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PMA
REVISION R-14
CARATULA
CESSNA T337G
REVISIÓN: R-14
INDICE GENERAL
INDICE GENERAL
LISTA DE CONTENIDO PAGINA
1. Towing B-1
2. Jacking B-1
3. Parking B-1
4. Tie-Down B-1
8. Leveling B-10
1. General C-1
8. Battery C-4
9. Tires C-4
1. General D- 1
3. Plastic Trim D- 1
4. Upholstery D- 1
5. Aluminum Surfaces D- 2
6. Painted Surfaces D- 2
7. Engine Compartment D- 2
8. Propellers D- 2
9. Wheels D- 2
1. General E- 1
1. Scope F- 1
2. Inspection Requirements F- 1
4. Description F- 2
Inspection Operation 4 G- 13
Inspection Operation 5 G- 14
Inspection Operation 6 G- 15
Inspection Operation 7 G- 16
Inspection Operation 8 G- 17
Inspection Operation 9 G- 18
Inspection Operation 10 G- 19
Inspection Operation 11 G- 20
Inspection Operation 12 G- 21
Inspection Operation 13 G- 22
Inspection Operation 15 G- 25
Inspection Operation 16 G- 26
Inspection Operation 17 G- 27
Inspection Operation 18 G- 28
Inspection Operation 19 G- 29
Inspection Operation 20 G- 30
Inspection Operation 21 G- 31
Inspection Operation 22 G- 32
Inspection Operation 23 G- 33
Inspection Operation 24 G- 34
Inspection Operation 25 G- 35
Inspection Operation 26 G- 36
Inspection Operation 27 G- 37
Inspection Operation 28 G- 38
Inspection Operation 29 G- 39
Inspection Operation 30 G- 40
Inspection Operation 31 G- 41
Inspection Operation 32 G- 42
Inspection Operation 34 G- 45
Inspection Operation 35 G- 46
Inspection Operation 36 G- 47
Inspection Operation 37 G- 48
Inspection Operation 38 G- 49
Inspection Operation 39 G- 50
3. Usage H- 3 al H-4
4. Reporting - Communications H- 4
7. Applicability/Limitations H-5
9. Evaluation Diagram H- 7
SID 27-20-01 J- 5
SID 53-47-01 J- 38
SID 55-10-01 J- 39
SID 57-12-01 J- 52
SID 57-53-01 J- 69
SID 71-20-01 J- 70
SID 71-20-02 J- 71
4. Preferences L- 1 al L-2
8. Reporting System L- 3
9. Airplane Zones L- 4
23. Typical Action that Follow the Determination of the Corrosion Level L- 14
28. Reporting L- 19
PAGINA INTENCIONALMENTE
DEJADO EN BLANCO
Regresar al Indice
REGISTRO
DE
REVISIONES
REGISTRO DE REVISIONES
Regresar al Indice
LISTA
DE
PAGINAS EFECTIVAS
24 c - 10 R-14 30-JUNIO-2012
25 c - 11 R-14 30-JUNIO-2012
27 d- 1 R-14 30-JUNIO-2012
28 d- 2 R-14 30-JUNIO-2012
29 d- 3 R-14 30-JUNIO-2012
30 d- 4 R-14 30-JUNIO-2012
31 e- 0 R-14 30-JUNIO-2012
32 e- 1 R-14 30-JUNIO-2012
33 e- 2 R-14 30-JUNIO-2012
301 M- 0 R- 14 30-JUNIO-2012
302 M- 1 R- 14 30-JUNIO-2012
303 M- 2 R- 14 30-JUNIO-2012
304 N- 0 R- 14 30-JUNIO-2012
305 N- 1 R- 14 30-JUNIO-2012
306 N- 2 R- 14 30-JUNIO-2012
Regresar al Indice
GENERALIDADES
d.1.0. GENERALIDADES
d.1.1 INTRODUCCIÓN
Travela air ha dividido este Programa de Mantenimiento en Capitulos, para facilitar su búsqueda.
d.1.2. POLITICA
d.1.3. OBJETIVO.
El objetivo de este Programa de Mantenimiento es garantizar el mantenimieto, la Seguridad
Operacional y la aeronavegabilidad del Cessna T337G.
Este Programa de mantenimiento (PMA) es aplicable al Cessna Model T337G, Serial Numbers
P3370001 thru P3370356.
Este Manual PMA, será aplicado en la siguiente aeronave operado por TRAVEL AIR EIRL:
d.2.0 DESCRIPCION
En esta sección se ofrece una descripción y los intervalos de inspección y los controles
de tiempo de mantenimiento, plazos o chequeos de mantenimiento en general.
(1) Esta sección contiene una lista, en formato gráfico, de todas las inspecciones y las
necesidades de servicios que deben realizarse a esta aeronave. Cada página contiene
seis columnas los cuales son descritos en la Seccion 2-10-00, párrafo B, (1) del manual
de servico D2516-9-13.
(3) Los gráficos de límites de tiempo muestran los intervalos recomendados en la que los
ítems van a ser inspeccionados, Travel Air basado en el uso de condición SEVERO y
bajo condiciones AMBIENTALES normales, ha establecido sus propios períodos de
inspección basados en la experiencia de campo y recomendaciones de Cessna. Los
Intervalos para el cumplimiento de las inspecciones del operador no seran desviados de
los límites de control de tiempo que aparecen en este manual, salvo lo dispuesto a
continuación:
(a) Cada intervalo de inspección puede ser excedido en 10 horas (si el tiempo es
controlado), o por 30 días (si la fecha es controlada) o puede realizarse antes de lo
previsto en cualquier momento antes de los intervalos regulares o lo dispuesto a
continuación:
En esta sección se ofrece una lista con los intervalos de reparación o reemplazo de
componentes en orden de los capítulos. La revisión y lista de los componentes y criterios
de reemplazo han sido determinadas por Travel Air, en base a la guía proporcionada por
Cessna, en la Seccion 2-11-00.
Esta sección ofrece las directrices y las aplicaciones de la CPCP. Este es un programa
usado para controlar la corrosión en la estructura primaria del avión. El objetivo de la
Cuando se requieran criterios de inspección, estos criterios son explicados en un texto o manual
aparte. Si necesita más instrucciones detalladas necesarias para una inspección, estas
instrucciones son referenciados a publicaciones del proveedor y / o el manual de mantenimiento.
(1) SOBRE EL ESTADO (ON CONDITION) se define como las inspecciones necesarias y / o
chequeos para determinar que un mal funcionamiento o falla de un componente no se
producirá antes de la próxima inspección programada.
(3) Seguridad (SECURITY): Inspeccione por la flojedad los sujetadores y los dispositivos de
sujeción que fijan los cable de seguridad, pasadores y tuercas autoroscante.
(3) PARTES METALICAS: Inspeccione por seguridad del acoplamiento, rajaduras, distorsión
metálica, terminales sueltos o rotos, el deterioro por calor, y terminales corroídos.
PRECAUCIÓN: Los valores de torque que figuran en este manual no son usados para
chequear el ajuste de piezas instaladas durante el servicio.
C. DOCUMENTACION DE LA AERONAVE:
(1) Compruebe que los siguientes documentos están al día y de acuerdo con las Regulaciones
Aeronauticas del Peru (RAP).
D. ARRANCANDO EL MOTOR
(1) Antes de comenzar con el paso a paso de una inspección, inicie, arranque y apagar el motor de
acuerdo con las instrucciones en el Manual del Operador. Durante el arranque monitoree lo
siguiente: (tome nota de las discrepancias o anomalías):
(2) Después que la inspección haya sido completado, arranque el motor nuevamente para
segurarse de que cualquier discrepancia o anomalías hayan sido corregidas.
Regresar al Indice
Es la Segunda Pagina de este Programa donde se registra el Numero del Manual asignado, el
Número de Revisión actual y el nombre del departamento, entidad o a quien es asignado el
presente el manual.
02 Director de Mantenimiento
El responsable de la revisión remitirá al IPM de Travel Air, a través de mesa de partes del MTC,
una carta de presentación con el logo tipo de la compañía y la firma del Director de
Mantenimiento junto con un ejemplar de las páginas revisadas y dos copias de la lista de páginas
efectivas.
Una vez aprobada o aceptada la revisión, con la refrenda del IPM en la lista de las páginas
efectivas, el Departamento de Control de Mantenimiento sacará copias suficientes de las
revisiones para su distribución a las diferentes áreas.
Debido a que este manual será periódicamente adecuado, modificado, revisado y corregido, se
insertaran revisiones temporales en hoja A4 color amarillo con el título “REVISION TEMPORAL
01, 02, 03 etc.” El cual tendrá una duración de 3 meses desde su publicación, hasta que se
remita a la DGAC la revisión correspondiente para su aprobación.
Las Revisiones temporales deben ser firmadas y aprobadas por el Director de Mantenimiento.
CAPITULO “A”
INSPECCION DE PRE-VUELO
CORRIDO DE MOTOR
INSPECCIÓN DE PRE-VUELO
Documentación completa (ITV, Certificados de Aeronavegabilidad y Matrícula, POH, MEL, cartillas de pasajeros, etc.). VERIFICAR
Seguro de control de mandos. REMOVER
Maneta de Tren de Aterrizaje en posición extendido. VERIFICAR
Freno de Parqueo. OFF
Todos los Swichts. OFF
Switch de Batería ON
Luces de navegación, Beacon, Strobe por condición, limpieza y operatividad. VERIFICAR
Indicadores de cantidad de combustible por correcta indicación y Operación VERIFICAR
Switch de Batería OFF
Válvula Selectora de Combustible Front (Tanque izquierdo), verifique su aseguramiento. VERIFICAR
Válvula Selectora de Combustible Rear (Tanque derecho), verifique su aseguramiento. VERIFICAR
Control de compensadores (2). NEUTRAL
Nivel de fluido del sistema hidráulico CHEQUEAR
Parabrisas y ventanas, por rajaduras. CHEQUEAR
Oxygen Masks and Hoses. CHEQUEAR
Válvula alterna de presión estática (si está instalada). OFF
Asientos, cinturones y arneses de seguridad en buen estado VERIFICAR
Placard legibles y/o completos (ver MEL si es necesario) VERIFICAR
Controles de motor por condición general, recorrido y libre operación. CHEQUEAR
Botiquín de primeros auxilios completo y lista actualizada VERIFICAR
Extintor por seguridad y fecha de vencimiento VERIFICAR
GPS AERA 500 (para los cuidados refiérase a la pagina 148 del PILOT GUIDE P/N 19001117-02 Rev. A).
VERIFICAR
1.-Máster ON - el equipo debe encender automáticamente - Máster OFF.
2.- EMPENAJE
Superficies de control por libertad de movimiento, condición y seguridad VERIFICAR
Puerta de cabina y sellos, por aseguramiento y condición. REVISAR
3.- BORDE DE SALIDA ALA DERECHA
Alerón, por libertad de movimiento y seguridad. VERIFICAR
Alerón, Gap Seal por seguridad y aseguramiento VERIFICAR
Flap, por seguridad y fijación VERIFICAR
4.- ALA DERECHA
Ventilación del tanque de combustible, por obstrucción. VERIFICAR
Antes del primer vuelo del día y después de cada recarga de combustible usar un vasito drenador completamente limpio y
vaciar una pequeña cantidad de combustible por las válvulas de drenaje y chequear por presencia de agua, sedimentos y
grado apropiado de combustible. VERIFICAR
NOTA: Si el combustible esta contaminado, incluido agua (aeronave NO-GO). Notifique a su supervisor inmediatamente.
Cantidad de combustible (usando la regla). VERIFICAR
Tapa de tanque de combustible segura y orificio de ventilación sin obstrucciones. VERIFICAR
5.-TREN DERECHO
Llanta del tren principal (presión 70 psi). VERIFICAR
Tren principal, compuertas y rueda. CHEQUEAR
6.- NARIZ
Orificios de entrada de presión estática (ambos lados del fuselaje), sin obstrucciones VERIFICAR
Hélice y cono, por aseguramiento, abolladuras, guiñaduras y fuga de aceite.
NOTA: Ejercite extrema precaución al girar manualmente la hélice, en caso de ser necesario. CHEQUEAR
Entradas de aire, inducción de aire al motor sin restricciones. VERIFICAR
Amortiguador del Tren de nariz (aprox. 4 pulgadas de luz) deberá tener después de actuar el amortiguador (subir y bajar).
VERIFICAR
NOTA: Limpie y lubrique el tramo cromado del amortiguador.
Realizado por:
Nombre: ..........................................
Fecha: .............................................
Firma: ..............................................
El Taxeo como en cualquier otro avión deberá hacerse tomando las debidas precauciones a fin de evitar daños
a la aeronave, al equipo en tierra o a personas.
Particular cuidado se tomara a fin de comprobar el correcto funcionamiento del sistema de frenos antes de
iniciar el rodaje.
Para las corridas del motor, se utilizará un área debidamente habilitada, el mecánico a cargo del mantenimiento
de la aeronave, tomará la precaución de verificar la disponibilidad de un extintor de fuego, una persona
apropiadamente calificada (asistente) permanecerá en todo momento fuera de la aeronave, en coordinación,
vigilando el área y alertara al mecánico abordo sobre cualquier eventualidad como así también estará listo para
la utilización del extintor de incendio en caso de ser necesario.
FORMA CP-376
CORRIDA DE CONTINENTAL MOTORS TSIO-360-C
Inspección Programada (ANTES), Arranque y corra el Motor de acuerdo a las instrucciones del Manual de Vuelo. Tomando nota de
cualquier discrepancia o anormalidad, durante el corrido observe lo siguiente:
OBSERVACIONES
FRONT REAR
CORRIDO DE MOTOR PARAMETROS ANTES DESPUES ANTES
DESPUES DE LA
DE LA DE LA DE LA
INSP.
INSP. INSP. INSP.
Opere el motor colocando la maneta
1. Válvula Selectora. posición LH para el motor
DELANTERO, la maneta posición RH
para el motor POSTERIOR.
2. Calentar el motor , mezcla 1000 RPM
rica , paso de hélice adelante
Las Caída de rpm no debe exceder los
3. Chequeo de Magnetos
150 RPM en ambos magnetos ó 50 RH …... RH …... RH…… RH …...
(Ajuste el acelerador a 1800
RPM de diferencia entre ambos
RPM)
Magnetos LH …… LH …… LH ..…. LH ……
4. Chequear Feathering de 1200 RPM
Hélice (Paso de Bandera)
Ajustar a 1000 RPM, Lentamente
5. Chequeo de Mezcla Cortar la mezcla (25 RPM Máximo a Incre Incre
1000 RPM). .….. Incre …..… ….… Incre …..…
6. Corrido Estático (Full
2600 RPM. (Normal)
potencia) Enfrentar el avión a
2800 RPM (arco rojo Max).
la dirección del viento
75 - 240 o F Operación Normal
7. Temperatura de Aceite
240 o F NO EXCEDER
10 PSI Mínimo
8. Presión de Aceite 30 - 60 PSI Operación Normal
100 PSI Máximo en arranque
9. CHT (Temp. Cabeza 200 - 460 o F operación Normal
Cilindros) 460 o F (Line Roja)
10. Indicador de Flujo de 3.0 PSI Mínimo
combustible 18.5 PSI Máximo
17 - 33 In. Hg (Arco Verde)
11. Presión de manifold
Máximo 37 in.
12. Chequeo Alternador ( 1000
Switch Alternador OFF- ON
RPM)
FIRMA Y Nº DE LICENCIA
Regresar al Indice
CAPITULO “B”
SECCION - 2-01-00
GROUND HANDLING
GROUND HANDLING
CAUTION: When towing the airplane, never turn nose wheel more than 39 degrees either
side of center or nose gear will be damaged. Do not push on control surfaces
or empennage surfaces. Depress nose of the airplane when towing.
A. Moving the airplane by hand is accomplished by using the wing struts or landing gear struts as push
points. A tow bar attached to the nose gear is used for steering and maneuvering the airplane. The tow
bar is provided as standard equipment and is stored in the baggage compartment. Figure 1 illustrates the
tow bar.
2. JACKING
CAUTION: When using the universal jack point, flexibility of the gear strut will cause the
main wheel to slide inboard as the wheel is raised, tilting the jack. The jack
must then be lowered for a second jacking operation. Jacking both wheels
simultaneously with universal jack points is notrecommended. Do not use
brake casting as a jacking point.
A. Refer to Figure 2 for jacking procedures. Wing jack points and mounting screws are stowed in the map
compartment. The jack points are to be installed just outboard of the wing strut, at WS 66.35 in rib
assembly just aft of the front spar. Remove existing screws to install jack points and reinstall after jacking
operations has been completed.
B. If the airplane is to be jacked with the rear engine removed, the tail must be weighted to provide balance
while jacking. This weight is added by placing shot bags on the horizontal stabilizer rear spar.
3. PARKING
A. Parking precautions depend principally upon local conditions. As a general precaution, it is wise to set the
parking brake or chock the wheels and install the internal control lock. In severe weather and high wind
conditions, tie the airplane down as outlined in the Tie-Down paragraph, if a hangar is not available.
4. TIE-DOWN
CAUTION: Do not set parking brakes during cold weather when accumulated moisture
may freeze the brakes or when the brakes are overheated.
A. When mooring the airplane in the open, head into the wind if possible. Secure control surfaces with
internal control lock and set brakes. If control lock is not available, tie control wheel back with front seat
belt. Refer to Figure 3.
Tow Bar
Figure 1 (Sheet 1)
Jacking Procedures
Figure 2 (Sheet 1)
JACKING PROCEDURE
CAUTION
When using the universal jack point, flexibility of the gear strut will cause the main wheel to
slide inboard as wheel is raised, tilting the jack. The jack must be lowered for a second
operation. Jacking both main wheels simultaneously with universal jack points is not
recommended.
8. The nose may be raised, either by jacking with the nose jack or placing weight, such as shot bags,
along the stabilizer rear spar.
NOTE: In locations where heavy snow accumulations occur, additional precautions should be taken to
support the tail section of the airplane. Snow accumulations on the horizontal stabilizer can
result in considerable weight on the tail, causing it to rotate downward, resulting in damage to
the ventral fins. Proper nose gear tie-down and a simple tail support attached to one of the tail
boom tie-down fittings will protect against such damage.
NOTE: In areas subject to severe wind-driven rainstorms, turbocharged aircraft should be hangared to
reduce the possibility of water getting into the rear engine induction system. If hangar storage
is not available, install a cover with a prominent red streamer on the rear engine air inlet
scoop.
(5) These aircraft are equipped with a spring-loaded steering bungee which affords protection against
normal wind gusts. However, if extremely high wind gusts are anticipated, additional external locks
may be installed.
5. FLYABLE STORAGE
A. Flyable storage is defined as a maximum of 30 days non-operational storage and/or the first 25 hours of
intermittent engine operation.
NOTE: The airplane is delivered from Cessna with corrosion preventive aircraft engine oil (Military
Specification MIL-C-6529, Type II RUST BAN). This oil is a blend of aviation straight mineral oil
and a corrosion preventive compound. This engine oil should be used for the first 50 hours of
engine operation. Refer to the Engine Oil paragraph, Section Servicing, for oil changes during the
first 25 hours of operation.
B. If the aircraft is stored outside, tie-down in accordance with the Tie-Down paragraph. In addition, the pitot
tube, static air vents, air vents, openings in the engine cowling, and other similar openings shall have
protective covers installed to prevent entry of foreign material. After 30 days, the aircraft should be flown
for 30 minutes or ground run-up until oil has reached operating temperature.
C. Returning Aircraft To Service
(1) After flyable storage, returning the aircraft to service is accomplished by performing a thorough
preflight inspection. At the end of the first 25 hours of engine operation, drain engine oil, clean oil
screens and change external oil filter element. Service engines with correct grade and quantity of
engine oil. Refer to the Servicing, Engine Oil paragraph and correspondingFigure 3 for correct grade
of engine oil.
6. TEMPORARY STORAGE
A. Temporary storage is defined as aircraft in a non-operational status for a maximum of 90 days. The
airplane is constructed of corrosion resistant alclad aluminum, which will last indefinitely under normal
conditions if kept clean. However, these alloys are subject to oxidation. The first indication of corrosión on
unpainted surfaces is in the form of white deposits or spots. On painted surfaces, the paint is
Aircraft Tie-Down
Figure 3 (Sheet 1)
discolored or blistered. Storage in a dry hangar is essential to good preservation, and should be
procured, if possible. Varying conditions will alter the measures of preservation but under normal
conditions in a dry hangar, and for storage periods not to exceed 90 days, the following methods of
treatment are suggested:
(1) Fill fuel tanks with correct amount and grade of gasoline.
(2) Clean and wax aircraft thoroughly.
(3) Clean any oil or grease from tires and coat tires with a tire preservative. Cover tires to protect against
grease and oil.
(4) Either block up fuselage to relieve pressure on tires or rotate wheels every 30 days to prevent flat-
spotting tires.
(5) Lubricate all airframe items and seal or cover all openings which could allow moisture and/or dust to
enter.
(6) Remove battery and store in a cool dry place. Service the battery periodically and charge it as
required.
NOTE: The aircraft battery serial number is recorded in the aircraft equipment list. To assure accurate
warranty records, the battery should be reinstalled in the same aircraft from which it was removed. If
a battery is returned to service in a different aircraft, appropriate record changes must be made and
notification sent to the Cessna Claims Department.
NOTE: An engine treated in accordance with the following may be considered protected against normal
atmospheric corrosion for a period not to exceed 90 days. Refer to Continental Service Information
Letter SIL99-1 (or latest revision) for additional storage information.
(7) Disconnect spark plug leads and remove upper and lower spark plugs from each cylinder.
NOTE: An engine treated in accordance with the following may be considered protected against normal
atmospheric corrosion for a period not to exceed 90 days.
(8) Using a portable pressure sprayer, atomize spray the preservative oil through the upper spark plug
ole of each cylinder with the piston in a down position. Rotate crankshaft as each pair of cylinders is
sprayed.
NOTE: The preservative oil must be Lubricating Oil-Contact and Volatile, Corrosion Inhibited, MIL-L-46002,
Grade 1or equivalent. The following oils are approved for spraying operations by Teledyne
Continental Motors, Nucle Oil 105-Daubert Chemical Co., 4700 So. Central Ave., Chicago, Illinois;
Petratect VA - Pennsylvania Refining Co., Butler, Pennsylvania; Ferro-Gard 1009G-Ranco
Laboratories, Inc., 3617 Brownsville Rd., Pittsburgh, Pennsylvania.
(a) Rotate the crankshaft so that no piston is at a top position. If the aircraft is to be stored outside,
stop two-bladed propeller so that blades are as near horizontal as possible to provide maximum
clearance with passing aircraft.
(9) Again, spray each cylinder without moving the crankshaft, to thoroughly cover all interior surfaces of
the cylinder above the piston.
(10) Install spark plugs and connect spark plug leads.
(11) Apply preservative oil to the engine interior by spraying approximately two ounces of the preservative
oil through the oil filler tube.
(12) Seal all engine openings exposed to the atmosphere, using suitable plugs or non-hygroscopic tape.
Attach a red streamer at each point that a plug or tape is installed.
(13) If the airplane is to be stored outside, perform the procedures outlined in the Tie-Down paragraph. In
addition, the pitot tube, static source openings, air vents, openings in the engine cowling and other
similar openings should have protective covers installed to prevent entry of foreign material.
(14) Attach a warning placard to the effect that the propeller shall not be moved while the engine is in
storage.
NOTE: Do not move crankshaft when inspecting interior of cylinder for corrosion.
(3) If at the end of the 90 day period, the aircraft is to be continued in non-operational storage, again
perform procedures outlined in the Temporary Storage paragraph.
C. Returning the Aircraft to Service
(1) After temporary storage, use the following procedures to return the aircraft to service.
(a) Remove aircraft from blocks and check tires for proper inflation. Check for proper nose gear strut
inflation.
(b) Check battery and install.
(c) Check that oil sump has proper grade and quantity of engine oil.
(d) Service induction air filter and remove warning placard.
(e) Remove materials used to cover openings.
(f) Remove, clean, and gap spark plugs.
(g) While spark plugs are removed, rotate propeller several revolutions to clear excess rust preventive
oil from cylinders.
(h) Install spark plugs. Torque plugs to the value specified in Section 10, and connect spark plug
leads.
(i) Check fuel strainer. Remove and clean filter screen if necessary. Check fuel tanks and fuel lines for
moisture and sediment. Drain enough fuel to eliminate moisture and sediment.
(j) Perform a thorough preflight inspection, then start and warm-up engine.
7. INDEFINITE STORAGE
NOTE: Refer to Continental Service Information Letter SIL99-1 (or latest revision) for additional storage
information.
A. Indefinite storage is defined as aircraft in a non-operational status for an indefinite period of time.
Engines treated in accordance with the following may be considered protected against normal mospheric
corrosion, provided the procedures outlined in the Inspection During Storage paragraph are performed at
the intervals specified.
(1) Operate engine until oil temperature reaches normal operating range. Drain engine oil sump and
reinstall drain plug and safety.
(2) Fill oil sump to normal operating capacity with corrosion preventive mixture which has been thoroughly
mixed and pre-heated to a minimum of 221°F at the time it is added to the engine.
NOTE: Corrosion preventive mixture consists of one part compound MIL-C-6529, Type I, mixed with
three parts new lubricating oil of the grade recommended for service. Continental Motors
Corporation recommends Cosmoline No. 1223. supplied by E.
F. Houghton & Co., 305 West Le High Avenue, Philadelphia, Pa. During all spraying operations, corrosion
mixture is pre-heated to 221° to 250°F.
(3) Immediately after filling the oil sump with corrosion preventive mixture, fly the airplane for a period of
time not to exceed a maximum of 30 minutes.
CAUTION: Injecting corrosion preventive mixture too fast can cause a hydrostatic lock.
