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PCS-9882

Ethernet Switch
Instruction Manual

NR Electric Co., Ltd.


PCS-9882 Ethernet Switch

Preface

Introduction

This guide and the relevant operating or service manual documentation for the equipment provide
full information on safe handling, commissioning and testing of this equipment.

Documentation for equipment ordered from NR is dispatched separately from manufactured goods
and may not be received at the same time. Therefore this guide is provided to ensure that printed
information normally present on equipment is fully understood by the recipient.

Before carrying out any work on the equipment the user should be familiar with the contents of this
manual, and read relevant chapter carefully.

This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.

Health and Safety

The information in this chapter of the equipment documentation is intended to ensure that
equipment is properly installed and handled in order to maintain it in a safe condition.

When electrical equipment is in operation, dangerous voltages will be present in certain parts of
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.

Before working in the terminal strip area, the equipment must be isolated.

Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason only qualified personnel may work on or operate the equipment.

Qualified personnel are individuals who:

 Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected;

 Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;

 Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;

 Are trained in emergency procedures (first aid).

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PCS-9882 Ethernet Switch

Instructions and Warnings

The following indicators and standard definitions are used:

DANGER means that death, severe personal injury, or considerable equipment damage will
occur if safety precautions are disregarded.

WARNING means that death, severe personal, or considerable equipment damage could occur
if safety precautions are disregarded.

CAUTION means that light personal injury or equipment damage may occur if safety
precautions are disregarded. This particularly applies to damage to the device and to
resulting damage of the protected equipment.

WARNING!

The firmware may be upgraded to add new features or enhance/modify existing features, please
make sure that the version of this manual is compatible with the product in your hand.

WARNING!

During operation of electrical equipment, certain parts of these devices are under high voltage.
Severe personal injury or significant equipment damage could result from improper behavior.

Only qualified personnel should work on this equipment or in the vicinity of this equipment. These
personnel must be familiar with all warnings and service procedures described in this manual, as
well as safety regulations.

In particular, the general facility and safety regulations for work with high -voltage equipment must
be observed. Noncompliance may result in death, injury, or significant equipment damage.

DANGER!

Never allow the current transformer (CT) secondary circuit connected to this equipment to be
opened while the primary system is live. Opening the CT circuit will produce a dangerously high
voltage.

WARNING!

 Exposed terminals

Do not touch the exposed terminals of this equipment while the power is on, as the high voltage
generated is dangerous

 Residual voltage

Hazardous voltage can be present in the DC circuit just after switching off the DC power supply. It
takes a few seconds for the voltage to discharge.

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PCS-9882 Ethernet Switch

CAUTION!

 Earth

The earthing terminal of the equipment must be securely earthed

 Operating environment

The equipment must only be used within the range of ambient environment detailed in the
specification and in an environment free of abnormal vibration.

 Ratings

Before applying AC voltage and current or the DC power supply to the equipment, check that they
conform to the equipment ratings.

 Printed circuit board

Do not attach and remove printed circuit boards when DC power to the equipment is on, as this
may cause the equipment to malfunction.

 External circuit

When connecting the output contacts of the equipment to an external circuit, carefully check the
supply voltage used in order to prevent the connected circuit from overheating.

 Connection cable

Carefully handle the connection cable without applying excessive force.

Copyright
Release: R1.02 NR ELECTRIC CO., LTD.
P/N: EN_TXZZ5 153.0086.0003 69 Suyuan Avenue. Jiangning, Nanjing 211102,China
Copyright © NR 2009. All rights reserved Tel: 86-25-87178185, Fax: 86-25-87178208
Website: www.nari-relays.com
We reserve all rights to this document and to the information Email: nr_techsupport@nari-relays.com
contained herein. Improper use in particular reproduction and
dissemination to third parties is strictly forbidden except where
expressly authorized.

The information in this manual is carefully checked periodically,


and necessary corrections will be included in future editions. If
nevertheless any errors are detected, suggestions for correction or
improvement are greatly appreciated.

We reserve the rights to make technical improvements without


notice.

NR ELECTRIC CO., LTD. iii


PCS-9882 Ethernet Switch

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PCS-9882 Ethernet Switch

Table of Contents
Preface.............................................................................................................................................. i

Introduction .............................................................................................................................. i

Health and Safety ..................................................................................................................... i

Instructions and Warnings..................................................................................................... ii

Table of Contents ........................................................................................................................... v

Chapter 1 Introduction ................................................................................................................... 1

1.1 Application ......................................................................................................................... 1

1.2 Features ............................................................................................................................. 2

1.2.1 Meeting the Requirements of IEC61850 and Digitalized Substations............... 2

1.2.2 Ethernet Switching ................................................................................................. 2

1.2.3 Flow Control ............................................................................................................ 3

1.2.4 Supporting VLAN .................................................................................................... 3

1.2.5 Supporting Redundant Ring Net........................................................................... 3

1.2.6 Management Method .............................................................................................. 3

Chapter 2 Technical Data............................................................................................................... 5

2.1 General Specification ....................................................................................................... 5

2.1.1 Electrical Specifications ........................................................................................ 5

2.1.2 Mechanical Specifications ..................................................................................... 5

2.1.3 Ambient Temperature and Humidity..................................................................... 6

2.1.4 Communication Interfaces .................................................................................... 6

2.1.5 Type Test .................................................................................................................. 7

2.1.6 Electromagnetic Compatibility(EMC) .............................................................. 8

2.2 Certification ....................................................................................................................... 9

Chapter 3 Hardware Description .................................................................................................11

3.1 Overview ...........................................................................................................................11

3.2 HMI Module...................................................................................................................... 12

3.3 Power Supply Module..................................................................................................... 12

3.4 Communication Ports..................................................................................................... 13

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PCS-9882 Ethernet Switch

3.4.1 PCS-9882A............................................................................................................. 13

3.4.2 PCS-9882B............................................................................................................. 14

3.4.3 PCS-9882C............................................................................................................. 14

