Rating HE for 103E13 Replacement

1. 166E12
FLOW SUMMARIES:

Stream No. 1 4 2 3
Stream Name Wet Crude M Wet Crude M Dried Crude Dried Crude
Temp C 55.0000 78.9426 94.0000 70.0000
Pres bar 3.0000 3.0000 3.0000 3.0000
Enth MJ/h -45576. -44810. -42210. -42975.
Vapor mole frac. 0.00000 0.00000 0.00000 0.00000
Total kmol/h 71.4075 71.4075 62.6613 62.6613
Total kg/h 14625.0000 14625.0000 14365.0000 14365.0000
Total std L m3/h 23.7616 23.7616 23.4433 23.4433
Total std V m3/h 1600.50 1600.50 1404.47 1404.47
Flow rates in kmol/h
Methanol 7.3029 7.3029 0.0000 0.0000
Water 1.4432 1.4432 0.0000 0.0000
1-Hexanol 0.4218 0.4218 0.4218 0.4218
methyl caprylate 3.9944 3.9944 3.9944 3.9944
Methyl Decanoate 2.8530 2.8530 2.8530 2.8530
Methyl Laurate 32.3690 32.3690 32.3690 32.3690
methyl myristate 9.2449 9.2449 9.2449 9.2449
methyl palmitate 4.1430 4.1430 4.1430 4.1430
methyl stearate 0.9143 0.9143 0.9143 0.9143
Methyl Oleate 7.3159 7.3159 7.3159 7.3159
methyl aracidate 0.0880 0.0880 0.0880 0.0880
methyl linolate 1.3171 1.3171 1.3171 1.3171

TABULATED ANALYSIS

Overall Data:
Effective Area, m2 14.390 Service Coeff., W/m2-K 983
Calculated Area, m2 60.446 Calculated Coeff., W/m2-K 234
Calculated Clean Area, m2 40.521 Clean Coeff., W/m2-K 349
MTD,Effective C 15.029 Heat Load, MJ/h 765.172
Area Excess, -76.2% Area Per Unit, m2 14.390
Gross Area, m2 38.164 MTD Factor 1.000

Cold Side Data:

Film Coef., W/m2-K 714.9 Press. Drop, bar 0.0
Velocity, m/sec 0.118 Reynolds No 383.9
Fouling Factor, m2-K/W 0.000704

Hot Side Data:

Film Coef., W/m2-K 702.0 Press. Drop, bar 0.0
Velocity, m/sec 0.117 Reynolds No 396.7
Fouling Factor, m2-K/W 0.000704

Plate:
Width, m 0.470 Height, m 1.160
Gap, m 0.002 Thermal Cond., W/m-K 14.129
Corrugation Chvron Chevron Angle, degree 80.0
Unit:
Number of Plates 70
Cold Side Passes 1 Hot Side Passes 1
Number in Parallel 1 Number in Series 1

Cold Side Nozzles:

Nozzle Inner Diam.-Inlet, m 0.255 Nozzle Inner Diam.-Outlet, m 0.255
Number of Inlet Nozzles 1 Number of Outlet Nozzles 1

Hot Side Nozzles:

Nozzle Inner Diam.-Inlet, m 0.255 Nozzle Inner Diam.-Outlet, m 0.255
Number of Inlet Nozzles 1 Number of Outlet Nozzles 1

General Specification:
Computation Mode Rating
Cold Side Coeff. Specified? No Hot Side Coeff. Specified? No
Cold Side Fouling Specified? Yes Hot Side Fouling Specified? Yes
 2. 104E12 (Wet Crude ME in Tube)
FLOW SUMMARIES:

