Metal Detection

Metal Detection Systems

Contaminant Detection
Quality Assurance

Metal Detection
For Safe Products & Brand Protection
 Metal Detection Systems for
Ferrous, Non-Ferrous and
Stainless Steel Contaminants

There are many potential sources of metal contamination in most food,

pharmaceutical and industrial plants. They can include ingredients, raw
material, processing equipment wear and tear, tools, jewelry, intentional
sabotage as well as human error. As a result, metal detection is an essen-
tial part of any product quality management system whether ISO9000,
Hazard Analysis Critical Control Point (HACCP) or Good Manufacturing
Practice (GMP).

METTLER TOLEDO SAFELINE is the leading manufacturer of metal detectors worldwide offer-
ing high quality, reliable solutions for virtually all your processes and finished product
inspection tasks:
• Rectangular aperture metal detectors for conveyor-transported products.
• Gravity flow metal detectors for powders and bulk products.
• Throat metal detectors for dry and bulk products.
• Pipeline metal detectors for pumped products.
• Pharmaceutical metal detectors for powders, tablets and capsules.
With many more metal detection systems in the field than most other manufacturers com-
bined, the Safeline brand is synonymous with product safety.

2
 Profile Advantage and Profile Advantage LS
• User-intuitive, full color touchscreen interface
• Multi simultaneous frequency technology
• Product signal suppression virtually eliminates false triggering
Metal Detection

• Bead blast or brushed stainless steel finish with sealing up to IP69K

• Data communications options to fulfill needs from manual data acquisition
to integration with Fieldbus, SCADA, MES, and ERP systems following
PackML standards

PowerPhasePRO and PowerPhasePRO LS

• User-intuitive, full color touchscreen interface
• Available in multiple and variable frequencies
• Scalable software options
• Stainless steel or painted finishes available
• Sealing up to IP69K
• Data communications options to fulfill needs from manual data
acquisition to integration with Fieldbus, SCADA, MES, and ERP systems
following PackML standards

PowerPhasePRO RB
• Designed for large wet or dry, bulk or packaged products
• Special high frequency technology, state-of-the-art detector housing
geometry and filter software
• Full color touchscreen interface
• Provides unparalleled sensitivity, stability to vibration, and
ruggedness
• Data communications options to fulfill needs from manual data
acquisition to integration with Fieldbus, SCADA, MES, and ERP
systems following PackML standards

Signature & Signature Touch

• Single or dual frequency detection providing a cost effective
solution for metal detection
• Signature Touch metal detectors feature a user-intuitive, full
color touchscreen
• Signature metal detectors feature a user-friendly keypad
LCD/LED interface
• Stainless steel or painted finishes and sealing up to IP69K
are available
• Data communications options to fulfill needs from manual
data acquisition to integration with Fieldbus, SCADA, MES,
and ERP systems following PackML standards
3
 Throat
• Patented ZMFZ technology allows reduced vertical space requirements
between scales and bagger/filler machines
• Easy integration with weighing and VFFS bag makers for rapid installation
Metal Detection

• 1 and 2 frequency models available with interfaces built on the

PowerPhase and Signature software platforms
• Available with a user-intuitive, full color touchscreen interface or a user-
friendly keypad LCD/LED interface
• Super Throat model available for enhanced sensitivity
• Data communications options to fulfill needs from manual data acquisition
to integration with Fieldbus, SCADA, MES, and ERP systems following
PackML standards

Gravity Flow
• Designed for free-flowing powders, granules, pellets, and other dry, bulk products
• Available in painted white and stainless steel for washdown environments
• 1 and 2 frequency models available with interfaces built on the PowerPhase and
Signature software platforms
• Available with a user-intuitive, full color touchscreen interface or a user-friendly
keypad LCD/LED interface
• Reject options include SealTite for dusty products and open diverters for
non-dusty products
• Reduced height to easily fit in tight spaces
• Data communications options to fulfill needs from manual data acquisition to
integration with Fieldbus, SCADA, MES, and ERP systems following PackML
standards

Pipeline & Pipeline PRO

• Designed for pumped liquids, solids and slurries in harsh wash down
environments
• 1 and 2 frequency models available with interfaces built on the PowerPhase
and Signature software platforms
• User intuitive, full color touchscreen interface
• LCD/LED interface
• Multiple reject valve options available depending on the pumped product
• Available with suspended mount frame, portable stand, and fixed height frame
• Data communications options to fulfill needs from manual data acquisition to
integration with Fieldbus, SCADA, MES, and ERP systems following PackML
standards

4
 HDS Pipeline
• Designed specifically for the sausage industry
• Easily integrates with all leading vacuum fillers and processing equipment
• Maximized sausage quality is assured with the use of short throughput tubes
Metal Detection

• Robust construction for harsh environments with sealing to IP69K standard

• Data communications options to fulfill needs from manual data acquisition to
integration with Fieldbus, SCADA, MES, and ERP systems following PackML
standards