3.4.4 PCS-9882D............................................................................................................. 14

3.5 Terminal Debugging Serial Ports .................................................................................. 14

Chapter 4 Human-machine Interface ......................................................................................... 17

4.1 Overview .......................................................................................................................... 17

4.2 LED Indicators on the Front Panel................................................................................ 17

4.2.1 LED Indicator for the Power Supply Module ..................................................... 17

4.2.2 ALM LED Indicator ................................................................................................ 17

4.2.3 Indicators for 100Mbps ports .............................................................................. 18

4.2.4 Indicators for 1000Mbps fiber ports ................................................................... 18

4.3 Red LED Indicators on the Rear Panel ......................................................................... 19

Chapter 5 Installation ................................................................................................................... 21

5.1 General ............................................................................................................................. 21

5.2 Safety Instructions.......................................................................................................... 21

5.3 Checking the Shipment .................................................................................................. 22

5.4 Material and Tools Required .......................................................................................... 22

5.5 Device Location and Ambient Conditions.................................................................... 22

5.6 Mechanical Installation................................................................................................... 23

5.7 Electrical Installation and Wiring .................................................................................. 23

5.7.1 Grounding Guidelines .......................................................................................... 23

5.7.2 Ground Connection on the Device ..................................................................... 24

5.7.3 Guidelines for Wiring ........................................................................................... 24

5.7.4 Wiring for Electrical Cables ................................................................................. 24

5.7.5 Wiring for Optical Fiber Cables........................................................................... 25

Chapter 6 Commissioning........................................................................................................... 27

6.1 General............................................................................................................................. 27

6.2 Safety Instructions.......................................................................................................... 27

6.3 Product Checks............................................................................................................... 27

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PCS-9882 Ethernet Switch

6.3.1 With the Device De-energized ............................................................................. 28

6.3.2 With the Device Energized................................................................................... 29

6.3.3 Data Exchanging Function Testing ..................................................................... 30

6.3.4 Final Check............................................................................................................ 30

Chapter 7 Maintenance ................................................................................................................ 31

7.1 Maintenance Schedule ................................................................................................... 31

7.2 Regular Testing ............................................................................................................... 31

7.3 Failure Tracing and Repair............................................................................................. 31

7.4 Cleaning ........................................................................................................................... 31

7.5 Storage ............................................................................................................................. 31

Chapter 8 Decommissioning and Disposal ............................................................................... 33

8.1 Decommissioning ........................................................................................................... 33

8.1.1 Switching off ......................................................................................................... 33

8.1.2 Disconnecting cables........................................................................................... 33

8.2 Dismantling...................................................................................................................... 33

8.3 Disposal ........................................................................................................................... 33

Chapter 9 Manual Version History .............................................................................................. 35

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PCS-9882 Ethernet Switch

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Chapter 1 Introduction

Chapter 1 Introduction

1.1 Application

PCS-9882 series switches can be applied in substation automation system (SAS), power plant
monitoring system, industrial control system, and etc.

PCS-9882 series switches provide 1000Mbps ethernet ports with higher data transmission rate to
meet the increasing requirements of the device communication.

PCS-9882 series switches adopt high-performance switch chip and excellent industrial design to
keep wire-speed forwarding under full-duplex and full-rate operation of all the ports. The design
and manufacturing of PCS-9882 has fully considered various adverse conditions and interference
factors in industrial applications to ensure reliable data transmission under tough environment.

High-performance management CPU is adopted to configure PCS-9882 flexibly, and to provide


powerful function expansion, so PCS-9882 is able to meet various application requirements of
IEC61850 and digitalized substation.

The PCS-9882 series switches can support up to twenty-four 100Mbps fast ethernet ports and
four 1000Mbps ethernet ports.

The fiber ports are SFP modules supporting hot plugging.

The following table shows the 4 types of PCS-9882. The number and type of the fiber ports are
different in each type to meet various requirements.

Table 1.1-1 Ports number of PCS-9882

1000Mbps 1000Mbps 100Mbps 100Mbps


Type
fiber ports electrical ports fiber ports electrical ports
PCS-9882A 0~4 0 0~2 22~24
PCS-9882B 0~4 0 24 0
PCS-9882C 0 0 0~2 22~24
PCS-9882D 0~2 0 0 24

NOTE: The 23rd and 24th 100Mbps electrical ports of PCS-9882A and PCS-9882C are

multiplexing.

If no 100Mbps fiber port is provided, twenty-four 100Mbps electrical ports are available.
If one of the 23rd and 24th 100Mbps ports is used as a fiber port, twenty-three 100Mbps
ports will be available in the PCS-9882.
If both of the 23rd and 24th 100Mbps electrical ports are used as fiber ports, twenty-two
100Mbps ports will be available in the PCS-9882.

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Chapter 1 Introduction

The following figure shows the application of PCS-9882 in a SAS.

Figure 1.1-1 Application of PCS-9882 in a SAS

1.2 Features

1.2.1 Meeting the Requirements of IEC61850 and Digitalized Substations

 Each EMC parameter reaches or exceeds the requirements of IEC61850-3.

 Long-term, stable and reliable operation in the range of -40℃ ~ +70℃.

 Supporting priority control of QoS (802.1p) message, providing four priority queues to ensure
prioritized transmission of critical communication messages, such as GOOSE.

 Supporting flexible VLAN configuration, able to set processing mode of the message with
VLAN tag according to practical application requirements.

 Supporting messages of several ports mirrored to the monitoring port to satisfy the
requirement of communication waveform record in the digitalized substations.

 Selectable short-distance or long-distance optical transceiver to be adaptive for various


applications.

1.2.2 Ethernet Switching

 The 100Mbps electrical ports adopt 10/100Mbps self-adaptive fast ethernet ports, complying
with 10BASE-T/100BASE-TX standard, supporting MDI/MDIX identification, adaptive for
crossover and straight-through network cable.

 The 100Mbps fiber ports adopt SFP slot, the optical transceiver complying with IEEE802.3
100BASE-FX fiber ethernet standard can be adopted to support hot plugging.

