ENGINES ENGINES

Repair Option Kit reference information

Engine Cylinder Central System
Repair Option Kits
Type Machine Model Engine Arrangement Head Kit Core Kit Component for Cat® 3054 and 4.236 Engines
Kit
4.236 416, 426, 428 7C6074, 2W9777, 7C4040, 2W9778 166 0493 166 0494 166 0496 Perform engine repairs quickly and effectively
T4.236 428, 438 7W8998, 7C7901 166 0493 166 0495 166 0496 By managing and maintaining your engine effectively, you
3054NA 307,416, 416B, 428B, 416C 111-4607, 7E7702, 106-5001 166 0497 166 0498 166 0500 can maximize its life and productivity—and minimize your
3054T 312, 315, 317, 416B, 426B, 107-9664, 105-7971, 7E9559, 166 0497 166 0499 166 0501 costs. Before-failure repairs cost as little as 20% of the price
428B, 428C, 436B, 438B, 438C 7E9560, 106-5002, 106-5003 of after-failure repairs.
Cat Repair Option Kits help you reduce damage and schedule
repairs. Order just one number, and you receive a kit that
Description Qty 4.236 T4.236 3054NA 3054T
Commitment of contains superior quality Cat parts and detailed disassembly/
Gasket Kit, Top 1 4P7577 7C9262 101 4062 142 2413
assembly instructions. You’ll have all you need to overhaul
Gasket Kit, Bottom 1 7C3801 7C3801 101 4063 101 4063 service and support your engine and get back to work quickly.
Main Bearing Set (Std) 1 067 6869 067 6869 067 6869 067 6869 We offer three Repair Option Kits customized for your
Main Bearing Set (-0.254mm/0.010”) 1 033 2379 033 2379 033 2379 033 2379 When your engine needs service, our professional before-failure repair needs:
Main Bearing Set (-0.508mm/0.020”) 1 033 2380 033 2380 033 2380 033 2380 technicians have the training and tools to get you • Cylinder Head Kit
Main Bearing Set (-0.761mm/0.030”) 1 033 2381 033 2381 033 2381 033 2381
back to work quickly. We provide off-the-shelf
component availability backed by the Caterpillar Repair Option Kits for Caterpillar® 3054 and 4.236 Engines help you • Central Core Kit
Con-Rod Bearing Set (Std) 1 4P9944 4P9944 4P9944 4P9944 get back to work fast and reduce your repair expenses.
worldwide parts network. • System Component Kit
Con-Rod Bearing Set (-0.254mm/0.010”) 1 4P9945 4P9945 4P9945 4P9945
Give us a call or drop by our parts counter. We’ll
Con-Rod Bearing Set (-0.508mm/0.020”) 1 4P9946 4P9946 4P9946 4P9946 show you how we can help lower your owning
Con-Rod Bearing Set (-0.761mm/0.030”) 1 4P9947 4P9947 4P9947 4P9947 and operating costs with the highest quality engine
Thrust Washer Top (Std) 2 032 9090 032 9090 032 9090 032 9090 components, a wide range of Exchange parts
Thrust Washer (+0.0075”) 2 067 6873 067 6873 067 6873 067 6873 (including Cat Reman components), and the most
comprehensive service and support available.
Thrust Washer Lower (Std) 2 032 9091 032 9091 032 9091 032 9091
Thrust Washer (+0.0075”) 2 067 6874 067 6874 067 6874 067 6874 For more information, see us today or visit the
Engine Oil Filter 1 7W2327 7W2327 7W2327 7W2326 Caterpillar website at http://www.CAT.com
Air Filter Primary 1 8N5504 8N5504 8N5504 8N5504
Air Filter Secondary 1 7W6754 7W6754 7W6754 7W6754
Fuel Filter 1 067 6987 067 6987 159 6102 159 6102
Fuel Filter—Water Separator 1 NA NA 138 3100 138 3100
Camshaft and Bearing 1 036 5802 036 5802 036 5802 036 5802
Reman Turbocharger 1 NA OR4543 NA see below
Fuel Pump Kit 1 032 8132 032 8132 121 7034 see below
Oil Pan Gasket 1 NA NA 4W2944 4W2944
3054T

Engine Arrangement Number *105 7971, 107 9664 7E9560, 7E9559 106 5002, 106 5003
Machine Model 312, 315, 317 416B, 426B, 428B, 436B, 438B, 428C, 438C
Turbocharger Cartridge Assembly 1 135 9275 7C4930 7C4930
Reman Turbocharger Group 1 NA OR4543 OR4543
Fuel Pump Kit 1 033 7837 121 7034 033 7837
*Note: For Engine Arrangement 105 7971-317; 315, use Injector Nozzle 121 3101.

