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st that they will not be reproduced, HMM TA BAe WT Craw Fq area fates STANDARD SPECIFICATION FOR [EERS INDIA LIMITED. They are mi sent given by the lender to the bor SHOP & FIELD PAINTING Ta Gs ORDA ONTO Sm DT a DTT eV SWAT] SATA eee ws | pbe= 19.08.92 ISSUED AS GENERAL REVISION 'AKGIBPV os GAR aS 15.12.87 |ISSUED AS STANDARD SPECIFICATION RNG GRR Sue AK DATE REVISION By ‘CHECKED | CONVENOR | CHAIRMAN (5.8) SPECIFICATION REV 6-44-0004 2 Page 1 of 45| ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR NEW DELHI SHOP & FIELD PAINTING 3 CONTENTS : 5 SUNo, | Description Page No. 3 710] GENERAT 3 3 2.0 | SCOPE 3 FB 3.0 | CODES & STANDARDS 7 Ba 4.0 | EQUIPMENT 3 a 30] SURFACE PREPARATION 3 is 3 | PAINT MATERIALS 76 33 7.0 | PAINT SYSTEMS a Bg 7.1 | PRE-ERECTION /PRE-FABRICATION AND SHOP PRIMING FORCARBONSTEEL, | 23 hte LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL, STEEL 54 STRUCTURES, PIPING AND EQUIPMENT ETC. 2g 72 [REPAIR OF PRE-ERECTION 7 FABRICATION AND SHOP PRIMING AFTER | 23 26 ERECTION/WELDING FOR CARBON STEEL, LOW TEMPERATURE CARBON Ze STEEL & LOW ALLOY STEEL, ITEMS IN ALL ENVIRONMENTS. be 5.0 | FIELD PAINT SYSTEM FOR NORMAL CORROSIVE ENVIRONMENT (FOR | 24 Bs CARBON STEEL, LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL) si 90 _| FIELD PAINT SYSTEM FOR CORROSIVE ENVIRONMENT (FORCARBONSTEEL, | 25 5 LOW TEMPERATURE CARBON STEEL AND LOW ALLOY STEEL) z ef 10.0 | FIELD PAINT SYSTEM FOR HIGHLY CORROSIVE AREAS (FORCARBONSTEEL, | 26 aS LOW ALLOY STEEL) EXTERNAL SURFACES OF UNINSULATED COLUMNS, ay VESSELS, HEAT EXCHNAGERS, BLOERS, PIPING, PUMPS, TOWERS, "3 COMPRESSORS, FLARE LINES, STRUCTURAL STEEL ETC. fs TT ELD PAINT SYSTEM FOR CARBON STEEL STORAGE TANKS GEXTERNAD | 27 Be FOR ALL ENVIRONMENTS ag 20 | FIELD PAINT SYSTEM TOR CARDON STEEL AND LOW ALLOY STEEL | 28 2 ® STORAGE TANKS (INTERNAL) BS 13.0__| COATING SYSTEM FOR EXTERNAL SIDE OF UNDERGROUND CARBON STEEL | 29 28 PLANT PIPING AND TANKS 5 T£0 | PAINTING UNDER INSULATION FOR GIOT, COLD A SAFETY) CARBON STEEL, | 30 3 LOW TEMPERATURE CARBON STEEL & STAINLESS STEEL PIPING AND i . EQUIPMENT IN ALL ENVIRONMENT £2 15.0 INTERNAL PROTECTION OF CARBON STEEL WATER BOXES AND TUBE 31 ee SHEETS OF COOLERS / CONDENSERS a4 5 16.0 | FIELD PAINTING SYSTEM FOR GI TOWERSINON-FERROUS TUBE SHEET ET i 7a| STORAGE 7 £3 150] COLOUR CODE FOR PIPING ca a 190 | ]DENTIFICATION OF VESSELS, PIPING ETC 35 A 20.0 | PAINTING FOR CIVIL DEFENCE REQUIREMENTS 35 35 20] INSPECTION AND TESTING 36 Be 22.0_| GUARANTEE 7 ae 23:0 | QUALIFICATION CRITERIA OF PAINTING CONTRACTOR. 7 a 24.0 | PROCEDURE FOR APPROVAL OF NEW PAINT MANUFACTURERS 38 32 ANNEXURET ~ LIST OF RECOMMENDED MANUFACTURERS 7 Be ANNEXURE:A - LIST OF RECOMMENDED MANUFACTURER'S PRODUCTS | 4146 ee SPECIFICATION REV ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR NEW DELHI SHOP & FIELD PAINTING 6-44-0004 2 Page 2 of 45| 1.0 GENERAL 1.1 These technical specifications shall be applicable for the work covered by the contract, and without prejudice to the various codes of practice, standard specifications etc. It is understood that contractor shall complete the work in all respects with the best quality of materials and workmanship and in accordance with the best engineering practice and instructions of Engineer-in-charge. ‘A4-210x297. 1.2 Wherever it is stated in the specification that a specific Material is to be supplied or a specific work is to be done, it shall be deemed that the same shall be supplied or carried out by the contractor. Any deviation from this standard without written deviation permit from appropriate authority will result in rejection of job. 2.0 SCOPE Scope of work covered in the specification shall include, but not limited to the following. 2.1 This specification defines the requirements for surface preparation, selection and application of paints on external surfaces of equipment, vessels, machinery, piping, ducts, steel structures, external & internal protection of storage tanks for all services, RCC Chimney & MS Chimney with or without Refractory lining and Flare lines etc. ‘the borrower for the intended use. ElL 1641-507. 2.2 Extent of Works 2.2.1 The following surfaces and materials shall require shop, pre-erection and field painting: 1n consent given by the lender a, Alluninsulated C.S. & A.S. equipment like columns, vessels, drums, storage tanks, heat exchangers, pumps, compressors, electrical panels and motors ete. ‘mat are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will nt be reproduced, s b. All uninsulated carbon and low alloy piping fittings and valves (including 3 painting of identification marks), furnace, ducts and stacks. 