Tablex PRO & Tablex 2

• Fail-safe lift flap and side diverter reject mechanisms remove the
contaminant every time
• Compact, flexible, mobile design allows easy movement and use in
restricted spaces
• Easy-clean design with tool-free adjustment, dismantling and
readjustment
• Tablex 2 features a keypad LCD/LED interface
• Tablex-PRO features a full color touchscreen interface and is 21 CFR 11
compliant
• Data communications options to fulfill needs from manual data
acquisition to integration with Fieldbus, SCADA, MES, and ERP systems
following PackML standards

Pharma GF PRO & Pharma GF

• Designed to inspect fine pharmaceutical powders
• Exceed FDA and GMP standards for pharmaceutical industry
regulations
• Compact construction allows installation in highly restricted
spaces
• Fully integrated high speed reject device diverts contaminated
product flow
• Pharma GF PRO features a user-intuitive, full color
touchscreen interface while the Pharma GF features a user-
friendly keypad LCD/LED interface
• Data communications options to fulfill needs from manual
data acquisition to integration with Fieldbus, SCADA, MES,
and ERP systems following PackML standards

5
 METTLER TOLEDO Service ensures you get the most out of your
Service

product inspection equipment.

Your metal detectors, x-ray inspection systems, checkweighers and vision inspection systems are important to your
company’s bottom line. METTLER TOLEDO Service experts understand how to get the most out of your investments.
Your equipment needs to be performing all the time, so uptime, accuracy and reliability are important– regardless of
the circumstances and usage. Count on the METTLER TOLEDO Service team to help you get many years of dependable
operation.
Stay compliant with current quality requirements, applicable laws and regulations and pass every audit flawlessly.
Our training programs, for operators and technical staff can equip your personnel with the knowledge and procedures
needed to keep your inspection equipment running reliably.
METTLER TOLEDO Service knows what it takes to be the service choice with a unique blend of proven service offerings
designed to suit your specific business needs organized under our core values of Uptime, Performance, Compliance
and Expertise.

Uptime Compliance
Support & Repair Quality Assurance & Certification
• Remote monitoring and diagnostics • Weights and measures support
• Spare parts and kits • Qualification
• Onsite-depot repair • Validation
• Wear/tear parts and refurbishment • Documentation
• Testing
Performance • Calibration and calibration certificates
Maintenance & Optimization • Legal verification
• Application support
• Qualified installation Expertise
• Setup and configuration Training & Education
• Software maintenance • Expert seminars
• Instrument and process optimization • Application training
• Preventive maintenance • Literature and downloads
• Consulting
• Customization
• System and process integration
• Basic user and technical training

6
Service Solution Packages
– the cornerstones of our service offering
Extended Care
With the Extended Care program, we ensure peace of mind over the first 24 months of your equipment’s life. You
don’t have to worry about wear and tear of the equipment, downtime of your operations, or lack of performance. With
preventive maintenance right from the start, you minimize possible long term impacts on your equipment too. We know
what to watch out for – we inspect your measurement device accordingly and replace critical worn parts, long before
you realize there are any problems. We will be there to care for your equipment when you need us.

Health Check
This service covers the evaluation of any product inspection device. It is intended to give the customer professional
feedback from METTLER TOLEDO Service regarding the actual conditions and performance of the equipment. No
adjustments or calibrations are done during this process.

Preventive Maintenance (PM)

With a Preventive Maintenance package, our service technicians examine your processes in depth including product
throughput, packaging variables, contaminant identification and other key variables. This determines the appropriate
level of maintenance to keep systems 100% operational, 100% of the time. Routine maintenance visits will then be
scheduled as part of a standard, extended or tailored service agreement.

Performance Verification (PV)

With a Performance Verification package, our service technicians will audit the performance of your systems to ensure
they meet the requirements of your HACCP plan and up-to-date legislative and regulatory requirements. It ensures that
inspection data is accurate and it provides certification that is valuable, recognizable and understood by your auditors.
Performance Verification visits can be scheduled separately or as part of a standard, extended or tailored service
agreement.

Service Tech Locations

Blue: Safeline
Green: Hi-Speed
Orange: CI-Vision / PCE
7
ProdX
Data Management Software
ProdX Inspection data management
software provides seamless
integration of product inspection
devices making processes more
streamlined, more accessible and
more efficient.
ProdX provides the flexible software
solution for those concerned with all
aspects of productivity and quality.
Mettler-Toledo Safeline
6005 Benjamin Road, Tampa, FL 33634 USA
1-800-447-4439
1-813-889-9500
Fax 1-813-881-0840
Subject to technical changes
©09/2015 Mettler-Toledo Safeline
Printed in USA
Supporting Compliance
The innovative ProdX software automatically
collects the critical inspection process data you
need in one convenient location significantly
reducing the need to interact directly with the
Critical Control Points on your factory floor. This
saves time and effort enabling quality operators
to focus on other issues.
Optimizing Productivity
Streamlining, speeding up or eliminating set-up
times between production batches reduces
downtime and that is just one of the benefits
you will see with ProdX. Add to that the ability
to closely monitor the operation of your Critical
Control Points and being advised of adverse
trends before they threaten your line efficiency
and you can start to see how beneficial the
software can be.
www.mt.com/pi
For more information