PEHP8044-01 © 2004 Caterpillar Printed in U.S.A.

 ENGINES

Repair Option Kits for Cat 3054 and 4.236 Engines

Three kits offer complete repair coverage Cat 3054 Repair Option Kits deliver superior quality, technology, and value Cat 4.236 Repair Option Kits feature advanced technology components
Caterpillar Repair Option Kits are convenient to purchase and easy to use. They’re designed to restore your engine To help you perform engine repairs quickly, easily, and effectively, Cat Repair Option Kits for 3054 Engines offer the Featuring state-of-the-art piston, ring, and cylinder liner technology, the 4.236 Engine is a powerful, clean, quiet, and
to like-new condition—or better—quickly and easily. Kits are customized for specific before-failure repairs. highest quality and latest technology components. Plus, they’re convenient and cost-effective. fuel-efficient engine developed specifically to meet the requirements of the first Cat backhoe loader. To help you restore
optimum engine performance, Cat Repair Option Kits contain unique components used only in Caterpillar 4.236 Engines.

Superior parts quality

Cylinder Head Kit Piston
Each Repair Option Kit contains the same high-
For repair to the upper part of your engine, this kit contains: quality components used in new 3054 Engines.
• Two steel inserts cast into the piston skirt provide precise control of clearances
• Inlet and exhaust valves • Piston and piston rings offer outstanding oil throughout the engine running cycle—from cold start to full power. This control
control, reducing oil consumption, blowby, reduces engine noise and presents the rings correctly on the liner for efficient
• Valve guides
and exhaust smoke levels. This results in lower oil control.
• Valve seals and keepers operating costs and a more environmentally
• The steel top ring insert is highly wear resistant to provide long life and constant
• Injector and fuel line washers friendly engine.
oil control throughout the life of the engine.
(A top gasket kit is required. For specific part numbers, see • The turbocharged Central Core Kit contains
Repair Option Kit reference information in this publication.) • Graphite coating on the piston skirt ensures that metal-to-metal contact never
anodized crown pistons for extended engine
occurs—even when the engine is producing full power shortly after a cold start.
life and durability.
• The Cylinder Head Kit contains valves and
guides designed to withstand the highest
temperatures and stresses, delivering maximum
Central Core Kit cylinder head life and optimum performance. Rings
For repair of internal engine components, this kit contains: Latest technology components
• Precision-matched piston rings—designed to work in unison—optimize emission
Only the latest technology components are
• Pistons, wrist pins, retainers, and piston rings levels and oil control.
included in each kit.
• Liners • All three rings are fully faced with chrome for durability and long life. They
• Maximum engine performance is restored.
• Connecting rod nuts are made from spherical graphite cast iron, which is strong yet flexible.
• Precision-matched components fit correctly • An internal step in the top ring—in conjunction with the upward run of the
• Connecting rod bushings the first time. piston groove—ensures the ring always seals and controls oil efficiently.
• Front oil seal • Your rebuilt engine includes product
• Rear oil seal improvements.
• Top and bottom gasket kits Convenient, cost-effective format
Comprehensive kit contents. Each kit contains
detailed instructions and all the parts you need,
System Component Kit so you can repair your engine easily and get Cylinder liner and head gasket
back to work fast.
To complete the engine repair, this kit contains:
One-box convenience. Everything you need is The cylinder liner and head gasket are designed precisely to deliver maximum
• Oil pump contained in one box, so you only need to order gas sealing, top engine performance, and extended life.
• Water pump repair kit one part number.
• Thermostat
• Fuel injectors
• Ferrules
 ENGINES