 The 1000Mbps fiber ports adopt SFP slot, the optical transceiver complying with IEEE802.3

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Chapter 1 Introduction

1000BASE-SX 1000Mbps ethernet (1.25GBd) standard can be adopted to support hot


plugging.

 Switching mode adopts non-blocking store and forward.

 Supporting 802.3x Flow Control.

1.2.3 Flow Control

 Networking storm suppression: able to set the upper limit of the forwarding rate of the
broadcasting, multicasting and the addressing-failure message of the switches.

 Port rate control: able to set the upper limit of the message forwarding rate and burst rate of
each port.

 Flow imaging function: able to monitor the inflow/outflow data of other ports on a specified
port.

 Link aggregation: supporting link aggregation based on port, MAC address, and etc.

 QoS control: supporting message priority control based on IEEE 802.1p and strict priority &
weighted priority strategy.

1.2.4 Supporting VLAN

 Supporting port-based VLAN

 Supporting IEEE 802.1Q-based VLAN

 Supporting the intercross VLANs setup.

 Supporting inserting, modifying or deleting the VLAN tags of the message.

1.2.5 Supporting Redundant Ring Net

 Supporting STP (802.1D) and RSTP (802.1w), fast switch to backup link in case of
communication link failure.

 Supporting connection via ring net.

1.2.6 Management Method


 Supporting command line management such as Web, Telnet and CLI.

 Supporting simple network management protocol SNMP V1/V2.

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Chapter 1 Introduction

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Chapter 2 Technical Data

Chapter 2 Technical Data

2.1 General Specification

2.1.1 Electrical Specifications

2.1.1.1 AC Power Supply

Rated Voltage (Un) 110V, 220V AC

Variation (80% ~ 115%)Un

IEC 61000-4-11:2004,
500ms for interruption without de-energizing, dips 60% of Un
Voltage dips and voltage
without reset up to 12 cycles; dips 30% of Un without reset up to 30
short interruptions
cycles;
dips 20% of Un without reset up to 300 cycles
PCS-9882A, PCS-9882C, PCS-9882D: <20W
Burden
PCS-9882B: <40W

2.1.1.2 DC Power Supply

110V, 125V, 220V, 250V DC

Rated Voltage (Un) 48V DC power supply is available if a specified power supply
module is selected.

Variation (80% ~ 120%)Un

Ripple in the DC IEC 61000-4-17:2002


auxiliary voltage Max 15% of the DC value.
IEC 61000-4-29:2000
Voltage dips and voltage
20ms for interruption without de-energizing, dips 60% of Un without
short interruptions
reset up to 100ms
PCS-9882A, PCS-9882C, PCS-9882D: <18W
Burden
PCS-9882B: <36W

2.1.2 Mechanical Specifications

Enclosure dimensions (W×H×D) 482.6 × 44.4 × 216 (unit: mm)


Trepanning dimensions (W×H) 450×44.45, M6 screw (unit: mm)
Mounting Way Flush mounted
Weight per device Approx. 2 kg
HMI Front panel:

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Chapter 2 Technical Data

For For
LED
PWR ALM 100Mbps 1000Mbps
indicators
ports ports
PCS-9882A 1 1 24×2 4×2
PCS-9882B 1 1 24×2 4×2
PCS-9882C 1 1 24×2 0
PCS-9882D 1 1 24×2 2×2
Rear panel:
Only PCS-9882B has 4 red LED indicators.
Housing material Aluminum
Housing color Silver gray
Location of terminals Rear panel of the device
Upper/Left/Right side: IP50
Protection class
Front side: IP40,up to IP51
(per IEC60529:1989)
Rear side: IP30

2.1.3 Ambient Temperature and Humidity

IEC60255-6:1988
Standard
IEEE1613:2007
Operating temperature range -40°C ~ +70°C
Transport and storage temperature range -50°C ~ +85°C
Permissible humidity 5% ~ 95%, condensation not permissible

2.1.4 Communication Interfaces

Connector type RJ-45


Transmission Rate 10/100Mbps auto-adaptive
Transmission standard 10BASE-T/100Base-TX
100Mbps electrical ports
Transmission distance < 100m
Transmission medium Shielded twisted-pair
Safety level Isolation to ELV level
Connector type LC
Transmission Rate 100Mbps
Transmission standard 100Base-FX
100Mbps Transmission distance Multi-mode: < 2000m
fiber ports Single-mode: < 40000m
Transmission medium 50/125 multi-mode fiber
62.5/125 multi-mode fiber
9/125 single -mode fiber
1000Mbps Connector type LC
fiber ports Transmission Rate 1000Mbps
Transmission standard 1000Base-SX
Transmission distance Depends on the optical module, in

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Chapter 2 Technical Data

general case:
Multi-mode: < 500m
Single-mode: < 2000m
Transmission medium 50/125 multi-mode fiber
62.5/125 multi-mode fiber
9/125 single -mode fiber

1000Mbps 100Mbps 100Mbps


fiber ports fiber ports electrical
ports
Port number
PCS-9882A 0~4 0~2 22~24
PCS-9882B 0~4 24 0
PCS-9882C 0 0~2 22~24
PCS-9882D 0~2 0 24

Ethernet Standard IEEE 802.3, IEEE 802.3u, IEEE 802.3ab, IEEE802.3z, IEEE802.3x

2.1.5 Type Test

2.1.5.1 Environmental Tests

Dry cold test IEC60068-2-1:2007, 16 h at -40°C


Dry heat test IEC60068-2-2:2007, 16 h at +70°C
IEC60068-2-30:2005, two (12+12 hours) cycles, 95%RH,
Damp heat test, cyclic
low temperature +25°C, high temperature +55°C

2.1.5.2 Mechanical Tests

IEC60255-21-1:1988, Class I
Vibration IEC60870-2-2:1996 Class Cm,
IEEE1613:2007
IEC60255-21-2:1988, Class I
Shock
IEC60870-2-2:1996 Class Cm