5 c All items contained in a package unit as necessary. ej d. All structural steel work, pipe, structural steel supports, walkways, handrails, ladders, platforms etc. e. RCC/MS chimneys with or without refractory lining & Flare lines. f. Identification colour bands on all piping as required including insulated aluminium clad, galvanised, SS and non-ferrous piping. g. Identification lettering / numbering on all painted surfaces of equipment / piping insulated aluminium clad, galvanised, SS and non-ferrous piping. The drawing, design and detal copied, exhibited or used, except ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR oreeiries to = NEW DELHI SHOP & FIELD PAINTING 6-44-0004 Page 3 of 45| they will not be reproduced. ‘A4-210%297. 507. 2.2.2 ded use. EL 16: 2 3 2.3 2.3.1 9 by the lender to the borrower 2.4 2.5 3.0 3.1 “The drawing, design and details given h. Marking / identification signs on painted surfaces of equipment / piping for Hazardous service. i Supply of all primers, paints and all other materials required for painting other than Owner’s supply. j. Over insulation surface of equipments and pipes wherever required k. Painting under insulation for carbon steel and stainless steel as specified. 1. Repair work of damaged / preerection / fabrication shop primer and weld joints at field. The following surfaces and materials shall not be painted unless otherwise specified: a. Uninsulated austentic stainless steel. b. Plastic and / or plastic coated materials. c. Non ferrous materials like Aluminium, Galvanised "piping", "gratings" and "Handrails" etc.except G.I. Towers. Documents The contractor shall perform the work in accordance with the following documents issued to him for execution of work. a. Bill of quantities for Piping, equipment, machinery and structures etc b. Piping Line List. c. Painting specifications including special civil defence requirement. Unless otherwise instructed final painting on pre-erection / shop primed pipes and equipments shall be painted in the field, only after mechanical completion and testing on system are completed, as well as, after completion of steam purging wherever required Changes and deviations required for any specific job due to clients requirement or otherwise shall be referred to EIL for deviation permit. CODES & STANDARDS Without prejudice to the provision of Clause 1.1 above and the detailed specifications of the contract, the following codes and standards shall be followed for the work covered by this contract. Pago 4 of 45] 18:5 : Colour coding 18-101 : Methods of test for ready mixed paints and enamels. ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR |__SPECIFICATION | REV NEW DELHI SHOP & FIELD PAINTING 6-44-0004 2 IS-2379:1990 Charge. SP)). coats. 4.0 EQUIPMENT copied, exhibited or used, except in th The drawing, design and Indian Standard for Pipe line identification-Colour Code. American Standard test methods for paints and coatings. ‘Scheme for Identification of piping systems : American National Standards Institution. ASTM Fg ASA A 13.1-1981 a fe 3.2. Surface Preparation Standards: Following standards shall be followed for surface preparations: 3.2.1 Swedish Standard : SIS-05 5900-1967 / ISO-8501-1-1988 (Surface preparations standards for Painting Steel Surfaces). This standard contains photographs of the various standards on four different degrees of rusted steel and as such is preferable for inspection purpose by the Engineer-i 3.2.2 Steel Structures Painting Council, U.S.A.(Surface Preparation Specifications(SSPC- 3.2.3. British Standards (Surface Finish or Blast-cleaned for Painting) BS-4232. 3.2.4 National Association of Corrosion Engineers, U.S.A.(NACE) 3.2.5 Various International Standards equivalent to Swedish Standard for surface preparation are given in Table-I. 3.3. The contractor shall arrange, at his own cost, to keep a set of latest edition of any one of the above standards and codes at site. 3.4 The paint manufacturer's, instructions shall be followed as far as practicable at all times. Particular attention shall be paid to the following: a Instructions for storage to avoid exposure as well as extremes of temperature. b. Surface preparation prior to painting. c. Mixing and thinning. 