Beruflich Dokumente
Kultur Dokumente
8
9
Stationary tank systems for diesel
CUBE-Tank UNI-Tank
• 1500 - 7500 l • 400 - 4500 l
• HDPE single-wall tank • HDPE single-wall tank
with integrated bund with integrated galvani-
• installation in buildings sed sheet steel bund
and outside • indoor installation
• fully assembled • does not require a bund,
• does not require a bund, even in water-protected
even in water-protected areas
areas
GT-Tank DWT-Tank
• 1000 - 10000 l • 1300 - 11750 l
• single-wall, • double-wall,
GRP safety tank GRP safety tank
• installation in buildings • in- and outdoor
and outside without installation
bund (outside of water- • does not require a bund
protected areas) even in water-protected
• single tank or battery areas
system • single tank or battery
system
• with optical leakage
detection
Steel tank
• 4000 - 30000 l
• above ground tank
system, steel double-wall
10
Stationary tank systems for diesel
Basics for diesel filling stations for own consumption, requirements
The filling station for personal consump- 8. N
o requirement for specialist assistance 3. F
or containers up to 2,000 l and
tion is intended for fueling a company's up to 10,000 l installation size (excep- diesel consumption up to 4,000 l
own vehicles. It is operated by the opera- tions: Bavaria, Bremen, Hamburg and (up to 40,000 l in Baden-Württemberg)
tor or persons the operator employs. It Lower Saxony). per year, it is possible to dispense with
consists of a fuel dispensing area and an the roof on the separator.
above-ground storage container. A sum- 9. F
ire protection regulations (distances,
mary of the conditions to be met is pro- ventilation, design of walls and doors, 4. K
eep binding agents and fire
vided below: etc.) must be met. extinguishers ready.
The requirements for filling stations for B Fuel dispensing area Obligations of the operator:
diesel fuel for own consumption are
defined on a country-specific basis, in 1. S
ize of the fuel dispensing area: 1. Register filling stations with more than
most cases by the respective laws regard- effective range of the nozzle, i.e. mini- 1,000 I with the water authorities below.
ing hydraulic systems VAwS. They hardly mum hose length plus 1 m, limitable
by walls or positively guided filler hose, 2. O
btain construction approval for filling
differ in most points.
e.g. compact fuel dispensing area. stations with more than 5,000 l.
Due to federalism reform, the state laws
2. F
or a container volume up to 10,000 l
regulating hydraulic systems (VAwS) are
and diesel consumption up to 40,000 l Please note that the requirements
to be devolved by federal law during the
(up to 100,000 l in Baden-Württemberg) in the individual federal states may
course of 2015. One ordinance will then
per year: differ from those specified here.
regulate how water-hazardous substances
a) no separator is needed if the fuel We will be happy to advise you for
(AwSV) are dealt with shall apply across
dispensing area is roofed. this purpose.
all federal states.
b) simplified design of the subsurface,
e.g. CEMO fuel dispensing area
A Storage facility
1. S
torage containers with test mark or
National Technical Approval, single- Building wall or other CEMO filling Oil binding agent,
wall higher than 1 m station 2,000 l bucket, shovel Fire extinguisher
walled GRP containers up to 2,000 l
without collection tray, but on a subsur-
face that is impervious to fluid with a
1 cm upstand ( e.g. R1 sealing surface
elements), also pertains to tank batter-
ies up to 10,000 l; other double-walled
containers or in a collection tray. >– 5 m
2. F
or installation in the open air, the
storage tank must be approved for this
purpose. This requirement is met by
CEMO CUBE tanks, CEMO GRP tanks
and double-walled steel tanks Effective range of the Impact protection
(cf. approval); PE tanks in sheet steel nozzle hose length + 1 m
jackets only indoors.
>– 10 m Flat fuel dispensing
3. C
ollision protection, for example: guard area without drain
rails, large stones, high threshold or
spray protection walls around the Example: Filling station for own consumption up to 2,000 l, without roof, without separator
compact fuel dispensing area.
4. A
n automatic discharge valve is Projection >
– 0.6* H
required. The exception for electric
pumps with simple shut-of valves on
tanks up to 1,000 l only still applies
in a few federal states.
5. F
irmly connected filling connections to
tanker couplings (for tanks up to 1,000 l H
filling with automatically closing delivery
nozzle is permissible).
6. A
pproved limiting value transmitter
(except for tank up to 1,000 l and filling
as per 5.).
7. A syphon lock on the pump is required. >– 5 m
11
Tank systems for diesel
Video
CUBE Tank
always tidy
The automatic hose reel helps
you keep 8 m of hose in order.
12
accessible
Integrated nozzle holder
keeps things in place.
ergonomic
All equipment is positioned so that it is
easy to see and access at an optimum
level over the bund.
Independently tested
Ü-mark shows compliance with German
building standards that insist on a mini- designed-in stability
mum 25-year service life, full load bearing
capacity and 30 minutes fire resistance. Two systems ensure stability – moulded
CE-mark shows compliance with BS EN hexagonal matrix for integral polymer
13341:2005+A1:2011 standard for above- strength, supported by twin steel bands
ground polyethylene oil tanks. at the points of greatest load. Reduces
movement and increases service life.
13
Tank systems for diesel
CUBE-Dieseltank [PG 4]
Dispensing station for Diesel, Basic and Premium
with general construction inspection
approval no. Z-40.21-510
• comprising integral sump
• optical bund alarm
• tanker coupling
• electronic overfill sensor
• vent
• analogue contents gauge
• suction hose
• 230 V electric pump 56 l/min
(72 l/min on 2500 l versions)
• 4 m delivery hose
• automatic nozzle with integral nozzle holder
• approved for outdoor installation
with hinged lid (outdoor model)
• fully assembled
CUBE-Dieseltank 2,500 l
Outdoor Premium
CUBE-Dieseltank 1,000 l
Outdoor
CUBE-Dieseltank 2,500 l
CUBE-Dieseltank 1,500 l Indoor Basic
Outdoor
14
CUBE-Diesel filling station [PG 4]
NEW Accessory package for placement lengthwise in connection with expansion unit I 10666
15
Stationary tank systems for diesel and heating oil
CUBE-Dieseltank [PG 4]
Accessories for CUBE-Dieseltank
Designation Order No.
