
This quits the maintenance application.

4. Turn off the circuit breaker.

LP7500/7600

Circuit breaker

G089214

LP7700/7900

Circuit breaker

G089553

5. Turn off the main power supply of the system installation place.

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7.1 Closing down/restarting the system due to troubleshooting or in an emergency

6. Keep the processor top cover slightly open.

(1) Press the lever, and move the colorimeter unit to the central cutouts of the rails.
Do not press the lever while moving the unit.
When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its
original position and locks the colorimeter unit.
IMPORTANT
• When opening the processor top cover, confirm that the colorimeter unit is locked at the
central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit
is at the left end of the rail without being locked, the unit falls down.
Colorimeter unit

Lever

Cutouts

Align the arrows to the central cutouts of the rails.

G088871

(2) Raise the stand and keep the processor top cover slightly open.
IMPORTANT
• If the processor top cover is kept closed, dews containing processing solution will accumulate
on the back of the cover and mix with other solutions. If a processing solution gets mixed with
a solution of a previous process, the contaminated solution cannot be used for processing. All

7. Troubleshooting with the power off


the contaminated solutions must be replaced.
Processor top cover

Stand

G088938

7. Perform the corrective actions.

7.1.2 Turning on the power supply after troubleshooting

1. Turn on the main power supply at the installation place.

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7.1 Closing down/restarting the system due to troubleshooting or in an emergency

2. Turn on the circuit breaker.

LP7500/7600

Circuit breaker
G089215

LP7700/7900

Circuit breaker
G089554

3. Close the processor top cover.

IMPORTANT
• Be careful not to get your hands caught in the processor top cover because it is heavy.

4. Move the colorimeter unit to the right.


Press the lever, and move the colorimeter unit so that the arrows are aligned to the right cutouts of the rails.
IMPORTANT
• Confirm that the colorimeter unit is securely locked.
Colorimeter unit

Lever
Rail
G089433

5. Check whether the operation PC has started up.


If not, start it up.

6. Start up the maintenance application.


• To access from the Controller display, see Operator's Manual of the Controller.

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7.1 Closing down/restarting the system due to troubleshooting or in an emergency

7.1.3 Restarting this product when an error occurs


Restart this product to take corrective actions for an error by following the steps below.

1. Reserve the error or attention message currently displayed.


Reserving the error allows you to perform operations temporarily.

2. If there is any paper in process, wait until all prints are output from the dryer section.

3. Close the Maintenance Application display.

(1) Click Close on the Maintenance display.


Would you like to quit maintenance? is shown.
(2) Click Yes.
This quits the maintenance application.

4. Turn off the circuit breaker.

LP7500/7600

Circuit breaker

G089214

7. Troubleshooting with the power off


LP7700/7900

Circuit breaker

G089553

5. Wait ten seconds or more and turn on the circuit breaker.

6. Check whether the operation PC has started up.


If not, start it up.

7. Start up the maintenance application.


• To access from the Controller display, see Operator's Manual of the Controller.

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7.1 Closing down/restarting the system due to troubleshooting or in an emergency

7.1.4 Turning off the power supply in an emergency


If you need to turn off the power supply of the system immediately, for example, when smoke is generated from the system
or power supply is cut off suddenly, follow the procedure below.

1. Turn off the circuit breaker.

LP7500/7600

Circuit breaker

G089214

LP7700/7900

Circuit breaker

G089553

2. Turn off the main power supply of the system installation place.

3. Keep the processor top cover slightly open.

(1) Press the lever, and move the colorimeter unit to the central cutouts of the rails.
Do not press the lever while moving the unit.
When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its
original position and locks the colorimeter unit.

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7.1 Closing down/restarting the system due to troubleshooting or in an emergency

IMPORTANT
• When opening the processor top cover, confirm that the colorimeter unit is locked at the
central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit
is at the left end of the rail without being locked, the unit falls down.
Colorimeter unit

Lever

Cutouts

Align the arrows to the central cutouts of the rails.

G088871

(2) Raise the stand and keep the processor top cover slightly open.
IMPORTANT
• If the processor top cover is kept closed, dews containing processing solution will accumulate
on the back of the cover and mix with other solutions. If a processing solution gets mixed with
a solution of a previous process, the contaminated solution cannot be used for processing. All
the contaminated solutions must be replaced.
Processor top cover

Stand

7. Troubleshooting with the power off


G088938

4. Consult your technical representative.


Then follow the instruction given by your technical representative.

If the power supply is cut off


(1) If the power supply is cut off while printing, perform the corrective actions for paper jam.
For details about how to take corrective action for a paper jam, refer to ☞ 7.2 Paper jam in the paper
processor section.
(2) Turn on the circuit breaker after the power recovers, and then start up the system .
• For details about how to turn on the circuit breaker, refer to ☞ 3.1.4 Starting up the system when the
breaker is off.
If an error message is shown even after starting up the system, consult your technical representative.