4. Application of paints and the recommended limit on time intervals between 4.1 All tools, brushes, rollers, spray guns, abrassive material, hand / power tools for cleaning and all equipments, scaffolding materials, shot / wet abrassive blasting, water blasting equipments & air compressors etc, required to be used shall be ENGINEERS INDIA LIMITED NEW DELHI STANDARD SPECIFICATION FOR SHOP & FIELD PAINTING SPECIFICATION REV 6-44-0004 Page 5 of 45] 2 suitable for the work and all in good order and shall be arranged by the contractor at site and in sufficient quantity. 4.2 Mechanical mixing shall be used for paint mixing operations in case of two pack systems except that the Engineer-in-Charge may allow the hand mixing of small quantities at his discretion. 5.0 SURFACE PREPARATION, SHOP COAT, COATING APPLICATION & REPAIR AND DOCUMENTATION Aa 5.1 General 5.1.1 In order to achieve the maximum durability, one or more of following methods of surface preparation shall be followed, depending on condition of steel surface and as instructed by Engineer-in-Charge. Adhesion of the paint film to surface depends largely on the degree of cleanliness of the metal surface. Proper surface preparation contributes more to the success of the paint protective system: a, Manual or hand tool cleaning b. Mechanical or power tool cleaning. c. Blast cleaning. 5.1.2. Mill scale, rust, rust scale and foreign matter shall be removed fully to ensure that a clean and dry surface is obtained. The minimum acceptable standard in case of manual or hand tool cleaning shall be St.2 or equivalent, in case of mechanical or power tool cleaning it shall be St.3 or equivalent, in case of blast cleaning it shall be Sa2¥ or equivalent as per Swedish Standard SIS-055900-1967 / ISO-8501-1-1988 Where highly corrosive conditions exist, then blast cleaning shall be Sa3 as per Swedish Standard. Remove all other contaminants, oil, grease etc. by use of an aromatic solvent prior to surface cleaning. 3 3 & z zg 8 2 < 5 2 & 5.1.3. Blast cleaning shall not be performed where dust can contaminate surfaces undergoing such cleaning or during humid weather conditions having humidity exceeding 85%. 5.1.4 Irrespective of the method of surface preparation, the first coat of primer must be applied on dry surface. This should be done immediately and in any case within 4 hours of cleaning of surface. However, at times of unfavourable weather conditions, the Engineer-in-Charge shall have the liberty to control the time period, at his sole discretion and / or to insist on recleaning, as may be required, before primer application is taken up. In general, during unfavourable weather conditions, blasting and painting shall be avoided as far as practicable. 5.1.5. The external surface of R.C.C. chimney to be painted shall be dry and clean. Any loose particle of sand, cement, aggregate etc. shall be removed by scrubbing with soft wire brush if necessary, acid etching with 10-15% HCL solution for about 15 minutes shall be carried out and surface must be thoroughly washed with water to remove acid & loose particles then dry completely before application of paint. ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR penricanow tae NEW DELHI SHOP & FIELD PAINTING 6-44-0004 2 Page 6 of 45| 3 ‘mat are the property of ENGINEERS INDIA LIMITED, They are merely loaned on the borrower's express agreement given on th The drawing, design and deta Aa. ye intended use. EIL 1641-507, 5 5.2 Procedure of Surface Preparation 5.2.1 Blast Cleaning 5.2.1.1 5.2.1.2 Air Blast Cleaning The surfaces shall be blast cleaned using one of the abrasives: Al,O, particles chilled cast iron or malleable iron and steel at pressure of 7kg/cm? at appropriate distance and angle depending on nozzle size maintaining constant velocity and pressure. Chilled cast iron, malleable iron and steel shall be in the form of shot or grit of size not greater than 0.055" maximum in case of steel and malleable iron and 0.04" maximum in case of chilled iron. Compressed air shall be free from moisture and oil. The blasting nozzles should be venturi style with tungsten carbide or boron carbide as the materials for liners. Nozzles orifice may vary from 3/16" to 3/4". On completion of blasting operation, the blasted surface shall be clean and free from any scale or rust and must show a grey white metallic lusture. Primer or first coat of paint shall be applied within 4 hours of surface preparation. Blast cleaning