Hinged lid, orange, complete with supporting gas struts and mounting accessories 10324
Outdo
o
CUBE-Heating oil tank
Indoo r
1.500 l Outdoor
16
Diesel filling stations with UNI -Tanks [PG 4]
•S ingle tank
• from HDPE with integral galvanised
sheet steel bund and foot pallet
• s tandard accessories:
erall
filling level indicator, optical leakage low ov
detector, integral carrying handles height
• no pump
• for storage of diesel, biodiesel, without
a bund, even in water-protected areas*
•a pproved for installation indoors
•c an be filled with delivery nozzle
(except Uni-Tank 1,500 l)
• low overall height (up to 1,000 l),
thus no step tread is necessary
UNI-Tank
Single tank as described above
Capacity l Dimensions cm (l x w x h) Approval no. Weight approx. kg Order no.
400 73 x 70 x 117 Z-40.21-365 50 7979
750 98 x 77 x 142 Z-40.21-288 66 7379
1000 128 x 77 x 142 Z-40.21-288 89 7380
1500 163 X 77 X 185 Z-40.21-432 151 7881
17
Stationary tank systems for diesel
Basic
comprising:
Basic
• UNI-Tank 1,000 l (order no. 7380)
e
packagm
• electric pump 230 V, approx. 30 l/min
e
packag
effective (order no. 8639)
Premiu
• 4 m connecting cable
• 6 m hose, may be sectioned into
suction and screw delivery hose
• suction filter
• automatic delivery nozzle
Accessory:
• K 24 digital flow metre (8644) see page 101
Basic package Premium 1,000 l
comprising:
• diesel tank UNI 1,000 l (order no. 7380)
• electric pump 230 V, self-priming,
approx. 50 l/min (order no. 7768)
•p ump console (order no. 7631)
• automatic delivery nozzle
• 4 m connecting cable
• suction hose with foot valve
•n ozzle holder
•h ose clamp (order no. 10252)
Accessory:
•K 24 digital flow metre (order no. 7779
and 7984) see page 99
• Electric flow metre FMT II/50
(order no. 7574) see page 19
Diesel tank system
with UNI-Tank 1,000 l resp. 1,500 l
Tank system, completely configuration
comprising:
•U NI-Tank 1000 l (7380) resp. 1500 l (7881),
1, 2 or 3 tanks
• filling connection with tanker coupling (7390)
• limiting value transmitter (1437),
• removal and ventilation line
• electric pump 50 l/min
• without assembly
• electric pump 230 V self-priming with auto-
matic delivery nozzle, delivery nozzle holder,
metre, 4 m filling hose and ventilation
• other lengths for filling hose optional,
see page 99
• individual filling of the tanks
via fixed tanker connection, removal Diesel filling station
and ventilation via common lines with 2 UNI-Tanks 1,500 l
(order no. 8822)
Capacity l Number of UNI- Tank 1,500 l Delivery rate l/min Dimensions cm (l x w x h) Weight approx. kg Order no.
1500 1 50 201 x 77 x 202 176 8821
3000 2 50 201 x 157 x 202 330 8822
4500 3 50 201 x 237 x 202 484 8823
18
Accessories for UNI /MULTI-Tanks [PG 4]
Pumps and accessories specially adapted for UNI- and MULTI-tank
2m 7071
Extension hose DN 19 ***
(with 2 x 1" thread)
for electric pump approx. 50 l/min 4m 7072
More accessories see page 20. *** For further hose lengths, see page 99.
19
Stationary tank systems for diesel
Pump console
suitable for UNI-/MULTI-Tank 750 l and ,1,000 l 7631
for mounting Cematic pumps
Tank hood
suitable for UNI-/MULTI-Tank 340 l and 1,000 l
8909
from polyethylene, also suitable for stacking
empty containers on top of each other
Hose clamp
suitable for UNI-/MULTI-Tank 10252
750 l, 1000 l and 1500 l
20
Diesel filling stations with GT-Tanks
Durable GT-tanks
with general construction inspec-
tion approval no. Z-40.11-190
Outdo
o r
Indoo r 25 yea
r g u a r antee!
tank
outdoor installation possible
lockable pump hood
100% corrosion-resistant
expandable up to
10,000 l as a
battery system
*M
ost German federal states have, at the time of printing, confirmed that this regulation is valid indefinitely.
We will be happy to advise you.
21
Stationary tank systems for diesel
rt
consisting of:
• diesel tank GT 2,000 l
C o m f o
e
with dome dia. 145 mm and volume
scale (order no. 1450)
• accessory package for indoor instal-
p a c k a g
GRP
lation or under canopy with dome-lid,
ventilation cap, limit indicator, filling
s:
saving
connection, nozzle holder, without hood
(order no. 7068)
• electric pump approx. 50 l/min, 230 V
10 %
(self-priming), with foot valve, automatic
nozzle, 4 m filling hose (order no. 7069)
• mechanical metre K 33 for electric
pump 50 l/min (order no. 7070)
*M
ost German federal states have, at the time of printing, confirmed that this regulation is valid indefinitely.
We will be happy to advise you.
22
Diesel filling stations with GT tanks
[PG 4]
Accessory package for installation indoors or under canopy (for a single tank),
comprising: dome lid, limit indicator, filling connection, ventilation cap, installation instructions 7066
suitable for hand pump, order no. 1452
23
Stationary tank systems for diesel
2m 7071
Extension hose DN 19 (with 2 x 1" thread)
for electric pump approx. 50 l/min
4m 7072
24
Diesel battery systems with GT tanks
[PG 4]
Total Overall dimensions Tank 1000 l Tank 1500 l Tank 2000 l Basic unit Expansion unit Pump
capacity l cm (l x w x h) 1448 1449 1450 10107 7095 7354
2 2,000 148 x 149 x 196 2 - - 1 1 1
tanks 3,000 198 x 149 x 196 - 2 - 1 1 1
4,000 248 x 149 x 196 - - 2 1 1 1
3 3,000 148 x 226 x 196 3 - - 1 2 1
tanks 4,500 198 x 226 x 196 - 3 - 1 2 1
6,000 248 x 226 x 196 - - 3 1 2 1
4 4,000 148 x 302 x 196 4 - - 1 3 1
tanks 6,000 198 x 302 x 196 - 4 - 1 3 1
8,000 248 x 302 x 196 - - 4 1 3 1
5 5,000 148 x 379 x 196 5 - - 1 4 1
tanks 7,500 198 x 379 x 196 - 5 - 1 4 1
10,000 248 x 379 x 196 - - 5 1 4 1
* Most German federal states have, at the time of printing, confirmed that this regulation is valid indefinitely. We will be happy to advise you.
