D12m Off-Spec.

CLINKER SILO DESIGN CALCULATIONS

1. SILO CAPACITY CALCULATION:

BG1= 36 m BG4= -1 m
BG2= 30 m BG5= -4.2 m
BG3= 9 m
DIAMETER OF SILO D= 12 m Thickness t= 0.22 m
DENSITY(CAPACITY) γ1= 14 kN/m3
ANGLE OF NATURE REPOSE ρ1 = 35 o

γ= 16 kN/m3
CONCRETE GRADE: C30 Tensile strength design value ft= 1.43 N/mm2
REINFORCEMENT: HRB335 fy= 300 N/mm2
elasticity coefficient: Ec= 30000 N/mm2
elasticity coefficient: Es= 200000 N/mm2

h1=BG1-BG2= 6 m h2=D * tan(ρ) / 2 = 4.201 m

h3=BG3-BG4= 10 m h4=BG2-BG3= 21.000 m
So: Cone volume V1= π * D2 * h2/12 = 0.000 m3
Cylindrical volume V2= π * D2 * h3/4 = 2375.044 m3
Net Vol=V1+V2= 2375.044 m3
CAPACITY=(Net Vol)*γ1= 33250.617 kN

2. SILO PRESSURE
Bulk density of clinker: γ= 16 kN/m3
Internal friction angle ￠ = 33 o

Angle of wall friction: δ=1.0 * ￠= 33 o

Wall friction: μ=tanδ= 0.649

Silo inside diameter: D= 12 m
Silo inside perimeter π* D= 37.699 m
Hydraulic radius: ρ = D/4 = 3 m
Pressure coefficient: k=(1-sin￠)/(1+sin￠)= 0.295
Height of cone gravity: H = (h2)/3 = 1.400 m
Static lateral pressures along depth: Py = γρ(1-e-μkz/ρ)/μ
Thus,static lateral pressures along depth: Stress of reinf.:≤ 230 N/mm2And<0.55fy

Vertical
Static The initial Over- Design
design Hoop force
Depth lateral vertical pressures lateral
NO. pressures (des)
Y(m) pressures pressure at Factor pressures
on flat kN/m
Py (st) kN/m2
depth Y Cd Py (des) kN/m2
bottoms

1 4.200 0.765 17.378 58.948 1.35 23.460 140.761

2 8.400 0.585 30.670 104.036 1.45 44.472 266.829
3 12.600 0.448 40.837 138.524 1.55 63.297 379.784
4 16.800 0.342 48.614 164.903 1.6 77.782 222.620 466.691
5 21.000 0.262 54.562 185.081 1.65 90.027 249.859 540.163

Req'd hoop Dia. Spacing of Actual hoop

NO. steel Ast of steel bar steel bar steel Ast' fvt (des) fvt' (st)
(mm2) (mm) (mm) (mm2)

1 4.200 612.003 12 200 1130.973 124.460 92.192

2 8.400 1160.126 12 150 1507.964 176.947 122.032
3 12.600 1651.236 14 125 2463.009 154.195 99.481
4 16.800 2029.092 14 125 2463.009 189.480 118.425
5 21.000 2348.536 16 150 2680.826 201.491 122.116

3. CHECK CRACK WIDTH :

Wcr=W1+W2 ftk= 2.01 N/mm2 σsk=Nk/As For plan bars β= 1.00

Ψ=1.1-0.65*ftk/ρte/σsk ( but not less than 0.2 and not larger than 1.0)

第 1 页 D12m Off-Spec. CLINKER SILO DESIGN CALCULATIONS.xls

Ate=0.5bh= 110000 mm ρte=As/Ate c= 30 mm
(1)At Y= 8.400 m; A=t1 x 1= 0.22 m2/m
deq= 12.000 mm
σsk=Nk/As= 176.947
Ψ= 0.561
αcr= 2.7
W1=1.9*C*αcrΨσsk/Es= 0.076 mm
W2=αcrΨσsk/Es*0.08*deq/ρte= 0.094 mm
W1=Ψ1(long term)XScrXfvt'/Es= 0.000 mm
So Wcr=W1+W2= 0.170 mm <0.2mm ok!

(2)At Y= 12.600 m; A=t1 x 1= 0.22 m2/m

deq= 14.000 mm For rolled bars β= 1.00
σsk=Nk/As= 154.195
Ψ= 0.622
αcr= 2.7
W1=1.9*C*αcrΨσsk/Es= 0.119 mm
W2=αcrΨσsk/Es*0.08*deq/ρte= 0.065 mm

So Wcr=W1+W2= 0.183 mm <0.2mm ok!

4. Temperature reinforcement :

5. FOUNDATION CALCULATION (D45m clinker silo)

R(Radius) 6.000 m p(Hydraulic radius) 3.000 m
H(high of silo） 21.000 m s(Clinker high) 21.000 m

r(Gravity density） 16.000 kN/m 3

u(Friction coefficient) 0.500

w0 (External Load) 1900.000 kN Internal friction angle 33.000 0

k(Side pressure
w1(roof weight ) 800.000 kN 0.295
coefficient)
w2(Floor weight) 6785.840 kN 188.728 kN/m
Friction
w3(wall weight) 4434.075 kN 7114.872 kN
w4(clinker weight) 38000.705 kN uks/p 1.032
Friction 3557.436 kN Kvs 0.813

w6(foundation weight) 5301.000 kN

w7(column
2568.000
weight)
W(total weight) 63347.056 kN
Calculation area 126.694 m2
Design area 176.715 m2

第 2 页 D12m Off-Spec. CLINKER SILO DESIGN CALCULATIONS.xls

 M(Bottom
Design base pressure 358.471 kN/m2 Moment)
390 KN·m

b(Bottom width) 1000.000 mm

h(Floor height) 1200.000 mm
h0(Bottom effective
1160.000 mm
height)

Materials characteristic :

Concrete rank C30

Compressive strength design value
fc= 14.3 (N/mm2)

Tensile strength design value

ft= 1.43 (N/mm2)

Concrete elasticity coefficient

Ec= 28000 (N/mm2)

Steel bar category :

a)HRB335 Tensile strength & compressive strength design value

fy=fy'= 300 (N/mm2)
Elasticity coefficient
Es= 200000 (N/mm2)

b)HPB235 Tensile strength & compressive strength design value

fy=fy'= 210 (N/mm2)
Elasticity coefficient
Es= 210000 (N/mm2)

Reinforced area calculation As = 1163 mm2

anti- cuts computation :

bc=hc= 1000 mm h0= 1160 mm
c1= 1580 mm c2= 2160 mm
x= 469.248 mm Cab= 1110.7519 mm
Um= 5320 mm Is= 2.102E+12 mm
Fl= 4293.11 kN as= 0.3631295
tmax= 0.69586 (N/mm2)
0.7 （ 0.4 ＋
1.2/βs）βhpft= 1.001 (N/mm2)
tmax<0.7（0.4＋1.2/βs）βhpft ok

第 3 页 D12m Off-Spec. CLINKER SILO DESIGN CALCULATIONS.xls

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