Repair Option Kits for Cat 3054 and 4.236 Engines

Three kits offer complete repair coverage Cat 3054 Repair Option Kits deliver superior quality, technology, and value Cat 4.236 Repair Option Kits feature advanced technology components
Caterpillar Repair Option Kits are convenient to purchase and easy to use. They’re designed to restore your engine To help you perform engine repairs quickly, easily, and effectively, Cat Repair Option Kits for 3054 Engines offer the Featuring state-of-the-art piston, ring, and cylinder liner technology, the 4.236 Engine is a powerful, clean, quiet, and
to like-new condition—or better—quickly and easily. Kits are customized for specific before-failure repairs. highest quality and latest technology components. Plus, they’re convenient and cost-effective. fuel-efficient engine developed specifically to meet the requirements of the first Cat backhoe loader. To help you restore
optimum engine performance, Cat Repair Option Kits contain unique components used only in Caterpillar 4.236 Engines.

Superior parts quality

Cylinder Head Kit Piston
Each Repair Option Kit contains the same high-
For repair to the upper part of your engine, this kit contains: quality components used in new 3054 Engines.
• Two steel inserts cast into the piston skirt provide precise control of clearances
• Inlet and exhaust valves • Piston and piston rings offer outstanding oil throughout the engine running cycle—from cold start to full power. This control
control, reducing oil consumption, blowby, reduces engine noise and presents the rings correctly on the liner for efficient
• Valve guides
and exhaust smoke levels. This results in lower oil control.
• Valve seals and keepers operating costs and a more environmentally
• The steel top ring insert is highly wear resistant to provide long life and constant
• Injector and fuel line washers friendly engine.
oil control throughout the life of the engine.
(A top gasket kit is required. For specific part numbers, see • The turbocharged Central Core Kit contains
Repair Option Kit reference information in this publication.) • Graphite coating on the piston skirt ensures that metal-to-metal contact never
anodized crown pistons for extended engine
occurs—even when the engine is producing full power shortly after a cold start.
life and durability.
• The Cylinder Head Kit contains valves and
guides designed to withstand the highest
temperatures and stresses, delivering maximum
Central Core Kit cylinder head life and optimum performance. Rings
For repair of internal engine components, this kit contains: Latest technology components
• Precision-matched piston rings—designed to work in unison—optimize emission
Only the latest technology components are
• Pistons, wrist pins, retainers, and piston rings levels and oil control.
included in each kit.
• Liners • All three rings are fully faced with chrome for durability and long life. They
• Maximum engine performance is restored.
• Connecting rod nuts are made from spherical graphite cast iron, which is strong yet flexible.
• Precision-matched components fit correctly • An internal step in the top ring—in conjunction with the upward run of the
• Connecting rod bushings the first time. piston groove—ensures the ring always seals and controls oil efficiently.
• Front oil seal • Your rebuilt engine includes product
• Rear oil seal improvements.
• Top and bottom gasket kits Convenient, cost-effective format
Comprehensive kit contents. Each kit contains
detailed instructions and all the parts you need,
System Component Kit so you can repair your engine easily and get Cylinder liner and head gasket
back to work fast.
To complete the engine repair, this kit contains:
One-box convenience. Everything you need is The cylinder liner and head gasket are designed precisely to deliver maximum
• Oil pump contained in one box, so you only need to order gas sealing, top engine performance, and extended life.
• Water pump repair kit one part number.
• Thermostat
• Fuel injectors
• Ferrules
 ENGINES

Repair Option Kits for Cat 3054 and 4.236 Engines

Three kits offer complete repair coverage Cat 3054 Repair Option Kits deliver superior quality, technology, and value Cat 4.236 Repair Option Kits feature advanced technology components
Caterpillar Repair Option Kits are convenient to purchase and easy to use. They’re designed to restore your engine To help you perform engine repairs quickly, easily, and effectively, Cat Repair Option Kits for 3054 Engines offer the Featuring state-of-the-art piston, ring, and cylinder liner technology, the 4.236 Engine is a powerful, clean, quiet, and
to like-new condition—or better—quickly and easily. Kits are customized for specific before-failure repairs. highest quality and latest technology components. Plus, they’re convenient and cost-effective. fuel-efficient engine developed specifically to meet the requirements of the first Cat backhoe loader. To help you restore
optimum engine performance, Cat Repair Option Kits contain unique components used only in Caterpillar 4.236 Engines.