(4) With engine operating at 1200 to 1500 rpm with induction air filter removed, spray corrosion
preventive mixture into induction air inlet, at the rate of one-half gallon per minute, until heavy smoke
comes from exhaust stack, then increase the spray until the engine is stopped.
(5) Do not rotate propeller after completing step (4) above.
(6) Remove all spark plugs and spray corrosion preventive mixture, which has been preheated to 221°F
to 250°F, into all spark plug holes to thoroughly cover interior surfaces of cylinders.
(7) Install lower spark plugs or install solid plugs and install dehydrator plugs in upper spark plugholes. Be
sure that dehydrator plugs are blue in color when installed.
(8) Cover spark plug lead terminals with shipping plugs (AN4060-1) or other suitable covers.
(9) With throttle in open position, place a bag of desiccant in the induction air inlet. Replace filterand seal
with moisture-resistant paper and tape.
(10) Place a bag of desiccant in the exhaust tailpipes and seal openings with moisture resistant tape.
(11) Seal cold air inlet to the heater muff with moisture resistant tape.
(12) Seal engine breather by inserting a protex plug into the breather hose and clamping in place.
(13) Seal all other engine openings exposed to atmosphere, using suitable plugs or non-hygroscope tape.
NOTE: Attach a red streamer to each place plugs or tape is installed. Either attach red streamers outside
of the sealed area with tape or to the inside of the sealed area with safety wire to prevent wicking
of moisture into the sealed area.
(14) Drain corrosion-preventive mixture from engine sump and reinstall drain plug.
NOTE: The corrosion-preventivemixture is harmful to paint and should be wiped frompainted surfaces
immediately.
(15) Attach a warning placard on the throttle control knob to the effect that the engine contains no
lubricating oil. Placard the propeller to the effect that it should not be moved while the engine is in
storage.
(16) Prepare airframe for storage as outlined in the Temporary Storage paragraph, thru step (6) above.
NOTE: As an alternate method of indefinite storage, the airplane may be serviced in accordance with the
Temporary Storage paragraph, providing the airplane is run-up at maximum intervals of 60 days
and then re-service per the Temporary Storage paragraph.
NOTE: Before spraying, inspect the interior of one cylinder for corrosion through the park plug hole
and remove at least one rocker box cover and inspect the valve mechanism.
(1) After indefinite storage, use the following procedure to return the aircraft to service.
(a) Remove aircraft from blocks and check tires for correct inflation. Check for correct nose gear strut
inflation. Refer to Figure 1-1 for these pressures.
(b) Check battery and install.
(c) Remove all materials used to seal and cover openings.
(d) Remove warning placards posted at throttle and propeller.
(e) Remove and clean engine oil screen, then reinstall and safety. On aircraft that are equipped with
an external oil filter, install new filter element.
(f) Remove oil sump drain plug and drain sump. Install and safety drain plug.
NOTE: The corrosion-preventive mixture will mix with the engine lubricating oil, so flushing the oil
system is not necessary. Draining the oil sump will remove enough of the corrosion-preventive
mixture.
8. LEVELING
A. Longitudinal leveling of the airplane is accomplished by backing out the two leveling screws, located on
the left side of the fuselage, just below the pilot's side window, and placing a level across the screws. A
level placed across the front seat rails at corresponding points is used to level the airplane laterally.
Regresar al Indice
CAPITULO “C”
SECCION - 2-03-00
SERVICING
SERVICING
2. FUEL TANKS
A. Tanks should be filled to capacity immediately after flight to retard moisture condensation. The
recommended fuel grade to be used is listed in Figure 3. Total capacity is given in Figure 1-1.
3. FUEL DRAINS
A. Refer to Section 11 for locating fuel drains. The drains are provided for drainage of water and sediment
from the fuel system.
4. FUEL STRAINERS
A. During daily inspection, if water is found in the fuel strainers, there is a possibility that sump tanks and fuel
lines contain water. If the strainers do contain water, all fuel drains must be removed and all water
drained from the fuel system. Access to the strainer drain controls is through the engine oil dipstick door
each engine. Each 100 hours, clean the strainers as outlined in Section 11. Refer to Figure 3 for intervals
specified for use of fuel strainer drain control.
5. ENGINE OIL
A. Check engine lubricating oil with the dipstick five to ten minutes after the engine has been stopped. The
aircraft should be in as near a level position as possible when checking the engine oil so that a true
reading is obtained. Engine oil should be drained while the engine is still hot for more positive draining of
any sludge which may have collected in the engine oil sump. Engine oil should be changed every six
months, even though less than the specified hours have accumulated. Reduce these intervals for
prolonged operations in dusty areas, in cold climates where sludging conditions exist, or where short
flights and long idle periods are encountered, which cause sludging conditions. Always change oil and oil
ilter whenever oil on the dipstick appears dirty. Ashless dispersant oil, conforming to Teledyne
Continental Motors Specification No. MHS-24A, shall be used in these engines. Multi-viscosity oil may be
sed to extend the operating temperature range, improve cold engine starting and lubrication of the engine
during the critical warm-up period, thus permitting flight through wider ranges of climate change without
the necessity of changing oil. The multi-viscosity grades are recommended for aircraft engines subjected
to wide variations in ambient air temperatures when cold starting of the enginemust be accomplished at
temperatures below 30°F.
NOTE: The aircraft is delivered from Cessna with corrosion preventative aircraft engine oil (MILC- 6529,
Type II). If oil must be added during the first 25 hours, use only aviation grade straight mineral oil
onforming to Specification MIL-L-6082. After the first 25 hours of operation, drain engine oil sump
and change the oil filter. Refill sump with aviation grade straight mineral oil and use until a total of
50 hours has accumulated or oil consumption has stabilized, then install new oil filter and change
to ashless dispersant oil. Newly-overhauled engines should also be operated on aviation grade
straight mineral oil until a total of 50 hours has accumulated or oil consumption has stabilized.
B. When changing engine oil, install a new filter. Refer to Section 10 for filter applications and removal and
installation. An oil quick-drain valve is installed in the oil drain port of the oil sump in the rear engine. To
drain the engine oil, proceed as follows:
(1) Operate engine(s) until oil temperature is at normal operating range.
(1) Remove filters from aircraft in accordance with procedures outlined in Section 10.
(2) Clean filter by blowing with compressed air (not over 100 psi) from direction opposite of normal air
flow. Normal air flow direction is indicated on the filter case.
NOTE: Use care to prevent damage to filter element when cleaning with compressed air.
Never use air pressure greater than 100 psi.
CAUTION: Do not use solvent or cleaning fluids to wash filters. Use only a mild
household detergent and water solution.
(3) After cleaning as outlined in step (2) above, filter may be washed, if necessary, with a mild household
detergent and warm water solution. A cold water solution may be used.
NOTE: The filter assembly may be cleaned with compressed air a maximum of 30 times, or it may be
washed a maximum of 20 times. The filter should be replaced after 500 hours of engine operation
or one year, whichever comes first. The filter may be cleaned and reused as long as it is not
damaged. A damaged filter may have the wire mesh screen broken on the inside or outside, or
the filtering media may have sharp or broken edges. Any filter that appears doubtful should be
replaced.
(4) After washing, rinse filter in clean water until rinse water runs clear from unit. Allow water to drain and
then dry with compressed air (not over 100 psi).
NOTE: The filtering panels may become distorted when wet, but will return to their original shape
when dry.
Quick-Drain Valve
Figure 1 (Sheet 1)
8. BATTERY
A. Servicing the battery involves adding distilled water to maintain the electrolyte even with the horizontal
baffle plate at the bottom of the filler holes, checking battery cable connections and neutralizing and
cleaning off any spilled electrolyte or corrosion. Use bicarbonate of soda (baking soda) and water to
neutralize electrolyte or corrosion. Follow with a thorough flushing with water. Brighten cables and
terminals with a wire brush, then coat with petroleum jelly before connecting. The battery box should also
be checked and cleaned if any corrosion is indicated. Distilled water, not acid or "rejuvenators", should be
used to maintain electrolyte level. Check the battery every 50 hours (or at least every 30 days), more
often in hot weather. Refer to Section 15 for detailed procedures for battery replacement and testing.
9. TIRES
A. Maintain tire pressure to the values specified in Figure 1-1. When checking tire pressure, examine for
wear, cuts, bruises and slippage.
NOTE: Recommended tire pressure should be maintained. Especially in cold weather, remember that
any drop in temperature of the air inside a tire causes a corresponding drop in pressure.
NOTE: Check landing gear daily for general cleanliness, security of mounting and for hydraulic fluid
leakage. Keep machined surfaces wiped free of dirt and dust, using a clean lint-free cloth,
saturated with hydraulic fluid (MIL-H-5606) or Kerosene. All surfaces should be wiped free of
excess hydraulic fluid or kerosene.
C. To fill shimmy dampener when it is removed from the aircraft, proceed as follows:
(1) Remove filler plug from dampener.
Servicing
Figure 3 (Sheet 1)
Servicing
Figure 3 (Sheet 2)
Servicing
Figure 3 (Sheet 3)
Servicing
Figure 3 (Sheet 4)
Servicing
Figure 3 (Sheet 5)
(2) Submerge dampener in clean hydraulic fluid and work dampener piston shaft in and out to remove
any entrapped air and completely fill cylinder.
(3) Reinstall plug before removing dampener from hydraulic fluid.
NOTE: Keep shimmy dampener, especially the exposed portions of the dampener piston shaft clean
to prevent collection of dust and dirt which could cut the seals in the dampener barrel. Keep
machined surfaces wiped free of dirt and dust, using a clean, lint-free cloth, saturated with
hydraulic fluid (MIL-H-5606) or kerosene. All surfaces should be wiped free of excess
hydraulic fluid or kerosene.
A. Check for correct amount of fluid at least every 200 hours. Add hydraulic fluid at the brake master
cylinders. Bleed the brake system of entrapped air whenever a spongy response is experienced at the
brake pedals. Refer to Section 5 for an outline of bleeding procedure.
A. Draining, filling and bleeding of the landing gear hydraulic retraction system can be accomplished by the
following method.
CAUTION: Do not turn master switch ON while hydraulic system is open to atmosphere.
The pump will automatically start, causing fluid to spray from any open line.
(1) Place aircraft master switch in OFF position and place aircraft on jacks as shown in Section 2-01-00,
Ground Handling,Figure 2. Bleed pressure from system by moving landing gear selector valve to gear
UP position.
(2) Drain system by removing cap plug from elbow on right side of power pack and attaching a drain hose
to opening. Place end of hose in a container of at least one gallon capacity and using emergency hand
pump, pump fluid into container. When power pack reservoir is empty, replace cap plug on elbow.
(3) Fill power pack reservoir with MIL-H-5606 hydraulic fluid by inserting funnel or filler hose in dipstick
opening on top of power pack body.
(4) Bleed system by cycling landing gear through several cycles. Refill power pack reservoir with MIL-H-
5606 hydraulic fluid. Remove aircraft from jacks; refer to Ground Handling, Jacking procedures.
A. At the first 50 and first 100 hour inspection and thereafter at each 500 hour inspection or one year
whichever occurs first, a sample of fluid should be taken and examined for sediment and discoloration.
This may be done as follows:
CAPITULO “D”
SECCION- 2-05-00
CLEANING
CLEANING
CAUTION: Do not use gasoline, alcohol, benzene, acetone, carbon tetrachloride, fire
extinguisher fluid, deicer fluid, lacquer thinner or glass window cleaning spray
to clean the windshield or windows. These solvents will soften and craze the
plastic.
A. The windshield and windows should be cleaned carefully with plenty of clean water and a mild detergent,
using the palm of the hand to feel and dislodge any caked mud or dirt. A sponge, soft cloth or chamois
may be used, but only as a means of carrying water to the plastic. Rinse thoroughly, then dry with a clean
moist chamois. Do not rub plastic panels with a dry cloth. This will build up an electrostatic charge which
attracts dust. Oil and grease may be removed by lightly wiping with a soft cloth moistened with Stoddard
solvent.
B. After washing, the windshield and windows should be cleaned with an aircraft windshield cleaner. Apply
the cleaner with soft cloths and rub with moderate pressure. Allow the cleaner to dry, then wipe it off the
windshield and windows with soft flannel cloths. A thin, even coat of wax, polished out by hand with soft
flannel cloths, will fill in minor scratches and help prevent further scratching. Do not use a canvas cover
on the windshield or windows unless freezing rain or sleet is anticipated, since the cover may scratch the
plastic surface.
3. PLASTIC TRIM
A. The plastic trim instrument panel and control knobs need only to be wiped off with a damp cloth. Oil and
grease on the control wheel and control knobs can be removed with a cloth moistened with Stoddard
solvent. Volatile solvents, such as mentioned in the preceding paragraph, must never be used since they
soften and craze the plastic.
4. UPHOLSTERY
5. ALUMINUM SURFACES
A. The aluminum surfaces require a minimum of care, but should never be neglected. The aircraft may be
washed with clean water to remove dirt and may be washed with non-alkaline grease solvents to remove
oil and/or grease. Household-type detergent soap powders are effective cleaners, but should be used
cautiously since some of them are strongly alkaline. Many good aluminum cleaners, polishes and waxes
are available from commercial suppliers of aircraft products.
6. PAINTED SURFACES
A. The aircraft painted surfaces, under normal conditions, require a minimum of polishing and buffing.
Approximately 15 days required for acrylic or lacquer paint to cure completely. In most cases, the curing
period will have been completed prior to delivery of the aircraft. In the event that polishing or buffing is
Required within the curing period, it is recommended that the work be done by an experienced painter.
Generally, the painted surfaces can be kept bright by washing with water and mild soap, followed by a
rinse with clear water and drying with soft cloths or damp chamois. Harsh or abrasive soaps or detergents
which could cause corrosion or make scratches should never be used. Remove stubborn oil and grease
with a soft cloth moistened with Stoddard solvent. After the curing period, the aircraft may be waxed with
a good automotive wax. A heavier coating of wax on the leading edges of the wings, tail and the engine
nose cap will help reduce abrasion encountered in these areas.
7. ENGINE COMPARTMENT
8. PROPELLERS
A. The propellers should be wiped occasionally with an oily cloth, then wiped with a dry cloth, to remove
grass and bug stains. In salt water areas, this will assist in corrosion proofing the propeller.
9. WHEELS
A. The wheels should be washed periodically and examined for corrosion, chipped paint and cracks or dents
in the wheel castings. Sand smooth, prime and repaint or repair minor defects. Cracked Wheel halves
must be replaced.
CAPITULO “E”
SECCION - 2-07-00
LUBRICATION
LUBRICATION
WARNING: When performing any inspection or maintenance that requires turning
on the master switch, installing a battery, or pulling the propeller through
by hand, treat the propeller as if the ignition switch were On. Do not
stand, nor allow anyone else to stand, within the arc of the propeller,
since a loose or broken wire, or a component malfunction, could cause
the propeller to rotate.
1. GENERAL
A. Lubrication requirements are shown on the lubrication chart (refer to Figure 1). Before adding grease to
fittings, wipe off all dirt. Lubricate until new grease appears around parts being lubricated, and wipe off
excess grease. The following paragraphs supplement this figure by adding details.
A. The actuating rod attach point is exposed to the weather through a small opening in the upper leading
edge of the aileron. Therefore, periodic inspection and lubrication is required to prevent corrosion of the
bearing in the rod end. At each 100-hour inspection, disconnect the control rods at the aileron and
inspect each rod end ball for corrosion. If no corrosion is found, wipe the surface of the rod end balls with
general purpose oil and rotate the ball freely to distribute the oil over its entire surface and connect the
control rods. If corrosion is detected during inspection, replace the rod end.
Lubrication
Figure 1 (Sheet 1)
Lubrication
Figure 1 (Sheet 2)
Lubrication
Figure 1 (Sheet 3)
Lubrication
Figure 1 (Sheet 4)
Lubrication
Figure 1 (Sheet 5)
A. Each control cable which routes through a bulkhead, from a pressurized section of the aircraft, is enclosed
by a seal, to reduce air leakage to a minimum. A cable seal restraining ring or a cotter pin is installed on
each end of the seal. The seal is packed with MIL-G-81322 grease prior to installation, and the cable is
lubricated for the full length of its travel within the seal. This lubrication is important to relieve friction
caused by the control cable traveling back and forth through the seal. At 200- hour intervals, the seals
must be removed, cleaned, inspected and repacked. The cables should be lubricated for the full length of
its travel through the seal. Refer to applicable section of this Service Manual for removal and installation
of control cable seals.
CAPITULO “F”
SECCION - 2-10-00
TIME LIMITS/MAINTENANCE
CHECK - GENERAL
1. SCOPE
A. This provides the inspection time intervals and maintenance checks for the Model 337 airplanes. It is
divided into several sections, each with a specific purpose toward providing information necessary to
establish inspection criteria. Refer to the Description paragraph below for detailed information concerning
each of these sections. The section 2-10-01 may be utilized in conjunction with 14 CFR Part 43 inspection
scope and detail, but is not intended to be utilized as the primary checklist for inspection of the airplane.
NOTE: The time limits and maintenance checks listed in this chapter are the minimum requirements for
airplanes operated under normal conditions. For airplanes operated in areas where adverse
operating conditions may be encountered, such as high salt coastal environments, areas of high
heat and humidity, areas where industrial or other airborne pollutants are present, extreme cold,
unimproved surfaces, etc., the time limits should be modified accordingly.
NOTE: The inspection guidelines contained in this section are not intended to be all-inclusive, for no such
charts can replace the good judgment of certified airframe and power plant mechanics in
performance of their duties. As the one primarily responsible for the airworthiness of the airplane,
the owner or operator should select only qualified personnel to maintain the airplane.
2. INSPECTION REQUIREMENTS
A. As a guide for selecting the inspection program that best suits the operation of the airplane, the following
is provided:
(1) If the airplane is flown less than 200 hours annually, the following conditions apply:
(2) If the airplane is flown more than 200 hours annually, the following condition applies:
(a) Whether flown for hire or not, it is recommended that airplanes operating in this category be
placed on a progressive inspection program in accordance with Federal Aviation Regulation 14
CFR 91.409. However, if the airplane is not placed on a progressive inspection program, the
inspection requirements for airplanes in this category are the same as those defined under
Paragraph 3.A.(1)(a)1 or (b)1.
(3) If the airplane is operated under 14 CFR 135, and flown an average of 400 hours annually, the
following manufacturer’s approved inspection program may be used. However, the program must be
used as published and the latest revision must be incorporated.
4. DESCRIPCION
(1) The 14 CFR Part 91 operator's inspection intervals shall not deviate from the inspection time limits
shown in this manual except as provided below: (Refer to 14 CFR 91.409)
(a) The airplane can only exceed its inspection point up to 10 hours, if the airplane is enroute to a
facility to have the inspection completed.
(b) In the event of late compliance of any operation scheduled, the next operation in sequence retains
a due point from the time the late operation was originally scheduled.
(c) In the event of early compliance of any operation scheduled, that occurs 10 hours or less ahead of
schedule, the next phase due point may remain where originally set.
(d) In the event of early compliance of any operation scheduled, that occurs more than 10 hours
ahead of schedule, the next operation due point must be rescheduled to establish a new due
point from the time of early accomplishment.
7. CHART LEGEND
A. Each page of the inspection listed in Inspection Time Limits, section 2-10-01, contains the following five
columns:
(1) REVISION STATUS - This column provides the date that a given item was added, deleted or revised.
A blank entry in this column indicates no change since the original issue of this manual.
(2) INSPECTION ITEM CODE NUMBER - This column lists a six-digit number permanently assigned to a
scheduled maintenance item. A given inspection item code number will never change and will not be
reused in the event the scheduled maintenance item is deleted.
(3) TASK - This column provides a short description of the inspection and/or servicing procedures.
Where amore detailed description of the procedure is required, a reference will bemade to either
another selection located within the maintenance manual or a specific reference to a supplier
publication.
(5) OPERATION - All of the inspections included in one operation are grouped together in the 2-12-XX
documents (XX equals the operation number).
(6) ZONE - This column locates the components within a specific zone. For a breakdown of how the
airplane is zoned, refer to 2-30-00, Figure 1, Airplane Zones.
Seat stops, seat rails, upholstery, structure, and seat mounting - Inspect
030004 Every 200 hours or 12 months 3 211
for condition.
Occupant restraints and attaching brackets - Inspect for security and
030005 Every 50 hours or 6 months 1 211
condition.
Seats and seat latch mechanism - Inspect for security and positive
030006 Every 50 hours or 6 months 1 211
latching.
030007 Cabin upholstery, trim, sun visors, and ashtrays - Inspect for condition. Every 200 hours or 12 months 3 211
Added Inspect rear door post bulkhead. Refer to 2-14-14, Supplemental Initial: 5000 hours or 20 years;
030107 29 211
Dec 13/10 Inspection Document 53-12-01, for inspection procedures. Repeat every 3000 hours of 5years
Added Inspect cabin interior skin panels. Refer to 2-14-15, Supplemental 211
030108 Initial: 5 years; Repeat every 5 years 40
Dec 13/10 Inspection Document 53-30-01, for inspection procedures.
This inspection is for typical usage. Inspect wing fuselage strut fitting.
Added Initial: 12,000 hours or 20 years; 210, 510,
030109 Refer to 2-14-16, Supplemental Inspection Document 53-41-01, for 36
Dec 13/10 Repeat every 2000 hours or 5 years 610
inspection procedures.
This inspection is for severe usage. Inspect wing fuselage strut fitting.
Added Initial: 6000 hours or 20 years; 210, 510,
030110 Refer to 2-14-16, Supplemental Inspection Document 53-41-01, for 31
Dec 13/10 Repeat every 1000 hours or 5 years 610
inspection procedures.
Added Inspect seat rails. Refer to 2-14-17, Supplemental Inspection Document Initial: 5 years;
030111 39 211
Dec 13/10 53-47-01, for inspection procedures. Repeat every 5 years
Added Inspect the pilot and copilot windshield attach holes. Refer to 2-14-21, Initial: 200 hours or 1 year;
030112 20 210
Dec 13/10 Supplemental Inspection Document 56-10-01, for inspection procedures. Repeat every 200 hours or 1 year
Added Inspect the acrylic windshield and windows. Refer to 2-14-22, Initial: 15,000 hours;
030113 38 210
Dec 13/10 Supplemental Inspection Document 56-10-02, for inspection procedures. Repeat every 15,000 hours
Passenger/Crew door retention system. Specifically inspect the: 1.
Bell cranks. 2. Pushrods. 3. Handle. 4. Pin retention. 5. Pins. 6.
Added Lockplates and guides. 7. Hinges. 8. Internal door framing. NOTE:
Dec 13/10
030201 Every 48 month 44 211
Corrosion Prevention and Control Program Inspection item
(baseline interval, refer to Section 2-30-00 for additional inspection
information). Note: Remove interior panels for access.
Added Inspect wing leading edge root rib. Refer to 2-14-23, Supplemental
040104 Initial: 5 years; Repeat every 5 years 39 510, 610
Dec 13/10 Inspection Document 57-12-01, for inspection procedures.
Inspect the lower wing skins and stringers in the area of wing fuel Initial: 12,000 hours or 20 years;
Added 510, 520,
040105 tanks. Refer to 2-14-19, Supplemental Inspection Document 57-30-01, Repeat every 2000 hours or 5 36
Dec 13/10 610,620
for inspection procedures. years
This inspection is for typical usage. Inspect the lower wing skins and
Added Initial: 5000 hours; 510, 520,
040106 spar caps. Refer to 2-14-25, Supplemental Inspection Document 57-30- 27
Dec 13/10 Repeat every 500hours 610, 620
02, for inspection procedures
This inspection is for severe usage. Inspect the lower wing skins and
Added Initial: 3000 hours; 510, 520,
Dec 13/10
040107 spar caps. Refer to 2-14-25, Supplemental Inspection Document 57-30- 25
Repeat every 300 hours 610, 620
02, for inspection procedures.
This inspection is for typical usage. Inspect wing fuselage attach fittings.
Added Initial: 12,000 hours or 20 years;
040108 Refer to 2-14-26, Supplemental Inspection Document 57-41-01, for 36 510, 610
Dec 13/10 Repeat every 2000 hours or 5 years
inspection procedures.
This inspection is for severe usage. Inspect wing fuselage attach fittings.
Added Initial: 6000 hours or 20 years;
040109 Refer to 2-14-26, Supplemental Inspection Document 57-41-01, for 31 510, 610
Dec 13/10 Repeat every 1000 hours or 5 years
inspection procedures.
311, 312
Added Inspect tailboom lower structure at wing attachment. Refer to 2-14-27, Initial: 20 years;
040110 40 510, 610
Dec 13/10 Supplemental Inspection Document 57-50-01, for inspection procedures. Repeat every 5 years
Added nspect the flap tracks. Refer to 2-14-29, Supplemental Inspection Initial: 20 years; 510, 520
040111 40
Dec 13/10 Document 57-53-01, for inspection procedures. Repeat every 5 years 610, 620
Vertical stabilizer structure. Specifically inspect the: 1. Forward
spar attachment to boom bulkhead. 2. Aft spar attachment to lower fin
Added
040201 spar. 3. Front and rear spars. 4. Rear spar rudder hinges. NOTE: Every 60 months 45 341, 342
Dec 13/10
Corrosion Prevention and Control Program Inspection item (baseline
interval, refer to Section 2-30-00 for additional inspection information).
Added Emergency hand pump – Inspect for condition, security and correct
Dec 13/10
050014
operation.