Technical specifications subject to change.
25
Stationary tank systems for diesel
limit indicator
even in water-protected
areas, no bund is required
expandable up to
11,750 l as a battery
r
25 yea
antee!
100 % corrosion-resistant
g u a r
tank
also approved for
o
biodiesel (RME) s a r e now als
-tan k or!
C E M O DWT le a k indicat
A ll out a
p p ro v ed with
a
* protected by patents
26
DWT complete stations
[PG 4]
also approved for installation outdoors with pump hood (consisting of GRP safety tank with accessories 7348 und 8949)
Capacity l Dimensions cm (l x w x h) pump hood opened Weight approx. kg Order no.
1,300 150 x 74 x 225 107 7366
2,000 200 x 86 x 225 125 8948
27
Stationary tank systems for diesel
or
Outdo age
• connection elbow with tanker coupling
s
saving
• suction line 1 ¼"
ack
• ventilation cap
e t y P
Sav
• limit indicator (order no. 7358 and 7359)
: 10 %
• accessory package (order no. 7342)
v i n g s
sa
• electric pump approx. 50 l/min, 230 V
(self-priming)
• mechanical flowmetre
• automatic nozzle
• 4 m filling hose
• fitted in protective housing
(order no. 7354)
DWT tank
without
accessories
28
Accessories for DWT diesel filling stations [PG 4]
Pumps and accessories specially adapted for DWT diesel filling stations
for all tank sizes
Designation Order no.
Accessory package for installation indoors or under cover (for a single tank),
comprising: dome lid, ventilation cap, limit-indicator, filling connection,
7355
suction hose with foot valve, installation instructions
suitable for electric pump 50 l/min in protection housing, order no. 7354
2m 7071
Extension hose DN 19 (with 2 x 1" thread)
for electric pump approx. 50 l/min
4m 7072
Signal horn
5269
leakage detection device when it is installed in the protective box
Pumps and accessories specially adapted for DWT diesel filling stations
only for tank sizes 1,300 l / 2,000 l see page 30.
29
Stationary tank systems for diesel
Pumps and accessories specially adapted for DWT diesel filling stations
only for tank sizes 1,300 l / 2,000 l
Designation Order no.
30
Diesel battery systems with DWT tanks [PG 4]
Total Overall Tank Tank Tank Tank Basic Expansion Accessory Pump
capacity dimensions 1300 l 1500 l 2000 l 2350 l unit unit package 7354
l cm (l x w x h) 7372 7373 7374 7375 7358 7359 7342
2 tanks 2,600 182 x 151 x 188 2 - - - 1 1 - 1
3,000 182 x 151 x 211 - 2 - - 1 1 - 1
4,000 232 x 177 x 188 - - 2 - 1 1 1 1
4,700* 232 x 177 x 211 - - - 2 1 1 1 1
3 tanks 3,900 182 x 228 x 188 3 - - - 1 2 - 1
4,500 182 x 228 x 211 - 3 - - 1 2 - 1
6,000 232 x 268 x 188 - - 3 - 1 2 2 1
7,050 232 x 268 x 211 - - - 3 1 2 2 1
Setup as a 4 and 5 tank battery is also possible * offer „Safety Package“ see page 28 (order no. 7793).
31
Stationary tank systems for diesel
b Tank station Indoor, a Tank station Indoor, Pump console with 230 V pump 70 l/min,
with roof and collection tray without roof and collection tray metre K 33, nozzle holder, hose holder
and filling hose 4 m
32
Underground safety tank, GRP coated [PG 4]
Monitoring space
Steel wall
Internal coating
Designation
Installation supervision and isolation checking by authorized specialists
as per legal regulations WHG § 19.
Delivery / shipping costs for a one-off delivery:
Delivery ex works. When a delivery is made the customer
Isolation checking unit must provide a crane or forklift for unloading.
Be sure to take the weight of the tank into account.
can be loaned for free (for a deposit of 1,000.--)
33
Stationary tank systems for diesel
Above ground tank system • ladder (5,000 l model no ladder due Options:
steel double-wall for outdoor installation, to low overall height) • paint schemes according to customer
approved for the storage of diesel fuel • dip stick specification possible (additional charge)
and biodiesel • suction tube in dome lid
Construction: • anti siphon device The standard containers are primed and
• manufactured in accordance with • leak detector with liquid control painted. We offer a 10-year warranty
DIN 6616/D or DIN 6624 • limit indicator against rusting through.
• welded on saddle feet • completely assembled
• painted externally with primer and • factory test certificate
top coats
34
Steel tank diesel filling station [PG 4]
35
Stationary tank systems for diesel
NEW
electrical safety drive.
This is how little space
the fuel dispensing
area needs!
Folding fuel
dispensing area
(illustration similar) C
Accessories for diesel tanks and fuel dispensing area for outdoor installation [PG 4]
Designation Order no.
36
Fuel dispensing areas [PG 9]
37
Stationary tank systems for diesel
can be extended as required using easy access to the fueling area drive-over sill for connecting or driving
standard elements over elements on their short sides
l l
l
w w w
recommended driving direction
38
Mobile tank systems for diesel (page 39 - 57)
39
Mobile tank systems for diesel
Example:
DT-Mobile Easy 200 l
for direct consumption
40
– Checklist –
Transport of diesel fuel according to the craftsman regulation
Claim to the craftsman regulation [1.1.3.1 c) ADR] yes no *)
Instruction performed
41
Mobile tank systems for diesel
Diesel trolley
New idea – tried and tested CEMO quality.
Mobile fuelling on site used to be a tricky topic. Apart from the question of transport, smaller
quantities of fuel were quickly spilled, depending on whether tank connections, funnels or hoses
were used. The new CEMO tank trolleys are a completely different story. They deliver up to
100 litres of diesel fuel or petrol on site in absolute safety and in accordance with regulations.
