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/ C o m pa c t
/ The Compact Cladding Cell is designed for maximum cost-effective overlay welding on components up to a diameter of
1 m (3.94 in) and a maximum weight of 2500 kg (5511 lb).
Despite its compact design, the Compact Cladding Cell is an extremely powerful cladding system that provides simple
operation, precise movements and extensive data logging capabilities.
Features
/ Compact design
/ Quick setup: All components are pre-installed and test-welded
/ Only one power supply cable necessary for the entire welding system
/ Fully digital communication between the system controller and power source provides maximum process stability
/ Wide range of Fronius mechanized GTAW torches
/ Precise torch positioning with servo-controlled axes
/ Same innovative software features found in our top-of-the-line systems (e.g. ETR-S or the conventional cladding system)
/ LED light for ideal torch positioning in bores
/ Remote maintenance via network or internet connection
high-performance Cladding – Compact as it can be
/ With a footprint of just 4.5 m2 (48.43 sq ft), this system is the most compact solution
in the field of high-end cladding.
Wire feeder
/ Wire feeder with 4-wheel-drive
for precise and smooth transport
of the filler metal from the wire
coil to the workpiece.
Rotation table
/ Horizontal rotation table with precision
gear box, key slots and alignment lines for
accurate positioning. Optional available
slip-rings for electrical preheating and
temperature control.
High-end functionality for uncompromising quality welding
/ Depending on the application, two system controllers are available for the Compact Cladding Cell: The HMI-T10CC, which
is the latest member of our cladding system controllers, and the FPA 9000CC, which has already been used in our high-end
cladding systems and provides extended functionality. Both systems deliver innovative software features, maximum process
productivity and highest reliability in continuous operation.
FPA 9000CC
/ Software-option: / Actual values / 3D process-visualization
/ Touch & retract DataLogger
/ Speed adjust
/ AVC - Arc length correction
/ AMS - Automatic Multi Sequence (option)
/ Actual values Remote control HMI-RC
/ Remote maintenance / Usable with FPA 9000CC and
/ Welding data recording HMI-T10CC
/ 3D process-visualization / Control, program, visualize
/ Advanced Bore-to-bore / High-resolution color display
/ Corner AVC / 23 buttons with LED lighting
/ DataLogger (option) / Light and robust housing
HMI-T10CC
/ Touch & retract
/ Speed adjust
/ AVC - Arc length correction
/ AMS - Automatic Multi Sequence
(option) / Actual values / Graphically supported parameter
/ Actual values input
/ Remote maintenance
/ Bore-to-bore
/ Corner AVC
Versatile and Innovative
Application examples
L R L R
Compact Cladding Cell with system controller Compact Cladding Cell with system controller
FPA 9000CC HMI-T10CC
/ Left and right version available / Left and right version available
/ Face plate diameter: 1 m (39.4 in) / Face plate diameter: 1 m (39.4 in)
/ Parts weight: max. 2500 kg (5511 lb) / Parts weight: max. 2500 kg (5511 lb)
Basic configuration and options
Technical data
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All information is without guarantee in spite of careful editing - liability excluded. Copyright © 2011 Fronius™. All rights reserved.
Text and images correspond to the current state of technology at the time of printing. Subject to modifications.
/ Conventional Cladding System / Pipe Cladding System
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