Every 100 hours or 12 months 2 211
050015 Main gear springs - Inspect for condition and corrosion. Every 200 hours or 12 months 3 721, 722
050016 Tires - Inspect for condition. Every 50 hours or 6 months 1 721, 722
050018 Nose gear fork - Inspect. Every 200 hours or 12 months 3 720
050019 Nose gear steering system - Inspect. Every 200 hours or 12 months 3 720
Landing gear doors, hinges, hinge pins and linkage - Inspect for 720, 721,
050022 Every 200 hours or 12 months 3
evidence of wear, other damage and security. 722
Internal wheel well structure – Inspect for cracks; dents; loose rivets, 720, 721,
050023 Every 200 hours or 12 months 3
bolts and nuts; corrosion or other damage. 722
Landing gear retraction system electrical wiring and switches - Inspect 720, 721,
050024 Every 200 hours or 12 months 3
for security of connections and correct switch operation. 722
Landing gear retraction system gear position indicator lights - Inspect for 720, 721,
050025 Every 200 hours or 12 months 3
correct operation. 722
Landing gear retraction system wiring - Inspect for correct routing and 720, 721,
050026 Every 200 hours or 12 months 3
security. 722
050028 Main gear strut-to-pivot attachment - Inspect for condition. Every 100 hours or 12 months 2 720, 722
Landing gear retraction system power pack outlet check valve screen - 720, 721,
050029 Every 100 hours or 12 months 2
Clean. 722
First 50 hours and first 100 hours of
Landing gear retraction system (beginning with P3370226) - Complete operation; and every 500 hours 720, 721,
050030 15
a pressure check. or one year, whichever comes first, 722
thereafter
Every 1000 hours or 5 years and
Landing gear and door manifold solenoids (beginning with P3370226) - 720, 721,
050031 Whenever the solenoid is 18
Disassemble and clean. 722
accessible
Added Inspect torque link bolts and bushings. Refer to 2-14-07, Supplemental Initial: 3000 hours or 5 years;
050102 26 720
Dec 13/10 Inspection Document 32-20-01, for inspection procedures. Repeat every 3000 hours or 5 years
Inspect main landing gear door torque tube and link arm. Refer to 2-14-
Added Initial: 3000 hours or 5 years;
050103 08, Supplemental Inspection Document 32-31-01, for inspection 26 721,722
Dec 13/10 Repeat every 3000 hours or 5 years
procedures.
Nose gear outer barrel assembly. Specifically inspect the: 1. Outer barrel
surface. 2. End upper strut and lower collar assembly. NOTE: Corrosion
Added Prevention and Control Program Inspection item (baseline interval,
050201 Every 36 months 43 720
Dec 13/10 refer to Section 2-30-00 for additional inspection information). NOTE: Do
not apply LPS-3 Heavy-Duty Rust Inhibitor to the sliding surfaces of the
oleo strut.
Nose gear trunnion steering assembly, torque link assembly, and nose
gear fork. Specifically inspect the: 1. Nose gear trunnion surface. 2.
Added Steering collar and steering collar attach bolt. 3. Torque link, torque link
050202 Every 36 months 43 720
Dec 13/10 attach pin, and attach bolt. 4. Nose gear fork. NOTE: Corrosion
Prevention and Control Program Inspection item (baseline interval, refer
to Section 2-30-00 for additional inspection information).
Nose gear trunnion steering assembly, torque link assembly, and nose
gear fork. Specifically inspect the: 1. Nose gear trunnion upper, lower
inner bore surface and bearing. 2. Torque link bolt and attach pin inner
Added bore surface. 3. Nose gear fork lug inner bore surface. NOTE: Corrosion
050203 Every 36 months 43 720
Dec 13/10 Prevention and Control Program Inspection item (baseline interval, refer
to Section 2-30-00 for additional inspection information). NOTE: Do not
apply LPS-3 Heavy-Duty Rust Inhibitor to the sliding surfaces of the oleo
strut.
Nose gear axle assembly. Specifically inspect the: 1. Nose gear axle
and attach bolt. 2. Wheel halves. NOTE: Corrosion Prevention and
Control Program Inspection item (baseline interval, refer to Section 2-30-
Added
050204 00 for additional inspection information). NOTE: Disassemble the nose Every 60 months 45 720
Dec 13/10
gear strut to get access. NOTE: Do not apply LPS-3 Heavy-Duty Rust
Inhibitor to the sliding surfaces of the oleo strut. NOTE: Coordinate with
tire change.
080002 Balance weight attachment – Inspect for security. Every 100 hours or 12 months 2 330
Elevator trim tab actuator lubrication and tab free-play - Lubricate and
Inspect. Lubrication of the elevator Trim Tab Actuator is required each
080003 1000 hours or 3 years, whichever comes first. (Refer to 2-07-00, Every 100 hours or 12 months 2 330
Lubrication.) Refer to Section 8 of this manual for free-play limits,
inspection, replacement and/or repair.
Elevator trim tab inspection – Inspect trim tab hinge for evidence of
damage. Examine hinge pin for proper installation and safety. Examine
080004 push-pull rod and actuator rod end bearing for evidence of binding and Every 200 hours or 12 months 3 330
damage. Examine push-pull rod attach-bolt nuts at the actuator and
trim tab horn for proper safetying with cotter pins.
Elevator trim tab control system - Inspect system for operation and tab
210, 312,
080005 for freedom of movement. Examine tab travel, and adjust if necessary Every 200 hours or 12 months 3
330
(refer to Section 8 of this manual).
Elevator - Check elevator travel and cable tension. Check the elevator
Added cable system, control cables, and pulleys, in accordance with the First 100 hours, then every 600
080006 14 330
Dec 13/10 flight cable inspection procedures in 2-20-01, Expanded Maintenance, Hours or 12 months
Control Cables.
Inspect elevator trim pulley bracket and actuator bracket structure. Refer
Added Initial: 1000 hours; Repeat every
080102 to 2-14-03, Supplemental Inspection Document 27-30-02, for inspection 23 330
Dec 13/10 1000 hours
procedures.
Added Inspect elevator arm assembly and bearings. Refer to 2-14-04, Initial: 1000 hours or 5 years;
080103 24 330
Dec 13/10 Supplemental Inspection Document 27-30-03, for inspection procedures. Repeat every 1000 hours or 5 years
090002 Balance weight attachment – Inspect for security. Every 100 hours or 12 months 2 341, 342
100003 Oil cooler - Inspect for leaks. Every 100 hours or 12 months 2 120, 310
100012 Ignition harness - Inspect for condition. Every 100 hours or 12 months 2 120, 310
100013 Crankcase and vacuum system breather lines - Inspect for condition. Every 200 hours or 12 months 3 120, 310
Engine controls and linkage – Inspect attachment and correct operation.
(Each 50 hours for general condition and freedom of movement. These
100014 Every 50 hours or 6 months 1 120, 310
controls are not repairable. Replace at each engine overhaul or sooner,
if required.)
Engine shock mounts, engine mount structure, and ground straps –
100015 Every 200 hours or 12 months 3 120, 310
Inspect for condition.
100016 Starter, solenoid, and electrical connections - Inspect for condition. Every 50 hours or 6 months 1 120, 310
Starter brushes, brush leads, and commutator (airplanes equipped with
100017 Every 200 hours 7 120, 310
Delco Remy starter) - Inspect for condition.
Starter brushes, brush leads, and commutator (airplanes equipped
100018 Every 1500 hours 10 120, 310
with Prestolite starter) - Inspect for condition.
100030 Waste gate, actuator, and controllers - Inspect for condition and security. Every 100 hours or 12 months 2 120,310
All oil lines to and from the turbocharger, waste gate, and controllers -
100031 Every 100 hours or 12 months 2 120,310
Inspect for leaks, condition and security.
Turbocharger oil line check valves - Inspect for condition and correct
100032 Every 50 hours or 6 months 1 120,310
operation.
100033 Spark plugs - Clean, regap and rotate (upper to lower, lower to upper). Every 100 hours or 12 months 2 120,310
Compression check - Refer to Teledyne Continental Motors Service
100034 Every 200 hours or 12 months 3 120,310
Bulletin M84-15.
100035 Turbocharger vent system - Inspect for condition and security. Every 100 hours or 12 months 2 120,310
Waste gate valve tension spring - Inspect for condition and security.
100036 (Make sure that the spring is connected properly, in correct position, is Every 100 hours or 12 months 2 120,310
not broken or missing. Replace if broken or missing.)
110002 Fuel strainer screens and bowls - Inspect for condition. Every 100 hours or 12 months 2 120,310
211, 510,
110003 Engine-driven fuel pumps - Inspect for correct operation. Every 100 hours or 12 months 2 520, 610,
620
120, 211,
Revised
Fuel tanks, fuel sump tanks, fuel lines, drains, filler caps, and placards - 310, 510,
Dec 110004 Every 200 hours or 12 months 3
Inspect for condition and security. 520, 610,
13/10
620
Fuel tanks - Drain fuel and inspect tank interior, attachment, and outlet Every 1000 hours or with every 510, 520,
110005 11
screens. Engine overhaul 610, 620
510, 520,
110006 Fuel injector screens - Inspect for condition. Every 50 hours or 6 months 1
610, 620
Added
Fuel selector valves and placards - Inspect for security and correct
Dec 110007 Every 50 hours or 6 months 1 211
operation.
13/10
211, 510,
Fuel quantity indicators and sensing units - Inspect for condition and
110008 Every 50 hours or 6 months 1 520, 610,
security.
620
120, 211,
310, 510,
110009 Vapor return lines and check valves - Inspect for leaks and free flow. Every 100 hours or 12 months 2
520, 610,
620
110010 Engine Primer - Inspect for condition, security and correct operation. Every 100 hours or 12 months 2 211
Fuel quantity system - Complete a fuel quantity indicating system 211, 510,
110011 operational test. Refer to Section 14 for detailed accomplishment Every 12 months 12 520, 610,
instructions. 620
211, 510,
110012 Auxillary fuel pumps - Inspect for correct operation. Every 100 hours or 12 months 2 520, 610,
620
120001 Spinner - Inspect for condition and cracks. Every 50 hours or 6 months 1 110, 310
120002 Spinner bulkhead - Inspect for condition and cracks. Every 100 hours or 12 months 2 110, 310
120003 Propeller blades - Inspect for condition. Every 50 hours or 6 months 1 110, 310
120004 Propeller hub - Inspect for condition and leaks. Every 100 hours or 12 months 2 110, 310
120006 Mounting nuts - Inspect for security and correct installation. Every 100 hours or 12 months 2 110, 310
120007 Governor and propeller control - Inspect for correct operation. Every 100 hours or 12 months 2 110, 310
120008 Unfeathering accumulator - Inspect for correct operation. Every 100 hours or 12 months 2 110, 310
120009 Anti-ice electrical wiring - Inspect for condition. Every 50 hours or 6 months 1 110, 310
120010 Anti-ice brushes, slip ring, and boots - Inspect Every 50 hours or 6 months 1 110, 310
140001 Vacuum pump - Inspect for condition and correct operation. Every 100 hours or 12 months 2 120,310
Vacum system central air filter – Inspect for damage and cleanliness.
140003 Every 50 hours or 6 months 1 211
(Refer to 2-03-00, Servicing, Vacuum System Air Filters.)
140004 Instruments and markings - Inspect for condition and legibility. Every 50 hours or 6 months 1 211
150001 Electrical wiring - Inspect for condition. Every 100 hours or 12 months 2 120, 310
150002 Alternator and electrical connections - Inspect for condition. Every 100 hours or 12 months 2 120, 310
150004 Voltage regulator mounting and electrical leads - Inspect for condition. Every 100 hours or 12 months 2 120, 310
Battery, battery box, and battery cables - Inspect for condition and
150005 Every 50 hours or 6 months 1 120
corrosion.
150006 Battery electrolyte level - Inspect (Refer to 2-03-00, Servicing, Battery.) Every 50 hours or 30 days 17 120
180001 Instrument wiring and plumbing - Inspect for condition and leaks. Every 200 hours or 12 months 3 211
Lights, switches, circuit breakers, fuses, and spare fuses - Inspect for 211
180002 Every 50 hours or 6 months 1
correct operation.
210, 341,
180003 Exterior lights - Inspect for correct operation. Every 50 hours or 6 months 1 342, 520,
620
Radios, radio controls, avionics and flight instruments - Inspect for 211
180004 Every 50 hours or 6 months 1
correct operation.
210, 341,
180005 Antennas and cables - Inspect for condition and security. Every 200 hours or 12 months 3
342
Operation Details
4 After the first 25 hours of operation and every 100-hour inspection thereafter.
5 After the first 100 hours of operation and every 500 hours thereafter.
6 Every 50 hours (every 25 hours if not equipped with an external oil filter).
11 Every 1000 hours of operation or to coincide with engine overhaul, whichever occurs first.
12 Every 12 months.
At the first 100-hour inspection on new, rebuilt or overhauled engines, remove and clean the
13 fuel injection nozzles. Thereafter, the fuel injection nozzles must be cleaned at 300-hour
intervals or more frequently if fuel stains are found.
After the first 100 hours of operation, then every 600 hours of operation or 12 months,
14
whichever occurs first, thereafter.
After the first 50 hours and first 100 hours of operation and every 500 hours or one year,
15
whichever occurs first, thereafter.
16 Every 500 hours of operation or after each heating season, whichever occurs first.
Intervals-(Hoja 2)
Operation Details
Every 1000 hours of operation or 5 years, whichever occurs first, and whenever the solenoid
18
is accessible.
19 After the first 10,000 hours of operation and every 5000 hours thereafter
Supplemental Inspection Document items that are to be examined after the first 200 hours of
operation or 1 year, whichever occurs first. The inspection is to be repeated every 200 hours
20
of operation or 1 year, whichever occurs first, after the initial inspection has been
accomplished.
Supplemental Inspection Document items that are to be examined after the first 500 hours
21 of operation. The inspection is to be repeated every 500 hours of operation, after the initial
inspection has been accomplished, for airplanes with typical usage.
Supplemental Inspection Document items that are to be examined after the first 800 hours
of operation or 4 years, whichever occurs first. The inspection is to be repeated every 800
22
hours of operation or 4 years, whichever occurs first, after the initial inspection has been
accomplished.
Supplemental Inspection Document items that are to be examined after the first 1000 hours
23 of operation. The inspection is to be repeated every 1000 hours of operation after the initial
inspection has been accomplished.
Supplemental Inspection Document items that are to be examined after the first 1000 hours
of operation or 5 years, whichever occurs first. The inspection is to be repeated every 1000
24
hours of operation or 5 years, whichever occurs first, after the initial inspection has been
accomplished.
Supplemental Inspection Document items that are to be examined after the first 3000 hours
25 of operation. The inspection is to be repeated every 300 hours of operation, after the initial
inspection has been accomplished, for airplanes with severe usage
Supplemental Inspection Document items that are to be examined after the first 3000 hours
of operation or 5 years, whichever occurs first. The inspection is to be repeated every 3000
26
hours of operation or 5 years, whichever occurs first, after the initial inspection has been
accomplished.
Supplemental Inspection Document items that are to be examined after the first 5000 hours
27 of operation. The inspection is to be repeated every 500 hours of operation, after the initial
inspection has been accomplished, for airplanes with typical usage.
Supplemental Inspection Document items that are to be examined after the first 5000 hours
28 of operation. The inspection is to be repeated every 2500 hours of operation, after the initial
inspection has been accomplished, for airplanes with typical usage.
Supplemental Inspection Document items that are to be examined after the first 5000 hours
of operation or 20 years, whichever occurs first. The inspection is to be repeated every 3000
29
hours of operation or 5 years, whichever occurs first, after the initial inspection has been
accomplished.
Intervals-(Hoja 3)
Operation Details
Supplemental Inspection Document items that are to be examined after the first 5000 hours
of operation or 20 years, whichever occurs first. The inspection is to be repeated every 5000
30
hours of operation or 10 years, whichever occurs first, after the initial inspection has been
accomplished.
Supplemental Inspection Document items that are to be examined after the first 6000 hours
of operation or 20 years, whichever occurs first. The inspection is to be repeated every 1000
31
hours of operation or 5 years, whichever occurs first, after the initial inspection has been
accomplished, for airplanes with severe usage.
Supplemental Inspection Document items that are to be examined after the first 6000 hours
of operation or 20 years, whichever occurs first. The inspection is to be repeated every 1000
32
hours of operation or 10 years, whichever occurs first, after the initial inspection has been
accomplished.
Supplemental Inspection Document items that are to be examined after the first 10,000 hours
of operation or 20 years, whichever occurs first. The inspection is to be repeated every 3000
33
hours of operation or 5 years, whichever occurs first, after the initial inspection has been
accomplished.
Supplemental Inspection Document items that are to be examined after the first 10,000 hours
34 of operation. The inspection is to be repeated every 5000 hours of operation, after the initial
inspection has been accomplished, for airplanes with typical usage
Supplemental Inspection Document items that are to be examined after the first 10,000 hours
of operation or 20 years, whichever occurs first. The inspection is to be repeated every
35
5000 hours of operation or at every engine overhaul after the initial inspection has been
accomplished. The inspection interval may be adjusted to coincide with engine overhaul.
Supplemental Inspection Document items that are to be examined after the first 12,000 hours
of operation or 20 years, whichever occurs first. The inspection is to be repeated every 2000
36
hours of operation or 5 years, whichever occurs first, after the initial inspection has been
accomplished, for airplanes with typical usage.
Supplemental Inspection Document items that are to be examined after the first 12,000 hours
of operation or 20 years, whichever occurs first. The inspection is to be repeated every 2000
37
hours of operation or 10 years, whichever occurs first, after the initial inspection has been
accomplished, for airplanes with typical usage.
Supplemental Inspection Document items that are to be examined after the first 15,000 hours
38 of operation. The inspection is to be repeated every 15,0000 hours of operation, after the
initial inspection has been accomplished, for airplanes with typical usage.
Supplemental Inspection Document items that are to be examined after the first 5 years. The
39
inspection is to be repeated every 5 years after the initial inspection has been accomplished.
Supplemental Inspection Document items that are to be examined after the first 20 years.
40 The inspection is to be repeated every 5 years after the initial inspection has been
accomplished.
Intervals-(Hoja 4)
Operation Details
Corrosion Prevention and Control Program Inspections (Baseline Program) items that are to
41 be examined every 12 months. Refer to Section 2-30-00, Corrosion Prevention and Control
Program for additional information concerning repeat Corrosion Program Inspection intervals.
Corrosion Prevention and Control Program Inspections (Baseline Program) items that are to
42 be examined every 24 months. Refer to Section 2-30-00, Corrosion Prevention and Control
Program for additional information concerning repeat Corrosion Program Inspection intervals.
Corrosion Prevention and Control Program Inspections (Baseline Program) items that are to
43 be examined every 36 months. Refer to Section 2-30-00, Corrosion Prevention and Control
Program for additional information concerning repeat Corrosion Program Inspection intervals.
Corrosion Prevention and Control Program Inspections (Baseline Program) items that are to
44 be examined every 48 months. Refer to Section 2-30-00, Corrosion Prevention and Control
Program for additional information concerning repeat Corrosion Program Inspection intervals.
Corrosion Prevention and Control Program Inspections (Baseline Program) items that are to
45 be examined every 60 months. Refer to Section 2-30-00, Corrosion Prevention and Control
Program for additional information concerning repeat Corrosion Program Inspection intervals.
Regresar al Indice
CAPITULO “G”
SECCION - 2-12-01
FICHA DE INSPECCIONES
INSPECTION OPERATION 1
Date: _______________
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified task
must be done again to make sure it is correct before the system or component is returned to service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items are
correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
120010 Anti-ice brushes, slip ring, and boots - Inspect 110, 310
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Fuel strainers, drain valves and controls, 120, 211,
tank vents, caps, and placard - Inspect for 310, 510,
110001
condition, leaks and correct operation. 520, 610,
(Refer to Section 11.) 620
Induction air filter - Clean and replace in
100004 accordance with 2-03-00, Servicing, Engine 120, 310
Induction Air Filters.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 2
Date: _______________
1. Description
A. Operation 2 gives inspection items that are to be examined every 100 hours of operation or 12
months, whichever occurs first.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
120, 211,
Vapor return lines and check valves - Inspect 310, 510,
110009
for leaks and free flow. 520, 610,
620
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Cabin heater (Internal cumbustion type
heaters) - Check ventilating and combustion
130006 air inlets, exhaust outlet, fuel and drain lines, 120,310
electrical connections, combustion air blower,
and air tube connections.
Vacuum pump - Inspect for condition and
140001 120, 310
correct operation.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Elevator trim tab actuator lubrication and tab
free-play - Lubricate and Inspect. Lubrication
of the elevator Trim Tab Actuator is required
330
080003 each 1000 hours or 3 years, whichever comes
first. (Refer to 2-07-00, Lubrication.) Refer to
Section 8 of this manual for free-play limits,
inspection, replacement and/or repair.
Elevator downspring system - Inspect for
080001 341,342
condition and security.
INSPECTION OPERATION 3
Date: _______________
1. Description
A. Operation 3 gives inspection items that are to be examined every 200 hours of operation or 12
months, whichever occurs first.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
120, 210,
211, 310,
311, 312,
Aircraft structure - Inspect for condition and
030002 330, 341,
damage.
342, 510,
520, 610,
620
120, 211,
Fuel tanks, fuel sump tanks, fuel lines, drains,
310, 510,
110004 filler caps, and placards - Inspect for
520, 610,
condition and security.
620
120, 211,
De-Ice system plumbing (If installed) - 312, 330,
130002
Inspect for leaks. 510, 520,
610, 620
Cold and hot air hoses - Inspect for condition
100006 120, 310
and leaks.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Engine shock mounts, engine mount structure,
100015 120,310
and ground straps - Inspect for condition.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Rudder pedal assemblies and linkage - Inspect
090001 211
for condition and security.
Instrument panel, shock mounts, ground
140006 straps, cover, decals, and labeling - Inspect for 211
condition.
Instrument wiring and plumbing - Inspect for
180001 211
condition and leaks.
211, 311,
Cables, terminals, pulleys, pulley brackets, 312, 330,
060003 cable guards, turnbuckles, and fairleads - 341, 342,
Inspect for condition. 510, 520,
610, 620
Pitot and static systems - Inspect for condition 211, 311,
140007
and correct operation. 510
Stall warning sensing unit and pitot and stall
211, 311,
140008 warning heaters - Inspect for condition and
510
correct operation.
Elevator trim tab control system - Inspect
system for operation and tab for freedom of 211, 312,
080005
movement. Examine tab travel, and adjust if 330
necessary (refer to Section 8 of this manual).
Chains, terminals, sprockets, and chain guards 211, 330,
060004
- Inspect for wear. 341, 342
211, 330,
341, 342,
060006 Travel stops - Inspect for damage.
510, 520,
610, 620
Flap motor, transmission, limit switches,
structure, linkage, bell cranks, etc. - Inspect for 211, 510,
070004 condition, wear and correct operation. (Note: 520, 610,
The wing flap actuator screw jack threads 620
require no lubrication.)
Landing gear retraction system- Inspect all
hydraulic system components for correct
211, 720,
050011 operation, security, hydraulic leaks, and any
721, 722
apparent damage to components or mounting
structure.
Brake fluid, lines, hoses, linings, discs, brake
211, 721,
050001 assemblies, and master cylinders - Inspect for
722
condition and fluid level. Service as required.
Parking brake system - Inspect for correct 211, 721,
050007
operation 722
Elevator trim tab inspection - Inspect trim tab
hinge for evidence of damage. Examine hinge
pin for proper installation and safety. Examine
push-pull rod and actuator rod end bearing for
080004 330
evidence of binding and damage. Examine
push-pull rod attach-bolt nuts at the actuator
and trim tab horn for proper safetying with
cotter pins.
*** Continue next page of Operation 3 Inspection Items ***
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
330, 341,
Internal structure of control surfaces - Inspect 342, 510,
060009
for security and corrosion. 520, 610,
620
330, 341,
Balance weight attachment - Inspect for
060010 342, 520,
security.
620
330, 510,
De-Ice system components - Inspect for
130003 520, 610,
condition and correct operation.
620
330, 510,
130004 De-Ice system boots - Inspect for condition. 520, 610,
620
INSPECTION OPERATION 4
Date: _______________
1. Description
A. Operation 4 gives inspection items that are to be examined after the first 25 hours of operation and
every 100-hour inspection thereafter.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the Item Code Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
djacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 5
Date: _______________
1. Description
A. Operation 5 gives inspection items that are to be examined after the first 100 hours of operation and
every 500 hours thereafter.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 6
Date: _______________
A. Operation 6 gives inspection items that are to be examined every 50 hours (every 25 hours if not
equipped with an external oil filter).
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the Item Code Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 7
Date: _______________
A. Operation 7 gives inspection items that are to be examined every 200 hours of operation.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 8
Date: _______________
A. Operation 8 gives inspection items that are to be examined every 500 hours of operation.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections
of the adjacent areas must be done while access is available. These general inspections are
used to find apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that
specified task must be done again to make sure it is correct before the system or component is
returned to service.
C. Do a preflight inspection after these inspections are completed to make sure all the required
items are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 9
Date: _______________
1. Description
A. Operation 9 gives inspection items that are to be examined every 700 hours of operation.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the Item Code Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 10
Date: _______________
1. Description
A. Operation 10 gives inspection items that are to be examined every 1500 hours of operation.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 11
Date: _______________
A. Operation 11 gives inspection items that are to be examined every 1000 hours of operation or to
coincide with engine overhaul, whichever occurs first.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the Item Code Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 12
Date: _______________
1. Description
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 13
Date: _______________
1. Description
A. Operation 13 gives inspection items that are to be examined at the first 100-hour inspection on new,
rebuilt or overhauled engines, remove and clean the fuel injection nozzles. Thereafter, the fuel
injection nozzles must be cleaned at 300-hour intervals or more frequently if fuel stains are found.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 14
Date: _______________
1. Description
A. Operation 14 gives inspection items that are to be examined after the first 100 hours of operation,
then every 600 hours of operation or 12 months, whichever occurs first, thereafter.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Elevator - Check elevator travel and cable
tension. Check the elevator cable system,
control cables, and pulleys, in accordance
080006 330
with the flight cable inspection procedures in
2-20-01, Expanded Maintenance, Control
Cables.