2.1.5.3 Electrical Tests

IEC60255-5:2000, test voltage: 2kV, 50Hz, 1min


Dielectric tests IEEE1613:2007, U r <50V then 500 Vrms
51<U r <250V then 2000 Vrms
IEC60255-5:2000, test voltage: 5kV, unipolar
Impulse voltage tests impulses, waveform 1.2/50μs, source energy 0.5J
IEEE1613:2007, 5kV
Insulation
IEC60255-5:2000, insulation resistance >100MΩ, 500Vdc
measurement

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Chapter 2 Technical Data

2.1.6 Electromagnetic Compatibility(EMC)

1MHz burst disturbance tests IEC60255-22-1:1988


(idt IEC61000-4-12:2006), Class III
- Common mode 2.5kV
- Differential mode 1.0kV
1MHz oscillatory wave immunity IEC61000-4-18:2006, Class III

- Common mode 2.5kV


- Differential mode 1.0kV
100kHz oscillatory wave immunity IEC61000-4-18:2006, Class III

- Common mode 2.5kV


- Differential mode 1.0kV
Electrostatic discharge tests IEC60255-22-2:1996
(idt IEC 61000-4-22001) Class IV
IEEE1613:2007
-For contact discharge 8.0kV
-For air discharge 15.0kV
Radio frequency interference tests IEC60255-22-3:2000
(idt IEC 61000-4-3:2006) class III
Frequency sweep
-Radiated amplitude-modulated 10V/m(rms), f=80… 1000MHz
Spot frequency
-Radiated amplitude-modulated 10Vm(rms), f=80MHz/160MHz
/450MHz/900MHz
- Radiated pulse-modulated 10Vm(rms), f=900MHz
Radiated EM field immunity IEC 61000-4-3:2006 ) class III
10V/m
IEC1613:2007
20V/m
Fast transient disturbance tests IEC60255-22-4:2002
IEC 61000-4-4:2004
- Power supply, I/O & Earth terminals Class Ⅳ, 4kV, 2.5kHz, 5/50ns
- Communication terminals Class Ⅳ, 2kV, 5.0kHz, 5/50ns
Surge immunity tests IEC60255-22-5:2002
IEC 61000-4-5:2005 , Class Ⅳ
- Power supply, AC inputs, I/O terminals 1.2/50us,
4kV, line to earth;
2kV, line to line
Conducted RF electromagnetic disturbance IEC60255-22-6:2001
- Power supply, AC , I/O, Comm. terminal IEC61000-4-6:2006, Class III
10V(rms), 150kHz~80MHz
Power frequency magnetic field immunity IEC61000-4-8:2001, Class V

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Chapter 2 Technical Data

100A/m cont.
1000A/m for 3s
IEC61000-4-16:2002, Class Ⅳ
Power frequency CM disturbance immunity 30V cont.
300V 1 sec.
IEC61000-4-9:1993, Class V
Pulse magnetic field immunity 6.4/16 us
1000A/m for 3s
IEC61000-4-10:2001, Class V
Damped oscillatory magnetic field immunity
100kHz & 1MHz – 100A/m

2.2 Certification

 ISO9001: 2000

 ISO14001:2004

 OHSAS18001: 1999

 ISO10012:2003

 CMMI L3

 EMC: 89/336/EEC, EN50263: 2000

 Products safety(PS): 73/23/EEC, EN61010-1: 2001, EN60950: 2002

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Chapter 2 Technical Data

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Chapter 3 Hardware Description

Chapter 3 Hardware Description

3.1 Overview

PCS-9882 series switches are designed especially for industrial applications. With their high
performance switching engine, you can be confident that your industrial automation system will
keep running continuously.

The following figures show the front panel and the rear panel of PCS-9882.

Figure 3.1-1 Front panel of the PCS-9882A

Figure 3.1-2 Rear panel of the PCS-9882A

Figure 3.1-3 Front panel of the PCS-9882B

Figure 3.1-4 Rear panel of the PCS-9882B

Figure 3.1-5 Front panel of the PCS-9882C

Figure 3.1-6 Rear panel of the PCS-9882C

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Chapter 3 Hardware Description

Figure 3.1-7 Front panel of the PCS-9882D

Figure 3.1-8 Rear panel of the PCS-9882D

Main hardware modules of the equipment comprise following parts:

 HMI module

This is a human-machine interface (HMI).

 Power Supply module

This module converts external power source to low voltage for internal circuits of the
equipment.

 Main-board module

This module comprises the entire electron components, which can realize the functions of the
PCS-9882 necessarily. The communication ports are also comprised on this module.

3.2 HMI Module

The HMI module provides LED indicators of the device, which can help users to know the status of
the PCS-9882.Please refer to Chapter 4 for more details about the HMI module.

3.3 Power Supply Module

The power supply module is a converter with electrical insulation between input and output.

The input voltage can be 110/125/220/250V DC or 110V/220V AC.

48V DC power supply is available if a specified power supply module is selected.

The input of the power supply module is protected by a fuse. The use of an external miniature
circuit breaker is recommended.

A 5-Pin male connector is fixed on the rear panel of the PCS-9882.The following figure shows the
power supply module of PCS-9882.

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Chapter 3 Hardware Description

Figure 3.3-1 Power supply module of the PCS-9882

The terminal definitions of the connectors are described as below.

Table 3.3-1 Terminal definition of the power supply connector of PCS-9882

Pin No. Signal Description

Terminal 1, 2 consist a binary output contact of alarm named


1 as “BO_ALM”.

BO_ALM When PCS-9882 operates normally, “BO_ALM”is OPEN.

If any errors are detected in PCS-9882, “BO_ ALM”will be


2
CLOSED.

For DC power supply, it is the positive pole.


3 +
For AC power supply, it is the live pole.

For DC power supply, it is the negative pole.


4 -
For AC power supply, it is the neutral pole.
5 GND The ground connection.

