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03 - 2017

GYPSUM BOARD
CEILINGS ASTM
GYPSUM BOARD CEILING SYSTEMS

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Contents
Introduction 03
System overview 04

Construction details 05 - 12

General information 13

Installation steps 14

Processing of gypsum boards 15

Joint treatment 16

Cladding of boards 17 - 18

Certifications 19

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To our Valued Customers,

Greetings!

Knauf is a family name and a corporate group of global dimensions at the same time synonymous with a type of
corporate culture which has become rare. Knauf is a typical family firm in spite of its size and this is precisely the
reason for its amazing success. It is short and direct decision-making paths, the courage to tackle new ideas,
innovations, investments and the wealth of ideas contributed by all Knauf employees that characterize the company.

From its beginnings in gypsum processing, Knauf has expanded and diversified to become a corporation with
worldwide activities, Knauf UAE has been active in the Middle East for more than a decade.

Knauf shows its commitment not only in the GCC, headquarters in Dubai UAE, but also in the subcontinent.
We have offices based in Saudi, Qatar and India to support the market and dealers.
Knauf provides value-added products and services in the following fields:

• Building materials and systems based on gypsum and gypsum-related products


• ASTM certified products & systems
• Multi- Purpose Joint compounds
• Knauf Aquapanel interior and exterior wall systems
• Knauf Insulations sustainable, high-performance, cost-effective insulation solutions
• Knauf Heradesign’s acoustic designs for Interior and Exterior in ceiling & partition systems
• Knauf Integral’s Knauf GIFA Floor, sheet-panelled access floors
• Thermal and sound insulation materials
• Value engineering and technical consultancy for architects and consultants to meet specified design requirements
• On site hands-on training and supervision for contractors when installing drywall systems
• Knauf systems are approved by Dubai, Abu Dhabi, Ras Al Khaimah and Qatar Civil Defense

Sustainability is central to our vision of doing the right thing for our clients, our people and the communities in which
we work. We maintain and provide certificates for individual products and designs to improve quality and performance.
Knauf systems combine innovative products to realize speed of installation and warranted high performance-based
systems as per ASTM, EN-BS and DIN Standards.

Knauf is not only committed towards it Products and System but also towards it employees. Within the framework of
its four key K-Values; Partnership, Commitment, Entrepreneurship and Menschlichkeit meaning human touch Knauf
looks after its people and drives a sense of passion in all its staff. This is what makes Knauf unique and special!

Safety is something that Knauf does not compromise on whether for its products or people and therefore all our
products are tested and approved by Intertek to make sure that nothing leaves the plant which is not up to the mark.

Amer Bin Ahmed


Managing Director
Knauf GCC & India

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System overview

m L - angle
0m
122

mm
Main Channel 600 Access
Perimeter Wall 600 Opening
UD - Channel mm
150
406
406
406
200

100
0m
m Hat Furring Channel
Gypsum Board

Knauf Fire Resistant & Non Fire Resistant, Ceiling Assemblies,


Tested in accordance to ASTM E-119
* Fire Protection to Floor or Roof Cavity above
* Fire Protection to Steel Beams Supporting Concrete Floors
Spacing of Structure
Cladding Fire
Thickness Suspension Upper Furring Resistance
Hangers (mm) Channels (mm) Channels (mm)
1 x 12.7 mm -
1220 mm 1000 mm 406 mm
1 x 15.9 mm -
*2 x 12.7 mm 60 min.
1220 mm 1000 mm 406 mm
*2 x 15.9 mm 120 min.

*Boards types: Knauf Type-X Boards

A) Splicing of Main Channel


B) Splicing of furring Construction
channel details
A)
A)
Splicing of Main
Splicing of Main Channel
Channel B)
B) Splicing of furring channel
Splicing of furring channel
mm
A) Splicing of Main Channel
609 rlap
Ove B) Splicing of furring channel
m
6m
40

m
mm 09 m
609 rlap6 verlap
LN Screw

Ove O Hat Furring Channel


38

m m
6m
Hat Furring Channel
6m
Splicing / End to End Connection
40 40
12.5

LN Screw LN Screw

Hat Furring Channel


Hat Furring Channel
38
38

Hat Furring Channel


Splicing / End to EndHat Furring Channel
Connection
12.5
Splicing / End to End Connection
12.5