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7.1 Closing down/restarting the system due to troubleshooting or in an emergency

7.1.5 Stopping the system drive due to an abnormal sound given from
the paper processor section
To stop driving in the paper processor section immediately due to an abnormal sound given from it, take corrective actions
by following the steps below.

1. Open the dryer top cover.


Dryer top cover

G088967
Open the dryer top cover to stop the paper processor drive.

2. Confirm that no paper is jammed.


Perform the corrective actions for paper jam. Remove paper, if any paper is jammed.
• For the corrective actions for a paper jam, see ☞ 7.2 Paper jam in the paper processor section.
If no paper is jammed or abnormal sound is still given after removing paper, consult your technical representative.

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7.2 Paper jam in the paper processor section

7.2 Paper jam in the paper processor section


This section explains how to remove the paper jammed in the paper processor section.
• If your system is LP7500/LP7600, see ☞ 7.2.1 Paper jam in the paper processor section (LP7500/7600).
• If your system is LP7700/LP7900, see ☞ 7.2.2 Paper jam in the paper processor section (LP7700/7900).

7.2.1 Paper jam in the paper processor section (LP7500/7600)


Confirm the position of each unit shown in the figure below and remove the jammed paper completely. Check if there is no
problem in the processing racks, upper guides, squeegee unit and the dryer rack.
Example:
Upper guides, Squeegee unit

Dryer rack

Indicates the units to remove the jammed paper.

Shows the paper path.

Processing rack, Processing solution tank


G088943

• You may get burnt. Do not touch the dryer rack while operating or immediately after use.
• You may get burnt. Do not touch the label positions while operating or immediately after use.
Requirements
• Dry cloth (for putting the dryer rack on)

7. Troubleshooting with the power off


• Safety goggles
• Protective gloves (rubber gloves)
• Workwear (water-repellent)
• Anti-contamination cover, a vinyl sheet or a cloth to cover the Color Developer tank
Procedure

1. Close down the system, then turn off the circuit breaker and main power supply.
• For details, see ☞ 7.1.1 Turning off the power supply for troubleshooting.
If paper jams between the dryer rack and colorimeter unit

Dryer rack

Colorimeter unit

Indicates the paper path.

G088989

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7.2 Paper jam in the paper processor section

• For details about how to remove the paper, see ☞ 7.2.5 Paper jam between the colorimeter unit and dryer rack.

2. Open the print sorter unit.

3. Lift the print conveyor unit.

4. Remove the colorimeter unit.

(1) Move the colorimeter unit to the left cutout position of the rails.
Press the lever, and move the colorimeter unit to the left.

Colorimeter unit

Lever

Cutouts

Align the arrows to the left cutouts of the rails.

G089186

(2) Remove the colorimeter unit.

Colorimeter unit

G089187

5. Open the squeegee unit top cover.

Squeegee unit top cover

G069023

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7.2 Paper jam in the paper processor section

6. Open the dryer door.

Dryer door

G069024

7. Open the dryer top cover.

Dryer top cover

G069025

8. Spread a cloth or the like over the processor top cover.

9. Hold the handle and the stopper to release the lock, and lay the dryer rack down slowly.

7. Troubleshooting with the power off


The rack does not go down fully but inclines and stops by being supported with the holder.

Stopper

Handle Holder

Dryer rack
G089477

10. Check that the dryer rack is supported with the holder, and hold the handle with your left hand.

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7.2 Paper jam in the paper processor section

11. Turn the holder to release the support of dryer rack, and then lay the dryer rack down slowly.

IMPORTANT
• Do not remove your hand from the handle until the dryer rack laid fully. In addition, carefully lay it
down.
Handle

Holder
G089583

12. If paper jams between the squeegee unit and dryer rack, move the dryer rack toward the
printer section and cut off the paper.

Paper

G089576

13. Hold the two handles of the dryer rack and move it wherever it is convenient for maintenance.

Dryer rack

Handles
G089190

14. Close the dryer door.

15. Keep the processor top cover slightly open.


Raise the stand and keep the processor top cover slightly open.

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7.2 Paper jam in the paper processor section

16. Remove the paper guide from the dryer rack by pulling the levers on right and left sides and
check whether paper jams.

Remove paper, if any.

Paper guide

Lever

Lever

G088983

17. Push the lever on the dryer rack and pull the right and left levers on the lane select guide to
remove it, and check whether paper jams.

Remove paper, if any.


