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© 2007 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary


ANSYS Structural
Dynamics

Aline BELEY
Pierre THIEFFRY
ANSYS, Inc.

© 2006 ANSYS, Inc. All rights reserved. 2 ANSYS, Inc. Proprietary


Rotordynamics outline
outline

Outline

1 Why / what is rotordynamics


2 Equations for rotating structures
3 Rotating and stationary frame of reference
4 Elements that support Coriolis and/or gyroscopic matrices
5 CORIOLIS command
6 Campbell diagram - PLCAMP, PRCAMP, CAMP
7 Backward / forward whirl & instability

© 2007 ANSYS, Inc. All rights reserved. 3 ANSYS, Inc. Proprietary


Rotordynamics outline…
outline

Outline …
8 Multi-spool rotors
9 Whirl orbit plots – PLORB, PRORB
10 Bearing element – COMBIN214
11 Unbalance response – SYNCHRO

12 Examples
- 3D beam
- 3D thin disk (solid)
- Nelson (beam)
- Multi-spool with unbalance (beam)
- Transient orbits
- Industrial rotor models

© 2007 ANSYS, Inc. All rights reserved. 4 ANSYS, Inc. Proprietary


Rotordynamics 1)
1) why
why // what
what is
is rotordynamics
rotordynamics ??

Why rotordynamics ?

• High speed machinery such as Turbine


Engine Rotors, Computer Disk Drives, etc.
• Very small rotor-stator clearances
• Flexible bearing supports – rotor instability

© 2007 ANSYS, Inc. All rights reserved. 5 ANSYS, Inc. Proprietary


Rotordynamics 1)
1) why
why // what
what is
is rotordynamics
rotordynamics ??

What is rotordynamics ?

• Finding critical speeds


• Unbalance response calculation
• Response to Base Excitation
• Rotor whirl and system stability
predictions
• Transient start-up and stop

© 2007 ANSYS, Inc. All rights reserved. 6 ANSYS, Inc. Proprietary


Rotordynamics 1)
1) why
why // what
what is
is rotordynamics
rotordynamics ??

What analysis features are needed ?

• Model gyroscopic moments generated


by rotating parts.
• Account for bearing flexibility (oil film
bearings)
• Model rotor imbalance and other
excitation forces (synchronous and
asynchronous excitation).

© 2007 ANSYS, Inc. All rights reserved. 7 ANSYS, Inc. Proprietary


Rotordynamics 2)
2) theory
theory

Typical Rotor – Bearing System

Bearing support coefficients


C xx C xy  u& x  K xx K xy  u x  Fx 
C  &  +    = 
 yx C yy  u y  K yx K yy  u y  Fy 

Bearing coefficients may be function of rotational speed:

C (ω ) K (ω )

© 2007 ANSYS, Inc. All rights reserved. 8 ANSYS, Inc. Proprietary


Rotordynamics 2) theory

Dynamic equation in stationary reference frame

[M ]{u&&} + ([C] + [Cgyr ]){u&} + [K ]{u} = {F}

© 2007 ANSYS, Inc. All rights reserved. 9 ANSYS, Inc. Proprietary


Rotordynamics 3) reference frames

Dynamic equation in rotating reference frame

[M ]{&u& r } + ([C] + [Ccor ]){u& r } + ([K ] − [K spin ]){u r } = {F}


Coriolis matrix in dynamic analyses:
 0 − ωz ωy 
 
[Ccor ] = 2∫ ρ Φ T ω Φ dv ω =  ωz

0 − ωx 

− ωy ωx 0 

By extension, the Coriolis force in a static analysis:


{f c } = [Ccor ]{u& r }

© 2007 ANSYS, Inc. All rights reserved. 10 ANSYS, Inc. Proprietary


Rotordynamics 3) reference frames

Stationary Reference Frame Rotating Reference Frame

Not applicable in static analysis In static analysis, Coriolis force vector


Ref: (ANTYPE, STATIC). can be applied via the IC command

Can generate Campbell plots for Campbell plots are not applicable for
Advanced computing rotor critical speeds. computing rotor critical speeds.