LiFePO4 battery Integrated ventilation Anti-kink protection + swivel joint + Shut-off valve
Totally mobile and cable free, The integrated ventilation system The anti-kink protection and swivel joint provide the
independent of vehicle batteries. means that fuel can be taken out best possible protection for your delivery hose.
continuously without the trolley The container can be completely closed with a
needing to be opened. shut-off valve for transport.
Nozzle holder
Integrated delivery nozzle holder with lock.
Hose holder
Whether upright or horizontal –
everything fits; no hose out of place.
All-terrain wheels
Large tyres for simple handling on terrain
and over stairs.
42
Diesel trolley [PG 4]
Diesel trolley 60 l and 100 l NEW
NEW
• suitable for use under ADR 1.1.3.1 c)
for single site refuelling by a person
in the course of their main business
• polyethylene container with integral
hand grip and carry handles
• fill cap with integral breather valve
• outlet connection with stop valve
• Trolley 100 l: 300 mm diameter
pneumatic tyres, air-filled, all-terrain
Trolley 60 l: 240 mm diameter tyres
• interior baffle
• integral nozzle holder
• Trolley 100 l: moulded recesses
enabling strapping during transport
Mounted pump:
• hand pump 25 l/min with 3 m delivery
hose and nozzle
• self priming electric pump CENTRI
SP 30, 12 V, 25 l/min with 3 m delivery
hose and 4 m fly leads
NEW
• return line with 3/8" quick-coupling
• without pump
Weight distribution
to hand grip during
5 kg (60 l) 2 kg (60 l)
neutral movement trolley 60 l
20 kg (100 l) 6 kg (100 l) and trolley 100 l.
43
Mobile tank systems for diesel
DT-Mobile Easy
Innovative diesel filling stations offering a wealth of useful features.
Nozzle holder
The built-in nozzle holder provides a secure hold
during transport.
44
Built-in hose brackets
The built-in hose brackets keep things tidy
until you next need to fill up.
Integrated ventilation
with pressure relief
The integrated ventilation system means that fuel
can be taken out continuously without the container
needing to be opened.
45
Mobile tank systems for diesel
** T
ransport approval for all IBC plastics is limited DT-Mobile Easy 600 l with
to a life of 5 years. The 200 l model is therefore electric pump, automatic
also approved for transport for direct consumption delivery nozzle and flap lid
under ADR 1.1.3.1 c).
46
DT-Mobile Easy [PG 4]
DT-Mobile Easy
Approved for transport for immediate
consumption according to ADR 1.1.3.1 c)
Fully assembled.
Container:
• s ingle-walled 125 l, 200 l or 430 l DT-Mobile Easy 430 l
polyethylene with electric pump,
• integral delivery nozzle holder automatic delivery
• integral filling tube nozzle and flap lid
• integrated ventilation with pressure relief
• integral forklift slots and handles
• integral recesses (125 l, 200 l, 430 l) or
loops (600 l) for tensioning belts during
transport
Pre-assembled pump: DT-Mobile Easy 200 l with electric pump
• s elf-priming electric pump 12 V or and automatic delivery nozzle
24 V DC, 25 or 40 l/min, with automatic
or manual nozzle, 4 m filling hose and
4 m electrical cable
•e lectric pump CENTRI SP 30, 12 V,
25 l/min, with automatic delivery nozzle,
4 m filling hose and 4 m electrical cable
•h and pump 25 l/min, 2.7 m filling hose
and manual nozzle DT-Mobile Easy 125 l
with hand pump
DT-Mobil Easy with hand pump DT-Mobil Easy with electric pump DT-Mobile Easy with quick coupling
and manual nozzle and automatic nozzle
47
Mobile tank systems for diesel
48
Accessories for DT-Mobile Easy [PG 4]
Accessories for DT-Mobile Easy
Designation Order no.
Oil-resistent anti-slip mat for DT-Mobile Easy 125 l and 200 l, oil- and weather-resistant 10166
Oil-resistent anti-slip mat for DT-Mobile Easy 430 l, 460 l and 600 l, oil- and weather-resistant 10167
!
Conversion kit to upgrade the DT-Mobile
Easy with a 40 l/min. electric pump. The
pump can also suck diesel back out of the
vehicle's tank and into the DT-Mobile Easy Stop
or another tank.
• for use with the 200 l, 430 l, 460 l and
fuel theft
600 l sizes
• t ransparent 3 m suction hose with
special, manual-close foot valve and
drip-free quick coupling for connecting
to the pump's suction line
• suction height approx. 1.5 m
• features a separate shut-off valve
Extraction kit
Designation Order no.
Extraction kit for DT-Mobile Easy 10204
49
Mobile tank systems for diesel
MULTI-Tank [PG 4]
tection
collis ion pro
allet with
Base p
Accessory:
Hood for UNI-/MULTI-Tank 1,000 l,
further accessories see page 19 and 20.
MULTI-Tank
Capacity l Dimensions cm (l x w x h) Approval no. for storage and transport Weight approx. kg Order no.
400 73 x 74 x 117 Z-40.21-365 / D/BAM 6403/31 HA1 55 7536
750 98 x 80 x 146 Z-40.21-288 / D/BAM 11580/31 HA1 82 7381
1000 128 x 80 x 147 Z-40.21-288 / D/BAM 11581/31 HA1 100 7382
1500 164 x 80 x 191 Z-40.21-432 / D/BAM 6404/31 HA1 165 7539
* National installation laws and conditions are to be observed. We will be happy to advise you.
*** The transport approval for all plastic-IBC is limited to 5 years.
Technical specifications subject to change.
50
DT-Mobile [PG 4]
Mobile
Single tank system
for mobile outdoor and indoor use
steel e
packag 2 %
indefinite approval period Sheet
m
• approved according to ADR for transport
2x3m
s: 1
saving
• capacity 400, 600 or 980 litre, i. e. lower
than the permitted limit of 1000 litres as
per ADR chapter 1.1.3.6.3.
• galvanised
• with two crane loops and forklift tubes
• guard ring for pump system
• dip stick
• discharge line R 1", lockable
• ventilation pipe R 1½", lockable
• filling connection R 2", lockable
• DT 980 with limit indicator
• for orders of 5 or more,
available in company colours
Double-wall model:
• also approved as a storage container
according to DIN 6623
• approved for water-protected areas*
• with leak detector
Pump cabinet model
Single-wall model: double-wall, hot galvanised
• if used in water-protected areas,
a bund is to be provided
Pump hood model
Examinations every 2½ years corresponding double-wall, hot galvanised
ADR 6.5.4.4.1 and ADR 6.5.4.4.2. (see also Mobile package 980 l)
CEMO offers professional training courses
on the subject.