Lever

Lane select guide

G089577

7. Troubleshooting with the power off


18. Turn the light blue knob on the dryer rack a few times and check whether paper jams.
If there is a paper, turn the knob again and remove it.

Knob
G088984

19. Check for problems in the dryer rack.


Check the following items.
• Guide which is distorted or comes in contact with the roller
• Detached spring
• Loose screw
• Dirt on pile cloth rollers and inlet roller
• Damaged or deformed roller
• Worn gear

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7.2 Paper jam in the paper processor section

• Detached C-ring
If the rollers are dirty, clean them using the firmly-squeezed damp cloth.
If there is any damage, consult your technical representative.

Inlet rollers

Pile cloth rollers


G088894

20. Attach the lane select guide and the paper guide.
Lane select guide
Paper guide

Fit the pin of the dryer rack to the hole of the lane select guide.

Insert the lane select guide under the roller through the three pins.

Roller

G090204

IMPORTANT
• After attaching the lane select guide, check whether it can move by moving the lever right and left.
If the lane select guide does not move, it is not correctly attached. Then, attach it again.

Lever

G090066

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7.2 Paper jam in the paper processor section

21. Move the dryer rack on the processor top cover and position it to the guide (near).

Dryer rack

Guide (near)

G070391

22. Slightly raise the dryer rack while holding the handle and position it to the guide (far).

Guide (far)
Handle
G089578

23. Raise the dryer rack slowly until it stops.

24. Restore the dryer top cover and dryer door.

25. Carefully open the processor top cover.

7. Troubleshooting with the power off


• Processing solutions may cause eye irritation. Put on safety goggles.

• Processing solutions may cause skin irritation. Put on rubber gloves and workwear.

26. Remove the upper guides and the squeegee unit.


To remove the squeegee unit, open the squeegee unit top cover.
IMPORTANT
• If you lift the upper guides and the squeegee unit, take care not to mix any drops with the previous
processing solutions.
Upper guides

Squeegee unit

Squeegee unit top cover

G069038

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7.2 Paper jam in the paper processor section

If you cannot remove the upper guide due to jammed paper


If paper jams as shown below, you cannot remove the upper guide by lifting it.
Example:
Upper guide

Paper

Shows the paper path.

G088944
For removing upper guide No. 1, see ☞ 7.2.3 Paper jam around upper guide (No. 1). For the other upper guides, see
☞ 7.2.4 Paper jam around upper guides.

27. If there is paper in the upper guides or in the squeegee unit, remove it.

28. Check the upper guides and the squeegee unit.


Check the following items.
• Guide which is distorted or comes in contact with the roller
• Detached spring
• Loose screw
• Damaged or deformed roller
• Worn gear
• Detached C-ring
If there is any damage, consult your technical representative.

29. When transporting the processing racks, lay a cloth or a vinyl sheet on the floor to prevent the
area around the system from being stained by the solution.

30. Move the rack stopper (rear) to the right to release the lock.

IMPORTANT
• Specific grease is applied to the rack gears of the processing racks. Basically, you need not apply
any additional grease to them. However, if you apply grease, be sure to use the specified grease.
Using other grease may damage resin parts (e.g. tanks).
Rack stopper (rear)

Rack gear

G069066

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7.2 Paper jam in the paper processor section

31. Release the rack stopper (near) and slowly raise the processing racks to remove them.

IMPORTANT
• Slowly remove and install the processing rack. If it is removed and installed roughly, solution in the
tank may splash.

Processing rack

Rack stopper (near)

G069039

If you remove the processing racks other than the Color Developer tank
Cover the Color Developer tank with a cloth or a vinyl sheet so that the processing solutions from any downstream
tank does not contaminate the Cover Developer tank.
If using the anti-contamination cover, cover the Color Developer processing solution tank with it while slightly
raising the Bleach Fixer processing rack.
Remove the Bleach Fixer processing rack not to raise the anti-contamination cover.
If processing solutions adhere to the anti-contamination cover, wipe with a damp cloth.
Anti-contamination cover

Bleach Fixer processing rack

7. Troubleshooting with the power off


G069071

32. Remove paper jammed in the processing racks.

33. Check the processing racks.


Check the following items.
• Guide which is distorted or comes in contact with the roller
• Detached spring
• Loose screw
• Damaged or deformed roller
• Worn gear
• Detached C-ring
• Torn and scratched lower turn belt
IMPORTANT
• If the processing rack lower turn belt is damaged, replace it.
• For details, see ☞ Maintenance Manual 11.3 Replacing the lower turn belt.
If there is any damage, consult your technical representative.