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Construction details for Fire Rated Systems
Construction details for Non Fire Rated Systems
These details represent some of the most common designs situations relevant to the
Construction details for Non Fire Rated Systems
Knauf KC A001 ceiling systems.
These details represent some of the most common designs situations relevant to the
Knauf KC A001 ceiling systems.
C)These
Abutment to wall,
details represent perpendicular
some todesigns
of the most common primary support
situations relevantchannel
to the
Knauf KC A001 ceiling
C) Abutment systems.
to wall, perpendicular to primary support channel

C) Abutment to wall, perpendicular to primary support channel

Wedge Anchor
Perimeter Wall fixing
L - angle
Hammer Fixings
Main Channel

Wedge Anchor
1000 mm 200Wall
Perimeter mm fixing
L - angle
Hammer Fixings
Main Channel

1000 mm 200 mm

TN Screw Hat Furring Channel UD-Channel


LN Screw
Knauf Gypsum Board

TN Screw Hat Furring Channel UD-Channel


LN Screw
Knauf Gypsum Board

D) Abutment to wall, parallel to primary support channel


D) Abutment to wall, parallel to primary support channel
D) Abutment to wall, parallel to primary support channel

Wedge Anchor
Wire Hanger
Perimeter Wall fixing Main Channel
Hammer Fixings
1220Anchor
Wedge mm c/c L-angle
Wire Hanger
Perimeter Wall fixing Main Channel
Hammer Fixings
1220 mm c/c L-angle

150 mm 406 mm
Hat Furring Channel Knauf Joint Compound
TN Screw
UD-Channel Knauf Gypsum Board
150 mm 406 mm
Hat Furring Channel Knauf Joint Compound
TN Screw
UD-Channel Knauf Gypsum Board

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Construction
Constructiondetails
Construction detailsfor
details forFire
for FireRated
Fire RatedSystems
Rated Systems
Systems

Construction details
Constructiondetails
details
Construction
E) Optional
E) Optional
E) Suspension
OptionalSuspension Support
SuspensionSupport
Support

Option
Option-- -111
Option Option
Option---222
Option

L-Angle
L-Angle
Wedge
WedgeAnchor
Anchor
Wire
WireHanger
Hanger
Main
MainChannel
Channel

TNTNScrew
Screw Hat
HatFurring
FurringChannel
Channel
LNLNScrew
Screw
Knauf
KnaufGypsum
GypsumBoard
Board

F)
F) Abutment
F) Abutmentto
Abutment towall,
to wall,parallel
wall, parallelto
parallel toprimary
to primarysupport
primary supportchannel,
support channel,double
channel, doublelayer
double layer
layer

Wedge
WedgeAnchor
Anchor
Perimeter
PerimeterWall
Wallfixing
fixing L L- angle
Hammer - angle
HammerFixings
Fixings Main
MainChannel
Channel
LNLNScrew
Screw 1220
1220mm
mmc/cc/cL-angle
L-angle

150
150mm
mm 406
406mm
mm
Hat
HatFurring
FurringChannel
Channel Knauf
KnaufJoint
JointCompound
Compound
TNTNScrew
Screw
UD-Channel Knauf
KnaufGypsum
GypsumBoard
Board
UD-Channel

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Construction details for Fire Rated Systems
Construction details for Fire Rated Systems

G)
G) Change
G) Changeof
Change ofoflevel
leveland
level and
and bulkhead
bulkhead
bulkhead

Wedge
Wedge Anchor
Anchor
UD-Channel
UD-Channel
Hat
Hat Furring
Furring
Channel
Channel LL -- Angle
Angle

Main
Main Channel
Channel
200
200 mm
mm Perimeter Wall
Perimeter Wall fixing
fixing
LN Screw
LN Screw Hammer Fixings
Hammer Fixings
UD-Channel
UD-Channel

Hat
Hat Furring
Furring Channel
Channel UD-Channel
UD-Channel
TN
TN Screw
Screw Knauf
Knauf Gypsum
Gypsum Board
Board Fire
Fire Sealant
Sealant