51
Mobile tank systems for diesel
DT-Mobile [PG 4]
Single tank system
for mobile outdoor and indoor use
Mobilgee
indefinite approval period
• approved according to ADR for transport
packags
• capacity 980 litre, i. e. lower than the
permitted limit of 1000 litres as per ADR
savin 2 %
chapter 1.1.3.6.3.
• painted
up to 1
• with two crane loops
• forklift tubes
• guard ring for pump system
• dip stick
• discharge line R 1", lockable
• ventilation pipe R 1½", lockable
• filling connection R 2", lockable
• DT 980 with limit indicator steel
Sheet
m
2x3m
Double-wall model:
• also approved as a storage container
according to DIN 6623
• approved for water-protected areas*
• galvanised or painted (for orders of 5 or
more, available in company colours)
• with leak detector
Single-wall model:
• if used in water-protected areas,
a bund is to be provided
• galvanised or painted (for orders of 5 or
more, available in company colours)
Pump hood model
Examinations every 2½ years corresponding double-wall, painted
ADR 6.5.4.4.1 and ADR 6.5.4.4.2. (see also Mobile package 980 l)
* National installation laws and conditions are to be observed. We will be happy to advise you.
52
DT-Mobile [PG 4]
Accessories suitable for single- and double-walled mobile diesel systems [PG 4]
Bezeichnung Order no.
Flowmetre
7579
for hand pump
Flowmetre
7753
for electric pump
Tensioning belt 35 mm x 3 m,
8834
2-piece with hooks
53
Mobile tank systems for diesel
650 l
double-walll and
vacuum leak indicator
integral baffle
980 l
DT-Mobile CUBE
Designation / Capacity l Dimensions in cm (l x w x h) Wall thickness in mm Weight approx. kg Order no.
DT-Mobile CUBE 650 l 153 x 80 x 72.2 walls 2/2; floor 4; cover 3 275 8835
DT-Mobile CUBE 980 l 153 x 80 x 115.8 walls 2/2; floor 4; cover 3 319 8836
54
DT-Mobile CUBE [PG 4]
Accessories suitable for DT-Mobile CUBE
Designation Order no.
55
Mobile tank systems for diesel
56
DT-Mobile, horizontal [PG 4]
Filling hose
4 m (with 2 x 1" external thread) 7938
biodiesel-resistant
For further hose lengths, see page 99.
57
Tank systems for petrol
58
59
Tank systems for petrol
explosion-suppressing
flashback arrester insert (patent protected),
hence no explosive atmos-
phere inside the container
explosion pressure
resistant
KS-Mobile KS-Mobile
• 90 l + 200 l • 400 - 980 l
• mobile tank system for petrol • mobile tank system for petrol
• approved for transport under ADR • approved for transport according to ADR,
• explosion shock proof construction also in water-protected areas
• approved as a storage tank according
to DIN 6623
• explosion shock proof construction
60
Tanks systems for petrol
Important legal conditions for handling petrol
The requirements for handling petrol are Storing petrol Germany (Garagenverordnung) are given
comparable to those of diesel fuel, but here.
are somewhat stricter. The more stringent There are many laws and regulations that These regulations clearly define the permis-
requirements are due to the usually higher must be complied with when storing petrol. sible storage quantities, storage site require-
water hazard class in accordance with Excerpts from the German Ordinance on ments, and the risk assessments required
the German Water Management Act and Industrial Safety and Health (Betriebssicher by the employer.
to the lower flash point (highly flamma- heitsverordnung (BetrSichV)), the German This information has been clearly organised
ble as defined by the German Hazardous Water Management Act (Wasserhaus in the following table.
Substances Ordinance (GefStoffV)) of haltsgesetz (WHG)), the German Technical For storage tanks with a capacity of 200 l or
petrol. The more stringent requirements Regulations for Hazardous Substances more, a restraining device is required if the
are described below. (Technische Regel Gefahrstoffe (TRGS)) tanks do not have a double-walled design.
and the regulations related to garages in
Transporting petrol 2. the probability of the existence or crea- Another option is to prevent the explosive
tion and the coming into effect of ignition atmosphere from being ignited by ignition
The following regulations must be observed sources, including electrostatic discharg- sparks by placing flame arresters into the
when transporting petrol (see page 34). They es, and container openings.
go above and beyond the scope of require- 3. the extent of the effects to be expected If the container has an explosion-proof
ments for transporting diesel fuel. from explosions. design, neither an explosion-suppressing
• Maximum quantity as defined in table insert nor a flame arrester is required up to a
1.1.3.6 ADR (1000 point rule) is 333 l. The assessment must refer to the specific container size of 1000 l. As a rule, explosion-
For quantities greater than this, a dange local and operating conditions. proof containers are made from thick-walled
rous goods driving licence is generally Note: More than 10 litres of contiguous sheet steel, although they have the dis
required and the German Craftsman explosive atmosphere in enclosed spaces advantage of being very heavy.
Regulation in accordance with must be viewed as a hazardous explosive Should you use equipment that is manu-
ADR 1.1.3.1 c) no longer applies. atmosphere, regardless of the size of the factured without explosion-suppressing
• Mobile fuel filling stations with ADR space. inserts or flame arresters, the probability
approval require this for packaging of the existence or creation and the com-
groups II and III. What does this mean for you
ing into effect of ignition sources, including
in your day-to-day work?
electrostatic discharges, is to be especially
Transferring and filling petrol In general, the transferring and filling of assessed. In practice, this is very difficult to
The Ordinance on Industrial Safety and petrol must be done in well ventilated rooms achieve with changing types of work (forest,
Health (BetrSichV) is the German imple- or outdoors. road, constructions sites or in the workshop).
mentation of European Directive 95/63/EC According to the Ordinance on Industrial As a rule, the creation of sources of ignition
and regulates the provision of equipment Safety and Health, you should only provide and electrostatic charge cannot be fully
by the employer. This also includes the risk devices/equipment that are state of the art. prevented and therefore ruled out safely
assessment of the equipment, which in turn In addition, you should pay special attention enough.
includes the assessment of the risk of explo- to the risk assessment when handling petrol. We therefore recommend using canisters or
sion in accordance with TRBS 2152 Part 1. The best option for reducing the risk is never containers > 10 l, which are not designed
If the formation of hazardous, explosive to allow a contiguous explosive atmosphere to be explosion-proof, with explosion-
atmospheres cannot be prevented with of more than 10 litres to form in the first suppressing inserts or flame arresters.
certainty, the employer is to assess the place. The current state of the art only Important information related to risk
following: enables this to be achieved inside containers assessments can be found in the operating
in use by means of explosion-suppressing instructions for CEMO petrol tank systems.