34. Remove paper if it is in the processing tank.

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7.2 Paper jam in the paper processor section

35. Attach the processing racks and secure them with the rack stopper.

IMPORTANT
• Dry the processing racks before attaching. If the processing racks with excessive moisture are
attached, the processing solutions are diluted and it may adversely affect print quality.
• Slowly remove and attach the processing racks. If they are removed and attached roughly, solutions
in the tanks may splash.
• If the processing racks are not fixed with the rack stoppers, paper jam or other troubles may occur.

The processing racks in the processing solution tank will float to the surface. Therefore, you need to push them
down into the solution and secure them with the rack stopper (far). As all the processing racks cannot be pushed at
the same time, attach them by two by following the steps below.
(1) Attach processing racks Nos. 6 and 5 into the tank and secure them with the rack stopper (near).
(2) Push processing racks Nos. 6 and 5 down into the solution and move the rack stopper (far) slightly to
the left to secure them.
At this time, the rack stopper is released for processing racks Nos. 1 to 4.
Released
Secured

Rack stopper (rear)

Processing rack (No. 6)

Processing rack (No. 5)

Rack stopper (near)

G069732

(3) Attach processing racks Nos. 4 and 3 into the tank and secure them with the rack stopper (near).
(4) Push processing racks Nos. 4 and 3 down into the solution and move the rack stopper (far) slightly to
the left to secure them.
At this time, the rack stopper is released for processing racks Nos. 1 and 2.
(5) Attach processing racks Nos. 2 and 1 into the tank and secure them with the rack stopper (near).
(6) Push processing racks Nos. 2 and 1 down into the solution and move the rack stopper (far) fully to the
left to secure them.

36. Attach the upper guides and the squeegee unit.


IMPORTANT
• Dry the upper guide (No. 1) before attaching. If the rollers are wet, it will adversely affect the finished
print.

37. Close the squeegee unit top cover.

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7.2 Paper jam in the paper processor section

38. Attach the colorimeter unit.


Put the colorimeter unit on the left cutout position of the rails.
Colorimeter unit

Align the arrows to the left cutouts of the rails.

G089472

39. Keep the processor top cover slightly open.


Raise the stand inside the cover and slightly open the processor top cover.

40. Lay down the print conveyor unit and close the print sorter unit.
This completes taking corrective action for paper jammed in the paper processor section.

41. Turn on the main power supply and the circuit breaker, then start up the system.
• For details, see ☞ 7.1.2 Turning on the power supply after troubleshooting.

7.2.2 Paper jam in the paper processor section (LP7700/7900)

7. Troubleshooting with the power off


Confirm the position of each unit shown in the figure below and remove the jammed paper completely. Check if there is no
problem in the processing racks, upper guides, squeegee unit and the dryer rack.
Example:
Upper guides, Squeegee unit

Dryer rack

Indicates the units to remove the jammed paper.

Shows the paper path.

Processing rack, Processing solution tank


G091535

• You may get burnt. Do not touch the dryer rack while operating or immediately after use.
• You may get burnt. Do not touch the label positions while operating or immediately after use.
Requirements
• Dry cloth (for putting the dryer rack on)
• Safety goggles

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7.2 Paper jam in the paper processor section

• Protective gloves (rubber gloves)


• Workwear (water-repellent)
• Anti-contamination cover, a vinyl sheet or a cloth to cover the Color Developer tank
Procedure

1. Close down the system, then turn off the circuit breaker and main power supply.
• For details, see ☞ 7.1.1 Turning off the power supply for troubleshooting.
If paper jams between the dryer rack and colorimeter unit

Dryer rack

Colorimeter unit

Indicates the paper path.

G088989

• For details about how to remove the paper, see ☞ 7.2.5 Paper jam between the colorimeter unit and dryer rack.

2. Open the print sorter unit.

3. Lift the print conveyor unit.

4. Remove the colorimeter unit.

(1) Move the colorimeter unit to the left cutout position of the rails.
Press the lever, and move the colorimeter unit to the left.

Colorimeter unit

Lever

Cutouts

Align the arrows to the left cutouts of the rails.

G089186

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7.2 Paper jam in the paper processor section

(2) Remove the colorimeter unit.

Colorimeter unit

G089187

5. Open the squeegee unit top cover.

Squeegee unit top cover

G089569

6. Open the dryer door.

Dryer door

7. Troubleshooting with the power off


G089570

7. Open the dryer top cover.

Dryer top cover

G089571

8. Spread a cloth or the like over the processor top cover.

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7.2 Paper jam in the paper processor section

9. Hold the handle and the stopper to release the lock, and carefully lay the dryer rack (upper)
down.

The rack does not go down fully but inclines and stops by being supported with the holder.

10. Pull the right and left levers of the dryer rack (upper) and remove the paper guide. Then, check
whether paper jams.

If paper jams, remove it.