Analysis Structure must be axi-symmetric Structure need not be axi-symmetric


Guide – about spin axis. about spin axis.

Rotating structure can be part of a Rotating structure must be the only part
Section 8.4 - stationary structure (ex: Gas of an analysis model (ex: Gas Turbine
Choosing the Turbine Engine rotor-stator Engine Rotor).
Appropriate assembly).
Reference Supports more than one rotating Supports only a single rotating structure
Frame Option structure spinning at different (ex: a single-spool Gas Turbine Engine).
rotational speeds about different
axes of rotation (ex: a multi-spool
Gas Turbine Engine).

© 2007 ANSYS, Inc. All rights reserved. 11 ANSYS, Inc. Proprietary


Rotordynamics 4) ANSYS elements

Applicable ANSYS element types

Stationary Reference Rotating Reference


Frame Frame

Rel. 10.0 BEAM4, PIPE16,


MASS21 BEAM188,
SHELL181, PLANE182,
PLANE183, SOLID185
BEAM189 SOLID186, SOLID187,
BEAM188, BEAM189,
SOLSH190, MASS21

Rel. 11.0 SOLID185, SOLID186,


SOLID187, SOLID45,
SOLID95

Rel. 12.0 SHELL181, SHELL63,


SHELL93, SOLSH190
(planned)

© 2007 ANSYS, Inc. All rights reserved. 12 ANSYS, Inc. Proprietary


Rotordynamics 5) commands

Coriolis / Gyroscopic effect


CORIOLIS, Option, --, --, RefFrame

Specifies Coriolis effects flag for a rotating structure.


SOLUTION: inertia

Option
1 (ON or YES) – Activate Coriolis effects (default).

0 (OFF or NO) -- Deactivate.


RefFrame

1 (ON or YES) – Activate stationary reference frame.

0 (OFF or NO) – Deactivate (default).

© 2007 ANSYS, Inc. All rights reserved. 13 ANSYS, Inc. Proprietary


Rotordynamics 5) commands

Specify rotational velocity: ω


OMEGA, OMEGX, OMEGY, OMEGZ, KSPIN

Rotational velocity of the structure.


SOLUTION: inertia
activate KSPIN for gyroscopic
effect in rotating reference frame
(by default for dynamic analyses)

CMOMEGA, CM_NAME, OMEGAX, OMEGAY, OMEGAZ, X1, Y1, Z1, X2, Y2, Z2, KSPIN

Rotational velocity -element component about a user-defined


rotational axis.
SOLUTION: inertia

© 2007 ANSYS, Inc. All rights reserved. 14 ANSYS, Inc. Proprietary


Rotordynamics – 6)
6) Campbell
Campbell diagram
diagram

Campbell diagram

• Variation of the rotor natural frequency with respect to rotor speed ω


• In modal analysis perform multiple load steps at different angular velocities ω
• In post processor (POST1), use Campbell commands

– PLCAMP: display Campbell diagram


– PRCAMP: print frequencies and critical speeds
– CAMPB: support Campbell for prestressed structures

© 2007 ANSYS, Inc. All rights reserved. 15 ANSYS, Inc. Proprietary


Rotordynamics – 6)
6) Campbell
Campbell diagram
diagram

Campbell diagram
PLCAMP, Option, SLOPE, UNIT, FREQB, Cname, STABVAL
Option
Flag to activate or deactivate sorting
SLOPE
The slope of the line which represents the number of
excitations per revolution of the rotor.
UNIT
Specifies the unit of measurement for rotational angular
velocities
FREQB
The beginning, or lower end, of the frequency range of
interest.
Cname
The rotating component name
STABVAL
Plot the real part of the eigenvalue (Hz)

© 2007 ANSYS, Inc. All rights reserved. 16 ANSYS, Inc. Proprietary


Rotordynamics – 7) rotor whirl and instability

Rotor whirl motion

y ω

whirl motion

Elliptical whirl orbit

© 2007 ANSYS, Inc. All rights reserved. 17 ANSYS, Inc. Proprietary


Rotordynamics – 7) rotor whirl and instability

Rotor whirl motion

As frequencies split with increasing spin


velocity, ANSYS identifies:
• forward (FW) and backward (BW) whirl
• stable / unstable operation
• critical speeds (PRCAMP)

© 2007 ANSYS, Inc. All rights reserved. 18 ANSYS, Inc. Proprietary


Rotordynamics – 8)
8) multi-spool
multi-spool rotors
rotors

More than 1 spool and / or non-rotating parts, use components


(CM) and component rotational velocities
Multi-spool rotors (CMOMEGA).