Stream No. 5 6 8 7
Stream Name Wet Crude M Dried Crude Wet Crude M Dried Crude
Temp C 55.0000 94.0000 78.9425 70.0000
Pres bar 3.0000 3.0000 3.0000 3.0000
Enth MJ/h -45576. -42210. -44810. -42975.
Vapor mole frac. 0.00000 0.00000 0.00000 0.00000
Total kmol/h 71.4075 62.6613 71.4075 62.6613
Total kg/h 14625.0000 14365.0000 14625.0000 14365.0000
Total std L m3/h 23.7616 23.4433 23.7616 23.4433
Total std V m3/h 1600.50 1404.47 1600.50 1404.47
Flow rates in kmol/h
Methanol 7.3029 0.0000 7.3029 0.0000
Water 1.4432 0.0000 1.4432 0.0000
1-Hexanol 0.4218 0.4218 0.4218 0.4218
methyl caprylate 3.9944 3.9944 3.9944 3.9944
Methyl Decanoate 2.8530 2.8530 2.8530 2.8530
Methyl Laurate 32.3690 32.3690 32.3690 32.3690
methyl myristate 9.2449 9.2449 9.2449 9.2449
methyl palmitate 4.1430 4.1430 4.1430 4.1430
methyl stearate 0.9143 0.9143 0.9143 0.9143
Methyl Oleate 7.3159 7.3159 7.3159 7.3159
methyl aracidate 0.0880 0.0880 0.0880 0.0880
methyl linolate 1.3171 1.3171 1.3171 1.3171

TEMA SHEET
----------
2 Customer Ref No.
3 Address Prop No.
4 Plant Loc. Date Rev
5 Service of Unit Item
6 Size 0.4m x 3.3m Type BEM (Hor/Vert) H Connected in 1 Para 1 Seri
7 Surf/Unit(G/E) 24.8/24.2 m2; Shell/Unit 1.000000 Surf/Shell 24.8/24.2 m2
8 PERFORMANCE OF ONE UNIT
9 Type of Process Sensible Sensible
10 Fluid Allocation Shell Side Tube Side
11 Fluid Name Dried Crude Wet Crude M
12 Flow 14365.0 14625.0 kg/h
13 Liquid 14365.0 14625.0 kg/h
14 Vapor 0.0 0.0 kg/h
15 NonCondensable 0.00000 0.00000 kg/h
16 Steam 0.0 0.0 kg/h
17 Evap/Cond 0.0 0.0 kg/h
18 Density 0.00/813.14/ 0.00/831.98 0.00/842.28/ 0.00/823.60
kg/m3
19 Conductivity 0.00/0.11 / 0.00/0.11 0.00/0.12 / 0.00/0.11
W/m-K
20 Specific Heat 0.00/2.26 / 0.00/2.18 0.00/2.15 / 0.00/2.22
kJ/kg-K
21 Viscosity 0.00/0.00 / 0.00/0.00 0.00/0.00 / 0.00/0.00 N-
s/m2
22 Latent Heat 0.00 0.00 kJ/kg
23 Temperature(In/Out) 94.000/70.000 55.000/78.942 C
 24 Operating Pressure 3.00 3.00 bar
25 Fouling Factor 0.000176 0.000176 m2-K/W
26 Velocity 0.03 0.32 m/sec
27 Press Drop Allow/Calc 0.345/-0.024 0.345/0.010 bar
28 Heat Exchanged 6.859e+002 MJ/h; MTD(Corrected): 11.49 C
29 Transfer Rate, Service: 686.7 Calc: 61.1 Clean: 62.5 W/m2-K
30 CONSTRUCTION DATA/SHELL Sketch
31 Shell Side Tube Side
32 Design/Test Press bar 0.000000/Code 0.000000/Code
33 Design Temperature C 0.000 0.000
34 No. Passes per Shell 1 2
35 Corrosion Allowance m 0.000 0.000
36 Connections IN ID m 0.154 0.103
37 Size & OUT ID m 0.063 0.103
38 Rating
39 Tube No. 118 OD 0.020 m;Thk. 0.0010 m;Length. 3.34 m;Pit. 0.025 m; Ptn.
30
40 Tube Type Bare Material A-213-321
41 Shell A-240-304L 0.39 ID 0.42 OD m Shell Cover
42 Channel or Bonnet A-240-321 Channel Cover
43 Tubesheet Stationary A-182-321 Tubesheet Floating
44 Floating Head Cover Impingement Protection: No
45 Baffles Cross A-240-304 Type DSEG Cut(Diam) 37 Spacing C/C 0.92 m
46 Baffles Long Seal Type
47 Supports Tube C.S. U-Bend
48 Bypass Seal Arrangement Tube-Tubesheet Joint
49 Expansion Joint No. Type
50 Rho-V2-Inlet Nozzle 56.32 Bundle Entrance Bundle Exit
51 Shell Side Tube Side
52 Gasket Floating Head
53 Code Requirements Tema Class B
54 Weight/Shell
55 Remarks: Pressure drop shown is total pressure drop.
56
57