Stopper
Paper guide
Handle

Lever Paper Lever


Dryer rack (upper)
G090042

11. Push the lever of the dryer rack, pull the right and left levers of the dryer rack (upper) and
remove the lane select guide. Then, check whether paper jams.

If paper jams, remove it.


Lane select guide

Paper

Lever of the dryer rack


Levers
G090043

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7.2 Paper jam in the paper processor section

12. Attach the lane select guide and the paper guide.
Lane select guide
Paper guide

Fit the pin of the dryer rack to the hole of the lane select guide.

Insert the lane select guide under the roller through the three pins.

Roller

G090204

IMPORTANT
• After attaching the lane select guide, check whether it can move by moving the lever right and left.
If the lane select guide does not move, it is not correctly attached. Then, attach it again.

Lever

7. Troubleshooting with the power off


G090066

13. Turn the holder so that it release the dryer rack (upper), and then carefully lay the dryer rack
(upper) down.

IMPORTANT
• Do not remove your hand from the handle until the dryer rack (upper) laid fully. In addition, carefully
lay it down.
Handle

Holder
G089583

7 – 23

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7.2 Paper jam in the paper processor section

14. Hold two handles and move the dryer rack (upper).

Dryer rack (upper)

Handles G089190

15. Keep the processor top cover slightly open.


Raise the stand and keep the processor top cover slightly open.

16. Turn the light blue knob on the dryer rack (upper) a few times and check whether paper jams
there.

If paper jams, remove it.

Knob (light blue)

G090045

If the paper cannot be removed


(1) Remove the nozzles from the dryer rack.
Slide the nozzle while pressing the lever.

Nozzles

Lever

G090065

(2) Remove jammed paper.

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7.2 Paper jam in the paper processor section

(3) Reattach the nozzles.


Nozzle
Protruding part

Nozzle

Fit the nozzle hole to the protruding part.


G089586

17. Hold the handle and remove the dryer rack (lower).

Dryer rack (lower)


Handle
G051238

18. Check whether paper falls in the dryer section.


If paper falls, remove it.

7. Troubleshooting with the power off


Paper

G051333

19. Turn the light blue knob on the left side of the dryer rack (lower) a few times and check whether
paper jams.

If paper jams, turn the light blue knob to advance the paper to the outlet.

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7.2 Paper jam in the paper processor section

If paper jams in the inlet or outlet and it cannot be advanced, remove the paper through the gap between the rollers.

Paper (outlet)

Knob (light blue)

Paper (inlet)

G051334

20. Check for any problem in the dryer rack (upper, lower).
Check the following items.
• Guide which is distorted or comes in contact with the roller
• Detached spring
• Loose screw
• Dirt on pile cloth rollers and inlet roller
• Damaged or deformed roller
• Damaged dryer net
• Worn gear
• Detached C-ring
If the rollers or the dryer net are dirty, clean them using firmly-squeezed damp cloth.
If there is any damage, consult your technical representative.
Example: Dryer rack (upper)

G089580

Example: Dryer rack (lower)


Inlet roller
Knob (light blue)

Dryer net

Pile cloth rollers


G089588

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7.2 Paper jam in the paper processor section

21. Hold the handle and attach the dryer rack (lower).

Handle

Dryer rack (lower)

G089572

22. Close the processor top cover.

23. Install the dryer rack (upper).

(1) Put the dryer rack (upper) on the processor top cover.
Then, fit the two lower guides of the dryer rack (upper) to the cutout of the rail and cutout of the dryer rack
(lower).
(2) Hold the handle and slowly raise and attach the dryer rack (upper).
IMPORTANT
• Do not release your hands from the handle until the dryer rack (upper) is attached completely.
Dryer rack (upper)
Lower guide of the dryer rack (upper)

Lower guide of the dryer rack (upper)

7. Troubleshooting with the power off


Handle
Cutout of the dryer rack (lower)
Cutout of the rail
G090046

24. Restore the dryer top cover and dryer door.

25. Carefully open the processor top cover.

• Processing solutions may cause eye irritation. Put on safety goggles.

• Processing solutions may cause skin irritation. Put on rubber gloves and workwear.

26. Remove the upper guides and the squeegee unit.


To remove the squeegee unit, open the squeegee unit top cover.

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7.2 Paper jam in the paper processor section

IMPORTANT
• If you lift the upper guides and the squeegee unit, take care not to mix any drops with the previous
processing solutions.
Upper guides

Squeegee unit

Squeegee unit top cover

G069038

If you cannot remove the upper guide due to jammed paper


If paper jams as shown below, you cannot remove the upper guide by lifting it.
Example:
Upper guide

Paper

Shows the paper path.