PLCAMP, Option, SLOPE, UNIT, FREQB, Cname

component name
SPOOL1

© 2007 ANSYS, Inc. All rights reserved. 19 ANSYS, Inc. Proprietary


Rotordynamics – 8)
8) multi-spool
multi-spool rotor
rotor

Whirl animation (ANHARM command)


Multi-spool rotors

© 2007 ANSYS, Inc. All rights reserved. 20 ANSYS, Inc. Proprietary


Rotordynamics – 9)
9) whirl
whirl orbit
orbit plot
plot // print
print

Whirl orbit plot

• In a plane perpendicular to the spin axis,


the orbit of a node is an ellipse

• It is defined by 3 characteristics: semi


axes A , B and phase ψ in a local
coordinate system (x, y, z) where x is
the rotation axis

• Angle ϕ is the initial position of the


node with respect to the major semi-axis
A.

© 2007 ANSYS, Inc. All rights reserved. 21 ANSYS, Inc. Proprietary


Rotordynamics –– 9)
9) whirl
whirl orbit
orbit plot
plot // print
print

Whirl orbit plot / print


Plot orbit: PLORB

Print orbit: PRORB


PRINT ORBITS FROM NODAL SOLUTION
LOCAL y AXIS OF ORBITS IN GLOBAL COORDINATES
0.0000E+00 0.1000E+01 0.0000E+00

LOAD STEP= 1 SUBSTEP= 4


RFRQ= 0.0000 IFRQ= 2.5606 LOAD CASE= 0
ORBIT

NODE A B PSI PHI ymax zmax


1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
3 0.38232 0.38232 0.0000 0.0000 0.38232 0.38232
4 0.70711 0.70711 0.0000 0.0000 0.70711 0.70711
5 0.92301 0.92301 0.0000 0.0000 0.92301 0.92301

© 2007 ANSYS, Inc. All rights reserved. 22 ANSYS, Inc. Proprietary


Rotordynamics – 10)
10) bearing
bearing element
element

Bearing element

COMBI214

• 2D spring/damper with cross-coupling


terms

• REAL constants are stiffness and


damping coefficients

• REAL constants can be table


parameters varying with spin velocity

© 2007 ANSYS, Inc. All rights reserved. 23 ANSYS, Inc. Proprietary


Rotordynamics – 10)
10) bearing
bearing element
element

Bearing element ! Example of table parameters input


omega1 = 0.
KYY1 = 1.e+4
KZZ1 = 1.e+7
omega2 = 250.
KYY2 = 1.e+5
KZZ2 = 1.e+7 Tabular input for
omega3 = 500.
KYY3 = 1.e+6
REAL constant
KZZ3= 1.e+7

/com, Tabular data definition


*DIM,KYY,table,3,1,1,omegs
KYY(1,0) = omega1 , omega2 , omega3
KYY(1,1) = KYY1 , KYY2 , KYY3
*DIM,KZZ,table,3,1,1,omegs
KZZ(1,0) = omega1 , omega2 , omega3
KZZ(1,1) = KZZ1 , KZZ2 , KZZ3
k = k (ω) et, 3, 214
c = c (ω) keyopt, 3, 2, 1 ! YZ plane
r,1, %KYY%, %KZZ%

© 2007 ANSYS, Inc. All rights reserved. 24 ANSYS, Inc. Proprietary


Rotordynamics – 11)
11) unbalance
unbalance response
response

Unbalance response

Possible excitations caused by rotation velocity ω are:

– Unbalance (ω)