Elevator Trim Tab - Check elevator trim tab
travel, cable tension. Check the elevator trim
cable system, control cables, and pulleys, in
080007 330
accordance with the flight cable inspection
procedures in 2-20-01, Expanded
Maintenance, Control Cables.
Rudder - Check rudder travel and cable
tension. Check the rudder cable system,
control cables, and pulleys, in accordance
090004 341, 342
with the flight cable inspection
procedures in 2-20-01, Expanded
Maintenance, Control Cables.
*** Continue next page of Operation 14 Inspection Items ***
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Flaps - Check flap travel, cable tension and
travel time. Check the flap cable system,
control cables, and pulleys, in accordance 510, 520,
070002
with the flight cable inspection procedures in 610, 620
2-20-01, Expanded Maintenance, Control
Cables.
Aileron - Check aileron travel and cable
tension. Check the aileron cable system,
control cables, and pulleys, in accordance
060007 520, 620
with the flight cable inspection
procedures in 2-20-01, Expanded
Maintenance, Control Cables.
*** End of Operation 14 Inspection Items ***
INSPECTION OPERATION 15
Date: _______________
1. Description
A. Operation 15 gives inspection items that are to be examined after the first 50 hours and first 100
hours of operation and every 500 hours or one year, whichever occurs first, thereafter.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 16
Date: _______________
1. Description
A. Operation 16 gives inspection items that are to be examined at every 500 hours of operation or after
each heating season, whichever occurs first.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanics and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Cabin Heater (Internal combustion type
heaters) -Remove the heater from the
airplane and inspect and/or overhaul in
130007 120, 310
accordance with Cessna Multiengine
Service Information Letter ME82-17, or latest
revision.
*** End of Operation 16 Inspection Items ***
INSPECTION OPERATION 17
Date: _______________
1. Description
A. Operation 17 gives inspection items that are to be examined every 50 hours or 30 days, whichever
occurs first.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 18
Date: _______________
1. Description
A. Operation 18 gives inspection items that are to be examined every 1000 hours of operation or 5
years, whichever occurs first, and whenever the solenoid is accessible.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 19
Date: _______________
1. Description
A. Operation 19 gives inspection items that are to be examined after the first 10,000 hours of operation
and every 5000 hours thereafter.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 20
Date: _______________
1. Description
A. Operation 20 gives the Supplemental Inspection Document items that are to be examined after the
first 200 hours of operation or 1 year, whichever occurs first. The inspection is to be repeated every
200 hours of operation or 1 year, whichever occurs first, after the initial inspection has been
accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 21
Date: _______________
1. Description
A. Operation 21 gives the Supplemental Inspection Document items that are to be examined after the
first 500 hours of operation. The inspection is to be repeated every 500 hours of operation after the
initial inspection has been accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 22
Date: _______________
1. Description
A. Operation 22 gives the Supplemental Inspection Document items that are to be examined after the
first 800 hours of operation or 4 years, whichever occurs first. The inspection is to be repeated
every 800 hours of operation or 4 years, whichever occurs first, after the initial inspection has been
accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections is completed to make sure all the required items are
correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 23
Date: _______________
1. Description
A. Operation 23 gives the Supplemental Inspection Document items that are to be examined after the
first 1000 hours of operation. The inspection is to be repeated every 1000 hours of operation after
the initial inspection has been accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 24
Date: _______________
1. Description
A. Operation 24 gives the Supplemental Inspection Document items that are to be examined after the
first 1000 hours of operation or 5 years, whichever occurs first. The inspection is to be repeated
every 1000 hours of operation or 5 years, whichever occurs first, after the initial inspection has been
accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 25
Date: _______________
1. Description
A. Operation 25 gives the Supplemental Inspection Document items that are to be examined after the
first 3000 hours of operation. The inspection is to be repeated every 300 hours of operation, after
the initial inspection has been accomplished, for airplanes with severe usage.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the Item Code Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 26
Date: _______________
1. Description
A. Operation 26 gives the Supplemental Inspection Document items that are to be examined after the
first 3000 hours of operation or 5 years, whichever occurs first. The inspection is to be repeated
every 3000 hours of operation or 5 years, whichever occurs first, after the initial inspection has been
accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the Item Code Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 27
Date: _______________
1. Description
A. Operation 27 gives the Supplemental Inspection Document items that are to be examined after the
first 5000 hours of operation. The inspection is to be repeated every 500 hours of operation, after
the initial inspection has been accomplished, for airplanes with typical usage.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections is completed to make sure all the required items are
correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 28
Date: _______________
1. Description
A. Operation 28 gives the Supplemental Inspection Document items that are to be examined after the
first 5000 hours of operation. The inspection is to be repeated every 2500 hours of operation after
the initial inspection has been accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 29
Date: _______________
1. Description
A. Operation 29 gives the Supplemental Inspection Document items that are to be examined after the
first 5000 hours of operation or 20 years, whichever occurs first. The inspection is to be repeated
every 3000 hours of operation or 5 years, whichever occurs first, after the initial inspection has been
accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 30
Date: _______________
1. Description
A. Operation 30 gives the Supplemental Inspection Document items that are to be examined after the
first 5000 hours of operation or 20 years, whichever occurs first. The inspection is to be repeated
every 5000 hours of operation or 10 years, whichever occurs first, after the initial inspection has
been accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 31
Date: _______________
1. Description
A. Operation 31 gives the Supplemental Inspection Document items that are to be examined after the
first 6000 hours of operation or 20 years, whichever occurs first. The inspection is to be repeated
every 1000 hours of operation or 5 years, whichever occurs first, after the initial inspection has been
accomplished, for airplanes with severe usage.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 32
Date: _______________
1. Description
A. Operation 32 gives the Supplemental Inspection Document items that are to be examined after the
first 6000 hours of operation or 20 years, whichever occurs first. The inspection is to be repeated
every 1000 hours of operation or 10 years, whichever occurs first, after the initial inspection has
been accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
This inspection is for severe usage. Inspect
forward and aft webs of rear spar bulkhead
030103 channel. Refer to 2-14-10, Supplemental 211
Inspection Document 53-11-01, for inspection
procedures..
*** End of Operation 32 Inspection Items ***
INSPECTION OPERATION 33
Date: _______________
1. Description
A. Operation 33 gives the Supplemental Inspection Document items that are to be examined after the
first 10,000 hours of operation or 20 years, whichever occurs first. The inspection is to be repeated
every 3000 hours of operation or 5 years, whichever occurs first, after the initial inspection has been
accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 34
Date: _______________
1. Description
A. Operation 34 gives the Supplemental Inspection Document items that are to be examined after the
first 10,000 hours of operation. The inspection is to be repeated every 5000 hours of operation after
the initial inspection has been accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the Item Code Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 35
Date: _______________
1. Description
A. Operation 35 gives the Supplemental Inspection Document items that are to be examined after the
first 10,000 hours of operation or 20 years, whichever occurs first. The inspection is to be repeated
every 5000 hours of operation or at every engine overhaul after the initial inspection has been
accomplished. The inspection interval may be adjusted to coincide with engine overhaul.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 36
Date: _______________
1. Description
A. Operation 36 gives the Supplemental Inspection Document items that are to be examined after the
first 12,000 hours of operation or 20 years, whichever occurs first. The inspection is to be repeated
every 2000 hours of operation or 5 years, whichever occurs first, after the initial inspection has been
accomplished, for airplanes with typical usage.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 37
Date: _______________
1. Description
A. Operation 37 gives the Supplemental Inspection Document items that are to be examined after the
first 12,000 hours of operation or 20 years, whichever occurs first. The inspection is to be repeated
every 2000 hours of operation or 10 years, whichever occurs first, after the initial inspection has
been accomplished, for airplanes with typical usage.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
This inspection is for typical usage. Inspect
forward and aft webs of rear spar bulkhead
030109 channel. Refer to 2-14-10, Supplemental 211
Inspection Document 53- 11-01, for
inspection procedures.
*** End of Operation 37 Inspection Items ***
INSPECTION OPERATION 38
Date: _______________
1. Description
A. Operation 38 gives the Supplemental Inspection Document items that are to be examined after the
first 15,000 hours of operation. The inspection is to be repeated every 15,000 hours of operation
after the initial inspection has been accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 39
Date: _______________
1. Description
A. Operation 39 gives the Supplemental Inspection Document items that are to be examined after the
first 5 years. The inspection is to be repeated every 5 years after the initial inspection has been
accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the Item Code Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
INSPECTION OPERATION 40
Date: _______________
1. Description
A. Operation 40 gives the Supplemental Inspection Document items that are to be examined after the
first 20 years. The inspection is to be repeated every 5 years after the initial inspection has been
accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Inspect cabin interior skin panels. Refer to 2-
030108 14-15, Supplemental Inspection Document 211
53-30-01, for inspection procedures.
Inspect tailboom lower structure at wing
attachment. Refer to 2-14-27, Supplemental 311, 312,
040110
Inspection Document 57-50-01, for inspection 510, 610
procedures.
Inspect elevator torque tube, torque tube
fitting and elevator end ribs. Refer to 2-14-02,
080101 330
Supplemental Inspection Document 27-30-
01, for inspection procedures.
Inspect the flap tracks. Refer to 2-14-29,
510, 520,
040111 Supplemental Inspection Document 57-53-
610, 620
01, for inspection procedures.
Inspect main landing gear spring. Refer to 2-
050101 14-06, Supplemental Inspection Document 721, 722
32-13-01, for inspection procedures.
*** End of Operation 40 Inspection Items ***
INSPECTION OPERATION 41
Date: _______________
1. Description
A. Operation 41 gives the Corrosion Prevention and Control Program Inspections (Baseline Program)
items that are to be examined every 12 months. Refer to Section 2-30-00, Corrosion Prevention and
Control Program, for additional information concerning repeat Corrosion Program Inspection
intervals.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed..
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Engine support structure. Specifically inspect
the: 1. Forward engine support. 2. Aft engine
truss. NOTE: Corrosion Prevention and
100201 120, 310
Control Program Inspection item (refer to
Section 2-30-00 for additional inspection
information).
Wing structure internal. Specifically inspect
the: 1. Wing rear spar lower and upper caps.
2. Wing rear spar attach fittings. 3. Rear spar
web. NOTE: Corrosion Prevention and 510, 520,
040204
Control Program Inspection item (baseline 610, 620
interval, refer to Section 2-30-00 for
additional inspection information).
NOTE: Remove access panels for access.
*** End of Operation 41 Inspection Items ***
INSPECTION OPERATION 42
Date: _______________
1. Description
A. Operation 42 gives the Corrosion Prevention and Control Program Inspections (Baseline Program)
items that are to be examined every 24 months. Refer to Section 2-30-00, Corrosion Prevention and
Control Program, for additional information concerning repeat Corrosion Program Inspection
intervals.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Elevator attachments. Specifically inspect
the: 1. Hinge brackets. 2. Hinge bolts. 3.
Hinge bearings. 4. Trim tab actuating rod
(inner surface of channel). NOTE: Corrosion
080201 Prevention and Control Program 331, 332
Inspection item (baseline interval, refer to
Section 2-30-00 for additional inspection
information). NOTE: Do not apply LPS-3
Heavy Duty Rust Inhibitor on hinge bearing.
Rudder attachments. Specifically inspect the:
1. Hinge brackets. 2. Hinge bearings. 3.
Hinge bolts. NOTE: Corrosion Prevention and
Control Program Inspection item (baseline
090201 341, 342
interval, refer to Section 2-30-00 for
additional inspection information). NOTE:
Do not apply LPS-3 Heavy-Duty Rust
Inhibitor on hinge bearing.
*** Continue next page of Operation 42 Inspection Items ***
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Rudder structure. Specifically inspect the: 1.
Skin. 2. Forward and aft spars at hinge
locations. NOTE: Corrosion Prevention and
090202 341, 342
Control Program Inspection item (baseline
interval, refer to Section 2-30-00 for
additional inspection information).
Aileron attachments. Specifically inspect the:
1. Push-pull tube. 2. Hinge brackets. 3. Hinge
bolts. 4. Hinge bearings. 5. Attach fittings.
NOTE: Corrosion Prevention and Control
060201 Program Inspection item (baseline interval, 520, 620
refer to Section 2-30-00 for additional
inspection information). NOTE: Do not
apply LPS-3 Heavy Duty Rust Inhibitor on
hinge bearing.
*** End of Operation 42 Inspection Items ***
INSPECTION OPERATION 43
Date: _______________
A. Operation 43 gives the Corrosion Prevention and Control Program Inspections (Baseline Program)
items that are to be examined every 36 months. Refer to Section 2-30-00, Corrosion Prevention and
Control Program, for additional information concerning repeat Corrosion Program Inspection
intervals.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the Item Code Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Nose gear outer barrel assembly. Specifically
inspect the: 1. Outer barrel surface. 2. End
upper strut and lower collar assembly. NOTE:
Corrosion Prevention and Control Program
050201 Inspection item (baseline interval, refer to 720
Section 2-30-00 for additional inspection
information). NOTE: Do not apply LPS-3
Heavy-Duty Rust Inhibitor to the sliding
surfaces of the oleo strut.
Nose gear trunnion steering assembly, torque
link assembly, and nose gear fork.
Specifically inspect the: 1. Nose gear
trunnion surface. 2. Steering collar and
steering collar attach bolt. 3. Torque link,
050202 torque link attach pin, and attach bolt. 4. 720
Nose gear fork. NOTE: Corrosion Prevention
and Control Program Inspection item
(baseline interval, refer to Section 2-30-00 for
additional inspection
information).
*** Continue next page of Operation 43 Inspection Items ***
FECHA: 30-JUNIO-2012 REVISIÓN: R-14 PAGINA: G - 55
PROGRAMA DE MANTENIMIENTO
CESSNA P337 SERIES OB-1402
CAPITULO “G” FICHA DE INSPECCION OPERACIÓN “43” SECCION 2-12-01
G.43.1
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Nose gear trunnion steering assembly, torque
link assembly, and nose gear fork.
Specifically inspect the: 1. Nose gear
trunnion upper, lower inner bore surface and
bearing. 2. Torque link bolt and attach pin
inner bore surface. 3. Nose gear fork lug
050203 inner bore surface. NOTE: Corrosion 720
Prevention and Control Program Inspection
item (baseline interval, refer to Section 2-30-
00 for additional inspection information).
NOTE: Do not apply LPS-3 Heavy-Duty Rust
Inhibitor to the sliding surfaces of
the oleo strut.
Main gear axle assembly. Specifically inspect
the: 1. Main gear axle and attach bolts. 2.
Wheel halves. NOTE: Corrosion Prevention
and Control Program Inspection item
050205 (baseline interval, refer to Section 2- 721, 722
30-00 for additional inspection information).
NOTE: Do not apply LPS-3 Heavy-Duty Rust
Inhibitor to the bearing. NOTE: Coordinate
with tire change.
*** End of Operation 43 Inspection Items ***
INSPECTION OPERATION 44
Date: _______________
1. Description
A. Operation 44 gives the Corrosion Prevention and Control Program Inspections (Baseline Program)
items that are to be examined every 48 months. Refer to Section 2-30-00, Corrosion Prevention and
Control Program, for additional information concerning repeat Corrosion Program Inspection
intervals.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the ItemCode Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Passenger/Crew door retention system.
Specifically inspect the: 1. Bell cranks. 2.
Pushrods. 3. Handle. 4. Pin retention. 5. Pins.
6. Lockplates and guides. 7. Hinges. 8.
Internal door framing. NOTE: Corrosion
030201 211
Prevention and Control Program
Inspection item (baseline interval, refer to
Section 2-30-00 for additional inspection
information). Note: Remove interior panels for
access.
Areas of the cabin structure for the
passenger/crew door. Specifically inspect
the: 1. Door frames. 2. Door hinges. NOTE:
030206 Corrosion Prevention and Control Program 211
Inspection item (baseline interval,
refer to Section 2-30-00 for additional
inspection information).
*** End of Operation 44 Inspection Items ***
INSPECTION OPERATION 45
Date: _______________
A. Operation 45 gives the Corrosion Prevention and Control Program Inspections (Baseline Program)
items that are to be examined every 60 months. Refer to Section 2-30-00, Corrosion Prevention and
Control Program, for additional information concerning repeat Corrosion Program Inspection
intervals.
B. Inspection items are given in the order of the zone in which the inspection is to be completed. A
general description of the inspection required and the Item Code Number for cross-reference to
section 2-10-01 is shown. Frequently, tasks give more information about each required inspection.
These tasks are printed in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
A. While each of the specified inspection tasks in this section are done, more general inspections of the
adjacent areas must be done while access is available. These general inspections are used to find
apparent conditions which can need more maintenance.
B. If a component or system is changed after a required task has been completed, then that specified
task must be done again to make sure it is correct before the system or component is returned to
service.
C. Do a preflight inspection after these inspections are completed to make sure all the required items
are correctly serviced. Refer to the Approved Airplane Flight Manual.
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Fuselage lower internal structure beneath the
floor panels. Specifically inspect the: 1. Cabin
structure under floorboards. NOTE: Corrosion
030202 211
Prevention and Control Program Inspection
item (baseline interval, refer to Section 2-30-
00 for additional inspection information).
Fuselage internal structure in upper fuselage.
Specifically inspect the: 1. Cabin bulkhead
corners. 2. Fuselage skin. NOTE: Corrosion
030203 211
Prevention and Control Program Inspection
item (baseline interval, refer to Section 2-30-
00 for additional inspection information).
Areas of the cabin structure. Specifically
inspect the: 1. Firewall. 2. Firewall
attachments. NOTE: Corrosion Prevention
030204 211
and Control Program Inspection item
(baseline interval, refer to Section
2-30-00 for additional inspection information).
*** Continue next page of Operation 45 Inspection Items ***
ITEM
CODE TASK ZONE MECH INSP REMARKS
NUMBER
Areas of the cabin structure. Specifically
inspect the: 1. Cabin door forward and aft
frames. 2. Window frames with emphasis at
stringers and channel assemblies from aft of
door frame to aft bulkhead. 3. Seat attachment
030205 211
structure. 4. Aft Cabin Bulkhead. NOTE:
Corrosion Prevention and Control Program
Inspection item (baseline interval, refer to
Section 2-30-00 for additional inspection
information).
Horizontal stabilizer structure. Specifically
inspect the: 1. Forward spar at access panels.
2. Rear spar at access panels. 3. Horizontal to
040202 vertical attach fittings. NOTE: Corrosion 330
Prevention and Control Program Inspection
item (baseline interval, refer to Section 2-30-
00 for additional inspection information).
Vertical stabilizer structure. Specifically
inspect the: 1. Forward spar attachment to
boom bulkhead. 2. Aft spar attachment to
lower fin spar. 3. Front and rear spars. 4. Rear
040201 341, 342
spar rudder hinges. NOTE: Corrosion
Prevention and Control Program Inspection
item (baseline interval, refer to Section 2-30-
00 for additional inspection information).
Wing structure internal. Specifically inspect
the: 1. Wing front spar and lower spar caps. 2.
Upper wing attach spar fittings. 3. Wing fuel
tank sumps. NOTE: Corrosion Prevention and 510, 520,
040203
Control Program Inspection item (baseline 610, 620
interval, refer to Section 2- 30-00 for additional
inspection information). NOTE: Remove
access panels for access.
Wing structure external. Specifically inspect
the: 1. Skin with emphasis at skin overlaps
and under access panels. 2. Rear spar upper
and lower caps. 3. Rear spar web. NOTE: 510, 520,
040205
Corrosion Prevention and Control Program 610, 620
Inspection item (baseline interval, refer to
Section 2-30-00 for additional inspection
information).
Nose gear axle assembly. Specifically inspect
the: 1. Nose gear axle and attach bolt. 2.
Wheel halves. NOTE: Corrosion Prevention
and Control Program Inspection item (baseline
interval, refer to Section 2-30-00 for additional
050204
inspection information). NOTE: Disassemble
the nose gear strut to get access. NOTE: Do
not apply LPS-3 Heavy-Duty Rust Inhibitor to
the sliding surfaces of the oleo strut. NOTE:
Coordinate with tire change.
*** End of Operation 45 Inspection Items ***
CAPITULO “H”
SECCION - 2-13-00
SUPPLEMENTAL INSPECTION
DOCUMENT
B. Function
(1) The function of the Supplemental Structural Inspection Program is to find damage from fatigue,
overload or corrosion through the use of the Nondestructive Inspections (NDI), and visual
inspections. This Supplemental Inspection Document (SID) is only for primary and secondary
airframe components. Engine, electrical items and primary and secondary systems are not
included in this document. A list is included to show the requirements for the SID program for
primary and secondary airframe components.
(a) The airplane has been maintained in accordance with Cessna's recommendations or the
equivalent.
(b) If the SID is for a specific part or component, you must examine and evaluate the
surrounding area of the parts and equipment. If problems are found outside these areas,
report them to Cessna Aircraft Company on a reporting form. Changes can then be made to
SID program, if necessary.
(c) The inspections presented in the SID apply to all Model P337 airplanes. The inspection
intervals presented are for unmodified airplanes. Airplanes that have been modified to alter
the airplane's design, gross weight or performance may need to be inspected more
frequently. Examples of common STCs, which will require modified inspection intervals,
include non-Cessna wing extensions, winglets, speed brakes, STOL conversions, vortex
generators, tip tanks, under wing tanks, nonstandard engines and tailboom/vertical stabilizer
fairings. The owner and/or maintenance organization should contact the STC holder(s) or
modification originator for obtaining new FAA-approved inspection criteria.
(2) A Corrosion Prevention and Control Program (CPCP) should be established for each airplane.
Details of the CPCP are contained in section 2-30-00 of this manual.
Control surfaces, flaps, and their mechanical systems and attachments (hinges, tracks and
fittings)
Primary fittings
Principal splices
Skin or reinforcement around cutouts or discontinuities
Skin-stringer combinations
Spar caps
Spar webs
Fuselage:
Window frames
B. Selection Criteria
(1) The factors used to find the PSE's in this document include:
2 Existing analyses were reviewed to identify components in areas that may have
exhibited the potential for additional inspection requirements.
3 A review of test results applicable to the design was made to identify the critical areas
of the PSE's.
4 The data collected was also used to find a component's susceptibility to corrosion or
accidental damage as well as its inspectability.
A. Aircraft Usage
(1) Aircraft usage data for the SID program is based on the evaluation of the in-service utilization of
the aircraft. This data was used to develop the representative fatigue loads spectra. Operational
data for development of the Supplemental Structural Inspection Program was obtained from
surveys of aircraft operators.
(2) Usage for spectra determination is defined in terms of a single flight representing typical average
in-service utilization of the aircraft. This usage reflects the typical in-service flight variation offlight
length, takeoff gross weight, payload and fuel.
(3) The flight is defined in detail in terms of a flight profile. The profile identifies the gross weight,
payload, fuel, altitude, speed, distance, etc., required to define the pertinent flight and ground
parameters needed to develop the fatigue loads. The flight is then divided into operational
segments, where each segment represents the average values of the parameters (speed,
payload, fuel, etc.) that are used to calculate the loads spectrum.
B. Stress Spectrum.
(1) A fatigue loads spectrum, in terms of gross area stress, was developed for each PSE to be
analyzed based on the usage-flight profiles. The spectrum represents the following loading
environments: flight loads (gust and maneuver), landing impact, taxi loads and ground-air-
ground cycles. The resulting spectrum is a representative flight-by-flight, cycle-by-cycle loading
sequence that reflects the appropriate and significant airplane response characteristics.
(2) After reviewing the aircraft usage data and the way in which the surveyed aircraft were flown,
two sets of stress spectra were developed. The first flight profile represents typical usage, while
the second profile represents severe usage, as described in Section 3-4.
C. Fatigue Assessment
(1) The fatigue assessment provides the basis for establishing inspection frequency requirements
for each PSE. The evaluation includes a determination of the probable location and modes of
damage and is based on analytical results, available test data and service experience. In the
analysis, particular attention is given to potential structural condition areas associated with aging
aircraft. Examples include:
(a) Large areas of structure working at the same stress level, which could develop widespread
fatigue damage;
(b) A number of small (less than detectable size) adjacent cracks suddenly joining into a long
crack (e.g., as in a line of rivet holes);
(c) Redistribution of load from adjacent failing or failed parts causing accelerated damage of
nearby parts (i.e., the “domino" effect); and
(d) Concurrent failure of multiple load path structure (e.g., crack arrest structure).
(2) Initial inspections of a particular area of structure are based on fatigue analytical results. For
locations with long fatigue the maximum initial inspection was limited to 12,000 flight hours.
(5) For all other operating environments, inspections should be conducted using the TYPICAL
Inspection Time Limits.
4. REPORTING - COMMUNICATIONS
A. Discrepancies
(1) For the SID to continue to stay applicable, it is necessary to have a free flow of information
between the operator, the FAA and Cessna Aircraft Company. The important information about
the inspection results, repairs and modifications done must be supplied to Cessna Aircraft
Company in order to assess the effectiveness of the recommended inspection procedures and
inspection intervals to be calculated.
(2) Also, the operator's inspections and reports can find items not included in the SID before. These
items will be examined by Cessna Aircraft Company and will be added to the SID for all of the
operators, if applicable.
(3) Cessna Customer Service has a system to collect the reports. The applicable forms are included
in this document. Copies of these forms are also available from a Cessna Service Station or
Cessna Field Service Engineer.
B. Discrepancy Reporting
(1) Discrepancy reporting is essential to provide for adjusting the inspection thresholds and the
repeat times as well as adding or deleting PSE's. It may be possible to improve the inspection
methods, repairs, and modifications involving the PSE's based on the data reported.