G088944
For removing upper guide No. 1, see ☞ 7.2.3 Paper jam around upper guide (No. 1). For the other upper guides, see
☞ 7.2.4 Paper jam around upper guides.

27. If there is paper in the upper guides or in the squeegee unit, remove it.

28. Check the upper guides and the squeegee unit.


Check the following items.
• Guide which is distorted or comes in contact with the roller
• Detached spring
• Loose screw
• Damaged or deformed roller
• Worn gear
• Detached C-ring
If there is any damage, consult your technical representative.

29. When transporting the processing racks, lay a cloth or a vinyl sheet on the floor to prevent the
area around the system from being stained by the solution.

30. Move the rack stopper (rear) to the right to release the lock.

IMPORTANT
• Specific grease is applied to the rack gears of the processing racks. Basically, you need not apply
any additional grease to them. However, if you apply grease, be sure to use the specified grease.

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7.2 Paper jam in the paper processor section

Using other grease may damage resin parts (e.g. tanks).


Rack stopper (rear)

Rack gear

G069066

31. Release the rack stopper (near) and slowly raise the processing racks to remove them.

IMPORTANT
• Slowly remove and install the processing rack. If it is removed and installed roughly, solution in the
tank may splash.

Processing rack

Rack stopper (near)

G069039

If you remove the processing racks other than the Color Developer tank
Cover the Color Developer tank with a cloth or a vinyl sheet so that the processing solutions from any downstream
tank does not contaminate the Cover Developer tank.
If using the anti-contamination cover, cover the Color Developer processing solution tank with it while slightly

7. Troubleshooting with the power off


raising the Bleach Fixer processing rack.
Remove the Bleach Fixer processing rack not to raise the anti-contamination cover.
If processing solutions adhere to the anti-contamination cover, wipe with a damp cloth.
• For details about types of processing racks and processing solutions, see ☞ 1.4.1.1 Types of processing racks
and processing solutions.
Anti-contamination cover

Bleach Fixer processing rack

G069071

32. Remove paper jammed in the processing racks.

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7.2 Paper jam in the paper processor section

33. Check the processing racks.


Check the following items.
• Guide which is distorted or comes in contact with the roller
• Detached spring
• Loose screw
• Damaged or deformed roller
• Worn gear
• Detached C-ring
• Torn and scratched lower turn belt
IMPORTANT
• If the processing rack lower turn belt is damaged, replace it.
• For details, see ☞ Maintenance Manual 11.3 Replacing the lower turn belt.
If there is any damage, consult your technical representative.

34. Remove paper if it is in the processing tank.

35. Attach the processing racks and secure them with the rack stopper.
IMPORTANT
• Dry the processing racks before attaching. If the processing racks with excessive moisture are
attached, the processing solutions are diluted and it may adversely affect print quality.
• Slowly remove and attach the processing racks. If they are removed and attached roughly, solutions
in the tanks may splash.
• If the processing racks are not fixed with the rack stoppers, paper jam or other troubles may occur.

The processing racks in the processing solution tank will float to the surface. Therefore, you need to push them
down into the solution and secure them with the rack stopper (far). As all the processing racks cannot be pushed at
the same time, attach them by two by following the steps below.
(1) Attach processing racks Nos. 6 and 5 into the tank and secure them with the rack stopper (near).
(2) Push processing racks Nos. 6 and 5 down into the solution and move the rack stopper (far) slightly to
the left to secure them.
At this time, the rack stopper is released for processing racks Nos. 1 to 4.
Released
Secured

Rack stopper (rear)

Processing rack (No. 6)

Processing rack (No. 5)

Rack stopper (near)

G069732

(3) Attach processing racks Nos. 4 and 3 into the tank and secure them with the rack stopper (near).

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7.2 Paper jam in the paper processor section

(4) Push processing racks Nos. 4 and 3 down into the solution and move the rack stopper (far) slightly to
the left to secure them.
At this time, the rack stopper is released for processing racks Nos. 1 and 2.
(5) Attach processing racks Nos. 2 and 1 into the tank and secure them with the rack stopper (near).
(6) Push processing racks Nos. 2 and 1 down into the solution and move the rack stopper (far) fully to the
left to secure them.

36. Attach the upper guides and the squeegee unit.


IMPORTANT
• Dry the upper guide (No. 1) before attaching. If the rollers are wet, it will adversely affect the finished
print.

37. Close the squeegee unit top cover.

38. Attach the colorimeter unit.


Put the colorimeter unit on the left cutout position of the rails.
Colorimeter unit

Align the arrows to the left cutouts of the rails.

7. Troubleshooting with the power off


G089472

39. Keep the processor top cover slightly open.


Raise the stand inside the cover and slightly open the processor top cover.