– Coupling misalignment (2* ω)

– Blade, vane, nozzle, diffusers (s* ω)

– Aerodynamic excitations as in centrifugal compressors (0.5* ω)

© 2007 ANSYS, Inc. All rights reserved. 25 ANSYS, Inc. Proprietary


Rotordynamics – 11)
11) unbalance
unbalance response
response

Unbalance response

Ansys command for synchronous and asynchronous forces


SYNCHRO, ratio, cname
– ratio
• The ratio between the frequency of excitation, f, and the frequency of the rotational velocity of the
structure.
– Cname
• The name of the rotating component on which to apply the harmonic excitation.

Note: The SYNCHRO command is valid only for full harmonic analysis (HROPT,Method = FULL)

ω= 2πf / ratio where, f = excitation frequency (defined in HARFRQ)

The rotational velocity, ω, is applied along the direction cosines of the


rotation axis (specified via an OMEGA or CMOMEGA command)

© 2007 ANSYS, Inc. All rights reserved. 26 ANSYS, Inc. Proprietary


Rotordynamics – 11) unbalance response

Unbalance response
How to input unbalance forces?
Fy = Fb cos ω t = Fb e j ω t
Fz = Fb sin ω t = Fb cos (ω t - π / 2 )
=> Fz = − jF b e j ω t Fz
! Example of input file
z Fb = mrω 2 = F0 ω 2
/prep7
m

F0=m*r r
ωt
F, node, fy, F0
F, node, fz, , - F0
y
Fy

© 2007 ANSYS, Inc. All rights reserved. 27 ANSYS, Inc. Proprietary


Rotordynamics – 12) examples

Ex: 1a Modal analysis of a 3D beam (SOLID185 – SOLID45)

Stationary
reference frame
CORIO, on, , , on

r
ω
ω = 30,000 rpm

© 2007 ANSYS, Inc. All rights reserved. 28 ANSYS, Inc. Proprietary


Rotordynamics – 12) examples

Analytical solution
Ex: 1a from beam theory
Finite element solution
(SOLID185)
Frequencies 1 0 0.00000000 j
1 -0.62751987E-08 0.27924146E-03j

at 30,000 rpm using 0 - 0.00000000 j -0.62751987E-08 -0.27924146E-03j

QRDAMP eigensolver 2 0.0000000 4.6316102 j


2 0 4.64000956 j
0.0000000 -4.6316102 j
0 - 4.64000956 j
3 0.0000000 8.2842343 j
3 0 8.32109166 j
0.0000000 -8.2842343 j
0 - 8.32109166 j
4 0.0000000 18.515548 j
Ref: Gerhard Sauer & 4 0 18.5600383 less than
0.0000000 -18.515548 j
Michael Wolf, ‘FEA of 0 - 18.5600383 0.5% error
5 0.0000000 33.062286 j
Gyroscopic effects‘, Finite
5 0 33.2843666 j
Elements in Analysis & 0.0000000 -33.062286 j
0 - 33.2843666 j
Design, 5, (1989), 131-140 6 0.0000000 41.619417 j
6 0 41.7600861 j
0.0000000 -41.619417 j
0 41.7600861 j
7 0.0000000 73.890203 j
7 0 74.889824 j
0.0000000 -73.890203 j
0 - 74.889824 j
8 0.0000000 74.113637 j
8 0 74.2401530 j
0.0000000 -74.113637 j
0 -74.2401530 j
© 2007 ANSYS, Inc. All rights reserved. 29 ANSYS, Inc. Proprietary
Rotordynamics – 12) examples

Ex: 1a Animation of the whirl using ANHARM command

Mode 1 - Backward whirl


Mode 2 - Forward whirl

© 2007 ANSYS, Inc. All rights reserved. 30 ANSYS, Inc. Proprietary


Rotordynamics – 12) examples

Ex: 1b Clamped-free beam in rotating reference frame

/com, SOLID185
coriolis, on
omega, 2*62.832, 0, 0 ! (20 Hz)