(2) All cracks, multiple cut off fasteners, and corrosion found during the inspection must be reported
to Cessna Aircraft Company within ten days. The PSE inspection results are to be reported on a
form as shown on the pages that follow.
NOTE: This system does not replace the normal channels to send information for items not
included in the SID.
(1) All SID reports will be examined to find if any of the steps are necessary:
(a) Complete a check of the effect on the structural or operational condition.
(b) Complete a check of other high-time airplanes to find if a service bulletin shall be issued.
(c) Find if a reinforcement is required.
(d) Change the SID if required.
5. INSPECTION METHODS
A very important part of the SID program is selecting and evaluating state-of-the-art nondestructive
inspection (NDI) methods applicable to each PSE.
Potential NDI methods were selected and evaluated on the basis of crack orientation, part thickness
and accessibility. Inspection reliability depends on size of the inspection task, human factors (such
as qualifications of the inspector), equipment reliability and physical access. Visual, fluorescent,
liquid penetrant, eddy current and magnetic particle methods are used. A complete description of
those methods are presented in section 2-13-01, Nondestructive Inspection Methods and
Requirements.
7. APPLICABILITY/LIMITATIONS
A. This SID is applicable to the Cessna Models P337, Serial Numbers P3370001 thru P3370356, and
Model FP337, Serial Numbers FP3370001 thru FP3370023.
B. STC Modifications
(1) The Cessna P337 airplanes can have modifications that were done by STCs by other
organizations without Cessna Engineering approval. The inspection intervals given in this SID
are for unchanged airplanes.
(2) Airplanes that have been modified to alter the airplane design, gross weight or airplane
performance may need to be inspected more frequently. Examples of common STC's not
covered by this SID document include non-Cessna wing extensions, winglets, speed brakes,
STOL conversions, vortex generators, tip tanks, under wing tanks, nonstandard engines and
tailboom/vertical stabilizer fairings. The owner and/or maintenance organization should contact
the STC holder(s) or modification originator for obtaining new FAA approved inspection criteria.
A. The SID inspection times are based on total airframe hours OR, calender times in service. If
a specific airframe component has been replaced, the component is to be inspected, based
on total component hours or calendar time requirements. However, any attachment structure
that was not replaced when the component was replaced must be inspected, based on the
total airframe hours or calendar time requirements. Inspections are due at the less or of
specified flight hours or calendar time. The inspections must be completed by April 1, 2012.
8. PSE DETAILS
A. Details
(1) This section contains the important instructions selected by the rationale process described in
section 2, Principal Structural Elements. Those items are considered important for continued
airworthiness of the Model P337.
NOTE: Accomplishment of SID inspections does not in any way replace preflight inspections,
good maintenance practices, or maintenance and inspections specified in this manual.
NOTE: Inspection intervals are given in both hour and calender time. After the completion of each
initial SID inspection, repeat inspections may be completed based on hour time if the
Corrosion Prevention and Control Program (CPCP) in section 2-30-00 is included in
theairplane maintenance program.
(1) Repairs, alterations and modifications (RAM) made to PSE's may affect the inspection times and
methods presented in the SID. The flowchart in Figure 1 can be used to determine if a new
assessment and FAA approved supplemental inspection are required.
(2) Repairs may be made in accordance with Section 16 of this document or the REPAIR/
MODIFICATION section of the SID.
(3) Repairs not covered by the recommendations in these documents may be coordinated with
Cessna Customer Service at telephone 316-517-5800/FAX 316-517-7271.
Figura 1
A25373
DISCREPANCY REPORT
SERIVICE HISTORY:
ACCESS REQUIRED:
REPAIR DESCRIPCTION:
COMMENT:
Regresar al Indice
CAPITULO “I”
SECCION - 2-13-01
METHODS
AND
REQUIREMENTS
A. General
(1) Facilities performing nondestructive inspections described in this section must hold a valid FAA
Repair Station Certificate with the appropriate rating in the applicable method of nondestructive
testing.
(2) Personnel performing NDT must be qualified and certified to a recognized standard in AC65-
31A and comply with all recommendations. The minimum certification is "Level 1 Special" as
described in 8.c.(1).
(3) Organizations and personnel that operate under the jurisdiction of a foreign government must
use the applicable documentation issued by their regulatory agency to comply with the above
requirements.
B. Reporting Results
(1) Use the Discrepancy Report Form found in 2A-13-00, Section 4, Reporting - Communications, to
report crack(s) that are found in an inspection. If a part is rejected, refer to the Model 206
Service Manual for information to replace the part or repair the part. If a repair for crack(s) is
required (for a repair not available in the Model 206 Service Manual), contact Cessna Propeller
Aircraft Product Support for possible repair instructions or replace the part.
A. General
(1) Eddy current inspection is effective for the detection of surface and subsurface cracks in most
metals. You do this through induction of eddy currents into the part. These eddy currents will
alter the magnetic field around the probe. Changes to the magnetic field are monitored and then
interpreted.
(2) You can do eddy current inspection on airplane parts or assemblies where the inspection area is
accessible for contact by the eddy current probe. An important use of eddy current inspection is
to find cracks caused by corrosion and stress. A second important use is measurement of
electrical conductivity.
B. Surface Inspection
(1) General
(a) This is a general procedure for the eddy current method used to find surface discontinuities.
This should be used along with specific instructions for inspection in the procedure that
referred to this section.
(2) Instrument Parameters
(a) The following equipment was used to develop the inspection procedures referred to in this
manual. Alternative equipment may be used if it has the same sensitivity. Refer to the guidelines
in this section for more information on equipment parameters.
NOTE 1: The style and length of the surface probe will vary with the inspection situation.
NOTE 2: Be sure that the reference standard has the necessary hole size for bol thole inspections. If used
only for surface eddy current inspection, it is not necessary that the reference standard have
holes.
This part number was included to allow the use of a single reference standard for both surface
and bolt hole eddy current inspection. The reference standard material (aluminum, steel,
stainless steel) will vary with the material for inspection.
1 Some inspection procedures need instruments that give both phase and amplitude
information on a storage cathode ray tube for impedance plane analysis. Impedance
plane instruments can be used as an alternative for metered instruments. Metered
instruments must not be used as an alternative for impedance plane instruments where
the ability to show phase information is necessary.
2 Eddy current instruments with a meter display can be used for surface eddy current
inspection.
3 The instrument must have a repeatable signal response which has a signal to noise
ratio of more than 3 to 1. Impedance plane instruments must have the resolution to
show a signal within the guidelines shown in Figure 1 and Figure 2.
(a) Nonferrous reference standards should be of an alloy having the same major base metal, basic
temper and the approximate electrical conductivity of the material for inspection.
Refer to Figure 3.
(b) Reference standards must have a minimum surface finish of 150 RHR or RMS 165.
(c) The reference standard must have an EDM notch on the surface of no more than 0.020 inch
(0.508 mm) deep.
(d) The dimensional accuracy of notches must have documentation and be traceable to the National
Institute of Standards and Technology (NIST) or applicable foreign agency.
(e) In some cases a specially fabricated reference standard will be necessary to simulate part
geometry, configuration, and the specific discontinuity location. Artificial discontinuities may be
used in the reference standard. If a procedure specifies a reference standard made by Cessna
Aircraft Company, replacement with a different standard is not allowed.
(a) The instrument must be set up and operated in accordance with this procedure and the
manufacturer’s instructions.
(b) Before you begin the inspection, standardize instrument using the appropriate reference
standard. Accuracy must be checked at intervals necessary to maintain consistency during
continuous use and at the end of the inspection. Verify the accuracy, if any part of the system is
replaced or if any calibrated control settings are changed.
(c) A 0.020 inch (0.508 mm) deep surface notch or smaller must be used for calibration unless
otherwise specified. A typical eddy current surface reference standard with EDM notch depths of
.010 inch, 0.020 inch, and 0.040 inch (0.254 mm, 0.508 mm, 1.016 mm) is shown in Figure 3.
(d) Put the surface probe on the reference standard away from the notch.
(e) Set the null point.
(f) Lift the surface probe from the reference standard and monitor the display for the lift-off
Response.
(g) Adjust the display until the lift-off response goes horizontal and to the left of the null point.
(h) Put the surface probe on the reference standard and move it across the notch.
(i) Adjust the instrument to get a minimum separation of three major screen divisions between the
null point and the applicable reference notch. The signal froma differential probe should be
considered peak to peak.
NOTE: This adjustment is used to set the sensitivity of the inspection. It is not intended as accept or
reject criteria.
NOTE: Filters may be used to improve the signal to noise ratio.
(6) Inspection
(a) It may be necessary to randomly null the instrument on the airplane in the area for inspection to
adjust the display for differences between the reference standard and the airplane.
(b) Whenever possible, the area of inspection must be examined in two different directions that are
90 degrees to each other.
(c) Examine the inspection area at index steps that are no more than the width of the eddy current
test coil. You can do a scan of a part edge as long as the response from edge effect does not
hide the calibration notch response. Do not examine areas where edge effect is more than the
calibration notch signal. Another inspection method should be used if the edge effect can hide
the calibration notch response.
(d) Whenever possible, a fillet or radius should be examined both transverse and parallel to the axis
of the radius. Examine the edge of the fillet or radius transverse to the axis of the radius.
(e) For the best inspection sensitivity, sealant must be removed from around fasteners. This will
allow you to put the surface eddy current probe closer to the edge of the fastener.
(f) If no guidance is given as to where to examine the part, do an inspection of all part surfaces that
you have access to. Make sure to thoroughly examine radii, corners, edges, and areas
immediately next to fasteners.
(7) Interpretation
(a) If an indication is found, carefully repeat the inspection in the opposite direction of probe
movement to make sure of the indication. If the indication is still there, carefully monitor the
amount of probe movement or rotation needed to cause the response to move offmaximum
indication response.
(b) Unless otherwise specified, you must reject a part with a crack.
(c) The end of a crack is found with the 50 percent method. Move the probe slowly across the end
of the crack until a point is reached where the crack signal amplitude has been reduced by 50%.
The center of the probe coil is considered to be the end of the crack.
(d) Refer to the General Requirements section for information on how to report inspection results.
(1) Description
FECHA: 30-JUNIO-2012 REVISIÓN: R-14 PAGINA: I - 5
PROGRAMA DE MANTENIMIENTO
CESSNA P337 SERIES OB-1402
CAPITULO “I” LISTING OF SUPPLENTAL INSPECTIONS SECCION 2-13-01
(a) This is a general procedure for the use of the eddy current method to find discontinuities
within holes. This should be used along with specific instructions for inspection in the
procedure that referred to this section.
Olympus NDT
Eddy Current Instrument Nortec 2000 Phone: 781-419-3900
Web: http://www.olympusndt.com
NOTE 1: Bolthole probe diameter and lengths will vary with the inspection situation.
NOTE 2: Be sure that the reference standard has the necessary hole size for the bolthole inspection. The
reference standard material (aluminum, steel, stainless steel) will vary with the material of the
hole for inspection.
1 Some inspection procedures need instruments that give both phase and amplitude
information on a storage cathode ray tube for impedance plane analysis. Impedance
lane instruments can be used as an alternative for metered instruments. Metered
instruments must not be used as an alternative for impedance plane instruments where
the ability to show phase information is necessary.
2 Eddy current instruments with a meter display are allowed for bolthole eddy current
inspection.
3 The instrument must have a repeatable signal response which has a signal to noise ratio
of more than 3 to 1. Impedance plane instruments must have the resolution to show a
signal within the guidelines shown in Figure 1 and Figure 2.
4 The functional performance of the eddy current instrument must be verified at an interval
of not more than a year.
NOTE: Instrument frequency may need adjustment for the instrument and probe
combination used.
4 Smaller coil diameters are better for crack detection. A coil diameter of 0.125 inch
(3.175 mm) is normally used.
5 For crack detection, the coil will usually contain a ferrite core and external shield.
6 The probe must not give responses from handling pressures, scanning or normal
operating pressure variations on the sensing coil which cause the signal to noise ratio to
be less than 3 to 1.
7 Teflon tape may be used to decrease the wear on the eddy current probe coil. If Teflon
tape is used, make sure the instrument calibration is correct.
(a) Nonferrous reference standards should be of an alloy having the same major base metal,
basic temper and the approximate electrical conductivity of the material for inspection.
Refer to Figure 3.
(b) Reference standards must have a minimum surface finish of 150 RHR or RMS 165.
(c) The reference standard must have a corner notch no larger than 0.050 inch x 0.050 inch
(0.127 mm x 0.127 mm) long.
(d) The dimensional accuracy of notches must have documentation and be traceable to the
National Institute of Standards and Technology (NIST) or applicable foreign agency.
(e) In some cases a specially fabricated reference standard will be necessary to simulate part
geometry, configuration, and/or the specific discontinuity location. Artificial discontinuities
may be used in the reference standard. If a procedure specifies a reference standard
made by Cessna Aircraft Company, replacement with a different standard is not allowed.
(b) Bolthole eddy current inspection of holes with a bushing installed is not recommended.
The inspection will examine the condition of the bushing and not the structure
underneath. If a bushing cannot be removed, it is recommended to do a surface eddy
current inspection at either end of the hole around the edge of the bushing.
(a) The instrument must be set up and operated in accordance with this procedure and the
manufacturer’s instructions.
(b) Before you begin the inspection, standardize instrument using the appropriate reference
standard. Accuracy must be checked at intervals necessary to maintain consistency
during continuous use and at the end of the inspection. Verify the accuracy, if any part of
the system is replaced or if any calibrated control settings are changed.
(c) A corner notch no larger than 0.050 inch x 0.050 inch (0.127 mm x 0.127 mm) must be
used for calibration unless otherwise specified. A typical eddy current bolthole reference
standard is shown in Figure 4.
(d) Put the bolthole probe into the applicable hole with the coil turned away from the notch in
the hole.
(e) Set the null point.
(f) Remove the bolthole probe from the hole and monitor the display for the lift-off response.
(g) Adjust the display until the lift-off response goes horizontal and to the left of the null point.
(h) Put the bolthole probe into the applicable hole and rotate it so the coil moves across the
notch in the hole.
(i) Adjust the instrument to get a minimum separation of three major screen divisions between
the null point and the applicable reference notch. The signal froma differential probe
should be considered peak to peak.
NOTE: This adjustment is used to set the sensitivity of the inspection. It is not intended as
accept or reject criteria.
NOTE: Filters may be used to improve the signal to noise ratio.
(6) Inspection
(a) When the inspection procedure does not show the depths where the scans are made for a
manual probe, the following general procedure is used.
1 Put the probe into the hole for inspection and find the near edge of the hole. This is the
point when the signal is 50% between that for an in-air condition and that fully into the
hole. Record the distance between the center of the probe coil and the edge of the
probe guide.
2 Move the probe through the hole until the signal indicates that the probe is beyond the
far edge of the hole. Locate this edge of the hole as in step 1. Record the distance
between the center of the probe coil and the edge of the probe guide.
3 To find the edge of a layer, slowly push the probe through the hole. The response to a
layer interface will look similar to that of a crack indication. The difference is that the
interface will be seen through 360° of the hole. Measure the distance between the
center of the probe coil and the edge of the probe guide when the signal from the
interface has been maximized.
4 Use the measurements to find the thickness of the hole and each layer.
5 Examine the hole at a depth of 0.070 inch (1.778 mm) from either edge of the hole, if
thickness allows. Also examine the hole at index steps of 0.070 inch (1.778 mm)
through the hole. If multiple layers are present in the hole, the inspection parameters
must be applied to each layer. If the hole depth or layer depth is less than 0.150 inch
(3.810 mm) thick, examine the hole at the center of the depth.
(b) Carefully examine each hole at the applicable depths. Examine the entire
circumference of the hole at each depth.
(c) It may be necessary to null the instrument on the airplane in the hole for inspection to
adjust the display for differences between the reference standard and the airplane.
(7) Interpretation
(a) If an indication is found, carefully repeat the inspection in the opposite direction to make
sure of the indication. If the indication is still there, carefully monitor the amount of probe
movement or rotation needed to cause the instrument to move off maximum indication
response.
(1) General
(a) Conductivity testing is effective to find the material properties of aluminum structures. This is
done through induction of eddy currents into the part. The eddy currents will alter the magnetic
field around the probe. Data are taken and compared to approved ranges for the material
tested.
(b) Other materials or geometric changes in the area can influence the conductivity output of the
instrument. Therefore, you must have the applicable material specification and engineering
drawing.
(c) A typical use is to define material properties following heat application. Examples of such
situations include: structure heated by an engine or APU, fire damage, and lightning strike.
(d) This is a general procedure to find the conductivity of aluminum structures. This procedure is
used along with the applicable material specification and structural engineering drawings to
decide whether the conductivity values are in an approved range.
(2) Instrument Parameters
(a) The following equipment was used to develop the inspection procedures referred to in this
manual. Alternative equipment may be used if it has the same sensitivity. Refer to the
guidelines in this section for more information on equipment parameters.
(g) The functional performance of the conductivity instrument must be verified at the intervals
defined by the controlling specification or the manufacturer’s recommendation, whichever is
less.
NOTE: Since conductivity values are affected by variations in material properties, material
stacking and geometry, conductivity values alone must not be used to decide to accept
the affected area without reference to the applicable material specifications and
engineering drawings.
NOTE: A detailed map is needed of the inspection area to include dimensions to locate the
reference point and enough information to allow the responsible engineering activity to
find the sites of the conductivity data.
4 The total area for inspection and the distance between data points will vary with the situation.
a It is recommended that the distance between data points be no larger than 1.0 inch (25.400
mm).
b If the visual evidence or the conductivity values suggest rapid changes in severity, the
distance between data points should be decreased.
c It is recommended that the total area for inspection should be larger than the area of visual
evidence by a minimum of 2.0 inches (50.800 mm).
d If the conductivity values continue to change, the area of inspection should be expanded
until values remain fairly constant to ensure complete coverage of the area.
5 Locate the reference point at the corner of a square, refer to Figure 4. Take conductivity values
working away from the reference point in the increments and distance found in Step 4.
Enough information should be included along with the conductivity values so a person
unfamiliar with the inspection can find the data point.
NOTE: Structural considerations may not allow the test points to follow the pattern of Figure 4. It is up to
the inspector to decide on a pattern that best works with the area for inspection.
(a) Use the Discrepancy Report Form in Section 2A-13-00 to report inspection results. All written
descriptions should include enough information so someone not involved in the inspection may
interpret the results. Give this information:
3.PENETRANT INSPECTION
A. General
(1) Penetrant inspection is used to find small cracks or discontinuities open to the surface of the
part. Penetrant inspection can be used on most parts or assemblies where the surface is
accessible for inspection. The condition of the surface of the inspection area is important to the
inspection. The surface must be cleaned of all paint and other surface contamination.
(2) The penetrant is a liquid that can get into surface openings. A typical penetrant inspection uses
four basic steps.
(a) The penetrant is put on the surface and allowed to stay for a period of time to let the
penetrant get into the surface openings.
(b) The penetrant on the surface is removed.
(c) A developer is used. The purpose of the developer is to pull the penetrant that is left in the
surface openings back onto the surface. It also improves the contrast between the
indication and the background. This makes indications of discontinuities or cracks more
visible.
(d) Interpretation happens. The area for inspection is examined for penetrant on the surface
and the cause of the penetrant indication found.
Magnaflux Corp.
Developer ZP-9F
Magnaflux Corp.
Portable Ultraviolet Light ZB-23A
Spectronics Corp.
956 Brush Hollow Road
Westbury, New York 11590
Light Meter DSE-2000A
Phone: 800 274-8888
Web: http://www.spectroline.com/
(2) Penetrant materials are defined by specific classification per SAE AMS 2644. Materials must
meet at minimum the classification listed. This list assumes the use of a portable penetrant
inspection kit. If other penetrant inspection equipment is used, refer to industry standard ASTM
E 1417 (Standard Practice for Liquid Penetrant Testing) or an equivalent specification for other
information on materials and inspection quality instructions.
NOTE: Do not use Type 2 (Visible Dye Penetrant) on this airplane or components. If Type 2 penetrant
was previously used for this inspection, penetrant is no longer an approve method of inspection. Another
NDT method such as eddy current must be used to do the inspection.
(3) Only materials approved in the most recent revision of QPL-AMS2644 (Qualified Products List
of Products Qualified under SAE Aerospace Material Specification AMS 2644 Inspection
Materials, Penetrant) or an equivalent specification may be used for penetrant inspection. All
materials must be from the same family group. Do not interchange or mix penetrant cleaners,
penetrant materials, or developers from different manufacturers.
C. Lighting Requirements
(1) Do the penetrant inspection in a darkened area where the background intensity of the white
light is no more than 2 foot candles. If inspection is done on the airplane, the area must be
darkened as much as practical for inspection.
(2) Ultraviolet lights must operate in the range of 320 to 380 nanometers to maximize penetrant
fluorescence. The ultraviolet light intensity must be a minimum of 1000 micro Watts per square
centimeter with the light held 15 inches (381 mm) from the light meter. Let the ultraviolet light
warm up for a minimum of 10 minutes before use.
(3) Measure the ultraviolet and ambient white light intensities before each inspection with a
calibrated light meter.
C. Inspection
NOTE: Cleaning materials and methods must be approved for use by the applicable Cessna
Aircraft Maintenance Manual, Structural Repair Manual, or Component Maintenance
Manual.
NOTE: Mechanical methods to clean and remove paint should be avoided when practical.
Take care to avoid filing in or sealing the entrance to a surface discontinuity when
using mechanical methods to clean or remove paint. Mechanical methods can result a
rough surface condition which can cause non-relevant indications.
(b) Leave the penetrant on the surface for a minimum of 15 minutes if the temperature is at
least 50 °F (10 °C). Leave the penetrant on the surface for a minimum of 25 minutes if the
temperature is less than 50 °F (10 °C).
(c) The maximum dwell time should not be more than one hour except for special
circumstances.
(d) Do not let the penetrant to dry on the surface. If the penetrant has dried, completely remove
it and process the part again from the start.
(c) Blot the area with the cloth to remove the unwanted penetrant.
NOTE: Do not use the same dampened cloth more than one time. This could cause penetrant
removed the first time to be put back on the surface with the second use of the cloth. This could
cause non-relevant indications.
(d) Examine the area with the ultraviolet light to make sure that the penetrant has been
removed from the surface.
(e) If the penetrant is not sufficiently removed from the surface, repeat these steps until the
surface penetrant is removed.
NOTE: Take care not to use too much developer. If the developer puddles or begins to
drip across the surface, the part or assembly must be processed again from the start.
(e) The developer must be allowed to stay on the surface for a minimum of 10 minutes before
interpretation of the results. If the developer dwell time exceeds two hours, the part or
assembly must be processed again from the beginning.
(5) Interpretation
(a) Interpretation must happen in the lighting conditions described in the Lighting Parameters
section.
(b) The inspectormust not wear darkened or light sensitive eye wear. These lenses can reduce
the amount of fluorescence you see.
(c) The inspector must enter the darkened area and remain there for a minimum of 1 minute
before interpretation to allow the eyes to adapt to the darkened conditions.
(d) Examine the part or assembly with the ultraviolet light.
1 Examine the surface with an 8x magnifier or more to show indications not visible with
normal vision.
2 A surface opening will be shown by a fluorescent indication.
3 A crack will show as a fluorescent line. It will be sharp when it first becomes visible.
4 Monitor indications that become visible during the developer dwell time. This will show the
nature of the discontinuity. The amount of penetrant from the discontinuity will give some
information as to the size.
5 An indication from a deep discontinuity will become visible again if the area is blotted
clean and developer put on again.
(6) After Inspection
(a) Clean the part and inspection area to remove the developer and penetrant.
(b) Refer to the General Requirements section for information on how to report inspection
results.
A. General
(1) Magnetic particle inspection is a nondestructive inspection method to show surface and near-
surface discontinuities in parts made of magnetic materials. Alloys that contain a high
percentage of iron and can be magnetized make up the ferromagnetic class of metals. Some
types of steel may not have sufficient magnet properties to do a successful inspection.
NOTE: Magnetic particle inspection cannot be used to examine nonmagnetic parts or parts with
weak magnet properties.
Magnaflux Corp.
3624 W. Lake Ave.
Fluorescent Magnetic Particle Glenview, IL 60026
Bath 14AM (Aerosol Can) Phone: 847 657-5300
Phone: 847 657-5300
Web: http://www.magnaflux.com
Spectronics Corp
956 Brush Hollow Road
Light Meter DSE-2000A Westbury, New York 11590
Phone: 800 274-8888
Web: http://www.spectroline.com/
(2) Fluorescent magnetic particles have a high sensitivity and the ability to show small fatigue
cracks. Visible or dry magnetic particles do not have the needed sensitivity.
C. Lighting Requirements
(1) Do the magnetic particle inspection in a darkened area where the background intensity of the
white light is no more than 2 foot candles. If inspection is done on the airplane, the area must be
darkened as much as practical for inspection.
(2) Ultraviolet lights must operate in the range of 320 to 380 nanometers to maximize penetrant
fluorescence. The ultraviolet light intensity must be a minimum of 1000 microWatts per square
centimeter with the light held 15 inches (381 mm) from the light meter. Let the ultraviolet light
warm up for a minimum of 10 minutes before use.
(3) Measure the ultraviolet and ambient white light intensities before each inspection with a
calibrated light meter.
E. Inspection
(1) This section assumes the use of a portable magnetic particle system.
(2) Unless otherwise specified, inspection coverage should be 100% of the part surfaces.
NOTE: Be aware of objects near the area of the inspection. Other parts may become
magnetized during the inspection process. Be aware of the location of airplane systems
that may be sensitive to magnetic fields in the area of the inspection.
NOTE: Cleaning materials and methods must be approved for use by the applicable Cessna
Aircraft Maintenance Manual, Structural Repair Manual, or Component Maintenance
Manual.