3.4 Communication Ports

3.4.1 PCS-9882A

The 1st~22nd ports of PCS-9882A are RJ45 ports, these ports are used to connect 10/100Mbps
ethernet equipment.

The 23rd and the 24th ports are multiplexing ports of RJ45/100Mbps SFP slots. Whether these
ports are used as RJ45 ports or fiber ports can be set by software.

If the 23rd and the 24th ports are used as 100Mbps SFP slots, the inside SFP optical transceiver
that conforms to 100BASE-FX standard can be used to connect 100Mbps optical ethernet
equipment.

The G1~G4 ports are 1000Mbps SFP slots, the inside SFP optical transceiver that conforms to
1000BASE-SX standard can be used to connect 1000Mbps optical ethernet equipment.

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Chapter 3 Hardware Description

3.4.2 PCS-9882B

The 1st~24th ports of PCS-9882B are 100Mbps SFP slots, these ports are used to connect
10/100Mbps ethernet equipment. The inside SFP optical transceiver that conforms to
100BASE-FX standard can be used to connect 100Mbps optical ethernet equipment.

The G1~G4 ports are 1000Mbps SFP slots, the inside SFP optical transceiver that conforms to
1000BASE-SX standard can be used to connect 1000Mbps optical ethernet equipment.

3.4.3 PCS-9882C

The 1st~22nd ports of PCS-9882C are RJ45 ports, these ports are used to connect 10/100Mbps
ethernet equipment.

The 23rd and the 24th ports are multiplexing ports of RJ45/100Mbps SFP slots. Whether these
ports are used as RJ45 ports or fiber ports can be set by software.

If the 23rd and the 24th ports are used as 100Mbps SFP slots, the inside SFP optical transceiver
that conforms to 100BASE-FX standard can be used to connect 100Mbps optical ethernet
equipment.

3.4.4 PCS-9882D

The 1st~24th ports of PCS-9882D are RJ45 ports, these ports are used to connect 10/100Mbps
ethernet equipment.

The G1~G2 ports are 1000Mbps SFP slots, the inside SFP optical transceiver that conforms to
1000BASE-SX standard can be used to connect 1000Mbps optical ethernet equipment.

3.5 Terminal Debugging Serial Ports

PCS-9882 has 2 serial ports for terminal log-in debugging. The parameters of the super terminal to
start debugging are shown in the following table.

Table 3.5-1 Parameters of the super terminal to start debugging

Parameter Recommended Value

Bits per second 115200bps

Data bits 8

Parity None

Stop bits 1

Flow Control None

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Chapter 3 Hardware Description

The 2 debugging serial ports of PCS-9882 is shown in the following figure.

Figure 3.5-1 The 2 debugging serial ports of PCS-9882

The terminal definition of the 2 debugging serial ports of PCS-9882 is shown in the following table.

Table 3.5-2 Terminal definition of the 2 debugging serial ports of PCS-9882

Pin No. Signal Description


1 TXD TXD of the RS-232 port.
2 RXD RXD of the RS-232 port.
3 SGND The ground connection of the RS-232 port.
4 A A of the RS-485 port.
5 B B of the RS-485 port.
6 SHLD Shield of the RS-485 port.

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Chapter 3 Hardware Description

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Chapter 4 Human-machine Interface

Chapter 4 Human-machine Interface

4.1 Overview

The human-machine interface (HMI) is used to observe the device running state through the LED
indicators on the front panel of the PCS-9882.

The LED indicators of the PCS-9882 can help users to observe the running state of the device,
and to diagnose the fault approximately when certain fault occurs in the PCS-9882.

The LED configurations of PCS-9882 are shown in the following table.

Table 4.1-1 LED configurations of PCS-9882

LED on the front panel


Type LED on the rear panel
“PWR” “ALM” 100Mbps LED 1000Mbps LED
PCS-9882A 0
4×2
PCS-9882B 4
1 1 24×2
PCS-9882C 0
0
PCS-9882D 2×2

4.2 LED Indicators on the Front Panel

4.2.1 LED Indicator for the Power Supply Module

The LED indicator of the power supply module signals the status of the power supply module.

The following figure shows the LED indicator for the power supply module.

Figure 4.2-1 LED indicator for the power supply module

If the power supply module works normally, this indicator is steady green lighting.

If any faults occur in the power supply module (e.g. power loss or faulty condition), this indicator is
steady off.

4.2.2 ALM LED Indicator

The “ALM”indicator signals the alarm status of PCS-9882. When some faults occur in PCS-9882,
this indicator is steady yellow as shown in the following figure

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Chapter 4 Human-machine Interface

Figure 4.2-2 ALARM LED indicator

4.2.3 Indicators for 100Mbps ports

There are 2 LED indicators for each 100Mbps port (fiber or electrical port). These indicators can
signal the status of 100Mbps ports: the communication status and the transmission rate.

The following figure shows the LED indicators for each 100Mbps port.

10/100M

LNK/ACT

Figure 4.2-3 LED indicators for 100Mbps ports

The “10/100M”indicator signals the transmission rate of the relevant 100Mbps port.

The “LNK/ACT” indicator signals the physical layer connection status and the data
transmission/reception status of the relevant 100Mbps port.

The following table shows the description of the “10/100M”indicator and the “LNK/ACT”indicator.

Table 4.2-1 LED indicators description for 100Mbps ports

LED name Functional Description


Steady green lighting The transmission rate of this port is 100Mbps.
10/100M The transmission rate is 0 or other value lower than
Steady off
100Mbps.
The physical connection between the corresponding
100Mbps port and the equipment is OK, but the
Steady green lighting
relevant 100Mbps port is not transmitting or
receiving data.
LNK/ACT
The corresponding 100Mbps port is transmitting or
Flashing
receiving data.
The physical connection between the corresponding
Steady off
100Mbps port and the equipment is lost.

4.2.4 Indicators for 1000Mbps fiber ports

NOTE: PCS-9882C does not have this kind of LED indicators.

There are 2 LED indicators for each 1000Mbps fiber port. These indicators can signal the status of
1000Mbps ports: the communication status and the transmission rate.