Comparison of frequencies SOLID185 / BEAM188


SOLID185 BEAM188
First Bending 196.42 195.61
236.28 235.34
Second Bending 658.52 666.36
698.06 705.42
torsion 782.58 782.79
Third Bending 1340.9 1385.3
1380.0 1423.5

© 2007 ANSYS, Inc. All rights reserved. 31 ANSYS, Inc. Proprietary


Rotordynamics – 12) examples

Ex: 2 Campbell diagram of spinning disk

© 2007 ANSYS, Inc. All rights reserved. 32 ANSYS, Inc. Proprietary


Rotordynamics – 12) examples

Ex: 2 Spinning disk modeled with solid elements (SOLID45)

/com animation of the whirl


set,1,5
plnsol,u,sum
anharm ! >>>>>>>> 

© 2007 ANSYS, Inc. All rights reserved. 33 ANSYS, Inc. Proprietary


Rotordynamics – 12) examples

Ex: 3 Nelson rotor modeled with BEAM188


Damped Natural Frequencies (Hz)
Whirl 0 rpm 70,000 rpm
F (Hz) Ansys [1] Ansys [1] Ansys [1]
1 BW BW 271.2 271.1 214.5 213.6
2 FW FW 271.2 271.1 329.8 330.6
3 BW BW 808.8 806.4 762.4 760.0
4 FW FW 808.8 806.4 844.9 842.6
5 BW BW 1272.0 1273.0 1068.7 1066.5
6 FW FW 1272.0 1273.0 1516.2 1522.0

Critical speeds (rpm)

Ansys [1]
Ref. [1]: ‘Dynamics of rotor-
15,494 15,470 bearing systems using finite
elements’, J. of Eng. for Ind.,
17,146 17,159
May 1976
46,729 46,612

50,114 49,983

64,924 64,752

95,747 96,457

© 2007 ANSYS, Inc. All rights reserved. 34 ANSYS, Inc. Proprietary


Rotordynamics – 12) examples

Ex: 3 Animation of the whirl (Nelson rotor using BEAM188)

/com, animation of the whirl


set,1,5
plnsol,u,sum
anharm !>>>>>>>> 

© 2007 ANSYS, Inc. All rights reserved. 35 ANSYS, Inc. Proprietary


Rotordynamics – 12) examples

Ex: 4 Unbalance response of a twin spool rotor

Twin spool rotor model


- 2 spools (BEAM188)
- 4 bearings (COMBI214)
- 4 disks (MASS21)

Disks are not visible (MASS21)

© 2007 ANSYS, Inc. All rights reserved. 36 ANSYS, Inc. Proprietary


Rotordynamics – 12) examples

Ex: 4 Unbalance response of a twin spool rotor (Harmonic Analysis)


! Input unbalance forces
f0 = 70e-6 ! Solve
F, 7, FY, f0 /SOLU
! Campbell plot of inner spool F, 7, FZ, , -f0 antype, harmic
plcamp, ,1.0, rpm, , innSpool synchro, , innSpool

© 2007 ANSYS, Inc. All rights reserved. 37 ANSYS, Inc. Proprietary


Rotordynamics – 12) examples

Ex: 4 Unbalance response of a twin spool rotor (Harmonic analysis)

/POST1
set,1, 262
/view, , 1, 1, 1
plorb ! >>>>> 

© 2007 ANSYS, Inc. All rights reserved. 38 ANSYS, Inc. Proprietary


Rotordynamics – 12) examples

Ex: 5
Transient orbital unsymmetric bearings
motion – rotor
instability

Stable at 30,000 rpm Unstable at 60,000 rpm


(3141.6 rad/sec) (6283.2 rad/sec)

© 2007 ANSYS, Inc. All rights reserved. 39 ANSYS, Inc. Proprietary


Rotordynamics – 12) examples

Ex: 5 Modal analysis – rotor instability

Damped frequencies
from QRDAMP
eigensolver
Stable at 30,000 rpm Unstable at 60,000 rpm
(3141.6 rad/sec) (6283.2 rad/sec)