SUMMARY REPORT
--------------
General Data: Heat Transfer Data:
Exch Class/Type B/BEM Effective Transfer Area 24.16
Shell I.D. 0.39 Area Required 271.44
Shell in Series/Parallel 1/1 COR LMTD 11.49
Number of Tubes 118 U (Calc/Service) 61.11/686.69
Tube Length 3.34 Heat Calc 61.03
Tube O.D./I.D. 0.0200/0.0180 Heat Spec 685.85
Excess % -91.10
Tube Pattern TRI30 Foul(S/T) 1.761E-004/1.761E-004
Tube Pitch 0.03 Del P(S/T) -0.02/0.01
Number of Tube Passes 2 SS Film Coeff 77.61
Number of Baffles 3 SS CS Vel 0.03
Baffle Spacing 0.91 TW Resist 0.000071
Baffle Cut, % Diameter 37 TS Film Coeff 365.81
Baffle Type DSEG TS Vel 0.32
Baffle space def. Edge-Edge
 3. 104E12 (Dried Crude ME in Shell side)
FLOW SUMMARIES:

Stream No. 10 9 11 12
Stream Name Dried Crude Wet Crude M Dried Crude Wet Crude M
Temp C 94.0000 55.0000 70.0000 78.9425
Pres bar 3.0000 3.0000 3.0000 3.0000
Enth MJ/h -42210. -45576. -42975. -44810.
Vapor mole frac. 0.00000 0.00000 0.00000 0.00000
Total kmol/h 62.6613 71.4075 62.6613 71.4075
Total kg/h 14365.0000 14625.0000 14365.0000 14625.0000
Total std L m3/h 23.4433 23.7616 23.4433 23.7616
Total std V m3/h 1404.47 1600.50 1404.47 1600.50
Flow rates in kmol/h
Methanol 0.0000 7.3029 0.0000 7.3029
Water 0.0000 1.4432 0.0000 1.4432
1-Hexanol 0.4218 0.4218 0.4218 0.4218
methyl caprylate 3.9944 3.9944 3.9944 3.9944
Methyl Decanoate 2.8530 2.8530 2.8530 2.8530
Methyl Laurate 32.3690 32.3690 32.3690 32.3690
methyl myristate 9.2449 9.2449 9.2449 9.2449
methyl palmitate 4.1430 4.1430 4.1430 4.1430
methyl stearate 0.9143 0.9143 0.9143 0.9143
Methyl Oleate 7.3159 7.3159 7.3159 7.3159
methyl aracidate 0.0880 0.0880 0.0880 0.0880
methyl linolate 1.3171 1.3171 1.3171 1.3171