The following figure shows the LED indicators for the 1000Mbps ports of PCS-9882A and
PCS-9882B.

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Chapter 4 Human-machine Interface

Figure 4.2-4 1000Mbps ports LED indicators of PCS-9882A and PCS-9882B

The following figure shows the LED indicators for the 1000Mbps ports of PCS-9882D.

Figure 4.2-5 1000Mbps ports LED indicators of PCS-9882D

The “1G”indicator signals the transmission rate of the relevant 1000Mbps port.

The “LNK/ACT” indicator signals the physical layer connection status and the data
transmission/reception status of the relevant 1000Mbps port.

The following table shows the description of the “1G”indicator and the “LNK/ACT”indicator.

Table 4.2-2 LED indicators description for 1000Mbps ports

LED name Functional Description


Steady green lighting The transmission rate of this port is 1000Mbps.
1G The transmission rate is 0 or other value lower than
Steady off
1000Mbps.
The physical connection between the corresponding
1000Mbps port and the equipment is OK, but the
Steady green lighting
relevant 1000Mbps port is not transmitting or
receiving data.
LNK/ACT
The corresponding 1000Mbps port is transmitting or
Flashing
receiving data.
The physical connection between the corresponding
Steady off
1000Mbps port and the equipment is lost.

4.3 Red LED Indicators on the Rear Panel

NOTE: PCS-9882A, PCS-9882C and PCS-9882D do not have this kind of LED

indicators.

There are 4 red LED indicators on the lower right part of the rear panel of PCS-9882B. These LED
indicators are shown in the following figure.

4 2
3 1

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Chapter 4 Human-machine Interface

Figure 4.3-1 Red LED indicators on the rear panel

These indicators are used to indicate whether optical signals are detected by the inside SFP
optical transceiver of the 1000Mbps fiber ports.

If no optical signals are detected by the inside SFP optical transceiver of the 1000Mbps fiber ports,
the corresponding LED indicators will be steady red.

If valid optical signals are detected successfully, the corresponding LED indicators will be steady
off.

20 NANJING NARI-RELAYS ELECTRIC CO., LTD.


Chapter 5 Installation

Chapter 5 Installation

5.1 General

The equipment must be shipped, stored and installed with the greatest care.

Choose the place of installation such that the communication interface and the controls on the
front of the device are easily accessible.

Air must circulate freely around the equipment. Observe all the requirements regarding place of
installation and ambient conditions given in Chapter 2 of this instruction manual.

Take care that the external wiring is properly brought into the equipment and terminated correctly
and pay special attention to grounding. Strictly observe the corresponding guidelines contained in
this section.

5.2 Safety Instructions

This section contains safety information. Warning signs are presented which attend the user to be
careful during certain operations in order to avoid human injuries or damage to equipment.

DANGER: Strictly follow the company and country safety regulations. Working in a high

voltage environment requires serious approach to avoid human injuries and damage to
equipment.

DANGER: Never connect or disconnect a wire and/or a connector to or from a protection

equipment during normal operation. Hazardous voltages and currents are present that
may be lethal. Operation may be disrupted and protection equipment and measuring
circuitry may be damaged.

DANGER: Always connect the protection equipment to protective ground, regardless of

the operating conditions. This also applies to special occasions such as bench testing,
demonstrations and off-site configuration. Operating the protection equipment without
proper grounding may damage both terminal and measuring circuitry, and may cause
injuries in case of an accident.

DANGER: Never open the front or back cover from a powered equipment or from a

protection equipment connected to powered circuitry. Potentially lethal voltages and


currents are present.

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Chapter 5 Installation

5.3 Checking the Shipment

Check that the consignment is complete immediately upon receipt. Notify the nearest NR
Company or agent, should departures from the delivery note, the shipping papers or the order be
found.

Visually inspect all the material when unpacking it. When there is evidence of transport damage,
lodge a claim immediately in writing with the last carrier and notify the nearest NR Company or
agent.

If the equipment is not going to be installed immediately, store all the parts in their original packing
in a clean dry place at a moderate temperature. The ambient temperature and humidity required
for storage please refer to Chapter 2.

5.4 Material and Tools Required

The necessary mounting kits will be provided, including screws, pincers and assembly
instructions.

A suitable drill and spanners are required to secure the cubicles to the floor using the plugs
provided (if PCS-9882 is mounted in cubicles).

5.5 Device Location and Ambient Conditions

The place of installation should permit easy access especially to front of the device, i.e. to the
human-machine interface of the equipment.

There should also be free access at the rear of the equipment for additions and replacement of
electronic boards.

Since every piece of technical equipment can be damaged or destroyed by inadmissible ambient
conditions, such as:

1) The location should not be exposed to excessive air pollution (dust, aggressive substances).

2) Severe vibration, extreme changes of temperature, high levels of humidity, surge voltages of
high amplitude and short rise time and strong induced magnetic fields should be avoided as
far as possible.

3) Air must not be allowed to circulate freely around the equipment.

WARNING: Excessively high temperature can appreciably reduce the operating life of

the PCS-9882 .

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Chapter 5 Installation

5.6 Mechanical Installation

The PCS-9882 is made of a single layer 1U height 19”chassis.

The following two figures show the dimensions and cut-out size in the cubicle of PCS-9882 for
reference in mounting.

0
6.
21

Figure 5.6-1 Dimensions of the PCS-9882 (unit: mm)

Figure 5.6-2 Cut-out size of PCS-9882 in the cubicle (unit: mm)

NOTE: It is necessary to leave enough space top and bottom of the cut-out in the cubicle

for heat emission of the PCS-9882.

In the case of equipment supplied in cubicles, place the cubicles on the foundations that have
been prepared. Take care while doing so not to jam or otherwise damage any of the cables that
have already been installed. Secure the cubicles to the foundations.

5.7 Electrical Installation and Wiring

5.7.1 Grounding Guidelines

Switching operations in HV installations generate transient over voltages on control signal cables.
There is also a background of electromagnetic RF fields in electrical installations that can induce
spurious currents in the devices themselves or the leads connected to them.