LOAD STEP OPTIONS LOAD STEP OPTIONS

LOAD STEP NUMBER. . . . . . . . . . . . . . . . 2 LOAD STEP NUMBER. . . . . . . . . . . . . . . . 3


INERTIA LOADS X Y Z INERTIA LOADS X Y Z
OMEGA. . . . . . . . . . . . 3141.6 0.0000 0.0000 OMEGA. . . . . . . . . . . . 6283.2 0.0000 0.0000

***** DAMPED FREQUENCIES FROM REDUCED DAMPED EIGENSOLVER ***** ***** DAMPED FREQUENCIES FROM REDUCED DAMPED EIGENSOLVER *****

MODE COMPLEX FREQUENCY (HERTZ) MODAL DAMPING RATIO MODE COMPLEX FREQUENCY (HERTZ) MODAL DAMPING RATIO

1 -27.142724 203.90118 j 0.13195307 1 -30.277781 186.52468 j 0.16022861


-27.142724 -203.90118 j 0.13195307 -30.277781 -186.52468 j 0.16022861
2 -0.18391233 272.56561 j 0.67474502E-03 2 6.0020412 289.58296 j 0.20722049E-01
-0.18391233 -272.56561 j 0.67474502E-03 6.0020412 -289.58296 j 0.20722049E-01

All complex frequencies real One complex frequency


parts are negative has a positive real part

© 2007 ANSYS, Inc. All rights reserved. 40 ANSYS, Inc. Proprietary


Rotordynamics – 12) applications

1 Hard Disk Drive (I.Y. Shen and C.-P. Roger Ku “A non-Classical


Vibration Analysis of Multiple Rotating Disks/Shaft Assembly” ASME
1997)
1 Model
2 Campbell analysis
3 Mode shapes analysis
2 Blower Shaft
1 Model
2 Modal analysis
3 Unbalance synchronous response
4 Transient start-up
5 Campbell with thermal prestress

© 2007 ANSYS, Inc. All rights reserved. 41 ANSYS, Inc. Proprietary


Hard Disk Drive - model

3 disks HDD sketch

ANSYS 4 disks model


Disks thickness = 0.8mm
Total mass = 87.5g
Spin = 755 rd/s
7855 elements

© 2007 ANSYS, Inc. All rights reserved. 42 ANSYS, Inc. Proprietary


Hard Disk Drive - Campbell

Balanced and Unbalanced modes in


Stationary Reference Frame ***** FREQUENCIES (Hz) FROM CAMPBELL (sorting on) *****

Spin(rd/s) 0.000 376.992 753.984

3 BW 577.879 521.296 470.631 (0,1)u


4 FW 578.196 640.950 709.918
5 BW 654.745 654.745 654.744 (0,0)u
6 BW 668.441 611.326 559.352
7 BW 668.441 611.326 559.352
8 BW 668.441 611.326 559.352 (0,1)b
9 FW 668.759 731.224 799.040
10 FW 668.759 731.224 799.040
11 FW 668.759 731.224 799.040
12 BW 668.834 668.834 668.833 (0,0)b
(i,j)x where
i is the number of nodal circles
j is the number of nodal diameters
x is b for balanced or u for unbalanced
© 2007 ANSYS, Inc. All rights reserved. 43 ANSYS, Inc. Proprietary
Hard Disk Drive – mode shapes

2 modes (0,1) unbalanced : FW and BW

Disks are vibrating in phase Hub is titlting


© 2007 ANSYS, Inc. All rights reserved. 44 ANSYS, Inc. Proprietary
Hard Disk Drive – mode shapes

Animation of (0,1)u

Hub looks still


because its
displacements are
small compared to the
disks displacements
© 2007 ANSYS, Inc. All rights reserved. 45 ANSYS, Inc. Proprietary
Hard Disk Drive – mode shapes