40. Lay down the print conveyor unit and close the print sorter unit.
This completes taking corrective action for paper jammed in the paper processor section.

41. Turn on the main power supply and the circuit breaker, then start up the system.
• For details, see ☞ 7.1.2 Turning on the power supply after troubleshooting.

7.2.3 Paper jam around upper guide (No. 1)


If paper jams as shown below, you cannot remove upper guide (No. 1) by lifting it.

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7.2 Paper jam in the paper processor section

Release the pressure to the paper in paper advance unit 2 and the processor loading unit, then remove upper guide (No. 1).
Example:
Upper guide (No. 1)

Paper

Shows the paper path.

G088945

• Processing solutions may cause eye irritation. Put on safety goggles.

• Processing solutions may cause skin irritation. Put on rubber gloves and workwear.

1. Move the rack stopper (rear) to the right to release the lock.

IMPORTANT
• Specific grease is applied to the rack gears of the processing racks. Basically, you need not apply
any additional grease to them. However, if you apply grease, be sure to use the specified grease.
Using other grease may damage resin parts (e.g. tanks).
Rack stopper (rear)

Rack gear

G070375

2. Release the rack stopper (near) for processing rack (No. 1).
Upper guide (No. 1)

Rack stopper (near)


G070377

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7.2 Paper jam in the paper processor section

3. Pull it out with processing rack (No. 1).


Upper guide (No. 1)

Processing rack (No. 1)


G070429

4. When the position of rack gear core on the processing rack (No. 1) exceeds the height of the
rack stopper (rear), move the rack stopper (rear) to the left.

5. Hook the core of rack gear on the processing rack onto the rack stopper (rear).
Rack stopper

Rack gear

7. Troubleshooting with the power off


G070430

6. Slowly lift upper guide No. 1.


The paper in processing rack (No. 1) comes out with the guide. Pull the paper out to cut it off.

Upper guide (No. 1)


G070431

7. Cut the paper off near processing rack (No. 1) and remove upper guide (No. 1). When cutting
the paper, cut it at near side first.

IMPORTANT
• Wash upper guide No. 1, and reattach upper guide No. 1 after it becomes dry. If the rollers are wet, it
will adversely affect the finished print.

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7.2 Paper jam in the paper processor section

Upper guide (No. 1)

Paper
G070432

8. Move the rack stopper (rear) to the right to release it with holding the processing rack on the
stopper.

Rack stopper

Processing rack (No. 1)


G070433

9. Slowly put processing rack (No. 1) back into the processing solution tank.

IMPORTANT
• Put the processing rack on the rack stopper (rear) only when you take corrective actions for this
problem. Do not keep it there for a long time.

10. Take off your protective gloves.

IMPORTANT
• If you touch each unit inside the printer section with the gloves, processing solution on them may
adhere to the units and the system may be damaged.

11. Open the printer top cover.

Printer top cover

G069681

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7.2 Paper jam in the paper processor section

12. Open the processor loading unit and check the paper condition.
Handle

Processor loading unit Paper


G069703

13. Put on the protective gloves for working around the processor section.

14. Remove paper jammed in the printer section from the processor.

Paper

G070434
This completes taking corrective action for paper jam in upper guide (No. 1).

• LP7500/7600

7. Troubleshooting with the power off


Return to Step 27 in ☞ 7.2.1 Paper jam in the paper processor section (LP7500/7600).
• LP7700/7900
Return to Step 27 in ☞ 7.2.2 Paper jam in the paper processor section (LP7700/7900).

7.2.4 Paper jam around upper guides


If paper jams as shown below, you cannot remove the upper guide by lifting it.
Remove the upper guides by floating the processing rack a little. Only perform this in an emergency.
• For details about how to remove upper guide (No. 1), see ☞ 7.2.3 Paper jam around upper guide (No. 1).
Example:
Upper guide

Paper

Shows the paper path.

G088946

• Processing solutions may cause eye irritation. Put on safety goggles.

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7.2 Paper jam in the paper processor section

• Processing solutions may cause skin irritation. Put on rubber gloves and workwear.

1. Move the rack stopper (rear) to the right to release the lock.

IMPORTANT
• Specific grease is applied to the rack gears of the processing racks. Basically, you need not apply
any additional grease to them. However, if you apply grease, be sure to use the specified grease.
Using other grease may damage resin parts (e.g. tanks).
Rack stopper (rear)

Rack gear

G070376

2. Release the rack stopper (near) for the processing rack immediate left of the guide you cannot
remove.

Upper guide you cannot remove

Rack stopper (near)

G070378

3. Pull out the guide together with the processing rack on the left of it.
Processing rack

Upper guide

G070435

4. When the position of rack gear core on the processing rack exceeds the height of the rack
stopper (rear), move the rack stopper (rear) to the left.