NOTE: Mechanical methods to clean and remove paint should be avoided when practical. Take
care to avoid filing in or sealing the entrance to a surface discontinuity when using
mechanical methods to clean or remove paint. Mechanical methods can result a rough
surface condition which can cause non-relevant indications.
(a) Electric current passes through the yoke to create a magnetic field between the legs of the
yoke.
1 A discontinuity that is perpendicular to a line directly between the legs of the yoke has the
highest probability for detection.
2 There are two types of electrical current. Direct current (DC) is better able to find
discontinuities deeper in the part. Alternating current (AC) is more sensitive to
discontinuities on the surface of the part. Alternating current is preferred for this
inspection.
(b) Position the legs on opposite ends of the part along a line perpendicular to the expected
direction of the discontinuity.
NOTE: It may take several inspections in several directions to find discontinuities that are
oriented in different directions.
NOTE: Experience with magnetic particle inspection is necessary to find the amount of
magnetic flux necessary to show discontinuities.
(e) Test the magnetic field with the field indicator, Hall Effect meter or equivalent equipment.
Quality Indicators such as a Pie Gauge or shim can be used to show the strength of the
magnetic field. Most quality indicators will need the magnetic particles to be put on the part
surface to show magnetic field strength.
1 If the field strength is not sufficient, small discontinuities might be missed. Repeat these
steps with more magnetization.
2 If the field strength is too large, discontinuities might be hidden behind non-relevant
fluorescent indications. Demagnetize the part and then repeat these steps with decreased
magnetization.
(f) Allow 30 seconds for the magnetic particles to collect at discontinuities. With wet magnetic
particles, if practical, tilt the part to allow the magnetic particles to flow across the expected
direction of the discontinuity.
(5) Interpretation
(a) Interpretation must happen in the lighting conditions described in the Lighting Parameters
section.
(b) The inspectormust not wear darkened or light sensitive eye wear. These lenses can reduce
the amount of fluorescence you see.
(c) The inspector must enter the darkened area and remain there for a minimum of 1 minute
before interpretation to allow the eyes to adapt to the darkened conditions.
(d) Examine the part or assembly with the ultraviolet light.
1 A leakage field will be shown by a fluorescent pattern of the magnetic particles. This is
called an indication.
2 An indication caused by a discontinuity on the part surface will be a sharp, distinct pattern.
3 An indication caused by a subsurface discontinuity will usually be broader and fuzzier
compared to an indication of a surface discontinuity.
4 Be aware that indications which are not relevant to the inspection may be caused by
surface conditions or geometry.
NOTE: AC current is preferred, but DC current may be needed for increased penetration
into the part.
2 Space the legs of the electromagnetic yoke to allow the part to pass between them.
3 Put the part between the legs of the electromagnetic yoke.
4 Energize the yoke with a magnetic field higher than that used for the inspection. Do not
allow the part to touch the legs of the electromagnetic yoke.
5 Pull the electromagnetic yoke away from the part.
6 De-energize the electromagnetic yoke when about 2 feet from the part.
7 Test the remaining magnetic field in the part with the field indicator, Hall effect meter or
equivalent equipment.
8 If the remaining magnetic field in the part is no more than 3 Gauss, the part is considered
demagnetized. If more than 3 Gauss, repeat the demagnetization procedure.
(b) Completely remove the magnetic particles from the part or assembly.
(c) Reapply any protective coatings to the part to prevent corrosion.
NOTE: Materials and methods must be approved for use by the applicable Cessna Aircraft
Maintenance Manual, Structural Repair Manual, or Component Maintenance Manual.
A. General
(1) A common application for ultrasonic inspection is to find material thickness. The instrument will
measure the time-of-flight of the ultrasonic wave through the part. This procedure will show you
how to find the thickness of metal after removal of corrosion or a blending procedure.
B. Equipment
(1) The following equipment was used to develop the inspection procedures referred to in this
manual. Alternative equipment may be used if it has the same sensitivity. Refer to the guidelines
in this section for more information on equipment parameters.
NOTE: When gage material is used; mechanically measure the thickness of the material.
(c) The reference standard must have enough thickness range that one step will be thinner and
one step thicker than the expected thickness range of the material.
C. Calibration
(1) Set up the instrument with the manufacturer’s instructions.
(2) Choose steps on the reference standard for the calibration. It is recommended that there is a
step between the chosen steps.
NOTE: It is important that the expected material thickness be between the range of the steps
chosen on the reference standard.
(3) Calibrate the instrument on the chosen steps of the reference standard. If there are any steps
between the calibration steps, use them to make sure of the calibration.
D. Inspection
(1) The area must be clean and free of grease, dirt, corrosion or other material that may affect the
inspection.
(2) Examine the area for inspection. Record material thickness to the nearest 0.001 inch.
(3) Take enough measurements that the minimum thickness is found in the blended area.
(4) If possible, take a measurement in an adjacent area to get a nominal thickness.
(5) Refer to the General Requirements section for information on how to report inspection results.
E. After Inspection
(1) Refer to the General Requirements section for information on how to report inspection results.
(2) Clean any couplant off the area.
6. VISUAL INSPECTION
A. General
(1) Visual inspection is the most common form of airplane inspection. Visual inspection can find a
wide variety of component and material surface discontinuities, such as cracks, corrosion,
contamination, surface finish, weld joints, solder connections, and adhesive disbonds. The
results of a visual inspection may be improved with the use of applicable combinations of
agnifying instruments, borescopes, light sources, video scanners, and other devices. The use
of optical aids for visual inspection is recommended. Optical aids magnify discontinuities that
cannot be seen by the unaided eye and also allow inspection in inaccessible areas.
(2) Personnel that do visual inspection tasks do not need to have certification in nondestructive
inspection.
B. Visual Aids
(1) Structure and components that must be routinely examined are sometimes difficult to access.
Visual inspection aids such as a powerful flashlight, a mirror with a ball joint, and a 10 power
magnifying glass are needed for the inspection.
(2) Flashlights used for visual inspection should be suitable for industrial use and, where
applicable, safety approved for use in hazardous atmospheres such as airplane fuel tanks.
These characteristics should be considered when selecting a flashlight: foot-candle rating;
explosive atmosphere rating; beam spread (adjustable, spot, or flood); efficiency (battery
usage rate); brightness after extended use; and rechargeable or standard batteries. Inspection
flashlights are available in several different bulb brightness levels:
(a) Standard incandescent (for long-battery life).
(b) Krypton (for 70% more light than standard bulbs).
(c) Halogen (for up to 100% more light than standard bulbs).
(d) Xenon (for over 100% more light than standard bulbs)
(3) An inspection mirror is used to view an area that is not in the normal line of sight. The mirror
should be of the applicable size to easily see the component and a swivel joint tight enough to
keep its position.
(4) A single converging lens is often referred to as a simple magnifier. Magnification of a single
lens can be found by the equation M = 10/f. In this equation, “M” is the magnification, “f” is the
focal length of the lens in inches, and “10” is a constant that represents the average minimum
distance at which objects can be distinctly seen by the unaided eye. For example, a lens with a
focal length of 5 inches has a magnification of 2, or is said to be a two-power lens. A 10-power
magnifier is needed for inspection.
(5) Borescopes
(a) These instruments are long, tubular, precision optical instruments with built-in illumination,
designed to allow remote visual inspection of otherwise inaccessible areas. The tube,
which can be rigid or flexible with a wide variety of lengths and diameters, provides the
necessary optical connection between the viewing end and an objective lens at the distant
or distal tip of the borescope.
FECHA: 30-JUNIO-2012 REVISIÓN: R-14 PAGINA: I - 20
PROGRAMA DE MANTENIMIENTO
CESSNA P337 SERIES OB-1402
CAPITULO “I” LISTING OF SUPPLENTAL INSPECTIONS SECCION 2-13-01
(b) Optical Designs. Typical designs for the optical connection between the borescope
viewing end and the distal tip are:
NOTE: Instruments used as an aid for visual inspection must be capable of resolving
four line pairs per mm (4lp/mm).
(c) These designs can have either fixed or adjustable focus of the objective lens at the distal
tip. The distal tip may also have prisms and mirrors that define the direction and field of
view. A fiber optic light guide with white light is generally used in the illumination system.
Some long borescopes use light-emitting diodes at the distal tip for illumination.
(a) Lighting. Get sufficient lighting for the part or area. Do not look into glare to do the
inspection.
(b) Comfort. The comfort (temperature, wind, rain, etc.) of the inspector can be a factor in
visual inspection reliability.
(c) Noise. Noise levels are important. Too much noise reduces concentration, creates tension,
and prevents effective communication. All these factors will increase the chance of errors.
(d) Inspection Area Access. Ease of access to the inspection area has been found to be of
major importance in reliable visual inspection. Access includes that into an inspection
position (primary access) and to do the visual inspection (secondary access). Poor access
can affect the interpretation of discontinuities, decisions, motivation, and attitude.
(2) Preliminary Inspection. Do a preliminary inspection of the general area for foreign objects,
deformed or missing fasteners, security of parts, corrosion, and damage. If the location is not
easy to access, use visual aids such as a mirror or borescope.
(3) Corrosion. Remove, but do not do a treatment of any corrosion found during preliminary
inspection. Do a treatment of corrosion found after the entire visual inspection is complete.
(4) Clean. After the preliminary inspection, clean the areas or surface of the parts for inspection.
Do not remove the protective finish from the part.
(5) Inspection. Carefully examine the area for discontinuities, with optical aids as needed. An
inspector normally should have available applicable measuring devices, a flashlight, and a
mirror.
(a) Surface cracks. Refer to Figure 5. To look for surface cracks with a flashlight:
1 Point the light beam toward the face with between a 5° and 45° angle to the surface.
Refer to Figure 5.
2 Do not point the light beam at an angle such that the reflected light beam shines directly
into the eyes.
3 Keep the eyes above the reflected light beam. Measure the size of any cracks found with
the light beam at right angles to the crack and trace the length.
4 Use a 10-power magnifier to make sure of a suspected crack.
(b) Hardware and Fasteners. Examine rivets, bolts, and other hardware for looseness, integrity,
proper size and fit, and corrosion. Dished, cracked, or missing rivet heads and
loose rivets should be identified and recorded.
(c) Control Systems. Examine cables, control rods, rod ends, fairleads, pulleys, and all other
items for integrity, structural soundness, and corrosion.
(d) Visual Inspection for Corrosion. Inspection of an airplane for corrosion follows a systematic
pattern.
1 Clues. The airplane is initially observed for clues about the care with which it has been
maintained.
2 Locations. Examine likely corrosion sites. These include galleys and food service areas,
lavatories, bilges, tank drains, and fastenings. When debris is found, it should be
examined for iron oxide and the characteristically white powdery aluminum hydride.
Biological contamination (mold, algae), which may feel greasy or slippery, frequently
causes corrosion since it changes the acidity of any moisture it contains. Caulking and
ealing compounds should be examined for good bond since corrosion can get under such
aterials. Nutplates should be examined for corrosion under them. Tap tests should be
done often and the cause of any dull sounding areas found. The omission of fuel additives
by some fuel vendors can increase the deterioration of fuel tanks on a small airplane. In
such cases, it is necessary to drain tanks and examine them with lighted borescopes or
other aids. Flight and control surfaces are difficult to inspect since access is difficult.
Extensive use of aids is recommended for such locations.
NOTE: The use of a center punch or awl to indent a surface should be used with care,
since awl or center punch pricks can cause fatigue cracks.
3 Sites. Careful detailed inspection of corrosion sites is then done to measure the amount of
corrosion. You may need to remove skin panels or other measures to further measure the
damage.
(e) Disbonds. Many airplanes have adhesive bond panels. These may have disbonds and
adhesive failures. Remember that, in adhesively bonded structures, evidence of corrosion
can signal the loss of bond integrity. A good example of this condition is the pillowing which
appears behind rivets. If the structure is bonded as well as riveted, the bond may be
damaged where pillowing exists.
(f) Painted Surfaces. Examine painted surfaces for chipped, missing, loose or blistered paint
and for signs of corrosion.
(g) Other surface discontinuities. Look for other surface discontinuities, such as discoloration
from overheating; buckled, bulged, or dented skin; cracked, chafed, split, or dented tubing;
chafed electrical wiring; delamination of composites; and damaged protective finishes.
Regresar al Indice
CAPITULO “J”
SECCION - 2-14-00
LISTING
OF
SUPPLENTAL INSPECTIONS
A. Each of the supplemental inspections listed in this section has the instructions to do each
Nondestructive Testing procedure needed.
B. Procedure
(1) Each supplemental inspection is assigned an independent item code in Chapter 2.
(2) The item codes are in Chapter 2, Inspection Time Limits. They are found in section 2-10-01.
(3) The item code contains the subject and a reference to the actual supplemental inspection.
These inspections are found in sections that begin with 2-14-XX.
(4) Each 2-14-XX section has the details of the inspection and, if needed, a reference to the
Nondestructive Testing procedure for that inspection.
(5) The supplemental inspections that reference a Nondestructive Testing procedure will refer to 2-
13-01 document for the details of the procedure.
(6) The supplemental inspection numbers in the list below agree with the number for the
Nondestructive Testing procedure, if applicable. Refer to Inspection Requirements - Hours to
Years Equivalence.
C. If an airplane has exceeded the inspection limits given, the inspection must be done before May 1,
2012. Inspections in subsequent revisions to the SID shall be accomplished in accordance with the
requirements of the revised inspection.
D. Service Information Letters/Service Bulletins
(1) In addition to this maintenance manual, the following service information will be required to
complete the SID inspections (2-14-XX document sections).
ASSOCIATED
BULLETIN TITLE
SERVICE KIT
SK337-75,
MEB07-01 Pilot and Copilot Secondary Seat Stop Includes
SK337-76
Main Landing Gear Actuator Inspection - 33701463 thru
MEB02-07
33701550, all F337's
SK210-174B,
MEB96-05 Pilot and Copilot Secondary Seat Stop Installation
SK210-175A
ASSOCIATED
BULLETIN TITLE
SERVICE KIT
ME83-20 Aileron Pulley Bracket Modification SK337-52
SUPPLEM
DETAILS
.
FOUND IN INSPECTIO OPERA ITEM
INSPECTI TITLE REPEAT
SECTION N METHOD TION CODE
ON
2A-14-XX
NUMBER
ALL USAGE
Rudder Pedal Torque Tube
2A-14-01 27-20-01 VISUAL 3,000 Hours or 33 090101
Inspection
5 Years
ALL USAGE
Elevator Arm Assembly
2A-14-04 27-30-03 VISUAL 1,000 Hours or 24 080103
and Bearing Inspection
5 Years
ALL USAGE
2A-14-05 27-50-01 Flap Control Cable Inspection VISUAL 800 Hours or 4 22 070101
Years
MILD
Main Landing Gear Spring
2A-14-06 32-13-01 VISUAL MODERATE 40 050101
Corrosion Inspection
5 Years
SUPPLEM
DETAILS
.
FOUND IN INSPECTIO OPERA ITEM
INSPECTI TITLE REPEAT
SECTION N METHOD TION CODE
ON
2A-14-XX
NUMBER
Typical: 1000
Rear Spar Carry-Thru
2-14-10 53-11-01 VISUAL Hours or 10 32 030103
Bulkhead Inspection
Years
Door Opening Structure and
2-14-11 53-11-02 Instrument Panel Attachments VISUAL 500 Hours 21 030104
Inspection
Severe: 1000
2-14-16 53-41-01 Strut Fitting Inspection VISUAL Hours or 5 31 030107
Years
VISUAL
Horizontal Stabilizer and 3000 Hours
2-14-18 55-10-01 AND EDDY 33 040101
Attachments Inspection CURRENT or 5 Years
VISUAL
Vertical Stabilizers, Rudders and 3000 Hours
2-14-19 55-30-01 WITH EDDY 33 040102
Attachments Inspection CURRENT or 5 Years
VISUAL
Pilot and Copilot Windshield AND 200 Hours or
2-14-21 56-10-01 OPTICAL
20 030112
Attach Hole Inspection 1 Year
PRIMS
2-14-22 56-10-02 Acrylic Windshield and Windows VISUAL 15,000 Hours 38 030113
2-14-23 57-12-01 Wing Leading Edge Root Rib VISUAL 5 Years 39 040104
SUPPLEM
DETAILS
.
FOUND IN INSPECTIO OPERA ITEM
INSPECTI TITLE REPEAT
SECTION N METHOD TION CODE
ON
2A-14-XX
NUMBER
VISUAL
Aileron Support Structure 3000 Hours
2-14-28 57-51-01 AND EDDY 33 060101
Inspection CURRENT or 5 Years
5000 Hours
2-14-30 71-20-01 Front Engine Mount Inspection VISUAL or At engine 35 100101
overhaul
FLOURES 5000 Hours
AND
2-14-31 71-20-02 Rear Engine Mount Inspection MAGNETIC
or At engine 35 100102
PARTICLE overhaul
NOTE 1: For inspections given in both hour and calendar time, the initial inspection should be completed
at the noted hours or calendar time, whichever comes first. After the completion of each initial
SID, repeat inspections may be competed based on hour time if the Corrosion Prevention and
Control Program in section 2-30-00 is included in the airplane maintenance program. All other
inspections are to be completed in accordance with the defined schedule..
1. TITLE:
Rudder Pedal Torque Tube Inspection
2. EFFECTIVITY
677, P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To verify integrity of the rudder pedal torque tube assembly.
4. INSPECTION INSTRUCTIONS
A. Inspect rudder pedal torque tubes and cable attachment arms for cracks or weld failures due to
corrosion or fatigue.
B. Inspect the rudder bar support brackets for cracks at the bend radii in the mounting flange.
C. Confirm the integrity and security of the cable and pedal attachments to the rudder bars.
6. INSPECTION PROCEDURE
Visual
7. REPAIR/MODIFICATION
Typical failures occur at or close to welds in the rudder bar. Since the rudder bar is not heat treated
after welding, it can be rewelded and used without subsequent heat treatment. Examine the rewelded
area after welding for any new or additional cracking. Make other repairs by replacing damaged or
missing parts with spare parts. Make repairs in accordance with Section 18 (Structural Repair) of the
Model 206 Service Manual. Coordinate any repair not available in Section 18 with Cessna Customer
Service prior to beginning the repair.
8. COMMENTS
This inspection supersedes and replaces CAP 27-20-01, Rudder Pedal Torque Tube Assembly.
1. TITLE:
Elevator Trim Pulley Bracket and Actuator Bracket Structure Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To verify the integrity of the elevator trim pulley brackets and the actuator support brackets.
4. INSPECTION INSTRUCTIONS
A. Inspect the torque tube and the torque tube brackets for signs of corrosion, stress cracks and lack of
surface finish in the area of the torque tube fitting attachment. Refer to Figure 1.
NOTE: Corrosion may be detected by pillowing of aluminum tip rib riveted to the torque tube.
B. Fully clean the elevator end ribs to remove all dirt and contaminates. Inspect the outboard side of
the elevator end ribs for corrosion, particularly in the radius of the flange.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
Replace torque tube in accordance with Section 8. The torque tube and the elevator balance arm
are matched sets of parts, with tapered holes drilled on assembly. Make repairs in accordance with
Section 16 of this manual. Coordinate any repair not available in Section 16 with Cessna Customer
Service prior to beginning the repair.
8. COMMENTS
This inspection replaces and supersedes CAP 27-30-00, Elevator Torque Tube Assembly
1. TITLE:
Elevator Trim Pulley Bracket and Actuator Bracket Structure Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
NOTE: Coordinate this inspection with the trim tab actuator overhaul.
3. PURPOSE
To verify the integrity of the elevator trim pulley brackets and the actuator support brackets.
4. INSPECTION INSTRUCTIONS
A. Remove the trim tab door to get access to the actuator support hardware. Refer to Fig. 1, Detail A.
B. Inspect elevator trim pulley brackets and actuator support brackets for cracks, corrosion and bent
flanges. Straighten bent flanges and check for any cracking. Refer to Figure 1.
C. Inspect all pulleys for wear, flat spots, and freedom of rotation.
D. Inspect all fasteners and attaching structure for integrity.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
Replace any cracked or excessively corroded (10% or more of the material thickness is missing in
the corroded section) brackets. Replace excessively worn, flat spotted or stiff pulleys. Replace any
loose or sheared fasteners. Make repairs in accordance with Section 16 of this manual. Coordinate
any repair not available in Section 16 with Cessna Customer Service prior to beginning the repair.
8. COMMENTS
This inspection replaces and supersedes CAP 27-30-00, Elevator Torque Tube Assembly This
inspection replaces and supersedes CAP 27-30-04, Elevator Trim Pulley Bracket Actuator Structure.
1. TITLE:
Elevator Arm Assembly and Bearing Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To inspect elevator control components
4. INSPECTION INSTRUCTIONS
A. Examine arm assembly for evidence of corrosion and cracks. Refer to Figure 1.
B. Check bearing for looseness and freedom of movement.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
Replace corroded or cracked parts. Replace loose or excessively stiff bearings. Make repairs in
accordance with Section 16 of this manual. Coordinate any repair not available in Section 16 with
Cessna Customer Service prior to beginning the repair.
8. COMMENTS
This inspection replaces and supersedes CAP 27-30-02, Elevator Arm Assembly and Pushrod.
1. TITLE:
Flap Control Cable Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To verify the integrity of the flap cable.
4. INSPECTION INSTRUCTIONS
A. Get access to the outboard flap cables in accordance with this manual.
B. Inspect the cables in accordance with the flight control cable inspection procedures in 2-20-01,
Expanded Maintenance, Control Cables. It is permissible to use a cotton swab instead of a cloth for
the inspection. Carefully examine the cable where it attaches to the quadrant. Refer to Figure 1.
C. If the cable appears dry, the lubrication originally supplied on the cable has probably oxidized and
needs to be replaced with a light oil (5w motor oil, "3 in 1" oil, LPS-2, WD-40 or Diesel Fuel). Apply
the oil to a cloth and then rub the cable with the cloth to coat the cable with a thin layer of oil. Do not
apply excessive oil.
NOTE: The purpose of the oil is to prevent corrosion, so the exact formulation of the oil is not
critical. (See FAA AC43-4A for an explanation about interrupting the electrolyte path for
corrosion prevention.)
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
Control cables are not repairable. Replace any cable that fails the inspection.
8. COMMENTS
1. TITLE:
Main Landing Gear Spring Corrosion Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
ALL USAGE: INITIAL 20 Years
REPEAT 5 Years
3. PURPOSE
4. INSPECTION INSTRUCTIONS
NOTE: The main landing gear springs are made from high strength steel that is shot peened on the
lower surface to increase the fatigue life of the part. If the protective layer of paint is chipped
or worn away, corrosion (rust) is likely to occur.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
A. If rust has developed on the landing gear spring, it must be removed before refinishing. If the finish
is worn or chipped, refinish the landing gear springs. The recommended procedure to remove rust
is by hand sanding, using a fine grained sandpaper.
B. Sand to produce a diameter-to-depth ratio of about 10:1 after polishing to a finish of 0.063 or better.
To determine the depth, use a straight edge and feeler gages. If the corrosion pit is deeper than
0.012 inches, the spring must be shot peened again using 330 steel shot to an almen intensity of
0.007 C to 0.010 C.
C. Refinish the sanded areas.
(1) Wipe with solvent.
(a) Wipe off excess oil, grease or dirt from the surface to be cleaned.
(b) Apply solvent to a clean cloth, preferably by pouring solvent onto cloth from a safety can or
other approved, labeled container. The cloth must be well saturated, but not dripping.
(c) Wipe surface with the moistened cloth as necessary to dissolve or loosen soil. Work a small
enough area so the surface being cleaned remains wet.
(d) Immediately wipe the surface with a clean, dry cloth, while the solvent is still wet. Do not
allow the surface to evaporate dry.
(e) Do steps (b) through (d) again until there is no discoloration on the drying cloth.
(2) Apply corrosion primer in accordance with Corrosion-Resistant PrimerMIL-PRF-23377G or later.
(a) Mix and apply in accordance with manufacturer’s instructions.
(b) Apply mixture with a wet cross coat to yield a dry film thickness of 0.6 to 0.8 mils.
(c) Allow to air dry for two to four hours. (c) Allow to air dry for two to four hours.
8. COMMENTS
1. TITLE:
Nose Gear Torque Link Bolts and Fork Inspection
2. EFFECTIVITY
INSPECTION COMPLIANCE
3. PURPOSE
To ensure structural integrity of the nose gear torque link bolts and nose gear fork.
4. INSPECTION INSTRUCTIONS
A. Remove torque link bolts one at a time using the Model P337 Service Manual as a guide.
B. Inspect for bent bolts or worn bolts. Install serviceable bolts after the inspection. Refer to Figure 1.
C. Inspect the torque link bushings for excessive wear or deformation. Maximumnew clearance
between the NAS bushings in the torque link and the 0543000-9 clamp bushing is 0.002 inch. Use
0.004 inch clearance as a wear limit.
D. Inspect the fork for cracking along the forging parting line. Refer to Figure 1.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
Replace bent bolts or excessively worn bolts or bushings with new parts. A cracked fork is not
repairable, and must be replaced. Make other repairs in accordance with Section 16 of this manual.
Coordinate any repair not available in Section 16 with Cessna Customer Service prior to beginning
the repair.
8. COMMENTS
1. TITLE:
Main Landing Gear Door Torque Tube, Link Arm and Door Hinge Inspection
2. EFFECTIVITY
INSPECTION COMPLIANCE
3. PURPOSE
To ensure structural integrity of the main landing gear door torque tube and link arm.
4. INSPECTION INSTRUCTIONS
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
Replace bent bolts or excessively worn bolts or bushings with new parts. Remove corrosion by
sanding lightly. Replace the parts if 10% or more of the material thickness was removed. Make
other repairs in accordance with Section 16 of this manual. Coordinate any repair not available in
Section 16 with Cessna Customer Service prior to beginning the repair.