6 modes (0,1) balanced : 3 FW and 3 BW

1
Disks are
not
vibrating
in phase

2 3

© 2007 ANSYS, Inc. All rights reserved. 46 ANSYS, Inc. Proprietary


Hard Disk Drive – mode shapes

Animation of first (0,1)b

Hub is still
while disks
are
vibrating

© 2007 ANSYS, Inc. All rights reserved. 47 ANSYS, Inc. Proprietary


Hard Disk Drive – mode shapes

1 modes (0,0) unbalanced

Disks are vibrating in phase Hub is moving axially


© 2007 ANSYS, Inc. All rights reserved. 48 ANSYS, Inc. Proprietary
Hard Disk Drive – mode shapes

Animation of (0,0)u

Hub looks still


because its
displacements are
small compared to the
disks displacements
© 2007 ANSYS, Inc. All rights reserved. 49 ANSYS, Inc. Proprietary
Hard Disk Drive – mode shapes

3 modes (0,0) balanced

1
Disks are
not
vibrating
in phase

2 3

© 2007 ANSYS, Inc. All rights reserved. 50 ANSYS, Inc. Proprietary


Blower Shaft - model

Impeller to pump hot hydrogen


rich mix of gas and liquid into
Solid Oxyde Fluid Cell.
Spin 10,000 rpm

ANSYS Model of
rotating part
99 beam elements
2 bearing elements
© 2007 ANSYS, Inc. All rights reserved. 51 ANSYS, Inc. Proprietary
Blower Shaft - modal analysis

Frequencies and corresponding mode shapes orbits


***** FREQUENCIES (Hz) FROM CAMPBELL (sorting on) *****

Spin(rpm) 0.000 5000.000 10000.000

1.00xSpin 0.000 83.333 166.667


1 BW 115.552 105.999 96.640
2 FW 115.552 124.949 133.875
3 BW 490.534 448.773 413.217
4 FW 490.534 537.184 586.075

© 2007 ANSYS, Inc. All rights reserved. 52 ANSYS, Inc. Proprietary


Blower Shaft – modal analysis

Campbell diagram

Stability values

Frequency values

© 2007 ANSYS, Inc. All rights reserved. 53 ANSYS, Inc. Proprietary


Blower Shaft – critical speed

First FW critical speed


***** CRITICAL SPEEDS (rpm) FROM CAMPBELL (sorting on) *****

Slope of line : 1.000

1 6222.614
2 7796.469
3 none
4 none

Bearings are symmetric so


FW critical speeds will be
the only excited ones
© 2007 ANSYS, Inc. All rights reserved. 54 ANSYS, Inc. Proprietary
Blower Shaft – unbalance response

Harmonic response to disk unbalance


- Disk eccentricity is .002”
- Disk mass is .0276 lbf-s2/in.
- Sweep frequencies 0-10000 rpm

Amplitude of displacement at disk Orbits at critical speed

© 2007 ANSYS, Inc. All rights reserved. 55 ANSYS, Inc. Proprietary


Blower Shaft – unbalance response

Bearings reactions

Forward bearing is
more loaded than
rear one as first
mode is a disk mode.

© 2007 ANSYS, Inc. All rights reserved. 56 ANSYS, Inc. Proprietary


Blower Shaft – start up

Transient analysis
10000

- Ramped rotational velocity over 4 seconds 9000

8000

7000

- Unbalance transient forces FY and FZ at disk

Rotational velocity (rpm)


6000

5000

4000

3000

2000

1000

0
0 0.5 1 1.5 2 2.5 3 3.5 4
Time (s)

Zoom of
transient
force
© 2007 ANSYS, Inc. All rights reserved. 57 ANSYS, Inc. Proprietary
Blower Shaft – start up

Displacement UY and UZ at disk


zoom on critical speed passage Amplitude of
displacement at disk

Ampl = U y2 + U z2

© 2007 ANSYS, Inc. All rights reserved. 58 ANSYS, Inc. Proprietary


Blower Shaft – start up

Transient orbits
0 to 4 seconds 3 to 4 seconds

As bearings are symmetric, orbits are circular


© 2007 ANSYS, Inc. All rights reserved. 59 ANSYS, Inc. Proprietary
Blower Shaft – prestress

Include prestress due to thermal loading:

Thermal body load up to 1500 deg F

Resulting static displacements

© 2007 ANSYS, Inc. All rights reserved. 60 ANSYS, Inc. Proprietary


Blower Shaft - prestress

Cambpell diagram comparison

No prestress With thermal prestress

© 2007 ANSYS, Inc. All rights reserved. 61 ANSYS, Inc. Proprietary


Compressor:
Compressor: Free-Free
Free-Free Testing
Testing Apparatus
Apparatus used
used for
for
Initial
Initial Model
Model Calibration
Calibration

+Z

Courtesy of Trane, a business of American Standard, Inc.