All these influences can influence the operation of electronic apparatus.

On the other hand, electronic apparatus can transmit interference that can disrupt the operation of
other apparatus.

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Chapter 5 Installation

In order to minimize these influences as far as possible, certain standards have to be observed
with respect to grounding and screening.

NOTE: All these precautions can only be effective if the station ground is of good quality.

5.7.2 Ground Connection on the Device

There is a ground terminal on the rear panel (shown in the following figure), and the ground
braided copper strip can be connected with it. Take care that the grounding strip is always as short
as possible. The main thing is that the device is only grounded at one point. Grounding loops from
unit to unit are not allowed.

Figure 5.7-1 Ground terminal of the PCS-9882

5.7.3 Guidelines for Wiring

There are several types of cables that are used in the connection of PCS-9882: braided copper
cable, ethernet communication cable, and optical fiber.

Recommendation of each cable:

 Grounding: braided copper cable, threaded M4, 2.5mm2

 Ethernet communication: RJ-45 shielded Ethernet cable

 Optical fiber: LC,


2
 DC power supply: copper cable, 1.5mm

5.7.4 Wiring for Electrical Cables

A female connector is used for connecting the wires with it, and then a female connector plugs into
a corresponding male connector that is in the front of one board.

The following figure shows the glancing demo about the wiring for the electrical cables.

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Chapter 5 Installation

Figure 5.7-2 Glancing demo about the wiring for DC power supply

5.7.5 Wiring for Optical Fiber Cables

Laying optical fiber cables

Pay attention when laying optical fiber cables not to bend or twist them when unrolling them or to
damage the protective caps etc., on the ends. Should in spite of taking all precautions, a cable be
damaged, it must be repaired immediately. Strictly observe the minimum permissible bending
radius.

WARNING: The bending radius influences the attenuation of an optical fiber cable.

Since depending on its mechanical constructions, the characteristics of an optical fiber cable are
influenced to a greater or lesser extent by the ambient temperature, the temperature must be
taken into consideration when determining the route. The temperature conditions for laying or
rewinding an optical fiber cable are only fulfilled, if the cable was not exposed to a temperature
outside the permissible range during the preceding 12 hours.

WARNING: It is recommended that optical fiber cables be laid in plastic cable ducts.

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Chapter 5 Installation

26 NANJING NARI-RELAYS ELECTRIC CO., LTD.


Chapter 6 Commissioning

Chapter 6 Commissioning

6.1 General

PCS-9882 series switches are ethernet switches which can be set by accessing serial ports or
ethernet ports. If any question is found, please contact the vendors.

NOTE: Before carrying out any work on the equipment, the user should be familiar with

the contents of the safety and technical data sections and the ratings on the equipment’
s
rating label.

6.2 Safety Instructions

WARNING: Hazardous voltages are present in this electrical equipment during operation.

Non-observance of the safety rules can result in severe personal injury or property
damage.

WARNING: Only qualified personnel shall work on and around this equipment after

becoming thoroughly familiar with all warnings and safety notices of this manual as well
as with the applicable safety regulations.

Particular attention must be drawn to the following:

 The earthing screw of the device must be connected solidly to the protective earth conductor
before any other electrical connection is made.

 The limit values stated in the technical data (See Chapter 2) must not be exceeded at all, not
even during testing and commissioning.

WARNING: Only qualified personnel can commission relative tests:

Typical commissioning instruments include:

 2 or more PC or other instruments with ethernet port,

 An equipment with 100Mbps fiber ports,

 Professional network performance analyzer (e.g., SmartBits manufactured by Spirent).

6.3 Product Checks

These product checks cover all aspects of this device which should be checked to ensure that it

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Chapter 6 Commissioning

has not been physically damaged prior to commissioning, is functioning correctly and all input
quantity measurements are within the stated tolerances.

6.3.1 With the Device De-energized

The following tests must be applied to ensure the device can operate normally when it is put into
operation.

6.3.1.1 Visual Inspection

After unpacking the product, check for any damage to the device case. If there is any damage, the
internal module might also have been affected, contact the vendors or their agents.

6.3.1.2 Insulation Test (If required)

Insulation resistance tests are only necessary during commissioning if it is required for them to be
done and they have not been performed during installation.

Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation
tester at a DC voltage not exceeding 500V, the circuits need to be tested should include:

 Power supply

 Communication Interface

 Ground terminals

The insulation resistance should be greater than 100MΩ at 500V.On completion of the insulation
resistance tests, ensure all external wiring is correctly reconnected to the device.

6.3.1.3 Check the External Wiring

Check whether the external wiring is consistent with the wiring scheme and the engineering design
scheme.

Check the wiring according to the principle scheme to ensure the wiring is consistent with the
application of the users.

6.3.1.4 Check power Supply

The device can be operated from 110/125/220/250V DC or 110/220V AC auxiliary supply


depending on the device’
s nominal supply rating.

48V DC power supply is available if a specified power supply module is selected.

The incoming voltage must be within the operating range specified in the following table, before
energizing the device, measure the auxiliary supply to ensure it within the operating range.

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Chapter 6 Commissioning

Table 6.3-1 Power Supply Range of PCS-9882

110VDC, 125VDC, 220VDC, 250VDC, 110VAC, 220VAC


Rated Voltage 48V DC power supply is available if a specified power supply
module is selected.

Variation (80% ~ 120%) Un

It should be noted that the device can withstand an AC ripple of up to 15% of the upper rated
voltage on the DC auxiliary supply.

WARNING: Energize the device only if the power supply is within the specified operating

ranges.

6.3.2 With the Device Energized


The following groups of checks verify that the hardware and software is functioning correctly and
should be carried out with the power supply applied to the device.

6.3.2.1 Testing the PWR LED Indicator

After PCS-9882 is energized and finishes starting up, the “PWR”LED indicator will be lit on.