8. COMMENTS
Main Landing Gear Door Torque Tube, Link Arm and Door Hinge
Figure 1 (Sheet 1)
1. TITLE:
Cabin Door Mechanism Inspection
2. EFFECTIVITY
INSPECTION COMPLIANCE
3. PURPOSE
To verify the integrity of the door hardware and operating mechanism.
4. INSPECTION INSTRUCTIONS
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
If parts are cracked, repair or replace with new parts. Replace worn bearings. Remove all corroded
material. Replace corroded parts if 10% or more of the material thickness was removed during the
corrosion removal process. Repairs may be made in accordance with Section 16 of this manual.
Any repair not available in Section 16 should be coordinated with Cessna Customer Service prior to
beginning the repair.
8. COMMENTS
1. TITLE:
Rear Spar Carry-Thru Bulkhead Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To ensure structural integrity of the rear spar carry-thru bulkhead structure.
4. INSPECTION INSTRUCTIONS
A. Get access to the upper portion of the rear spar carry-thru bulkhead.
B. Inspect for cracks and buckles in the upper rear spar bulkhead channel, forward and aft webs. Refer
to Figure 1.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
Replace damaged bulkhead with a new part, or contact Cessna Customer Services for a repair.
8. COMMENTS
1. TITLE:
Door Opening Structure and Instrument Panel Attachments Inspection
2. EFFECTIVITY
677, P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To ensure the structural integrity of the pressurized structure..
4. INSPECTION INSTRUCTIONS
A. Examine the outside skin on the left and right sides of the aircraft where the instrument panel is
attached. Inspect the rivet holes for cracks. Refer to Item 1, Figure 1.
B. Examine the forward doorpost around the lower latch for cracks in seal retainer or latch bracket.
Refer to Item 2, Figure 1.
C. Examine the forward doorpost around the upper latch for cracks in seal retainer or latch bracket.
Refer to Item 3, Figure 1.
D. Examine the rear doorpost around the lower latch for cracks in seal retainer or latch bracket. Refer
to Item 4, Figure 1.
E. Examine the rear doorpost around the upper latch for cracks in seal retainer or latch bracket. Refer
to Item 5, Figure 1.
F. Examine the outside skin just above the forward edge of upper door hinge, on cabin top. Examine
the hinge itself in the same area for cracks. Refer to Item 6, Figure 1.
G. Examine the pins and pin supporting structure on the lower door for cracks. Refer to Item 7, Fig. 1.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
Replace any cracked brackets. Replace any loose or sheared fasteners. Make repairs in accordance
with Section 16 of this manual. Coordinate any repair not available in Section 16 with Cessna
Customer Service prior to beginning the repair.
8. COMMENTS
1. TITLE:
Windshield Structure Inspection
2. EFFECTIVITY
677, P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To ensure the structural integrity of the pressurized structure..
4. INSPECTION INSTRUCTIONS
A. Examine the 1513252 bulkhead at the base of the windshield for cracks in the outer bend radius and
inner flange. Examine especially at the sharpest radius of the part near the sides of the aircraft (left
and right sides). Refer to Item 1, Figure 1.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
Replace any cracked brackets. Replace any loose or sheared fasteners. Make repairs in accordance
with Section 16 of this manual. Coordinate any repair not available in Section 16 with Cessna
Customer Service prior to beginning the repair.
8. COMMENTS
Windshield Structure
Figure 1 (Sheet 1)
1. TITLE:
Pressurized Cabin Interior and Exterior Inspection
2. EFFECTIVITY
677, P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To ensure the structural integrity of the pressurized structure..
4. INSPECTION INSTRUCTIONS
A. Examine the cowl deck skin for cracks at the left and right sides near the windshield. Refer to Item 1,
Figure 1.
B. Examine the cabin top formers and cabin skins between the forward wing spar and rear firewall
forcracks. Refer to Item 2, Figure 1.
C. Examine the forward face of the rear firewall at the junction with the cabin top. Examine especially
inthe bend radius area on the right and left side of the fuselage. Refer to Item 3, Figure 1.
D. Completely remove the interior and perform a complete visual interior and exterior pressure vessel
inspection.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
Replace any cracked brackets. Replace any loose or sheared fasteners. Make repairs in accordance
with Section 16 of this manual. Coordinate any repair not available in Section 16 with Cessna
Customer Service prior to beginning the repair.
8. COMMENTS
1. TITLE:
Rear Doorpost Bulkhead Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
ALL USAGE: INITIAL 5,000 Hours or 20 Years (NOTE)
REPEAT 3,000 Hours or 5 Years (NOTE)
3. PURPOSE
To ensure structural integrity of the rear doorpost structure.
4. INSPECTION INSTRUCTIONS
B. Inspect for cracks at approximately WL 78.75. This is approximately 3.75 inches below the top of the
upper doubler on the doorpost. Refer to Figure 1.
6. INSPECTION PROCEDURE
Visual
7. REPAIR/MODIFICATION
Any repair not available in Section 16 should be coordinated with Cessna Customer Service prior to
beginning the repair.
8. COMMENTS
1. TITLE:
Cabin Interior Skin Panels
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To verify the integrity of the cabin skins, stringers, and frames under and around sound deadening
material.
4. INSPECTION INSTRUCTIONS
A. Remove interior of airplane to gain access to inside skins, stringers, and frames. Remove sound
dampening material.
B. Visually inspect skin panels for corrosion. Particular attention should be given to inspection of panels
below windows, floor panels, and other areas where moisture could enter or accumulate.
C. Inspect interior surfaces of the door skins and structure for corrosion.
D. Inspect frames, stringers, and roof formers for corrosion.
E. Inspect cabin windows for integrity of the seal to preclude entry of water into cabin.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
A. If corrosion is found, remove corrosion by lightly sanding corroded area, taking care to remove as
little material as necessary to completely remove corrosion and remaining pits in skin.
B. Buff out sanding marks.
C. Assess remaining skin, stringer, or frame thickness by using an eddy current surface probe to
determine maximum material removed.
(1) If more than 0.004 inch of skin material has been removed from the local area, the area must be
repaired or replaced.
(2) If more than 10% of stringer or frame material has been removed from the local area, the area must
be repaired or replaced.
D. Clean and prime sanded areas.
E. Sound deadening material is for acoustic attenuation, and may be replaced or omitted at owner's
option.
8. COMMENTS
The thickness of the metal can be assessed using ultrasonic thickness testing.
1. TITLE
Strut Fitting Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To check for cracks in wing strut and end fittings.
4. INSPECTION INSTRUCTIONS
B. If the flight hours meet or exceed the inspection compliance hours (above), proceed to Detailed
Strut Fitting Inspection.
NOTE: Because of the landing gear springs, the fuselage will move as the wing load is relieved. It
will be a trial and error process to find the wing jack load which will minimize the bolt load.
NOTE: Use a brass or nonmetallic hammer to start the bolt fromthe hole. Use a slide hammer with
a 5/8 inch diameter claw to complete the bolt removal.
NOTE: Some fasteners are in recessed areas cut from the fitting. For these fasteners, do the
inspection along the edge of the recessed area rather than at the edge of the
fastener.
(4) On the wing attach fitting for the wing strut assembly:
(a) Conduct a bolt hole eddy current inspection for cracks of the attach hole. Refer to Section
2-13-01, Nondestructive Inspection Methods and Requirements, Eddy Current Inspection
(Bolt Hole Inspection) for additional instructions.
(5) On the fuselage wing strut attach fitting:
(a) Conduct a bolt hole eddy current inspection for cracks of the attach hole. Refer to Section
2-13-01, Nondestructive Inspection Methods and Requirements, Eddy Current Inspection
(Bolt Hole Inspection) for additional instructions.
(b) Conduct a surface eddy current inspection for cracks around each fastener and along the
exposed edges of the fitting. Refer to Section 2-13-01, Nondestructive InspectionMethods
and Requirements, Eddy Current Inspection (Surface Inspection) for additional instructions.
NOTE: Some fasteners are in recessed areas cut from the fitting. For these fasteners, do the
inspection along the edge of the recessed area rather than at the edge of the fastener.
(6) Install and tighten the attach bolts after the inspection is complete.
NOTE: A 5/8 diameter bullet or tapered drift is recommended to align the holes to install t he bolts.
Because of the close fit, a brass or nonmetallic hammer will expedite insertion of the bolt.
E. Post Inspection
6. INSPECTION METHOD
Visual and Eddy Current
7. REPAIR/MODIFICATION
For cracks in the strut I-beam, replace the strut. For corrosion in the I-beam, remove the corrosion.
Replace the strut if 10% or more of the material thickness was removed during the corrosion removal
process. For cracks or corrosion in the fitting, replace the fitting.
NOTE: Corrosion or cracks in the strut cover(s) can be repaired using conventional sheet metal
methods.
8. COMMENTS
This inspection replaces and supersedes CAP 57-10-00, Wing Strut and End Fitting.
This inspection should be coordinated with SID 57-41-01.
Strut Fitting
Figure 1 (Sheet 1)
1. TITLE
Seat Rails and Seat Rail Structure Corrosion Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To verify the integrity of the seat rails.
4. INSPECTION INSTRUCTIONS
A. Remove seats and carpet or mat as necessary to gain access to inspect seat rails and seat rail
base.
B. Visually inspect seat rails for corrosion.
(1) If adhesive, grime or debris are present, clean area to inspect around base.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
(1) Clean and lightly sand corroded area to remove surface damage and pits.
(2) Buff out scratch marks.
(3) Reinspect area and assess amount of material removed.
(a) If thickness of flange has been reduced by 10% or more, rail must be replaced.
(b) A local flange reduction of 20% of thickness is acceptable where confined to one side of
extrusion, provided that the reduced area does not coincide with both seat pin hole and
fastener hole.
(c) If thickness of web is reduced by 10% or more, rail must be replaced.
(d) If local web reduction of 20% exceeds 1" in length, rail must be replaced.
(e) If bulb is reduced in thickness at seat pin hole by 5% or more, rail must be replaced.
(f) If bulb is reduced by more than 10% at areas between holes, rail must be replaced.
B. Reinstall seat and check for proper operation. If removed material on bulb interferes with proper
operation of seat, replace rail.
8. COMMENTS
For extensive damage or conditions not addressed, contact Cessna Customer Service prior to
beginning the repair.
1. TITLE:
Horizontal Stabilizer and Attachments Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To inspect horizontal stabilizer and attachments for signs of damage, fatigue or deterioration.
4. INSPECTION INSTRUCTIONS
A. Remove elevator from airplane and open all stabilizer access panels.
B. Visually inspect elevator hinges for condition, cracks and security; hinge bolts, hinge bearings for
condition and security; bearings for freedom of rotation; attach fittings for evidence of damage,
wear, failed fasteners and security.
C. Visually inspect forward and aft stabilizer spars, ribs, and attach fittings for cracks, corrosion, loose
fasteners, elongated fastener attach holes and signs of fatigue and deterioration. Pay particular
attention to the skins at the location where stringers pass through ribs. Apply finger pressure at the
intersection to check for free play indicating a broken rib.
D. If corrosion or a frozen bearing is found in 4.B. or 4.C. above, conduct a surface eddy current
inspection for cracks of each elevator hinge attach fitting. Refer to Section 2-13-01, Nondestructive
Inspection Methods and Requirements, Eddy Current Inspection (Surface Inspection) for additional
instructions The inspection is for the aluminum structure outside of the bearing and the steel sleeve,
so set the instrument for aluminum.
E. Install elevator and install all previously removed access panels according to the Model P337
Service Manual.
6. INSPECTION METHOD
Visual, and Eddy Current.
7. REPAIR/MODIFICATION
Replace damaged bolts and nuts. Replace damaged fittings and small parts. Replace damaged or
loose rivets. Hinge bearings are prepacked with grease, which will eventually oxidize and harden after
years of service. Several applications of penetrating oil will help free up a stiff bearing. Repairs may be
made in accordance with Section 16 of this manual. Any repair not available in Section 16 should be
coordinated with Cessna Customer Service prior to beginning the repair.
8. COMMENTS
This inspection supersedes and replaces CAP 55-10-00, Horizontal Stabilizer Inspection and CAP
55-10-01, Horizontal Stabilizer Spars and Attachments.
Coordinate this inspection with SID 55-30-01.
1. TITLE:
Vertical Stabilizer, Rudder and Attachments Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To inspect vertical stabilizer, rudder and attachments for signs of damage, cracks or deterioration.
4. INSPECTION INSTRUCTIONS
A. Remove rudders from airplane and open all stabilizer access panels.
B. Visually inspect rudder hinges for condition, cracks and security; hinge bolts, hinge bearings for
condition and security; bearings for freedom of rotation; attach fittings for evidence of damage,
wear, failed fasteners and security. Refer to Figure 1.
C. Inspect forward and aft vertical stabilizer spars, ribs, and attach fittings for cracks, corrosion, loose
fasteners, elongated fastener attach holes and signs of fatigue and deterioration.
D. Inspect rudders for deterioration resulting from fatigue, wear, overload, wind damage, and corrosion.
E. Inspect the skins, spars, and ribs, for cracks, corrosion and working fasteners. Pay attention to the
upper end of the rudder spar at the attachment of the upper rib to the spar, and in the ribs at WL
76.80 and WL 112.90. The rudder tip must be removed to inspect the ribs. Refer to Figure 1.
F. If corrosion or a frozen bearing is found in step 4.B. above, conduct a surface eddy current
inspection for cracks of each rudder hinge attach fitting. Refer to Section 2-13-01, Nondestructive
Inspection Methods and Requirements, Eddy Current Inspection (Surface Inspection) for additional
instructions. The inspection is for the aluminum structure outside of the bearing and the steel
sleeve, so set the instrument for aluminum.
G. Install rudder and install all previously removed access panels in accordance with the Model P337
Service Manual.
6. INSPECTION METHOD
Visual with Eddy Current .
7. REPAIR/MODIFICATION
Replace damaged bolts and nuts. Replace damaged fittings and small parts. Replace damaged or
loose rivets. Hinge bearings are prepacked with grease, which will eventually oxidize and harden
after years of service. Seized bearings must be replaced. Repairs may be made in accordance with
Section 16 of this manual. Any repair not available in Section 16 should be coordinated with Cessna
Customer Service prior to beginning the repair.
8. COMMENTS
This inspection supersedes and replaces CAP 55-30-00, Vertical Stabilizer Spars and Attachments,
and CAP 55-30-01, Rudder Hinges and Fittings.
1. TITLE:
Vertical Stabilizer, Rudder and Attachments Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To ensure the structural integrity of the Horizontal Stabilizer Attach Fitting Structure..
4. INSPECTION INSTRUCTIONS
A. Visually inspect the horizontal stabilizer left and right attach fittingsfor cracks or corrosion. Refer to
Figure 1.
6. INSPECTION METHOD
Visual.
7. REPAIR/MODIFICATION
Replace cracked or corroded fittings.
8. COMMENTS
1. TITLE:
Pilot and Copilot Windshield Attach Hole Inspection
2. EFFECTIVITY
677, P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To inspect the acrylic windshield for cracks and make sure the rubber sleeves are properly installed
and in good condition for the protection of the windshield from direct contact with the attaching
fasteners.
4. INSPECTION INSTRUCTIONS
A. Visually inspect the windshield for cracks around the attaching fasteners and make sure the sleeves
are properly installed and are in good condition.
B. Perform an optical prism inspection of the windshield for voids or cracks near the fastener holes in
the acrylic windshield.
(1) Clean the windshield in accordance with Section 2 of this manual.
(2) Fabricate an optical prism according to figure 1, or obtain Part Number 6580000-1 from Cessna.
Refer to Figure 1.
(3) Apply couplant to the windshield near the inspection area.
NOTE: Couplant is identified as Ultragel II, available from SONOTECH, Inc., 774 Marine Drive,
Bellingham, WA 98225. Equivalent products can be used.
6. INSPECTION METHOD
Visual and Optical Prism
7. REPAIR/MODIFICATION
The acrylic windshield is to be replaced every 15,000 hours, so do not conduct this inspection if the
airplane has 15,000 flight hours (see SID 56-10-02). Refer to Section 3 of this manual for instructions
on removing and replacing the windshield. Repairs can be made in accordance with Section 16 of this
manual. Any repair not available in Section 16 should be coordinated with Cessna Customer Service
prior to beginning the repair.
8. COMMENTS
Improperly installed or deteriorated sleeves, that allow the fasteners to have direct contact with the
windshield, can create cracks. This could ultimately cause the windshield to fail in flight while the
airplane is pressurized.
Prism Refraction
Figure 2 (Sheet 1)
Prism Illumination
Figure 4 (Sheet 1)
1. TITLE:
Acrylic Windshield and Windows
2. EFFECTIVITY
677, P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To make sure that the life limited acrylic windshield and windows are removed from service in
accordance with the replacement time schedule.
4. INSPECTION INSTRUCTIONS
6. INSPECTION METHOD
Visual.
7. REPAIR/MODIFICATION
The acrylic windshield and windows are to be replaced every 15,000 hours. Refer to Section 3 of this
manual for instructions on removing and replacing the windshield.
8. COMMENTS
1. TITLE:
Wing Leading Edge Root Rib
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To verify the integrity of the Wing Leading Edge Root Ribs..
4. INSPECTION INSTRUCTIONS
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
A. If corroded, sand corroded area lightly to remove corrosion. If corrosion is found on the outboard
side of the rib, it may be necessary to provide additional access in the leading edge skin. Contact
Cessna Customer Service for instructions for cut and repair.
B. Clean area thoroughly to assess remaining thickness.
C. If more than 20% of the thickness has been removed in any area, replace the rib. Up to 20% is
acceptable if confined to an area of 2 inches or less in length, and less than one square inch in
area.
D. Brush coat sanded areas with alodine.
E. Replace fairing. If the leading edge skin has been cut for access, repair in accordance with Cessna
Customer Service instructions.
8. COMMENTS
1. TITLE:
Wing Lower Skin and Stringers Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To ensure structural integrity of the wing lower skin.
4. INSPECTION INSTRUCTIONS
A. Remove the upper skin panels outboard of WS 66.00 and the fuel tanks according to the Model
P337 Service Manual.
B. Conduct an eddy current inspection of the lower wing skin stringers that are outboard ofWS 66.00
and located beneath the fuel tanks. Refer to Figure 1. Refer to Section 2-13-01, Nondestructive
Inspection Methods and Requirements, Eddy Current Inspection (Surface Inspection) for additional
instructions.
C. Install the fuel tank and upper wing skins according to the Model P337 Service Manual.
6. INSPECTION METHOD
Eddy Current
7. REPAIR/MODIFICATION
Repairs may be made in accordance with Section 16 of this manual. Any repair not available in
Section 16 should be coordinated with Cessna Customer Service prior to beginning the repair.
8. COMMENTS
1. TITLE:
Wing Lower Skin and Spar Caps Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To ensure structural integrity of the wing lower skin, spar caps and stringers.
4. INSPECTION INSTRUCTIONS
F. Do a bolt hole eddy current inspection of the front spar cap. Refer to Section 2-13-01,
Nondestructive Inspection Methods and Requirements, Eddy Current Inspection (Bolt Hole
Inspection) for additional instructions.
NOTE: The area to be inspected is immediately outboard of the wing-strut attachment. Two NAS
221 screws and the jack point must be removed one at a time for the inspection. Figure 1
shows the location of the two NAS 221 screws and the jack point bolt. The NAS 221 screws
secure the outboard edge of the boom, the lower wing skins and a doubler plate. Figure 2 is
a cross sectional view of the section. Figure 3 is an exploded view showing the relationship
of the lower spar cap to the other parts at the strut attachment.
(1) To get access to the nut and washer on the forward screw, reach through the opening in the
boom, obtained by removal of the strut cuff, and the inspection hole in the wing skin on the
forward side of the strut attachment.
G. Remove the upper skin panels outboard of WS 66.00 by removing screws around the outer edge of
the panel and around the filler openings.
H. Remove the fuel tank in accordance with the Model P337 Service Manual.
I. Do a surface eddy current inspection of each wing for cracks at the lower rear spar caps and the
lower front spar caps. Refer the Section 2-13-01, Nondestructive Inspection Methods and
Requirements,
Eddy Current Inspection (Surface Inspection) for additional instructions.
1. Examine the front lower spar cap around each fastener accessible from the fuel bay for a
distance of 3 inches outboard from the rib at WS 66.00. Examine the aft edge of the front spar
cap for the same distance. Examine the radius between the horizontal flange and the vertical
flange of the spar cap for the same distance.
2. Examine the rear lower spar cap around each fastener accessible from the fuel bay for a distance
of 3 inches outboard from the rib at WS 66.00. Examine the forward edge of the rear spar cap for
the same distance. Examine the radius between the horizontal flange and the vertical flange of
the spar cap for the same distance.
J. Remove the wing root access panels and wing root fairings.
K. Visually inspect the corner radii of both spar webs and web doublers for cracks in the noted
areas. Refer to Figure 4.
L. Install the items removed for inspection.
6. INSPECTION METHOD
Eddy Current
7. REPAIR/MODIFICATION
Replace any cracked parts. If corroded, sand area lightly to remove corrosion. If more than 10% of the
thickness has been removed in any one area, replace the part.
8. COMMENTS
1. TITLE:
Wing Fuselage Attach Fittings Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To eddy current inspect primary load path of forward and aft spar fittings.
4. INSPECTION INSTRUCTIONS
A. Remove the wing strut and the upper wing strut cuff fairings.
B. If the flight hours meet or exceed the inspection compliance hours (above), proceed to Detailed
Attach Fitting Inspection.
C. Visual Attach Fitting Inspection
(1) Visually inspect the attachment areas for cracks or corrosion. Refer to Figure 1.
(a) If cracks or corrosion are found, proceed to Detailed Attach Fitting Inspection.
(b) If no cracks or corrosion are found, proceed to Post Inspection.
D. Detailed Attach Fitting Inspection
(1) Support the wing and boom structure with two jacks to minimize the loads in the front and rear
spar attach points.
NOTE: Because of the landing gear springs, the fuselage will move as the wing and boom load
is relieved. It will be a trial and error process to find the wing and boom jack loads which
will minimize the bolt load. The same jack load will probably not be appropriate for both
bolts
(2) Remove a 9/16 inch diameter front spar attach bolt and a 3/8 inch diameter rear spar attach bolt
(one at a time, replace the first before removing the second) and conduct a bolt hole eddy
current inspection for cracks the wing attachment hole. Refer to Section 2-13-01, Nondestructive
Inspection Methods and Requirements, Eddy Current Inspection (Bolt Hole Inspection) for
additional instructions.
NOTE: Use a brass or nonmetallic hammer to start the bolt fromthe hole. Use a slide hammer
with a 9/16 or 3/8 inch diameter claw to complete the bolt removal.
(3) Visually inspect the area around the bolts for deformation of wing attachment holes. Check for
surface cracks or surface corrosion in the vicinity of the bolts.
(4) Replace and tighten the wing attach bolts nuts after the inspection.
NOTE: An appropriate diameter bullet or tapered drift is recommended to align the holes to install
the bolts. Because of the close fit, a brass or nonmetallic hammer will expedite insertion of
the bolt.
E. Post Inspection
(1) Install the wing strut and the upper wing strut cuff fairings.
6. INSPECTION METHOD
Visual and Eddy Current
7. REPAIR/MODIFICATION
Replace cracked or corroded fittings. Replace damaged, deformed or corroded bolts. Repairs may
be made in accordance with Section 16 of this manual. Any repair not available in Section 16 should
be coordinated with Cessna Customer Service prior to beginning the repair.
8. COMMENTS
This inspection supersedes and replaces CAP 57-10-01, Wing Fuselage Attach Fittings.
This inspection is similar to SID 53-41-01 and should be coordinated with it.
1. TITLE:
Tailboom Structure and Boom Attachment Areas Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To ensure structural integrity of boom attachment.
4. INSPECTION INSTRUCTIONS
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
If bolts are corroded, replace bolts. Clean corrosion from structure by sanding lightly. Repairs may
be made in accordance with Section 16 of this manual. Any repair not available in Section 16 should
be coordinated with Cessna Customer Service prior to beginning the repair.
8. COMMENTS
1. TITLE:
Aileron Support Structure Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
To ensure structural integrity of the Aileron Support Structure.
4. INSPECTION INSTRUCTIONS
A. Remove the ailerons in accordance with the Model P337 Service Manual.
B. Visually inspect the aileron hinges for condition, cracks and security; hinge bolts, for condition and
security; hinge bearings for condition, security and freedom of rotation; hinge and pushrod attach
fittings for evidence of damage, wear, failed fasteners and security. Refer to Figure 1.
C. Inspect aileron hinge fittings for cracks using surface eddy current. Refer to Section 2-13-01,
Nondestructive Inspection Methods and Requirements, Eddy Current Inspection (Surface
Inspection) for additional instructions.
NOTE: The inspection is for the aluminum structure outside of the bearing and the steel sleeve, so
set the instrument for aluminum.
6. INSPECTION METHOD
Visual and Eddy Current
7. REPAIR/MODIFICATION
Replace any damaged or cracked fittings. Replace damaged hinge bolts. Replace loose, corroded
or excessively tight bearings. Repairs may be made in accordance with Section 16 of this manual.
Any repair not available in Section 16 should be coordinated with Cessna Customer Service prior to
beginning the repair.
8. COMMENTS
1. TITLE
Flap Tracks Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
3. PURPOSE
4. INSPECTION INSTRUCTIONS
A. Visually inspect the inboard and outboard flap tracks for exfoliation corrosion, particularly along
exterior edges and edges of roller tracks.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
Replace damaged flap tracks
8. COMMENTS
1. TITLE:
Front Engine Mount Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
4. INSPECTION INSTRUCTIONS
A. Remove the front engine cowling, front engine, and sufficient accessories to allow removal of the
engine.
