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Aline BELEY
Pierre THIEFFRY
ANSYS, Inc.
Outline
Outline …
8 Multi-spool rotors
9 Whirl orbit plots – PLORB, PRORB
10 Bearing element – COMBIN214
11 Unbalance response – SYNCHRO
12 Examples
- 3D beam
- 3D thin disk (solid)
- Nelson (beam)
- Multi-spool with unbalance (beam)
- Transient orbits
- Industrial rotor models
Why rotordynamics ?
What is rotordynamics ?
C (ω ) K (ω )
Can generate Campbell plots for Campbell plots are not applicable for
Advanced computing rotor critical speeds. computing rotor critical speeds.
Rotating structure can be part of a Rotating structure must be the only part
Section 8.4 - stationary structure (ex: Gas of an analysis model (ex: Gas Turbine
Choosing the Turbine Engine rotor-stator Engine Rotor).
Appropriate assembly).
Reference Supports more than one rotating Supports only a single rotating structure
Frame Option structure spinning at different (ex: a single-spool Gas Turbine Engine).
rotational speeds about different
axes of rotation (ex: a multi-spool
Gas Turbine Engine).
Option
1 (ON or YES) – Activate Coriolis effects (default).
CMOMEGA, CM_NAME, OMEGAX, OMEGAY, OMEGAZ, X1, Y1, Z1, X2, Y2, Z2, KSPIN
Campbell diagram
Campbell diagram
PLCAMP, Option, SLOPE, UNIT, FREQB, Cname, STABVAL
Option
Flag to activate or deactivate sorting
SLOPE
The slope of the line which represents the number of
excitations per revolution of the rotor.
UNIT
Specifies the unit of measurement for rotational angular
velocities
FREQB
The beginning, or lower end, of the frequency range of
interest.
Cname
The rotating component name
STABVAL
Plot the real part of the eigenvalue (Hz)
y ω
whirl motion
component name
SPOOL1
Bearing element
COMBI214
Unbalance response
– Unbalance (ω)
Unbalance response
Note: The SYNCHRO command is valid only for full harmonic analysis (HROPT,Method = FULL)
Unbalance response
How to input unbalance forces?
Fy = Fb cos ω t = Fb e j ω t
Fz = Fb sin ω t = Fb cos (ω t - π / 2 )
=> Fz = − jF b e j ω t Fz
! Example of input file
z Fb = mrω 2 = F0 ω 2
/prep7
m
…
F0=m*r r
ωt
F, node, fy, F0
F, node, fz, , - F0
y
Fy
Stationary
reference frame
CORIO, on, , , on
r
ω
ω = 30,000 rpm
Analytical solution
Ex: 1a from beam theory
Finite element solution
(SOLID185)
Frequencies 1 0 0.00000000 j
1 -0.62751987E-08 0.27924146E-03j
/com, SOLID185
coriolis, on
omega, 2*62.832, 0, 0 ! (20 Hz)
Ansys [1]
Ref. [1]: ‘Dynamics of rotor-
15,494 15,470 bearing systems using finite
elements’, J. of Eng. for Ind.,
17,146 17,159
May 1976
46,729 46,612
50,114 49,983
64,924 64,752
95,747 96,457
/POST1
set,1, 262
/view, , 1, 1, 1
plorb ! >>>>>
Ex: 5
Transient orbital unsymmetric bearings
motion – rotor
instability
Damped frequencies
from QRDAMP
eigensolver
Stable at 30,000 rpm Unstable at 60,000 rpm
(3141.6 rad/sec) (6283.2 rad/sec)
***** DAMPED FREQUENCIES FROM REDUCED DAMPED EIGENSOLVER ***** ***** DAMPED FREQUENCIES FROM REDUCED DAMPED EIGENSOLVER *****
MODE COMPLEX FREQUENCY (HERTZ) MODAL DAMPING RATIO MODE COMPLEX FREQUENCY (HERTZ) MODAL DAMPING RATIO
Animation of (0,1)u
1
Disks are
not
vibrating
in phase
2 3
Hub is still
while disks
are
vibrating
Animation of (0,0)u
1
Disks are
not
vibrating
in phase
2 3
ANSYS Model of
rotating part
99 beam elements
2 bearing elements
© 2007 ANSYS, Inc. All rights reserved. 51 ANSYS, Inc. Proprietary
Blower Shaft - modal analysis
Campbell diagram
Stability values
Frequency values
1 6222.614
2 7796.469
3 none
4 none
Bearings reactions
Forward bearing is
more loaded than
rear one as first
mode is a disk mode.
Transient analysis
10000
8000
7000
5000
4000
3000
2000
1000
0
0 0.5 1 1.5 2 2.5 3 3.5 4
Time (s)
Zoom of
transient
force
© 2007 ANSYS, Inc. All rights reserved. 57 ANSYS, Inc. Proprietary
Blower Shaft – start up
Ampl = U y2 + U z2
Transient orbits
0 to 4 seconds 3 to 4 seconds
+Z
Bearing
Locations
Outline of CMS
Impellers Superelement
http://www.ansys.com/special/ansys11/email1.htm
© 2007 ANSYS, Inc. All rights reserved. 73 ANSYS, Inc. Proprietary