If the power supply module works normally, the “PWR”LED indicator is steady green lighting.

When some faults occur in the power supply module (e.g. power loss or faulty condition), the
“PWR”LED indicator is steady off.

6.3.2.2 Testing the LED Indicator for 100Mbps Ports

If an equipment with 100Mbps port is connected with PCS-9882, the corresponding “10/100M”
and the “LNK/ACT” LED indicators will be steady green lighting. If the 100Mbps port is
transmitting or receiving data, the corresponding “LNK/ACT”LED indicators will be flashing.
If an equipment with 10Mbps port is connected with PCS-9882, the corresponding “10/100M”LED
indicator will be steady off, but the “LNK/ACT”LED indicators will be steady green lighting. If the
100Mbps port is transmitting or receiving data, the corresponding “LNK/ACT”LED indicators will
be flashing.
If no equipment is connected with PCS-9882, the corresponding “10/100M”and the “LNK/ACT”
LED indicators will be steady off.
Check each 100Mbps ports in this way carefully.

6.3.2.3 Testing the LED Indicator for 1000Mbps Fiber Ports

If an equipment with 1000Mbps port is connected with PCS-9882, the corresponding “1G”and the
“LNK/ACT”LED indicators will be steady green lighting. If the 1000Mbps port is transmitting or
receiving data, the corresponding “LNK/ACT”LED indicators will be flashing.
If no equipment is connected with PCS-9882, the corresponding “1G”and the “LNK/ACT”LED
indicators will be steady off.

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Chapter 6 Commissioning

Check each 1000Mbps fiber ports in this way carefully.

6.3.2.4 Testing the Red LED Indicators on the Rear Panel

NOTE: Because PCS-9882A, PCS-9882C and PCS-9882D do not have this kind of LED

indicators, so this check is only necessary for PCS-9882B.

If no optical signals are detected by the inside SFP optical transceiver of the 1000Mbps fiber ports,
the corresponding LED indicators on the rear panel will be steady red.

If valid optical signals are detected successfully, the corresponding LED indicators on the rear
panel will be steady off.

6.3.3 Data Exchanging Function Testing

PCS-9882 should be used together with the network performance analyzer for data exchanging
function testing.

6.3.4 Final Check

After the above tests are completed, remove all test or temporary shorting leads, etc. If it has been
necessary to disconnect any of the external wiring from the device in order to perform the wiring
verification tests, it should be ensured that all connections are replaced in accordance with the
relevant external connection or scheme diagram.

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Chapter 7 Maintenance

Chapter 7 Maintenance

7.1 Maintenance Schedule

It is recommended that products supplied by NR receive periodic monitoring after installation. In


view of the critical nature of the device, it is desirable to confirm that they are operating correctly at
regular intervals.

7.2 Regular Testing

Check whether the “PWR”LED indicator is steady green lighting when PCS-9882 is in normal
operation.

Check whether the status of the corresponding LED indicators of the ethernet port which has
connected an equipment is correct.

7.3 Failure Tracing and Repair

If “PWR”LED indicator is steady off, please check the power supply input.

If the status of the corresponding LED indicators of the ethernet port which has connected an
equipment is incorrect, please check the following items:

1) Whether the equipment connected to PCS-9882 operates normally.

2) Whether the cable is intact and is fixed tightly.

3) Check whether a specific ethernet port failed to operate normally by using another ethernet
port to link the equipment.

7.4 Cleaning

Before cleaning the equipment ensure that all AC and DC supplies, current transformer and
voltage transformer connections are isolated to prevent any chance of an electric shock whilst
cleaning.

7.5 Storage

The spare relay or module should be stored in a dry and clean room. Based on IEC standard
60255-6 the storage temperature should be -40°C to 70°C, but the temperature of -10°C to 40°C is
recommended for long-term storage.

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Chapter 7 Maintenance

32 NANJING NARI-RELAYS ELECTRIC CO., LTD.


Chapter 8 Decommissioning and Disposal

Chapter 8 Decommissioning and Disposal

8.1 Decommissioning

8.1.1 Switching off

To switch off the PCS-9882, switch off the external miniature circuit breaker of the power supply.

8.1.2 Disconnecting cables

Disconnect the cables in accordance with the rules and recommendations made by relational
department.

DANGER: Before disconnecting the power supply cables that connected with the PWR

module of the PCS-9882, make sure that the external miniature circuit breaker of the
power supply is switched off.

8.2 Dismantling

The PCS-9882 rack may now be removed from the system cubicle, after which the cubicles may
also be removed.

DANGER: When the station is in operation, make sure that there is an adequate safety

distance to live parts, especially as dismantling is often performed by unskilled personnel.

8.3 Disposal

In every country there are companies specialized in the proper disposal of electronic waste.

NOTE: Strictly observe all local and national regulations when disposing of the device.

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Chapter 8 Decommissioning and Disposal

34 NANJING NARI-RELAYS ELECTRIC CO., LTD.


Chapter 9 Manual Version History

Chapter 9 Manual Version History

In current release of the instruction manual, several descriptions on existing features have been
modified. These are described with reference to the table listed below:

Manual
Source Documentation
Release
PCS-9882_Instruction Manual_EN_General_X_
R1.02 R1.01
R1.02_( EN_TXZZ5153.0086.0003).doc

Modifying description of each manual release is shown below.

Manual
Section Page No. Description of change Note
Release
Original Issue to standard
R1.00
version.
R1.01 Chapter 2 5~9 Update some technical data.
Update Figure 3.1-2, Figure
3.1-4, Figure 3.1-6 and
Figure 3.1-8 to substitute the
Section 3.1 11~12
6-pin male connector fixed
on the rear panel with a
5-pin male connector.
Modify the description of
Power Supply Module: the
R1.02 6-pin male connector fixed
Section 3.3 12~13
on the rear panel is
substituted by a 5-pin male
connector.
Update Figure 5.7-2 to
substitute the 6-pin male
Section
24 connector fixed on the rear
5.7.4
panel with a 5-pin male
connector.

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