H)H) Movement
H) Movementcontrol
Movement control
control joint
joint
joint

Knauf
Knauf Approved
Approved Fixing
Fixing
LL -- angle
angle
LN
LN Screw
Screw
Main Channel
Main Channel

Hat
Hat Furring
Furring Channel
Channel
TN Knauf
Knauf Movement
TN Screw
Screw Movement
Control
Control Joint
Joint

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Construction details for Fire Rated Systems
Construction details for Fire Rated Systems
Construction details for Fire Rated Systems

I) Junction with partition


I)I) Junction
Junction with
with partition
partition

Wedge Anchor

Wedge Anchor

Wedge Anchor

Wedge Anchor

L - Angle

L - Angle

50 mm 50 mm
UD-Channel
Main Channel 50 mm 50 mm
UD-Channel
LN Screw
Main Channel
LN Screw

TN Screw Hat Furring Channel


Fire Sealant KnaufHat
Gypsum
TN Screw FurringBoard
Channel
Fire Sealant Knauf Gypsum Board

J)J) Reinforcement
Reinforcementof
ofBoard
BoardJoints
Joints(Square edge only)
J) Reinforcement of Board Joints (Square edge only)

For Fire Resistant System


For Fire Resistant System
Hat Furring Channel
Hat Furring
Main ChannelChannel
Main Channel

TN Screw
Knauf Joint Compound
TN Screw
Knauf Joint Compound Knauf Gypsum Board
Knauf Gypsum Board

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Construction details for Non Fire Rated Systems
Construction
Construction details
details for
for Non
Non Fire
Fire Rated
Rated Systems
Systems
Thesedetails
These detailsrepresent
representsome
someofofthe
themost
mostcommon
commondesigns
designssituations
situationsrelevant
relevanttotothe
the
Knauf KC A001 ceiling systems.
Knauf KC A001 ceiling systems.
These details represent some of the most common designs situations relevant to the
Knauf KC A001 ceiling systems.
K) Optional
K) Optional Suspension
Suspension Support
Support

K) Optional Suspension Support


Option
Option--11 Option - 2
Option - 2

Option - 1 Option - 2

Wedge Anchor
L-Angle Wire Hanger
Main Channel
Wedge Anchor
L-Angle Wire Hanger
Main Channel

TN Screw Hat Furring Channel


Knauf Gypsum Board LN Screw

TN Screw Hat Furring Channel


Knauf Gypsum Board LN Screw

L) Abutment to wall, parallel to primary support channel

L)
L) Abutment
Abutment to
to wall,
wall, parallel
parallel to
to primary
primary support
support channel
channel

Wedge Anchor
Perimeter Wall fixing L - angle
Hammer Fixings Main Channel
Wedge Anchor
Perimeter Wall LN Screw
fixing L - angle1220 mm c/c L-angle
Hammer Fixings Main Channel
LN Screw 1220 mm c/c L-angle

150 mm 406 mm
Hat Furring Channel Knauf Joint Compound
TN Screw
150 mm UD-Channel 406 mm Knauf Gypsum Board
Hat Furring Channel Knauf Joint Compound
TN Screw
UD-Channel Knauf Gypsum Board

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Constructiondetails
Construction details forNon
Non FireRated
Rated Systems
Construction detailsfor
for NonFire
Fire RatedSystems
Systems
These details represent some of the most common designs situations relevant to the
These
Knaufdetails
KC A001represent
ceiling some of the most common designs situations relevant to the
systems.
These details
Knauf KC A001 represent some of the most common designs situations relevant to the
ceiling systems.
Knauf KC A001 ceiling systems.
M) Abutment to wall, perpendicular to primary support channel
M) Abutment to wall, perpendicular to primary support channel
M) Abutment to wall, perpendicular to primary support channel

Wedge Anchor
Perimeter Wall fixing
WedgeL Anchor
- angle
Hammer
Main LChannel Perimeter WallFixings
fixing
- angle
Hammer Fixings
Main Channel
1000 mm 200 mm
1000 mm 200 mm

TN Screw Hat Furring Channel


UD-Channel
TN Screw
Knauf Gypsum Board Hat Furring Channel
LN Screw UD-Channel
Knauf Gypsum Board LN Screw