shall not be done outdoors in bad weather without adequate protection or when there is dew on the metal which is to be cleaned. Surface profile shall be uniform to provide good key to the paint adhesion (i.e. 35 to 50). If possible vacuum collector shall be installed for collecting the abrasives and recycling Water Blast cleaning Environmental, health and safety problems associated with abrassive blast cleaning limit the application of Air Blast Cleaning in many installations. In such case water blast cleaning is resorted to. Water Blast Cleaning can be applied with or without abrassive and high pressure water blasting. The water used shall be inhibited with sodium chromate / phosphate. The blast cleaned surface shall be washed thoroughly with detergents and wiped with solvent and dried with compressed Air. For effective cleaning abrassives are used. The most commonly used pressure for high pressure water blast cleaning for maintenance surface preparation is 3000 to 6000 psi at 35-45 litres/minute water volume and pressures upto 10000 psi and water volume of 45 litres/minute provide maximum cleaning. The water blast cleaned surface shall be comparable to SSPC-SP-12/NACE. NO.5. The operation shall be carried out as per SSPC guidelines for water Blast cleaning. The indicative values for sand injection is Air : 300 to 400 Cu. ft/min. Water : 5-10 litres/min. with corrosion inhibitor Sand : 200 - 400 Ibs/hr. Nozzle 0.5 to 1" dia Special equipments for water blast cleaning with abrasives now available shall be used. ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR NEW DELHI SHOP & FIELD PAINTING 6-44-0004 SPECIFICATION REV Page 7 of 45| 5.2.2 Mechanical or Power tool cleaning Power tool cleaning shall be done by mechanical striking tools, chipping hammers, griding wheels or rotating steel wire-brushes. Excessive burnish of surface shall be avoided as it can reduce paint adhesion. On completion of cleaning, the detached rust mill scale etc. shall be removed by clean rags and / or washed by water or steam and thoroughly dried with compressed air jet before application of paint. ‘A4-210x297, 5.2.3 Manual or hand tool cleaning Manual or hand tool cleaning is used only where safety problems limit the application of other surface preparation procedure and hence does not appear in the specifications of paint systems. Hand tool cleaning normally consists of the following: Dorrower's express agreement that they will nt be reproduced, a, Hand descaling and / or hammering b. Hand scraping c. Hand wire brushing Rust, mill scale spatters, old coatings and other foreign matter, shall be removed by hammering, scrapping tools, emery paper cleaning, wire brushing or combination of the above methods. On completion of cleaning, loose material shall be removed from the surface by clean rags and the surface shall be brushed, swept, dedusted and blown off with compressed air / steam to remove all loose matter. Finally the surface may be washed with water and dried for effective cleaning. ‘merely loaned on the borrower for the intended use. ElL 1641-807. 5.3 Non compatible shop coat primer ‘The compatibility of finishing coat should be confirmed from the paint manufacturer. In the event of use of primer such as zinc Rich epoxy, inorganic zinc silicate etc. as shop coat, the paint system shall depend on condition of shop coat. If shop coat is in satisfactory condition showing no major defects, the shop coat shall not be removed. The touch up primer and finishing coat(s) shall be identified for application by Engineer-in charge. 5.4 Shop coated (coated with primer & finishing coat) equipment should not be repainted unless paint is damaged. ted way permitted by a written consent given by the lender 5.3 Shop primed equipment and surfaces will only be ‘spot cleaned’ in damaged areas by means of power tool brush cleaning and then spot primed before applying one coat of field primer unless otherwise specified. If shop primer is not compatible with field primer then shop coated primer should be completely removed before application of selected paint system for particular environment. 5.6 For packaged units / equipment, shop primer should be as per the paint system given in this specification. However, manufacturer's standard can be followed after review. ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR ree on REV NEW DELHI SHOP & FIELD PAINTING 6-44-0004 Page 8 of 45| z use. El 3 zg 2 3 5 z = < g & : z The drawing, design and details g Coating Procedure and Application : Surface shall not be coated in rain, wind or in environment where injurious airbone elements exists, when the steel surface temperature is less than 5°F above dew point, when the relative humidity is greater than 85% or when the temperature is below 40°F. Blast cleaned surface shall be coated with one complete application of primer as soon as practicable but in no case later than 4 hrs. the same day. To the maximum extent practicable, each coat of material shall be applied as a continuous film uniform thickness free of probes. Any spots or areas missed in application shall be tecoated and permitted to dry before the next coat is applied. Applied paint should have the desired wet film thickness. Each coat shall be in proper state of cure or dryness before the application of succeeding coat, Material shall be considered dry for recoating when an additional coat can be applied without the development of any deterimental film irregularities, such as lifting or loss of adhesion of the under coat. Manufacturer instruction shall be followed for intercoat interval. When the successive coat of the same colour have been specified, alternate coat shall be tinted, when practical, sufficiently to produce enough contrast to indicate complete coverage of the surface. The tinting material shall be compatible with the material and not deterimental to its service life. Air spray application shall be in accordance with the following: a. The equipment used shall be suitable for the intended purpose, shall be capable of properly atomizing the paint to be applied, and shall be equipped with suitable pressure regulators and gauges. The air caps, nozzles, and needles shall be those recommended by the manufacturer of the equipment for the material being sprayed. The equipment shall be kept in satisfactory condition to permit proper paint application. b. Traps or separators shall be provided to remove oil and condensed water from the air. These traps or separators must be of adequate size and must be drained periodically during operations. The air from the spray gun impinging against the surface shall show no condensed water or oil. c. Ingredients shall be kept properly mixed in the spray pots or containers during application by continuous mechanical agitation. d. The pressure on the material in the pot and of the air at the gun shall be adjusted for optimum spraying effectiveness. The pressure on the material in the pot shall be adjusted when necessary for changes in elevation of the gun above the pot. The atomizing air pressure at the gun shall be high enough to properly atomize the paint but not so high as to cause excessive fogging of paint, excessive evaporation of solvent, or less by overspray. ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR SPECIFICATION REV NEW DELHI SHOP & FIELD PAINTING 6-44-0004 Page 9 of 45| e. Spray equipment shall be kept sufficiently clean so that dirt, dried paint, and other foreign materials are not deposited in the paint film, Any solvents left in the equipment shall be completely removed before applying paint to the surface being painted. f. Paint shall be applied in a uniform layer, with overlapping at the edge of the spray pattern. The spray patterns shall be adjusted so that the paint is deposited uniformly. During application, the gun shall be held perpendicular to the surface and at a distance which will ensure that a wet layer of paint is deposited on the surface. The trigger of the gun should be released at the end of each stroke. g. All runs and sags shall be brushed out immediately or the paint shall be removed and the surface repainted. h. Areas inaccessible to the spray gun shall be painted by brush; if not accessible by brush, daubers or sheepkins shall be used. All nameplates, manufacturer’s identification tags, machined surfaces, instrument glass, finished flange faces, control valve items and similar items shall be masked to prohibit coating desposition. If these surfaces are coated, the component shall be cleaned and restored to its original condition. Edges of structural shapes and irregular coated surfaces shall be coated first and an extra pass made later. k. If spray gun shows choking, immediately dechoking procedure shall be followed. 