Superior parts quality

Cylinder Head Kit Piston
Each Repair Option Kit contains the same high-
For repair to the upper part of your engine, this kit contains: quality components used in new 3054 Engines.
• Two steel inserts cast into the piston skirt provide precise control of clearances
• Inlet and exhaust valves • Piston and piston rings offer outstanding oil throughout the engine running cycle—from cold start to full power. This control
control, reducing oil consumption, blowby, reduces engine noise and presents the rings correctly on the liner for efficient
• Valve guides
and exhaust smoke levels. This results in lower oil control.
• Valve seals and keepers operating costs and a more environmentally
• The steel top ring insert is highly wear resistant to provide long life and constant
• Injector and fuel line washers friendly engine.
oil control throughout the life of the engine.
(A top gasket kit is required. For specific part numbers, see • The turbocharged Central Core Kit contains
Repair Option Kit reference information in this publication.) • Graphite coating on the piston skirt ensures that metal-to-metal contact never
anodized crown pistons for extended engine
occurs—even when the engine is producing full power shortly after a cold start.
life and durability.
• The Cylinder Head Kit contains valves and
guides designed to withstand the highest
temperatures and stresses, delivering maximum
Central Core Kit cylinder head life and optimum performance. Rings
For repair of internal engine components, this kit contains: Latest technology components
• Precision-matched piston rings—designed to work in unison—optimize emission
Only the latest technology components are
• Pistons, wrist pins, retainers, and piston rings levels and oil control.
included in each kit.
• Liners • All three rings are fully faced with chrome for durability and long life. They
• Maximum engine performance is restored.
• Connecting rod nuts are made from spherical graphite cast iron, which is strong yet flexible.
• Precision-matched components fit correctly • An internal step in the top ring—in conjunction with the upward run of the
• Connecting rod bushings the first time. piston groove—ensures the ring always seals and controls oil efficiently.
• Front oil seal • Your rebuilt engine includes product
• Rear oil seal improvements.
• Top and bottom gasket kits Convenient, cost-effective format
Comprehensive kit contents. Each kit contains
detailed instructions and all the parts you need,
System Component Kit so you can repair your engine easily and get Cylinder liner and head gasket
back to work fast.
To complete the engine repair, this kit contains:
One-box convenience. Everything you need is The cylinder liner and head gasket are designed precisely to deliver maximum
• Oil pump contained in one box, so you only need to order gas sealing, top engine performance, and extended life.
• Water pump repair kit one part number.
• Thermostat
• Fuel injectors
• Ferrules
 ENGINES ENGINES