N) Abutment to wall, parallel to primary support channel


N)
N) Abutment
Abutmenttotowall,
wall,parallel
parallelto
toprimary
primarysupport
supportchannel
channel

Wedge Anchor
Wire
WedgeHanger
Anchor
Perimeter Wall fixing Main Channel
Hammer Fixings Wire Hanger
Perimeter Wall fixing Main Channel
Hammer Fixings 1220 mm c/c L-angle
1220 mm c/c L-angle

150 mm 406 mm
150 mm Hat Furring Channel406 mm Knauf Joint Compound
TN Hat
Screw
Furring Channel Knauf Joint Compound
UD-Channel
TN Screw Knauf Gypsum Board
UD-Channel Knauf Gypsum Board

10

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Construction details for Non Fire Rated Systems
Construction details for Non Fire Rated Systems
Construction details for Non Fire Rated Systems

O) Change of level and bulkhead


O) Change
O) Changeof
oflevel
leveland
andbulkhead
bulkhead

Wedge Anchor
UD-Channel
Hat Furring Wedge Anchor
UD-Channel
Channel
Hat Furring L - Angle
Channel
L - Angle

Main Channel
200 mm Perimeter Wall fixing
LN Screw
Main Channel Hammer Fixings
UD-Channel
200 mm
LN Screw Perimeter Wall fixing
UD-Channel Hammer Fixings

TN Screw Hat Furring Channel UD-Channel


Knauf Gypsum Board Fire Sealant
TN Screw Hat Furring Channel UD-Channel
Knauf Gypsum Board Fire Sealant

P)P) Movement
Movementcontrol
controljoint
joint
P) Movement control joint

Knauf Approved Fixing


L - angle
Knauf Approved
LN ScrewFixing
L - angle
Main Channel
LN Screw
Main Channel

Hat Furring Channel


Knauf Movement
TN Screw
Hat Furring Channel Control Joint
Knauf Movement
TN Screw
Control Joint

11

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Construction details for Non Fire Rated Systems
Construction details for Non Fire Rated Systems
Construction details for Non Fire Rated Systems

Q)Junction
Q) Junctionwith
withPartition
Partition

Q) Junction with Partition

Wedge Anchor

WedgeL Anchor
- angle Knauf UW Runner

L - angle Knauf
Knauf UW Runner
Drywall Screw
50 mm 50 mm
Knauf Drywall
Knauf GypsumScrew
Board
Main Channel
50 mm 50 mm
LN Screw Knauf CW Stud
Main Channel Knauf Gypsum Board
Insulation Material
LN Screw Knauf CW Stud
Insulation Material

Hat Furring Channel Knauf Gypsum Board


UD-Channel Fire Sealant
Hat Furring ChannelTN Screw Knauf Gypsum Board
UD-Channel Fire Sealant
TN Screw

R)
R) Reinforcement
Reinforcementof
ofBoard
BoardJoint
Joint(Square edge Only)
R) Reinforcement of Board Joint (Square edge Only)

Hat Furring Channel


Main Channel
Hat Furring Channel
Main Channel

TN Screw
Knauf Joint Compound Knauf Gypsum Board
TN Screw
Knauf Joint Compound Knauf Gypsum Board

12

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General information

General Insulation
Knauf KC A001 Ceiling Systems must be installed in If insulation is required, once the primary support
accordance with Knauf 's recommendations. When and the ceiling channels have been connected and
creating an airtight space, methods for the reduction of before the boarding has started, Knauf insulation
potential “ceiling lift ’’ should be considered. as specified should be inserted above the primary
support channels. Care should be taken to ensure
Perimeter Fixing that the insulation is fitted neatly without gaps at
Mark the position of the ceiling line with a Chalk Line (1). abutments or between different rolls.
Knauf UD channels should be secured to the walls at the
required heights, at maximum 609mm centers and 50mm Movement Control Joints
from the ends of channels. The Knauf UD forming the Create movement control joints where ceiling
perimeter and the Knauf Main C Channels do not need to runs exceed 10m, coinciding where possible with
be mechanically fixed together (2). movement joints in the surrounding structure.