5.7.7 Airless spray application shall be in accordance with the following procedure: as per steel structure paint Manual Vol.1 & Vol.2 by SSPC, USA , Air less spray relies on hydraulic pressure rather than air atmoization to produce the desired spray. An air compressor of electric motor is used to operate a pump to produce pressures of 1,000 to 6,000 psi. Paint is delivered to the spray gun at this pressure through a single hose within the gun, a single paint stream is divided into seperate streams, which are forced through a small orifice resulting in atmoization of paint without the use of air. This results in more rapid coverage with less overspray. Airless spray usually is faster, cleaner, more economical and easier to use than conventional airspray. Airless spray equipment is mounted on wheels, and paint is aspirated in a hose that sucks paint from any container, including drums. The unit shall have inbuilt agitator that keep the paint uniformly mixed during the spraying. The unit shall consists of inbuilt strainer. Usually very small quantities of thinning is required before spray. Incase of High Build epoxy coatings(two pack). 30:1 pump ratio and 0.020-0.023" tip size will provide a good spray pattern. Ideally fluid hoses should not be less than 3/8" ID and not longer than 50ft to obtain optimum results. In case of gun choking, dechoking steps shall be followed immediately ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR eon ney NEW DELHI SHOP & FIELD PAINTING 6-44-0004 Page 10 of 45| wo property of ENGINEERS INDIA LIMITED, They are merely loaned on the borrower's express agreement that they will not be reproduced 'A4-210%297, 1d by @ written consent given by the lender to the borrower for the intended use. Ell. 1641-507, copie: 5.7.8 5.7.9 5.7.10 5.8 5.8.1 5.8.2 5.8.3 5.8.4 Brush application of paint shall be in accordance with the following : a. Brushes shall be of a style and quality that will enable proper application of paint. b. Round or oval brushes are most suitable for rivets, bolts, irregular surfaces, and rough or pitted steel. Wide flat brushes are suitable for large flat areas, but they shall not have width over five inches. c. Paint shall be applied into all corners. d, Any runs or sags shall be brushed out. €. There shall be a minimum of brush marks left im the applied paint. f. Surfaces not accessible to brushes shall be painted by spray, daubers, or sheepkin. Manual Application by sling (where 6 O” clock position of pipe is not approachable) A canvas strip (alternatively a tinplate strip) about 450mm wide and 1.5m long is hold under the pipe by two men. Liquid coating is poured on the sling at each side of the pipe. The men holding this sling move it up and down and walk slowly forward while fresh coating is poured on the pipe and they manipulate the sling so that an even coating is obtained all round the bottom. This work shall be done very carefully and by experienced personnel. There shall not be any formation of "Whiskers" and holes in the coating. The coating film shall be inspected by mirror. For each coat the painter should know the WFT corresponding to the specified DFT and standardise the paint application technique to achieve the desired WFT. This has to be ensured in the qualification trial. Drying of coated Surfaces No coat shall be applied until the preceding coat has dried. The material shall be considered dry for re-coating when another coat can be applied without the development of any film irregularities such as lifting or loss of adhesion of undercoats. Drying time of the applied coat should not exceed maximum specified for it as a first coat; if it exceeds the paint material has possibly deteriorated or mixing is faulty. No paint shall be force dried under conditions which will cause checking, wrinkling, blistering formation of pores, or detrimentally affect the condition of the paint. No drier shall be added to a paint on the job unless specifically called for in the manufacturer’s specification for the paint. Paint shall be protected from rain, condensation, contamination, snow and freezing until dry to the fullest extent practicable ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR SPECIFICATION REV NEW DELHI SHOP & FIELD PAINTING 6-44-0004 Page 11 of 45| 5.9 — Repair of damaged paint surface 5.9.1 Where paint has been damaged in handling and in transportation, the repair of damaged coating of pre-erection / fabrication shall be as given below. 