Repair Option Kit reference information

Engine Cylinder Central System
Repair Option Kits
Type Machine Model Engine Arrangement Head Kit Core Kit Component for Cat® 3054 and 4.236 Engines
Kit
4.236 416, 426, 428 7C6074, 2W9777, 7C4040, 2W9778 166 0493 166 0494 166 0496 Perform engine repairs quickly and effectively
T4.236 428, 438 7W8998, 7C7901 166 0493 166 0495 166 0496 By managing and maintaining your engine effectively, you
3054NA 307,416, 416B, 428B, 416C 111-4607, 7E7702, 106-5001 166 0497 166 0498 166 0500 can maximize its life and productivity—and minimize your
3054T 312, 315, 317, 416B, 426B, 107-9664, 105-7971, 7E9559, 166 0497 166 0499 166 0501 costs. Before-failure repairs cost as little as 20% of the price
428B, 428C, 436B, 438B, 438C 7E9560, 106-5002, 106-5003 of after-failure repairs.
Cat Repair Option Kits help you reduce damage and schedule
repairs. Order just one number, and you receive a kit that
Description Qty 4.236 T4.236 3054NA 3054T
Commitment of contains superior quality Cat parts and detailed disassembly/
Gasket Kit, Top 1 4P7577 7C9262 101 4062 142 2413
assembly instructions. You’ll have all you need to overhaul
Gasket Kit, Bottom 1 7C3801 7C3801 101 4063 101 4063 service and support your engine and get back to work quickly.
Main Bearing Set (Std) 1 067 6869 067 6869 067 6869 067 6869 We offer three Repair Option Kits customized for your
Main Bearing Set (-0.254mm/0.010”) 1 033 2379 033 2379 033 2379 033 2379 When your engine needs service, our professional before-failure repair needs:
Main Bearing Set (-0.508mm/0.020”) 1 033 2380 033 2380 033 2380 033 2380 technicians have the training and tools to get you • Cylinder Head Kit
Main Bearing Set (-0.761mm/0.030”) 1 033 2381 033 2381 033 2381 033 2381
back to work quickly. We provide off-the-shelf
component availability backed by the Caterpillar Repair Option Kits for Caterpillar® 3054 and 4.236 Engines help you • Central Core Kit
Con-Rod Bearing Set (Std) 1 4P9944 4P9944 4P9944 4P9944 get back to work fast and reduce your repair expenses.
worldwide parts network. • System Component Kit
Con-Rod Bearing Set (-0.254mm/0.010”) 1 4P9945 4P9945 4P9945 4P9945
Give us a call or drop by our parts counter. We’ll
Con-Rod Bearing Set (-0.508mm/0.020”) 1 4P9946 4P9946 4P9946 4P9946 show you how we can help lower your owning
Con-Rod Bearing Set (-0.761mm/0.030”) 1 4P9947 4P9947 4P9947 4P9947 and operating costs with the highest quality engine
Thrust Washer Top (Std) 2 032 9090 032 9090 032 9090 032 9090 components, a wide range of Exchange parts
Thrust Washer (+0.0075”) 2 067 6873 067 6873 067 6873 067 6873 (including Cat Reman components), and the most
comprehensive service and support available.
Thrust Washer Lower (Std) 2 032 9091 032 9091 032 9091 032 9091
Thrust Washer (+0.0075”) 2 067 6874 067 6874 067 6874 067 6874 For more information, see us today or visit the
Engine Oil Filter 1 7W2327 7W2327 7W2327 7W2326 Caterpillar website at http://www.CAT.com
Air Filter Primary 1 8N5504 8N5504 8N5504 8N5504
Air Filter Secondary 1 7W6754 7W6754 7W6754 7W6754
Fuel Filter 1 067 6987 067 6987 159 6102 159 6102
Fuel Filter—Water Separator 1 NA NA 138 3100 138 3100
Camshaft and Bearing 1 036 5802 036 5802 036 5802 036 5802
Reman Turbocharger 1 NA OR4543 NA see below
Fuel Pump Kit 1 032 8132 032 8132 121 7034 see below
Oil Pan Gasket 1 NA NA 4W2944 4W2944
3054T

Engine Arrangement Number *105 7971, 107 9664 7E9560, 7E9559 106 5002, 106 5003
Machine Model 312, 315, 317 416B, 426B, 428B, 436B, 438B, 428C, 438C
Turbocharger Cartridge Assembly 1 135 9275 7C4930 7C4930
Reman Turbocharger Group 1 NA OR4543 OR4543
Fuel Pump Kit 1 033 7837 121 7034 033 7837
*Note: For Engine Arrangement 105 7971-317; 315, use Injector Nozzle 121 3101.

PEHP8044-01 © 2004 Caterpillar Printed in U.S.A.