TEMA SHEET
----------
2 Customer Ref No.
3 Address Prop No.
4 Plant Loc. Date Rev
5 Service of Unit Item
6 Size 0.4m x 3.3m Type BEM (Hor/Vert) H Connected in 1 Para 1 Seri
7 Surf/Unit(G/E) 24.8/24.2 m2; Shell/Unit 1.000000 Surf/Shell 24.8/24.2 m2
8 PERFORMANCE OF ONE UNIT
9 Type of Process Sensible Sensible
10 Fluid Allocation Shell Side Tube Side
11 Fluid Name Dried Crude Wet Crude M
12 Flow 14625.0 14365.0 kg/h
13 Liquid 14625.0 14365.0 kg/h
14 Vapor 0.0 0.0 kg/h
15 NonCondensable 0.00000 0.00000 kg/h
16 Steam 0.0 0.0 kg/h
17 Evap/Cond 0.0 0.0 kg/h
18 Density 0.00/842.28/ 0.00/823.60 0.00/813.14/ 0.00/831.98
kg/m3
19 Conductivity 0.00/0.12 / 0.00/0.11 0.00/0.11 / 0.00/0.11
W/m-K
20 Specific Heat 0.00/2.15 / 0.00/2.22 0.00/2.26 / 0.00/2.18
kJ/kg-K
21 Viscosity 0.00/0.00 / 0.00/0.00 0.00/0.00 / 0.00/0.00 N-
s/m2
22 Latent Heat 0.00 0.00 kJ/kg
 23 Temperature(In/Out) 55.000/78.942 94.000/70.000 C
24 Operating Pressure 3.00 3.00 bar
25 Fouling Factor 0.000176 0.000176 m2-K/W
26 Velocity 0.03 0.32 m/sec
27 Press Drop Allow/Calc 0.345/-0.024 0.345/0.010 bar
28 Heat Exchanged 7.652e+002 MJ/h; MTD(Corrected): 7.51 C
29 Transfer Rate, Service: 1171.0 Calc: 69.1 Clean: 71.0 W/m2-K
30 CONSTRUCTION DATA/SHELL Sketch
31 Shell Side Tube Side
32 Design/Test Press bar 0.000000/Code 0.000000/Code
33 Design Temperature C 0.000 0.000
34 No. Passes per Shell 1 2
35 Corrosion Allowance m 0.000 0.000
36 Connections IN ID m 0.154 0.103
37 Size & OUT ID m 0.063 0.103
38 Rating
39 Tube No. 118 OD 0.020 m;Thk. 0.0010 m;Length. 3.34 m;Pit. 0.025 m; Ptn.
30
40 Tube Type Bare Material A-213-321
41 Shell A-240-304L 0.39 ID 0.42 OD m Shell Cover
42 Channel or Bonnet A-240-321 Channel Cover
43 Tubesheet Stationary A-182-321 Tubesheet Floating
44 Floating Head Cover Impingement Protection: No
45 Baffles Cross A-240-304 Type DSEG Cut(Diam) 37 Spacing C/C 0.92 m
46 Baffles Long Seal Type
47 Supports Tube C.S. U-Bend
48 Bypass Seal Arrangement Tube-Tubesheet Joint
49 Expansion Joint No. Type
50 Rho-V2-Inlet Nozzle 56.36 Bundle Entrance Bundle Exit
51 Shell Side Tube Side
52 Gasket Floating Head
53 Code Requirements Tema Class B
54 Weight/Shell
55 Remarks: Pressure drop shown is total pressure drop.
56
57

SUMMARY REPORT
--------------
General Data: Heat Transfer Data:
Exch Class/Type B/BEM Effective Transfer Area 24.16
Shell I.D. 0.39 Area Required 409.12
Shell in Series/Parallel 1/1 COR LMTD 7.51
Number of Tubes 118 U (Calc/Service) 69.14/1170.97
Tube Length 3.34 Heat Calc 45.18
Tube O.D./I.D. 0.0200/0.0180 Heat Spec 765.17
Excess % -94.10
Tube Pattern TRI30 Foul(S/T) 1.761E-004/1.761E-004
Tube Pitch 0.03 Del P(S/T) -0.02/0.01
Number of Tube Passes 2 SS Film Coeff 89.73
Number of Baffles 3 SS CS Vel 0.03
Baffle Spacing 0.91 TW Resist 0.000070
Baffle Cut, % Diameter 37 TS Film Coeff 386.11
Baffle Type DSEG TS Vel 0.32
Baffle space def. Edge-Edge
Conclusion:
1. 166-E12 is not sufficient enough for the heat exchange operation specified in the original PHE
datasheet.
2. 104-E12, whether the wet crude ME is in tube side or shell side is not sufficient enough for
the heat exchange operation specified in the original PHE datasheet.