© 2007 ANSYS, Inc. All rights reserved. 62 ANSYS, Inc. Proprietary


Compressor:
Compressor: Location
Location of
of Lumped
Lumped Representation
Representation of
of
Impellers
Impellers and
and Bearings
Bearings

Courtesy of Trane, a business of American Standard, Inc.


© 2007 ANSYS, Inc. All rights reserved. 63 ANSYS, Inc. Proprietary
Compressor:
Compressor: SOLID185
SOLID185 Mesh
Mesh of
of Shaft
Shaft

Very stiff symmetric contact


between axial segments

© 2007 ANSYS, Inc. All rights reserved. 64 ANSYS, Inc. Proprietary


Compressor:
Compressor: Forward
Forward Whirl
Whirl Mode
Mode

Courtesy of Trane, a business of American Standard, Inc.

© 2007 ANSYS, Inc. All rights reserved. 65 ANSYS, Inc. Proprietary


Compressor:
Compressor: Backward
Backward Whirl
Whirl Mode
Mode

Courtesy of Trane, a business of American Standard, Inc.


© 2007 ANSYS, Inc. All rights reserved. 66 ANSYS, Inc. Proprietary
Compressor:
Compressor: Campbell
Campbell Diagram
Diagram with
with Variable
Variable Bearings
Bearings

© 2007 ANSYS, Inc. All rights reserved. 67 ANSYS, Inc. Proprietary


Solid
Solid Model
Model of
of Rotor
Rotor with
with Chiller
Chiller Assembly
Assembly

Courtesy of Trane, a business of American Standard, Inc.


© 2007 ANSYS, Inc. All rights reserved. 68 ANSYS, Inc. Proprietary
Meshed
Meshed Rotor
Rotor and
and Chiller
Chiller Assembly
Assembly

Courtesy of Trane, a business of American Standard, Inc.


© 2007 ANSYS, Inc. All rights reserved. 69 ANSYS, Inc. Proprietary
Analysis
Analysis model
model –– Supporting
Supporting Structure
Structure
Represented
Represented by
by CMS
CMS Super
Super Element
Element

Finite Element Model


of Rotor and Impellers

Housing and Entire


Chiller Assembly
Represented by a CMS
Superelement

Courtesy of Trane, a business of American Standard, Inc.


© 2007 ANSYS, Inc. All rights reserved. 70 ANSYS, Inc. Proprietary
Analysis
Analysis Model
Model

Bearing
Locations

Outline of CMS
Impellers Superelement

Courtesy of Trane, a business of American Standard, Inc.


© 2007 ANSYS, Inc. All rights reserved. 71 ANSYS, Inc. Proprietary
Typical
Typical Mode
Mode Animation
Animation

Courtesy of Trane, a business of American Standard, Inc.


© 2007 ANSYS, Inc. All rights reserved. 72 ANSYS, Inc. Proprietary
Additional v11 Web Events

• ANSYS v11 Update


• v11 Enhancements to Elements, Materials and Solvers
• ANSYS CFX v11 Update
• Pressure Vessel Module
• Rotordynamics with ANSYS v11
• ANSYS CFX TurboSystem
• Fluid Structure Interaction - ANSYS and CFX
• CFD Analysis with ANSYS CFX
• ANSYS AUTODYN in Workbench
• Design Modifications without CAD
• Up-Front CFD using ANSYS CFX
• Random Vibration Solutions in Workbench

http://www.ansys.com/special/ansys11/email1.htm
© 2007 ANSYS, Inc. All rights reserved. 73 ANSYS, Inc. Proprietary

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