 ENGINES ENGINES

Repair Option Kit reference information

Engine Cylinder Central System
Repair Option Kits
Type Machine Model Engine Arrangement Head Kit Core Kit Component for Cat® 3054 and 4.236 Engines
Kit
4.236 416, 426, 428 7C6074, 2W9777, 7C4040, 2W9778 166 0493 166 0494 166 0496 Perform engine repairs quickly and effectively
T4.236 428, 438 7W8998, 7C7901 166 0493 166 0495 166 0496 By managing and maintaining your engine effectively, you
3054NA 307,416, 416B, 428B, 416C 111-4607, 7E7702, 106-5001 166 0497 166 0498 166 0500 can maximize its life and productivity—and minimize your
3054T 312, 315, 317, 416B, 426B, 107-9664, 105-7971, 7E9559, 166 0497 166 0499 166 0501 costs. Before-failure repairs cost as little as 20% of the price
428B, 428C, 436B, 438B, 438C 7E9560, 106-5002, 106-5003 of after-failure repairs.
Cat Repair Option Kits help you reduce damage and schedule
repairs. Order just one number, and you receive a kit that
Description Qty 4.236 T4.236 3054NA 3054T
Commitment of contains superior quality Cat parts and detailed disassembly/
Gasket Kit, Top 1 4P7577 7C9262 101 4062 142 2413
assembly instructions. You’ll have all you need to overhaul
Gasket Kit, Bottom 1 7C3801 7C3801 101 4063 101 4063 service and support your engine and get back to work quickly.
Main Bearing Set (Std) 1 067 6869 067 6869 067 6869 067 6869 We offer three Repair Option Kits customized for your
Main Bearing Set (-0.254mm/0.010”) 1 033 2379 033 2379 033 2379 033 2379 When your engine needs service, our professional before-failure repair needs:
Main Bearing Set (-0.508mm/0.020”) 1 033 2380 033 2380 033 2380 033 2380 technicians have the training and tools to get you • Cylinder Head Kit
Main Bearing Set (-0.761mm/0.030”) 1 033 2381 033 2381 033 2381 033 2381
back to work quickly. We provide off-the-shelf
component availability backed by the Caterpillar Repair Option Kits for Caterpillar® 3054 and 4.236 Engines help you • Central Core Kit
Con-Rod Bearing Set (Std) 1 4P9944 4P9944 4P9944 4P9944 get back to work fast and reduce your repair expenses.
worldwide parts network. • System Component Kit
Con-Rod Bearing Set (-0.254mm/0.010”) 1 4P9945 4P9945 4P9945 4P9945
Give us a call or drop by our parts counter. We’ll
Con-Rod Bearing Set (-0.508mm/0.020”) 1 4P9946 4P9946 4P9946 4P9946 show you how we can help lower your owning
Con-Rod Bearing Set (-0.761mm/0.030”) 1 4P9947 4P9947 4P9947 4P9947 and operating costs with the highest quality engine
Thrust Washer Top (Std) 2 032 9090 032 9090 032 9090 032 9090 components, a wide range of Exchange parts
Thrust Washer (+0.0075”) 2 067 6873 067 6873 067 6873 067 6873 (including Cat Reman components), and the most
comprehensive service and support available.
Thrust Washer Lower (Std) 2 032 9091 032 9091 032 9091 032 9091
Thrust Washer (+0.0075”) 2 067 6874 067 6874 067 6874 067 6874 For more information, see us today or visit the
Engine Oil Filter 1 7W2327 7W2327 7W2327 7W2326 Caterpillar website at http://www.CAT.com
Air Filter Primary 1 8N5504 8N5504 8N5504 8N5504
Air Filter Secondary 1 7W6754 7W6754 7W6754 7W6754
Fuel Filter 1 067 6987 067 6987 159 6102 159 6102
Fuel Filter—Water Separator 1 NA NA 138 3100 138 3100
Camshaft and Bearing 1 036 5802 036 5802 036 5802 036 5802
Reman Turbocharger 1 NA OR4543 NA see below
Fuel Pump Kit 1 032 8132 032 8132 121 7034 see below
Oil Pan Gasket 1 NA NA 4W2944 4W2944
3054T

Engine Arrangement Number *105 7971, 107 9664 7E9560, 7E9559 106 5002, 106 5003
Machine Model 312, 315, 317 416B, 426B, 428B, 436B, 438B, 428C, 438C
Turbocharger Cartridge Assembly 1 135 9275 7C4930 7C4930
Reman Turbocharger Group 1 NA OR4543 OR4543
Fuel Pump Kit 1 033 7837 121 7034 033 7837
*Note: For Engine Arrangement 105 7971-317; 315, use Injector Nozzle 121 3101.

PEHP8044-01 © 2004 Caterpillar Printed in U.S.A.