1. the probability and duration of the occur- inserts.
rence of a hazardous, explosive atmosphere, This will make it easier for you to fulfil your
obligations as an employer.
61
Tank systems for petrol
According to TRbF (German Technical Regulations for Combustible Liquids), if actively storing petrol, a distance of 10 m between the container and building must be
maintained, unless the building wall is constructed according to TRbF or there are fire-resistant components of sufficient width and height between the building and the
container (e.g. F90 fire prevention store). According to health and safety regulations, all filling stations for petrol must have a permission (applicable when used as fixed
filling station). We will be happy to advise.
Please note: The permitted max. amount for petrol is according to ADR chapter 1.1.3.6.3, 333 l (basic requirements, e.g. no dangerous good driving permit necessary).
* National installation laws and conditions are to be observed. We will be happy to advise you.
Technical specifications subject to change.
62
Fuel tank systems, stationary and mobile [PG 4]
Accessories suitable for mobile fueling systems
Designation Order no.
Hand pump,
40 l/min, ATEX
7842
with outlet manifold
and 4 m filling hose
63
Mobile tank systems for petrol
Canisters [PG 4]
Ex0 Canister Canister 25 l
• ADR-approved with delivery nozzle pump
• container made from HDPE • HD-PE container 25 l
• patented explosion and • approved for the transport of fuel
shockproof construction • handle for easy use
• fulfils the highest safety • nozzle with integral hand pump,
requirements up to 7.5 l/min, with locking latch
• child safety lock on trigger guard
• spout integrated in the • 1.5 m flexible delivery hose
canister
• fits commercially available
canister holders
• stackable to save space
e
non-explosiv
Canister 25 l
with manual
hand pump
c
Ex0 canister,
20 l and 10 l
a Jagged ring for securing the
locking cap
b Ventilation valve
c Delivery nozzle holder
%
Canister 5 l 10102 3 8 16
Canister 6 l / 2,2 l 10118 3 6 12
Ex0 Canister 10 l 10268 3 5 10
Ex0 Canister 20 l 10269 3 5 10
Technical specifications subject to change.
64
Fuel trolley [PG 4]
Fuel trolley 60 l and 95 l
•s uitable for use under ADR 1.1.3.1 c)
U
NEW
for single site refuelling by a person in
the course of their main business
• container constructed from high density
electrically conductive polyethylene
to eliminate static
• flashback arrester
• integral grip and carry handles
• filling cap with integral breather valve
• delivery hose with stop valve
• handpump 25 l/min and nozzle
• with electric pump 12 V, 25 l/min,
automatic delivery nozzle, 3 m cable
flashback arrester
with battery terminals
• Trolley 95 l: 300 mm diameter
pneumatic tyres, air-filled, all-terrain; 60 l with
3,2 m delivery hose hand pump
• Trolley 60 l: 240 mm diameter tyres;
2,7 m delivery hose
• internal baffle
NEW
• integral nozzle holder
95 l with
• Trolley 95 l: moulded recesses
hand pump
for strapping during transport
95 l with
Fuel trolley 53 l electric pump
•U N approved for the transport of fuel
• HD-PE container 53 l with wheel and
handle for maneuverability
• container constructed from high density
electrically conductive polyethylene to
eliminate static (optional)
• delivery nozzle pump, 7.5 l/min,
with 3 m delivery hose and locking
catch for the trigger guard
• baffle
• filling tubes with integrated ventilation
• 2 shut-off valves for problem-free
dismantling of the delivery hose
• integrated recesses for securing
the trolley with ratchet lashing
strap during transport
explosion-suppressing
insert (patent protected),
hence no explosive
atmosphere inside the
container
Fuel trolley
Designation / Capacity Dimensions in cm (l x w x h) Weight approx. kg Order no.
Fuel trolley 53 l 87 x 42 x 33 9 10047
Fuel trolley Ex0* 53 l 87 x 42 x 33 11 10421
NE W Fuel trolley Ex0*** 60 l, with hand pump 90 x 53 x 38 18 10507
Fuel trolley Ex0*** 95 l, with hand pump 100 x 59 x 43 20 10162
NEW Fuel trolley Ex0*** 60 l, with electric pump 100 x 53 x 38 20 10508
NEW Fuel trolley Ex0*** 95 l, with electric pump 100 x 59 x 43 22 10646
* container constructed from high density electrically conductive polyethylene to eliminate static *** flashback arrester
65
Mobile tank systems for petrol
KS-Mobile Easy 120 l with hand pump KS-Mobile Easy 190 l with electric pump
KS-Mobile Easy
Designation /Capacity Dimensions cm (l x w x h) Weight approx. kg Order no.
KS-Mobile Easy 120 l with hand pump 80 x 60 x 45 23 10091
KS-Mobile Easy 120 l with electric pump 12 V,
80 x 60 x 45 33 10220
40 l/min, ATEX and automatic delivery nozzle
KS-Mobile Easy 120 l with hand pump and flap lid 80 x 60 x 47 26 10092
KS-Mobile Easy 120 l with electric pump 12 V,
80 x 60 x 47 36 10222
40 l/min, ATEX, automatic delivery nozzle and flap lid
KS-Mobile Easy 190 l with hand pump 80 x 60 x 59 25 10093
KS-Mobile Easy 190 l with electric pump 12 V,
80 x 60 x 59 35 10221
40 l/min, ATEX and automatic delivery nozzle
KS-Mobile Easy 190 l with hand pump and flap lid 80 x 60 x 61 28 10094
KS-Mobile Easy 190 l with electric pump 12 V,
80 x 60 x 61 38 10223
40 l/min, ATEX, automatic delivery nozzle and flap lid
KS-Mobile Easy 190 l with electric pump 230 V,
80 x 60 x 59 35 10458
40 l/min, ATEX and automatic delivery nozzle
Technical specifications subject to change.