5.9.2. Repair of damaged inorganic zine silicate primer after erection / welding : They wil not be reproduced 507. A4-210x297, Quickly remove the primer from damaged area by mechanical scraping and emery paper to expose the white metal. Blast clean the suftace if possible. Feather the primer over the intact adjacent surface surrounding the damaged area by emery paper. 5.9.3. Repair of damaged pre-erection and shop priming in the design temperature of -90°C to 500°C. - Surface preparation shall be done as per procedure 5.9.2. - One coat of F-9 shall be applied wherever damaged was observed on pre-erection / pre-fabrication / shop primer of inorganic zinc silicate coating (F-9). F-9 shall not be applied if damaged area is not more than 5x5 cm. 5.10 PAINT APPLICATION 5.10.1 Shop priming / pre-erection priming with F9 or F12 shall be done only on blasted surface. 5.10.2 Shop priming / pre-erection priming with F9 or F12 shall be done only with airless spray. 5.10.3 For large flat surface field painting shall be done by airless spray otherwise brush can be used. 5.11 Documentation 1. A.written quality plan with procedure for qualification trials and for the actual work. Daily progress report with details of weather conditions, particular of applications, no of coats and type of materials applied, anomolies, progress of work versus is format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's expr ited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 16% programme. 3. Results of measurement of temperatures relative humidity, surface profile, film thickness, holiday detection, adhesion tests with signature of appropriate authority. 4. Particulars of surface preparation and paint application during trials and during the work 5. Details of non-compliance, rejects and repairs. 6. Type of testing equipments and calibration 7. Code and batch numbers of paint materials used. The drawing, design and details given on copied, exhibited or used, except in th SPECIFICATION 6-44-0004 Page 12 of 45| ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR dai NEW DELHI ‘SHOP & FIELD PAINTING REV 2 N33HS- OIMWLaN _G3ONNONOHd Vv 3AVH GINOHS 30vsuNS ‘4sna 4O IvAOWaY Y31dv¥ “ONIGNIND ONY ONIHSNYE SHIM “ONIGNYS "ONITVOSSG ‘ONIddIHO JOOL H3MOd AG G3IsI03dS Page 13 of 45| SPECIFICATION 6-44-0004 33930 OL LNIVd 38007 GNY 31VOS TW 3s007 “Oa - -| eds-odss es | ‘1sn¥ 3s007 40 TAO ONINVSTO TOOL YaMOd HO WOINVHOAN| — @ “ONLLNIVd SONVNALNIVN ONIENG Na3Hs OIVLaN ONINVSIO LOdS HOS OSV GNV ANIvs Vv 3AVH GINOHS aLdOGv 38 LONNYD SGOHLSW 3OVv4UNS “ONIHSNYG FHI. H3HLO N3HM SNOILIGNOD GNV ONIGNVS ‘ONIddvHOS: OINSHdSOWLY TVNHON ‘ONIddIHD “LNIVd 3SO07 OL GaSOdx3 SI 3OvsHNS SHL Nv 31vos TIW 3s007 N3HM GaMddv SI GOHISW SIHL - -| %ds-Odss z1s | ‘Lsn¥ 38007 4O TWAOWS3H SHOP & FIELD PAINTING ONINVSTO JOOL GNVH HO IWANVW 1 2961 2961 :2ezb-sa 0065-S0-SIS auVONVLS vysn vsn HVONVLS HSILIa 3ovN | ds-Odss HSIGaMS (LNSTWAINDA) “ON SyuVWSY SQUVONVLS TWNOLLVNYSLNI SNOIUWA Noudiossaa | _'S SQUVGNVLS NOLLVUVdaud 3ovsuNS (o's esnejo 40) -a7aVL NEW DELHI © 5 & 2 Q = < g = 5 a 2 a a = < 3 Zz < 5 a a a E 2 5 < a z a = a a < G 2 a “L62X01Z-P¥ ‘LOS-L¥9L 713 “28n papuarUr axp 40) s9Mmo.I0q ay 01 J8pUR} aX Aq BAG 1UasUOD LanIUM @ Aq paINHad hem Panu ou UI 199%D ‘pasn 40 per!quyxa ‘peidoo ‘peonposdas aq iou jm Aata e\a IUaWOA/Ge ssazdx9 s,199N01/09 a4 UO Paved} Aj@xaWW axe AAU “GALAN VIGNI SHBANIONS Jo Avedosd ayy aye 1ews9} sig Uo Lan syeIap puE UBIsop “OumeZp au Z| 2 WALSAS, 2| = ANd 40 341 G3uIS3q_NIVLG0 "31140ud 3Ov4uNS GauIS3a Slee OL SNOLLIGNOD 3AISOuHOO HLIM S3NGIS3Y ST8ISIA TV E\gs AlulW4 Y3IQNN G3SN SW3LSAS 4O 33u4 SI VaHV 30V4uNS 6 |Sé ANIVd ‘IVNOILN3ANOD HOS OSTY 40 1N3W373 HOVa zig ‘SLNIVd SLVOMIS ONIZ OINVOHONI 40 %S6 1SV37 LV TILNN g lz GNV G3SVa@ SNVHLSuNATOd 'SS3NIINV3TO WLS SLIHM = “TANIA ‘AXOd3 SV HONS SWSLSAS YV3N OL ONINVSTO Isv1E ba ANIVd INVISIS3H —ATIVOINSHO ALND ze WO INSWSYINDSY WAWININ 3HL anooas | 30vN| ol-ds-odss YevS WAS SLIHM UvaN | Ze 7 "31140Ud JovsuNs 2 © Q3UISIG HLIM SSANFINV31O 22 %001 HALLVW NOISHOS ze 8 LNIVd ‘JTVOS THN ‘LS 32 ‘SWALSAS LNIVd 4O 3411 9NOTOKd 31aISIA TW 40 ‘TWAOWSY ge YO4 03L03dx3 38 NWO 30vsuNS Aun ue ‘SSANIINV31O0 Iva 69 NV310 ATSW3H1X3 3HSHM suid] JovN| S-ds-Odss € VS | SLM OL ONINVSTO Lsv18 ug ou W1aW 3LIHM | Ve o8 Zo ONINVSTO 3 2 4isv1a 40 sa3qavuo =- 40} 2Iqens Axode seyyeco peino eulwesjod peyeynuioy Ayeroeds — :bl-3 9,008 9.082. ‘souejssay eunyesoduel] 1b ade) eravoudde you orqeandde you suey siw 06 | stued wauodwoo omy Jo} 9,08 18 ep oa] “OL pomwiun = EW Pepuaqun =xeyy HY %08 squowg 27 W ‘ugk UW suor “UW | pueoozie sug “UN ‘sob UW (xordde)rensoiut Buneooieno| “6. ‘iu v2 sy zt sy 2b sy 2 (xoidde) 0,081 0p pie] -@. stu o€ sue ‘stu OF sue (xoxdde) 0,08 18 p yoni] “2. uw zh ez ve (xoidde) onyys6 vs ony) 30d Siem] “9 MiB 44 one zor oe 2209 1 Aygedeo Buyenoo jeonvooul| —°s sz-02 Hsz-02 gu-s9 ‘ig2s-001 | “(xardde) 1e00 10d (ssourona wy Ka)isa] “¥ woz agz 409 eee (xoxdde) sping eunjon| -e| ‘Bune0o pro 9.082 pure ooepns paredaid Ayenuew ‘seyey | oidn e}qenns ued unuTuniy ‘Guyeoo oveants ourz | 0 Guueype jo oiqedeo unuwrye win wnpewpesea | yoed omy paseq wnpaw | owe6.0ul paseq anos Buuno | pue pejuewid Aiqeuins use: euooys sped aug | oneyufs queisise: yea | sles Sup we sped om y | paseq uses fxodo yoed OM, Luowisoduoo pur edt} 2. ainqesodwor Kip 0,052 (Guye00 ‘ainyesodusai 4p 0,009 | oidn oyqeyns ured wnuitinny roquos isms ayajduog) Buste09 ida aiqeune yured wnuiiniy | yoed om) peseg winipow fod3 ping BIH 1UeIBIO, euooiis queisisos eoH | oueuuAs qUeIsise: 1eoH | GunE0o sieoNs uz otebiou | evEyNs edA BuNLYG jos owen eouuoes| “1 oN aha 4 64 ed NoluatoS30 s SLNIVd HSINI4 £°9 “ON 378VL STVINALVW INIVd 46201 sepa} U0 uaa © Ag pe em ‘e2anpordas oq rou jm Aoyt 1% oui 018 AOUL “C3LIMNNT VIGNI SU33NION 10 Jadord aun uso} SHOP & FIELD PAINTING ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR NEW DELHI Notes: 1. Covering capacity and DFT depends on method of application. Covering capacity specified above are theoritical. Allowing the losses during the application, minimum specified DFT should be maintained. 3 2. All primers and finish coats should be cold cured and air drying unless otherwise = specified. 2 3. All paints shall be applied in accordance with manufacturer’s instructions for surface preparation, intervals, curing and application. The surface prepration, quality and workmanship should be ensured. 4. Technical data sheets for all paints shall be supplied at the time of submission of quotations. 6.4 List of recommended manufacturers The paints shall conform to the specifications given above and the best quality in their products range of the manufacturers listed in Annexure-I 7.0 PAINT SYSTEMS ‘The paint system should vary with type of environment envisaged in and around the plants. Three types of environment as given below are considered for selection of paint system. The paint system is also given for specific requirements. PRIMERS & FINISH COATS COVERED IN TABLE NOS.7.0 to 15.0 ‘consent given by the lender to the borrower for the intended use. Ell. 1641-507, PRIMERS P-2 : Chlorinated Rubber Zinc Phosphate Primer P4 : teh Primer/Wash Primer P6 : Epoxy Zine Phosphate Primer FINISH COATS/PAINTS. Tormat are the property of ENGINEERS INDIA LIMITED, They are merely loaned on the borrower's express agreement that they will not be reproduced, 2 F2 : Acrylic - Polyurethane finish paint s F3 : Chlorinated Rubber Finish Paint i i P6 : High Build Epoxy finish coating ui FT High Build Coal Tar epoxy coating & i F8 Self priming surface Tolerant High Build Epoxy coating. i : F9 : Inorganic Zine Silicate coating. ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR SrecinicaTon bid NEW DELHI SHOP & FIELD PAINTING 6-44-0004 0 of 45] 3 3 é 7 3 E 8 2 < & ‘consent given by the lender to the borrower for the intended use. ElL 1641-507. A4-210x297, ited way permitted by a wr ‘The drawing, design and details given on copied, exhibited or used, except in the li FAll : Heat resistant Synthetic medium based Aluminium paint F:l2 : Heat resistant Silicone Aluminium paint. F-4 Specially formulated polyamine cured coal for Epoxy coating. F-15 : Epoxy phenolic coating F-16 : Epoxy Siloxane Coating : Amercoat 738 ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR NEW DELHI SHOP & FIELD PAINTING SPECIFICATION REV 6-44-0004 Page 21 of 45| WO SKS NYHL OF-dS-OdSS SHON 4O VaHY G30¥Wva HOS osoy @i-d 40 S1¥OO 2 (AINO uIvaaH HOS) &-dS-OdSS cos on tor | zee "Wo SS NHL Ol-ds-odss SHON 4O VaeY GZDYIWWG HOS sus9 6-4 40.100 | (AINO ulva3H HO) €-dS-OdSS oor ons: | Vee CNWsNowoIN 9. "ON SHUVNSE, NIL4d TWi0L WAISAS INIVE NOUvuvdatd JOvsUNS. Niaunuveadwa NOISaa | _’S “SLNAWNOUIANA TIV NI SWALI ‘T34.LS AOTIV MO7 8 1331S NOSHVS SHNLVHadW3L MOT “1331S NOBYVO HOd ONIGTAM / NOLLOAY3 H3L4V ONIWIHd dOHS GNV NOILVOIUaV4-3ud / NOLLO3Y3-3ud 4O HivdaH |: 72 FEV BLIS LV 1V00 HSINII os-o7 zi dO 1VOO F Ob-dS-OaSS) oosoLtov | zbe ‘8UOP 64 0} 8} Buje0o!8n0 ON ses9 6-440 100 | Ob-ds-Odss oor on0s- | she (CuWsnowoIw NowWwuvdalid 9. 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