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7.2 Paper jam in the paper processor section

5. Hook the core of rack gear on the processing rack onto the rack stopper (rear).
Rack stopper

Rack gear

G070436

6. Slowly pull the upper guide upward.


The paper in the processing rack comes with the guide. Pull it out so that you can cut the paper off.

Upper guide

G070437

7. Cut the paper off near the processing rack at left side and then right side, and remove the
upper guide.

7. Troubleshooting with the power off


IMPORTANT
• Move the upper guide to the right. Otherwise solution may drop into the previous step processing
solution tanks.
If a processing solution gets mixed with a solution of a previous process, the contaminated solution
cannot be used for processing. All the contaminated solutions must be replaced.
• Wash the upper guide. Solution on the upper guide may get mixed with another solution.

Paper

Upper guide

Paper
G070438

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7.2 Paper jam in the paper processor section

8. Move the rack stopper (rear) to the right to release it with holding the processing rack on the
stopper.

Rack stopper

Processing rack

G070439

9. Slowly reattach the processing rack into the processing solution tank.

IMPORTANT
• Put the processing rack on the rack stopper (rear) only when you take corrective actions for this
problem. Do not keep it there for a long time.
This completes taking corrective action for paper jammed around the upper guides.

• LP7500/7600
Return to Step 27 in ☞ 7.2.1 Paper jam in the paper processor section (LP7500/7600).
• LP7700/7900
Return to Step 27 in ☞ 7.2.2 Paper jam in the paper processor section (LP7700/7900).

7.2.5 Paper jam between the colorimeter unit and dryer rack

Dryer rack

Colorimeter unit

Indicates the paper path.

G088989

1. Move the colorimeter unit to the central cutout position of the rails.
The jammed paper remains in the dryer rack.

(1) Press the lever and move the colorimeter unit to the left.
(2) Move the colorimeter unit to the central cutout position of the rails.
Do not press the lever while moving the unit.
When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its
original position and locks the colorimeter unit.

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7.2 Paper jam in the paper processor section

IMPORTANT
• When opening the processor top cover, confirm that the colorimeter unit is locked at the
central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit
is at the left end of the rail without being locked, the unit falls down.
Colorimeter unit

Lever

Cutouts
Align the arrows to the central cutouts of the rails.

G088871

2. Pull out the paper from the dryer rack.

Paper

G088990

If the paper cannot be pulled out

7. Troubleshooting with the power off


Remove the dryer rack and perform the corrective action for the dryer rack.
• LP7500/7600
See ☞ 7.2.1 Paper jam in the paper processor section (LP7500/7600).
• LP7700/7900
See ☞ 7.2.2 Paper jam in the paper processor section (LP7700/7900).

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8
8. How to access the
HELP display
You can view the built-in manuals (HELP) on the display. This section explains
how to access the HELP display.

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8.1 Accessing the HELP display

8.1 Accessing the HELP display

8.1.1 Accessing the HELP display from the Maintenance display

1. Click Help Display on the Maintenance display.


The HELP display is shown.
Example: HELP display
1

5
6
7
8

S088987
The numbers in the table below correspond to those in the illustration above.

No. Item Explanation


1 Buttons on the HELP Allows you to view the HELP display. Allows you to return to the previous page
display or change character size on the display. For details, see HELP Functions and
how to use HELP (No. 6) .
2 TABLE OF CONTENTS Allows you to use the functions Search from Contents, Search from Index,
Index Search from all texts with a keyword and Add to Favorite. For details, see
Search HELP Functions and how to use HELP (No. 6) .
Favorites
3 Bookmark Shows the contents or the search results. Selecting the desired item in this
bookmark shows its explanation.
To show all the information of the table of contents, click the + mark.

+ TABLE OF CONTENTS

4 What's New Allows you to view the new functions.


This explains the new functions added in the upgraded version.
5 Explanatory note Shows information that you should know before operating this product.
This button is not shown for when there is no Explanatory note.
6 HELP function, How to use Explains how to use HELP, such as the explanation of buttons on the HELP
HELP display and how to search.

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8.1 Accessing the HELP display

No. Item Explanation


7 Quick Reference Allows you to view common inquiries.
8 Glossary Explains technical terms, and terms useful for operating the product.
This completes accessing the HELP display .

8.1.2 Closing the HELP display

1. Click × that is in the upper right corner of the HELP display.

S088988
The HELP display is closed.

8.1.3 Hiding the HELP display


The HELP display covers other displays.
You can hide the HELP display by clicking the Minimize button. The button is in the upper right corner of the HELP
display.
Minimize button

8. How to access the HELP display


S088987
This completes hiding the HELP display.

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