Suspension Boarding
Select the fixing centers suited to the ceiling loading. See All boards should be fixed to the ceiling grid
page 3 for spacing of dowels. with the decorative face of the boards outwards and
Fix Knauf approved fixing to the structural soffit with secured with Knauf Screws at maximum 203 mm
suitable fixings. Use the Knauf L Angle and fix to the centers (6).
approved fixing dowel (3). Boards should be mounted at 90° to the direction of
the ceiling channels (7).
Primary Support Channels – C Second layer should be installer with staggered joints.
Channels as shown in details (J) page 8
The centers of the primary support channels should be
aligned at the required height.
Knauf L Angle should be fixed to the Knauf Main C
Channels with two Knauf LN Wafer Head Screws (4). Board Joint Reinforcement
(Only for Fire Resistant System)
Splicing of the Main C Channels
If straight lengths of Knauf Main C Channels Where the cut end of Gypsum board end’s
need jointing, place the channels back to Reinforcement through the inclusion of additional Hat
back, with a minimum 609 mm overlap, and fix with Furring Channels should be implemented. A piece of
two Knauf LN Wafer Head Screws. Hat Furring channel should be located approx. 1 inch
back from each board edge.
Hat Furring Channels
The Knauf Hat Furring Channels should be
positioned at 406mm centers within the perimeter
channels to coincide with the abutments of the
boards, which will be fixed later. Connect the Knauf Hat
Furring Channels to the Knauf Main C Channel by means
of Knauf LN Wafer Head Screws (5).

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Installation steps

Mark the position of the ceiling Fix the UD channel on the Predrill the holes for the
1 line (deducting the thickness of 2 perimeter (at 609mm centers 3
the boards) with a Chalk Line. and 50mm from end of channel). the dowel (e.g. Wedge Anchor)
at the recommended spacing.

Knauf Main C Channels should Connect the Knauf Hat Furring Channels to the
4 5 Knauf Main C Channel by means of Knauf LN Wafer Head Screws
Knauf LN Wafer Head Screws
at the desired length.

Fix the boards to the furring channel with


6 max. 203 mm. 7 Knauf screws.

14

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Processing of gypsum boards

Score the board by pushing along the


Cut the paper face with a sharp knife
cut side, then cut the other paper side

Cut the board 45 degrees Smooth the cut edge with a beveler

Cutting and processing the boards


n Knauf Boards shall be cut by scoring and breaking or by sawing
n When cutting by scoring, the face paper shall be cut with a utility knife
n Knauf boards shall be broken by snapping boards in the reverse direction, then cutting the
back paper with a utility knife
n Cut edges should be smoothed with Knauf Beveler / Rasp Combo to obtain neat
joints when installed
n Short edges should be chamfered with Knauf Beveler / Rasp Combo
n Holes for pipes or other small openings shall be scored on the back and the face outlined before
removal / cut out with a purposely designed tool

15

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Joint treatment

Cutting and processing the boards


n Board surface should be cleaned of materials such as dust, oil etc.

n Filling and covering of joints should only take place after the boards have been allowed to
rest in the given humidity and temperature zones, and no more longitudinal
changes can be expected, i.e. expansion or contraction.

n Firstcoat of Knauf Joint filler should be applied with tools of sufficient width to extend a
minimum 50 mm beyond both sides of the center of the joint (100 mm width).
n Knauf Joint Tape should be embedded into the joint filler to reinforce the joint between two

gypsum boards.
n Once the first coat has dried, a second coat of Knauf Joint filler should be applied with 100 mm

width on both sides of the center of the joint tape (200 mm width).
n A very thin third coat of Knauf Joint filler should be applied with a minimum width no less than

150 mm beyond both sides of the center of the joint tape (300 mm width).
n Once third coat has dried, surface should be sanded and smoothed.

16

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Cladding of boards

Boards should be mounted at 90° to the direction of the ceiling channels.


In case of multi layer cladding, apply layers with staggered joints according to application scheme.
.

Spacing of screws Fastening of cladding

Board thickness First layer Second layer

Screw Spacing second layer: 203 mm 12.7 mm TN 3.9X25 mm TN 3.9X35 mm

15.9 mm TN 3.9X25 mm TN 3.9X45 mm

Single / First layer cladding

2436 mm
406 406 406 406 406 406
203 203 203 203

1000
1220
1220
1220

2436

17

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Cladding
Cladding of
of boards
boards

Second
Second layer
layer cladding
cladding
Second
Second layer
layer should
should be
be installer
installer with
with staggered
staggered joints.
joints.