66
KS-Mobile [PG 4]
KS-Mobile
Designation /Capacity Dimensions cm (l x w x h) Weight approx. kg Order no.
KS-Mobile 90 l with hand pump 25l /min 80 x 40 x 74 60 8840
KS-Mobile 200 l with hand pump 25l /min 80 x 60 x 95 77 10025
67
Mobile tank systems for petrol
68
Airfield tank systems [PG 4]
NEW
Stationary airfield tank systems
Capacity l Dimensions cm (l x w x h) Tank Ø cm Order no.
3,000 250 x 155 x 159 155 10634
5,000 253 x 200 x 204 200 10635
dirty fuel
clean fuel
69
Tank systems for AdBlue®
70
71
Tank systems for AdBlue®
„Basic” „Ultima”
"Outdoor Basic" and Cematic Blue pump Cematic Blue pump Bluetroll Mobil
"Outdoor Ultima" system for IBCs system for 220 l drums • mobile and variable
• weatherproof The classic choice for • complete system • fuelling where
• attractive everyone who has not yet • simple necessary and
• heated acquired their own larger • inexpensive cleaning up where
• everything lockable tank system. there is space
on request:
72
Filling stations for urea solution AUS 32 (AdBlue®)
Basics and requirements for filling stations for AdBlue®
Aqueous urea solution AUS 32 (trade Storage containers TIPP
name AdBlue®, for example) ) is a non- • For volumes greater than 1,000 litres, •N o retention capacity is required if:
hazardous chemical substance as defined the tank must be double-walled or a 1. F
illing hoses are in accordance
in the German Ordinance on Hazardous means of retention must be present. In with the German Technical
Substances. some German federal states, a single- Regulations for Flammable Liquids
AdBlue® must not be exposed to direct walled container up to 10,000 litres is (TRbF) 50 Appendix B or Directive
sunlight. The optimal storage temperature permitted according to the German 97/23/EC are used and operated
is between - 5 °C and + 20 °C. Ordinance for Facilities and Companies in accord- ance with Bulletin
It freezes at -11 °C and should not be Handling Substances Hazardous to T 002 of the Employment Accident
stored for longer periods above + 30 °C, Water (VAwS). Please clarify the require- Insurance Fund of the Chemical
because vaporisation of ammonia ments which apply to your local water
Industry (BG Chemie)
increases with temperature and the urea authorities.
2. Full hose delivery equipment
concentration decreases. We will be happy to advise you.
with dry coupling is used
• Storage tanks must be equipped with
an approved overfill protection system. 3. A n immobiliser is used on the
All parts in contact with fluids must be tank vehicle
made of stainless steel or approved plas- • Collision protection, for example as kerb,
guard rail, large stones or similar. 4. Filling of the storage tanks takes
tics, because the urea solution is highly place on a filling area compliant
pure and must correspond to ISO 22241. with TRwS 781
CEMO tank systems meet this require- Filling of vehicles with AdBlue®
5. The filling hose cannot be run
ment. •N ozzles with automatic shut-off must over (for example, automatic
be used. hose reel with spring return
AdBlue® is classified as a low hazard • The retention capacity of the necessary
without pawl).
to water (water hazard class 1). filling area must constitute 5 min of the
Consequently, the relevant provisions of maximum pump delivery rate and at least
The points listed are abbreviated excerpts
the laws pertaining to water and water- the maximum defined delivery volume
with the use of an automatic pump. from the cited and general regulations
ways apply. These were summarised in some cases with no guarantee of
by the German Association for Water, • If this retention volume is not present
without AdBlue® getting into the light completeness.
Wastewater and Waste (DWA) in technical The complete, original wording of all appli-
rule TRwS 781-2. It covers the filling of oil separator or sewer system, then the
requirement is considered met, only cable regulations can be viewed free of
vehicles with aqueous urea solution from charge in the rules and regulations service
if the locking catch of the nozzle is
stationary storage tanks as well as mobile of TÜV SÜD Industrie Service GmbH at
removed and it is ensured that the filling
tanks used at a fixed location in filling http://www.netinform.de/GW/Recherche/
hose cannot be run over.
stations for vehicles, both for public filling Uebersicht_RW.aspx
and private filling stations.
Filling the storage tank
The capacity constitutes the state of the •F or a filling area in the open, rainwater
art and is binding for all operating compa- need not be considered in the calcula-
nies, both for existing tank systems as tion of retention volume when the area
well as for new systems to be established. is covered.
• The necessary retention volume with
In all cases, contamination of the light the use of a filling hose safety system EURO 5
oil separator or the sewer system by amounts to R1 = 0.1 m³; for filling using EURO 6
AdBlue® must be avoided. equipment with a safety button which STUFE III
must be held down while filling and an B
STUFE IV
Thus for filling storage tanks and fueling emergency shutoff function R1 = 0.9 m³
vehicles a filling area which is inperme- • The entire retention capacity present
able to fluids with an effective range can be filled up to the oil separator if a
according to TRwS 781: 4.1.2 is required. closure is present at a suitable position
before it, which can be closed during
the filling of the large tank.
73
Stationary tank systems for AdBlue®
CUBE-Tank for AdBlue®, Outdoor Basic, 1500 120 x 115 x 180 190 10303
6 m delivery hose, incl. hinged lid, Winter Pack Mid-Europe 1 2500 120 x 180 x 180 250 10304
CUBE-Tank for AdBlue®, Outdoor Premium, 1500 120 x 115 x 180 205 10305
hose reel with 8 m hose, incl. hinged lid, insulation, K24 digital flow meter,
Winter Pack Mid-Europe 1 2500 120 x 180 x 180 265 10306
CUBE-Tank for AdBlue®, Extension Indoor:
comprising integral sump, optical bund alarm, 2" dry tanker coupling,
2500 120 x 180 x 180 220 10436
electronic overfill sensor, level indicator, with connection kit to first tank,
fully assembled
CUBE-Tank for AdBlue®, Extension Outdoor,
comprising integral sump, optical bund alarm, 2" dry tanker coupling,
electronic overfill sensor, analogue contents gauge, incl. hinged lid, 2500 120 x 180 x 180 235 10307
Winter Pack Mid-Europe 1, with connection kit to first tank, fully assembled;
excluding pump, hose, nozzle
1 inter Pack Mid-Europe:
W
comprises heater 250 W for ancillary area AdBlue® is a registered trademark of the German Automotive Industry Association.
Technical specifications subject to change.
74
CUBE-Tank for AUS 32 (AdBlue®) [PG4]
Sealing brush prevents from coldness CUBE-Tank for AdBlue®, Outdoor Premium CUBE-Tank for AdBlue®, Outdoor Premium
75
Stationary tank systems for AdBlue®
76
Indoor tank systems for AUS 32 (AdBlue®) [PG4]
Indoor-Tankanlage für AUS 32 (AdBlue®) • ventilation and extraction with filter •p ump and overfill protection complete
System completely installed consists of: • electronic overfill protection connection wired in a terminal box
• double-walled GRP safety tank • pump approx. 30 l/min and tested
DWT 2350 made of special resins, trans- • 6 m filling hose, DN 19 • v acuum leak detector for monitoring
parent tank wall, grey lid, dome cover • automatic delivery nozzle made of both tank walls available as an option
made of stainless steel stainless steel with swivel joint (see accessories for DWT diesel tank
• K24 electric flow meter with display • nozzle holder and hose clamp systems)
• tanker connection with 2" dry coupling
stainless steel
Dou
thus n ble-wall – DWT 2350 beige, transparent tank wall
o
appro bund need
ved fo ed
protec r wa
ted are ter-
as!
Indoor
tank system
Floor support
with studs as buffers and 4 7731
for ventilation of the support surface
Additional accessories such as vacuum leak indicator for monitoring both tank walls,
level indicators, etc. are found on pages 29, 80 and 81.
AdBlue® is a registered trademark of the German Automotive Industry Association.
Technical specifications subject to change.
77
Stationary tank systems for AdBlue®
Convincing arguments: • ideal safety: all fluid-conducting parts • smooth, stable outer surfaces
• individually expandable modular system are located within the collection tray • ideal price/performance ratio
from Indoor Basic to Outdoor Ultima – • space-saving rectangular design • complete connection, assembled
this allows you to adapt the installation • light-coloured roof, which results in little
to your growing needs over time heating when exposed to the sun
• long service life, because GRP is • no restrictions in the temperature range
weatherproof and UV-resistant • simple access to the control elements
"Indoor Basic"
Tank 5,000 l with general construction
inspection approval no. Z-40.21-241
• stainless steel bracket
„Ultima”
• pump approx. 30 l/min, 230 V „Basic”
• electronic overfill protection
• nozzle holder
• hose holder
• dry coupling G2"
• 4 m filling hose EPDM, DN 19
• automatic delivery nozzle
with swivel joint, stainless steel
"Indoor Ultima"
Tank 5,000 l with general construction
inspection approval no. Z-40.21-241
• stainless steel bracket
• pump approx. 30 l/min, 230 V Tank station "Indoor Ultima"
• electronic overfill protection (Figure: variant with GRP collection tray
• nozzle holder with drip pan Tank station "Indoor Basic" (as accessory)
• dry coupling G2" for filling
• automatic delivery nozzle
with pivot joint, stainless steel
• automatic tank station MC, 80 users, for
access control, tank data management
and indicated quantity display
(accessory for tank data transfer
and magnetic key (yellow) for user,
see page 92)
• electronic level indicator Smart Box 1
• hose reel with 6 m filler hose
• delivery nozzle switch
• 230 V socket for service work or power
supply for further accessories Console for "Indoor Basic" Figure Console for "Indoor Ultima" Figure
with further accessories similar similar
Accessory for indoor tank filling station and PE banded tank “Basic” 5,000 l
Designation Dimensions cm (l x w x h) Weight approx. kg Order no.
GRP bund 5,500 l
298 x 159 x 134 165 8321
with tank approval no. DIBt: Z-40.12-471
Further accessories see page 80-81. AdBlue® is a registered trademark of the German Automotive Industry Association.
Technical specifications subject to change.
78
Filling stations for urea solution AUS 32 (AdBlue®)
5,000 l with roof [PG4]
Tank with general construction
inspection approval no. Z-40.12-471
Equipment:
•c ollection tray 5,500 l
• insulated, attractive GRP roof;
removable for servicing
• generous, weatherproof access flap
• electric interior heater for winter
operation
• electronic leak detector
complete connection,
assembled
simple access to
control elements
79
Stationary tank systems for AdBlue®
Accessories only for tank systems "Indoor Basic" (8696) and "Outdoor Basic" (8698)
Designation Order no.
Hose reel
fully assembled
8863
cross member of stainless steel,
6 m hose DN 19, hose guide
Removal unit,
hose 2 m with foot valve, 8865
installation thread 2" ET, connection 1" IT
80
Accessories for filling stations AUS 32 (AdBlue®)
[PG4]
Dry coupling,
8389
2" internal thread, stainless steel, with dust cap
81
Stationary tank systems for AdBlue®
b c d
10276
3
3
6
6
12
12
82
Mobile tanks systems for AdBlue®
Bluefill
Designation Dimensions cm (l x w x h) Weight approx. kg Order no.
Bluefill – mobile car fuelling system for the workshop, chassis for 220-l drums,
pump 230 V, storage container over the drum with capacity scale, 83.5 x 88 x 200 52 10240
hose system with coupling for the vehicle tank
Technical specifications subject to change.
83
Mobile tank systems for AdBlue®
Trolley 60 l for AdBlue® with CENTRI SP 30 Trolley 60 l for AdBlue® with crank pump
and LiFePO4 battery
AdBlue® is a registered trademark of the German Automotive Industry Association.
Technical specifications subject to change.
84
Trolley for AUS 32 (AdBlue®) [PG4]
NEW
85
Mobile tank systems for AdBlue®
86
Blue-Mobile Easy for AUS 32 (AdBlue®) [PG4]
• with new electric pump CENTRI SP 30,
approx. 25 l/min NEW
• easier, lighter, more affordable
• 4 m connecting cable with switch
and terminal clamps
• delivery hose 4 m
• automatic delivery nozzle
87