2) See Detail (J) page 08 406 406


2436 mm
406 406 406 406

203 203 203 203

1000
1220
1220
1220

ASTM Ceiling Accessories 2436

System’s components
35
38

23
22

22 25
12.5 35 12.5
12
67
Hat Furring Channel (0.5 mm. thk.) Main "C" Channel (1.4 mm. thk.) UD Channel (0.5 mm.thk.) L-Angle (0.5 mm.thk.)

TN Screw
3.9 dia. X 25/35/45 mm Length LN Screw Hammer Fixings Wedge Anchor

18

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Certifications

Estidama Requirements

Asbestos content
The boards produced at the Knauf factory in Ras Al Khaimah have been tested on asbetos content. No asbestos
could be traced in the boards’ composition. Complies with the requirements of EN 13964.

Formaldehyde content
The boards produced at the Knauf factory in Ras Al Khaimah have been tested on DIN EN ISO 16009 for
formaldehyde emissions. Maximum concentration levels 16µg/m3(0.016mg/m3) (complies with the requirements
of EN 13964).

Regional Materials
On a range of 500 miles from factory and quarry location, our boards can provide
points for regional materials mentioned in different evaluation criteria (LEED,
Estidama, etc.).

Total VOC content


Our boards have been tested for total Volatile Organic Compounds emissions.
Detected amount: below 0.05 mg/kg.

Certificate of Registration
QUALITY MANAGEMENT SYSTEM - ISO 9001:2008

This is to certify that: Knauf LLC


PO Box 112871
Dubai
United Arab Emirates

Holds Certificate No: FM 577441


and operates a Quality Management System which complies with the requirements of ISO 9001:2008 for the
following scope:

The production of Metal Profiles, Plasters, Plasterboards, Ready Fix and all supporting activities
within the Middle East.

For and on behalf of BSI:


Gary Fenton, Global Assurance Director

Originally registered: 09/11/2011 Latest Issue: 25/09/2014 Expiry Date: 09/11/2017

Environmental certifications
Page: 1 of 2

For outstanding performances in water and energy


This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract.
An electronic certificate can be authenticated online.
Printed copies can be validated at www.bsi-global.com/ClientDirectory or telephone +971 (4) 3364917.
manangement, our factory has been recently awarded the
Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 845 080 9000

BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK.
Environmental Performance Certificate from the Ministry of
Environment & Water.
Quality Management System ISO 9001: 2008

19

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Knauf Head Office Knauf Qatar Office Knauf Manufacturing Plant Knauf Gypsum India Pvt.Ltd
P.O.Box 27111 P.O.Box 50006 No. 8 - C, 8th Floor Commercial Complex
Phone: +971 4 337 7170 Doha, State of Qatar Ras Al Khaimah, U.A.E. Doshi Tower, New No. 205, (Old No. 156)
Tel: +974 4452 8191 Tel: +971 7 221 5300 Poonamallee High Road, Kilpauk
Fax: +971 4 334 9659 Fax: +974 4452 8181 Fax: +971 7 221 5301 Chennai - 600010.Tamil Nadu, India
Tel: +91 44 49580000
P.O.Box:
P 112871, Dubai UAE Fax: +91 44 49575300

info@knauf.ae The information provided in this leaflet is only intended to give guidance in selecting and using Knauf products. While we make every effort to ensure its accuracy, neither Knauf LLC and its branches
nor any of tis employees or affiliates warrant or assume any legal liability or responsibility for the completeness or usefullness of any failure in installation or constructing any structure installation or building
or caused by using this leaflet. Readers are adviced to independently verify this information prior to rely on it. In particular, readers must obtain appropriate independent advice on the use of products
in specific structures, insllations or buildings to ensure compliance with all regulations, including health and safety regulations. Knauf reserves the right to amend technical specification without notice.

www. .ae The constructional and structural properties, and characteristic building physics Knauf system can solely be
ensured with the exclusive use Knauf system components, or other product expressly recommended by Knauf.