B. Conduct a visual inspection of the complex bends of the fittings to which the rubber biscuits attach.
C. Conduct a visual inspection of the vertical attachment of the aft mount supports to the tunnel, both
within the tunnel and outside of the tunnel.
E. Replace the engine, previously removed accessories, and the forward engine cowling.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
Repairs may be made in accordance with Section 16 of this manual. Any repair not available in
Section 16 listed above should be coordinated with Cessna Customer Service prior to beginning the
repair.
8. COMMENTS
1. TITLE:
Rear Engine Mount Inspection
2. EFFECTIVITY
P3370001 thru P3370356, and FP3370001 thru FP3370023
INSPECTION COMPLIANCE
3. PURPOSE
4. INSPECTION INSTRUCTIONS
A. Remove the aft engine cowling, rear engine, and sufficient accessories to allow removal of the
tubular engine mount.
B. Remove the tubular engine mount.
C. Conduct a magnetic particle inspection for cracks in the welds of the tubular engine mount and three
inches on either side of the welds. Refer to Section 2-13-01, Nondestructive Inspection Methods
and Requirements, Magnetic Particle Inspection, for additional instructions.
D. Replace the tubular engine mount, engine, previously removed accessories, and the aft engine
cowling.
6. INSPECTION METHOD
Fluorescent Magnetic Particle
7. REPAIR/MODIFICATION
Repair any cracks by rewelding. Prior to welding, locate either a drive pin or a hole welded shut in
the tube to be welded. Open the hole prior to welding. After welding, while the welded area is still
hot, introduce 3cc of unboiled Linseed oil, or 6cc of corrosion preventative compound conforming to
MIL-PRF-81309, through the hole and reseal it using the same method as was used in the original
fabrication. The engine mount is not heat treated after fabrication, so no processing after welding
is required. Repairs may be made in accordance with Section 16 of this manual. Section 16 also
describes tubes which MUST be replaced in their entirety rather than being repaired. Any repair not
available in Section 16 listed above should be coordinated with Cessna Customer Service prior to
beginning the repair.
8. COMMENTS
This is a complex and involved inspection. It is recommended that the inspection be coordinated
with an engine overhaul, even if the time does not exactly agree with inspection hours. Recurring
inspections will be satisfied by inspections at engine overhaul. The initial inspection must be
completed by June 1, 2014.
CAPITULO “K”
SECCION - 2-20-01
EXPANDED MAINTENANCE
EXPANDED MAINTENANCE
1. CONTROL CABLES
A. The chromium nickel steel wire is helically twisted into strands and the strands laid about other
strands forming the flexible steel cable. The diameter of the cable is determined by the number of
wires and the number of strands in the cable.
(a) Cable diameter, 1/32 inch, 3 by 7 construction - Cable of this construction shall consist of three
strands of seven wires each. There shall be no core in this construction. The cable shall have a
length of lay of not more than eight times nor less than five times the nominal cable diameter.
(b) Cable diameter, 1/16 inch and 3/32 inch, 7 by 7 construction - Cable of this construction shall
consist of six strands of seven wires each, laid around a core strand of seven wires.
The cable shall have a length of lay of not more than eight times nor less than six times the
nominal cable diameter.
(c) Cable diameter, 1/8 inch through 3/8 inch, 7 by 19 construction - Cable of this construction
shall consist of six strands laid around a core strand. The wire composing the seven individual
strands shall be laid around a central wire in two layers. The single core strand shall consist of
a layer of 6 wires laid around the central wire in a right direction and a layer of 12 wires laid
around the 7 wire strand in a right direction. The 6 outer strands of the cable shall consist of a
layer of 6 wires laid around the central wire in a left direction and a layer of 12 wires laid
around the 7 wire strand in a left direction.
(d) Lubrication - A pressure type friction preventative compound, having noncorrosive properties,
is applied during construction as follows:
• Friction preventative compound is continuously applied to each wire as it is formed into a
strand so that each wire is completely coated.
• Friction preventative compound is continuously applied to each strand as it is formed into a
cable so that each strand is completely coated.
• Wire - Each individual cylindrical steel rod or thread shall be designated as a wire.
• Strand - Each group of wires helically twisted or laid together shall be designated as a strand.
• Cable - A group of strands helically twisted or laid about a central core shall be designated as
cable. The strands and the core shall act as a unit.
• Diameter - The diameter of cable is the diameter of the circumscribing circle.
• WireCenter-The center of all strands shall be an individual wire and shall be designated as a
wire center.
• Strand Core - A strand core shall consist of a single straight strand made of preformed wires,
similar to the other strands comprising the cable in arrangement and number of wires.
• Preformed Type - Cable consisting of wires and strands shaped, prior to fabrication of the
cable, to conform to the form or curvature which they take in the finished cable, shall be
designated as preformed types.
• Lay or Twist - The helical form taken by the wires in the strand and by the strands in the cable
is characterized as the lay or twist of the strand or cable respectively. In a right lay, the wires
or strands are in the same direction as the thread on a right screw and for a left lay, they are
in the opposite direction.
• Pitch(or length of lay) - The distances, parallel to the axis of the strand or cable, in which a
wire or strand makes one complete turn about the axis, is designated as the pitch (or length
of lay) of the strand or cable respectively.
While rotating cable, inspect the bent area for broken wires.
2 Wire breakage criteria for the cables in the flap, aileron, rudder and elevator systems are as
follows:
a Individual broken wires are acceptable in primary and secondary control cables at random
locations when there are no more than three broken wires in any given 10-inch (0.254 m)
cable length.
3 Corrosion
a Carefully examine any cable for corrosion that has a broken wire in a section not in
contact with wear producing airframe components, such as pulleys, fairleads, rub
blocks, etc. It may be necessary to remove and bend the cable to properly inspect it
for internal strand corrosion, as this condition is usually not evident on
the outer surface of the cable. Replace cable if internal corrosion is found. For
description of control cable corrosion, refer to Section 16, Corrosion Prevention
and Control Program.
b Areas conducive to cable corrosion are below the refreshment center, in the
wheel well, and in the tailcone. Also, if a cable has been wiped clean of
its corrosion preventative lubricant and metal-brightened, the cable must be
examined closely for corrosion.
(4) Pulleys
(a) Inspection of Pulleys
1 Inspect pulleys for roughness, sharp edges and presence of foreign material embedded in
the grooves. Examine pulley bushings or bearings to ensure smooth rotation, freedom
from flat spots and foreign material.
2 Periodically rotate pulleys, which turn through a small arc, to provide a new bearing
surface for the cable.
3 Check pulley alignment. Check pulley brackets and guards for damage, alignment and
security. Various failures of the cable system may be detected by analyzing pulley
onditions. Refer to Figure 1 for pulley wear patterns; these include such discrepancies as
too much tension, misalignment, pulley bearing problems and size mismatch between
cable and pulley.
NOTE: Some systems use rub blocks, it is permissible for control cables to rub against
these blocks.
3 Each flight control cable will be physically inspected, by passing a cloth along the entire
cable. Pay particular attention at all pulley, fairlead, bulkhead seal locations and other
locations where the cable may be subject to chafing or wear.
NOTE: It may be necessary to have a second person move the flight control system
being inspected to ensure that the entire cable run in an affected area is
checked.
4 Any flight control cable which snags the cloth due to broken wires is to be slackened (if
not previously slackened) and a loop test performed to identify number and location of
individual broken wires (refer to Inspection of Control Cable). Wire breakage criteria is as
follows for all cable systems:
a Individual broken wires are acceptable in any cable provided that no more than three
individual wires are broken in any given ten-inch (0.254 m) cable length. If number of
individual broken wires cannot be determined, cable is to be rejected.
Any amount of cable or wire wear is acceptable, provided the individual broken wire
criteria is met.
b Reject any cable if corrosion is found which appears to have penetrated into interior
of cable. If extent of corrosion cannot be determined, cable is to be rejected.
5 Inspect all cable termination fittings (clevises, turnbuckles, anchors, swagged balls, etc.)
for security of installation, proper hardware and evidence of damage.
a All turnbuckles are required to be secured. Safety wire or prefabricated clips are
acceptable.
A. Themain landing gear actuator is fabricated from a 2014-T6 Aluminum forging. The machined
forging contains several machined 4130 steel parts.
B. Refurbishment of the Main Landing Gear Actuators
NOTE: This procedure assumes the actuator has been removed from the airplane. Refer to Section 5
for removal instructions.
(1) Disassemble the actuator. This includes:
(a) If the sector gear is included, remove it.
(b) Remove the cap on the cylinder by: Removing the set screw and using a spanner wrench
with 1.75 inch spacing on 0.25 inch pins.
(c) Remove the seals from under the cap.
(d) Remove the plastic cap from the opposite end of the actuator.
(e) Use a drift and dead blow hammer to remove the piston.
(f) Remove the seals that sealed the piston rod from the actuator body.
(g) Remove the backup roller by pressing the bearings through the actuator body.
NOTE: The hole is 0.624 inch, so use an arbor slightly smaller than 0.624 inch.
(2) Clean the actuator.
NOTE: If penetrant inspection is to be used, the part must be free from grease or oily film. If
eddy current is to be used the part must be clean, but not necessarily oil free.
(3) Inspect the actuator for cracks, using penetrant or Eddy current. Refer to Section 2-13-01
Nondestructive InspectionMethods and Requirements, for additional instructions. Pay particular
attention to:
(a) The area adjacent to the three 0.25 inch or 0.31 inch attach holes.
(b) The roller bearing hole for 0.624 inch diameter.
(c) The sharp edge between the 2.28 inch diameter sector gear hole and the 1.0 inch piston rod
hole, and the 1.0 inch piston rod hole and the 0.624 inch backup roller hole.
1 If SEB01-2 has not been complied with, i.e., if the edges listed above are as machined,
perform the rework specified by SEB01-2 as follows:
a Use fine grit emery cloth (600 grit) to polish the edges of the two holes listed above, so
there are no sharp edges or tool marks that can be felt with a fingertip.
b Flush the actuator body after the rework is complete.
(d) Replace any housings showing crack indications.
NOTE: The new and wear diameter is 0.4375 inch, +0.0000 or -0.0005 inch.
(5) Inspect the piston rod opposite the rack gear by installing the rack on 0.288 inch diameter rods.
(a) With the rods on a surface plate, set a dial indicator to zero.
NOTE: Variation in reading must not exceed +0.002 or -0.002 inch when the back side of the
rack is swept with the gage.
(6) Measure over the rod to the back side of the rack. The measurement must be 0.5016 to 0.5076
inch.
(7) If the rack or gear teeth are worn beyond limits, replace the piston.
(8) Assemble the actuator by reversing the disassembly order.
NOTE: Refer to the Illustrated Part Catalog (IPC) for detailed part numbers.
(a) Check the backup roller bearing for a 0.6250/0.6255 inch outside diameter.
1 Replace the deformed or damaged bearings.
(c) Press one bearing flush with the housing with the closed end out. Install the roller and press
the other bearing into place.
(d) Install rod seals in the actuator housing.
CAUTION: Cessna has built at least five different sectors. The Part Numbers
are 1281004-1, 1281012-1, 1298106-1, 9882002-2, and
9882002-3. 12XXXXX series sectors are not compatible with
98XXXXX series sectors.
CAPITULO “L”
SECCION - 2-30-00
CORROSION PREVENTION
AND
CONTROL PROGRAM
1. INTRODUCTION
A. As the airplane ages, corrosion occurs more often, while, at the same time, other types of damage
such as fatigue cracks occur. Corrosion can cause damage to the airplane's structural integrity
and if it is not controlled, the airframe will carry less load than what is necessary for continued
airworthiness.
(1) To help prevent this, we started a Corrosion Prevention and Control Program (CPCP). A
CPCP is a system to control the corrosion in the airplane's primary structure. It is not the
function of the CPCP to stop all of the corrosion conditions, but to control the corrosion to a
level that the airplane's continued airworthiness is not put in risk.
B. Complete the initial CPCP inspection in conjunction with the first SID inspection.
NOTE: A good quality program is one that will control all structural corrosion at Level 1 or better.
NOTE: In this manual the corrosion inspection tasks are referred to as the corrosion program
inspection.
4. REFERENCES
A. This is a list of references for the Corrosion Prevention and Control Program.
(1) FAA Advisory Circular AC120-CPCP, Development and Implementation of Corrosion Prevention
and Control Program.
6. BASELINE PROGRAM
A. The Baseline Program is part of the Corrosion Prevention and Control Program (CPCP). It is
divided into Basic Task and Inspection Interval. In this manual the Basic Tasks are referred to as
the Corrosion Program Inspection. This program is to be used on all airplanes without an approved
CPCP. Those who currently have a CPCP that does not control corrosion to Level 1 or better must
make adjustments to the areas given in the Baseline Program.
(3) Do a visual inspection of all of the Principal Structural Elements (PSEs) and other structure
given in the corrosion inspection for corrosion, cracking and deformation.
(a) Carefully examine the areas that show that corrosion has occurred before.
NOTE: Areas that need a careful inspection are given in the corrosion inspection.
(b) Nondestructive testing inspections or visual inspections can be needed after some
disassembly if the inspection shows a bulge in the skin, corrosion under the splices or
corrosion under fittings. Hidden corrosion will almost always be worse when fully exposed.
(4) Remove all of the corrosion, examine the damage and repair or replace the damaged structure.
(a) Apply a protective finish where it is required. .
(b) Clean or replace the ferrous metal fasteners with oxidation.
(5) Remove blockages of foreign object debris so that the holes and clearances between parts can
drain.
(6) For bare metal on any surface of the airplane, apply fuel and corrosion resistant primer
MILPRF- 23377.
(a) Apply a polyurethane topcoat paint to the exterior painted surface. Refer to the
manufacturer's procedures.
(7) Apply compounds that will replace water and prevent corrosion.
(a) Apply one layer of LPS-3 Heavy-Duty Rust Inhibitor or equivalent, that will soak into the
fayed surfaces to replace water and prevent corrosion.
1 Do Not Apply Compound to Displace Water and Prevent Corrosion to These Areas or
Items:
a Oxygen System Lines and Components
b Cables, Pulleys and Trim Tab Pushrod
c Plastics, Elastomers
d Lubricated Nylon and Teflon Surfaces (Greased Joints, Sealed Bearings and
Grommets)
e Adjacent to Tears and Holes in Insulation (Not Waterproof)
f Areas with Electrical Arc Potential, Wiring
g Interior Upholstery Panels (Changes the Flammability Properties)
h Pitot Tubes
i Fuel Caps
j Tie-Down Lugs
k Chrome Items (handles, locks)
l Stall Warning Detector
(8) Install the dry insulation blankets.
(9) Install the equipment and airplane interior that was removed to do the corrosion inspection.
8. REPORTING SYSTEM
A. Corrosion Prevention and Control Program Reporting System (Refer to Figure 2).
(1) The Corrosion Prevention and Control Program (CPCP) includes a system to report to Cessna
Aircraft Company data that will show that the Baseline Program is sufficient and, if necessary,
make changes.
(2) At the start of the second Corrosion Program Inspection of each area, report all Level 2 and
Level 3 Corrosion results that are listed in the Baseline Program to Cessna Aircraft Company.
Send the Control Prevention and Control Program Damage Reporting Form to: Cessna Aircraft
Company, Customer Service, P.O. Box 7706, Wichita, KS, 67277 USA Phone: (316) 517-5800,
FAX: (316) 517-7271.
Airplane Zones
Figure 1 (Sheet 1)
A. Use the Service Difficulty Reporting System to report all Level 2 and Level 3 Corrosion results to
the FAA and to Cessna Aircraft Company. All corrosion reports received by Cessna Aircraft
Company will be reviewed to determine if the Baseline Program is adequate.
A. Glossary.
(1) The following additional information clarifies the previous sections of this document. Refer to
Figure 3.
Baseline Program A Baseline Program is a CPCP developed for a specific model airplane.
The design approval holder typically develops the Baseline Program.
However, it may be developed by a group of operators who intend to use
it in developing their individual CPCP. It contains the corrosion program
inspection, an implementation threshold and a repeat interval for the procedure
accomplishment in each area or zone.
Basic Task Refer to Corrosion Program Inspection.
Corrosion Program The Corrosion Program Inspection (CPI) is a specific and fundamental set
Inspection (CPI) of work elements that should be performed repetitively in all task areas or
zones to successfully control corrosion. The contents of the CPI may vary
depending upon the specific requirements in an airplane area or zone. The
CPI is developed to protect the primary structure of the airplane.
Inspection Area The inspection area is a region of airplane structure to which one or more CPIs
are assigned. The inspection area may also be referred to as a Zone.
Inspection Interval The inspection interval is the calendar time between the accomplishment of
successive corrosion inspection tasks for a Task Area or Zone.
Level 1 Corrosion Level 1 Corrosion is one or more of the items that follow:
1. Corrosion damage occurring between successive inspections, that is local
and can be reworked or blended out within the allowable limit.
2. Local corrosion damage that exceeds the allowable limit but can be
attributed to an event not typical of the operator's usage or otherairplanes in
the same fleet (e.g., mercury spill).
3. Operator experience has demonstrated only light corrosion between
each successive corrosion task inspection; the latest corrosion inspection
task results in rework or blend out that exceeds the allowable limit.
Level 2 Corrosion Level 2 corrosion occurs between two successive corrosion inspection tasks that
requires a single rework or blend-out that exceeds the allowable limit.
A finding of Level 2 corrosion requires repair, reinforcement or complete or partial
replacement of the applicable structure.
NOTE: In this manual the Basic Tasks are referred to as the Corrosion Program Inspection (CPI).
(1) Remove all of the equipment and airplane interior (for example, the insulation, upper
upholstery panel and lower upholstery panel) as necessary to do the corrosion inspection.
(2) Clean the areas given in the corrosion inspection before you inspect them.
(3) Do a visual inspection of all of the Principal Structural Elements (PSE's) and other structure
given in the corrosion inspection for corrosion, cracking and deformation.
(a) Carefully examine the areas that show that corrosion has occurred before.
NOTE: Areas that need a careful inspection are given in the corrosion inspection.
Corrosion Location
Figure 3 (Sheet 1)
Corrosion Location
Figure 3 (Sheet 2)
Corrosion Location
Figure 3 (Sheet 3)
Corrosion Location
Figure 3 (Sheet 4)
(b) Nondestructive testing inspections or visual inspections can be needed after some
disassembly if the inspection shows a bulge in the skin, corrosion under the splices or
corrosion under fittings.
(4) Remove all of the corrosion, examine the damage and repair or replace the damaged
structure.
(a) Apply a protective finish where it is required. Refer to Interior and Exterior Finish –
Cleaning / Painting or Corrosion - Description and Operation.
(b) Clean or replace the ferrous metal fasteners with oxidation.
(5) Remove blockages of foreign object debris so that the holes and clearances between parts
can drain.
(6) For bare metal on any surface of the airplane, apply fuel and corrosion resistant primer
MILPRF-23377.
(a) Apply a polyurethane topcoat paint to the exterior painted surface. Refer to the
manufacturer's procedures.
(7) Apply compounds that will displace water and prevent corrosion. Refer to Section 2A-30-01,
Corrosion.
(a) Apply one layer of LPS-3 Heavy-Duty Rust Inhibitor or equivalent, that will soak into the
fayed surfaces to replace water and prevent corrosion.
1 Do Not Apply Compound to Displace Water and Prevent Corrosion to These Areas or
Items:
a Oxygen System Lines and Components
b Cables, Pulleys and Trim Tab Pushrod
c Plastics, Elastomers
d Lubricated Nylon and Teflon Surfaces (Greased Joints, Sealed Bearings and
Grommets)
e Adjacent to Tears and Holes in Insulation (Not Waterproof)
f Areas with Electrical Arc Potential, Wiring
g Interior Upholstery Panels (Changes the Flammability Properties)
h Pitot Tubes
I Fuel Caps
j Tie-Down Lugs
k Chrome Items (handles, locks)
l Stall Warning Detector
(8) Install the dry insulation blankets.
(9) Install the equipment and airplane interior (for example the upper upholstery panel and lower
upholstery panel) that was removed to do the corrosion inspection.
(11) The probability that the same problem will occur on another airplane is dependent on several
factors such as: pastmaintenance history, operating environment, years in service,
inspectability of the corroded area and the cause of the problem.
A. All Level 2 corrosion that is more than the rework limits of the approved repair procedures must be
reported to Cessna Aircraft Company. Cessna Aircraft Company engineering will do an analysis to
make sure the corrosion is not an urgent airworthiness concern.
B. When doing the analysis, Cessna Aircraft Company will consider:
(1) Can the cause of the corrosion be identified, such as a chemical spill or protective finish
breakdown?
(2) Has the same level of corrosion been found on other airplanes?
(3) Are the corrosion protection procedures applied during manufacture the same for earlier and
later models?
(4) Age of the corroded airplane compared to others checked.
(5) Is the maintenance history different from the other airplanes in the fleet?
23. TYPICAL ACTIONS THAT FOLLOW THE DETERMINATION OF THE CORROSION LEVEL.
A. If corrosion is found, find the corrosion level, then do the necessary steps for a specific
inspection.
B. If Level 1 corrosion is found during the first CPCP inspection.
(1) Repair the structure. Contact Cessna Aircraft Company for an approved repair procedure.
(2) Continue with the Baseline Program.
(a) Optional: Document the results of the inspection for use in validating program compliance.
C. If Level 2 corrosion is found during the first CPCP inspection.
(1) Repair the structure. Contact Cessna Aircraft Company for an approved repair procedure.
(2) Report the details of the corrosion you see to Cessna Aircraft Company and the FAA (or
applicable regulatory authority).
(3) Continue to use the Baseline Program but check the corroded area carefully when you do a
subsequent CPCP inspection.
(4) It is recommended that you record the results of the inspection to show compliance with the
program.
D. If Level 3 corrosion is found during the first CPCP inspection.
(1) Immediately contact Cessna Aircraft Company and the FAA (or applicable regulatory authority)
of the corrosion you found. Refer to Reporting System.
(2) Give sufficient information to make sure that the condition is a possible urgent airworthiness
concern for your fleet. Get assistance from Cessna Propeller Aircraft Product Support to
develop a plan of action.
(3) Apply the corrosion program inspection, which includes the repair of the structure. Contact
Cessna Aircraft Company for an approved repair procedure.
(4) Do a report that has the information of the findings. Refer to Corrosion Prevention And Control
Program Reporting System - Description And Operation.
(5) Continue with the Baseline Program and other steps of procedure required by the FAA (or
applicable regulatory authority). Examine this area carefully during future inspections.
E. If no corrosion is found during the second or subsequent CPCP inspection:
(1) Continue with the current Corrosion Prevention and Control Program. No adjustment of the
current program is required.
(2) It is recommended that you record the results of the inspection for a possible increase of the
corrosion inspection interval.
F. If Level 1 corrosion is found on the second or subsequent CPCP inspection:
(1) Do the corrosion program inspection, which includes the repair of the structure. Contact
Cessna Aircraft Company for an approved repair procedure.
(2) Continue with the Baseline Program.
(3) No adjustment of the existing program is required.
(4) It is recommended that you record the corrosion inspection number and the results of the
inspection to show that the program was complied with.
G. If Level 2 corrosion is found on the second or subsequent CPCP inspection:
(1) Repair the structure. Contact Cessna Aircraft Company for an approved repair procedure.
(2) Do a report that shows the information about the corrosion and send it to Cessna Aircraft
Company and the FAA (or applicable regulatory authority).
(3) If corrosion damage required the removal of material just beyond the allowable limits (within 10
percent), complete a check of the other airplanes in the fleet before you change your aircraft's
maintenance program.
(a) If the corrosion is typical of Level 2, use the fleet data to find what changes are required to
control corrosion to Level 1 or better.
(b) If fleet damage is typically Level 1, examine the corroded area during subsequent inspections
on all affected airplanes.
(c) Make changes to your aircraft's maintenance program if the typical corrosion becomes Level 2.
(4) Further evaluation by Cessna Aircraft Company is recommended for Level 2 corrosion findings
that are well beyond the allowable limits and there is an airworthiness concern in which prompt
action is required.
NOTE: The airworthiness concern is because of the possibility to have similar but more severe
corrosion on any other airplane in the operator's fleet prior to the next scheduled
inspection of that area.
(5) Find the action required to control the corrosion to a Level 1 or better, between future successive
inspections. These can include the items that follow:
(a) A structural modification, such as additional drainage.
(b) Improvements to the corrosion prevention and control inspections, such as more care and
attention to corrosion removal, reapplication of protective finish, drainage path clearance.
(c) Decrease the inspection interval for additional airplanes that go into the program.
(6) Send a plan of corrective action to the FAA (or applicable regulatory authority) for approval and to
Cessna Aircraft Company as needed.
(7) Use the approved plan of action.
I. Find the action needed to control the corrosion finding to Level 1 or better, between future
successive inspections. These can include any or all of the following:
(1) A structural modification, such as additional drainage.
(2) Improvements to the corrosion prevention and control inspections, such as more care and
attention to corrosion removal, reapplication of protective finish, drainage path clearance.
(3) A decrease in the inspection interval for additional airplanes entering the program.
J. Send a plan of corrective action to the FAA (or applicable regulator authority) for approval and
Cessna Aircraft Company as needed.
K. Use the approved plan of action.
L. It is recommended that you give the details of the findings to Cessna Aircraft Company.
A. If you find Level 2 or Level 3 corrosion, when you think about how to change your CPCP, think about
the list that follows.
(1) Is there a presence of LPS-3 Heavy-Duty Rust Inhibitor?
(2) Is there a presence or condition of protective finish?
(3) What was the length of time since the last inspection and/or application of corrosion inhibiting
compound?
(4) Was there inadequate clean-up/removal of corrosion prior to application of corrosion inhibiting
compound, during previous maintenance of the area?
(5) Are the moisture drains blocked or is there inadequate drainage?
(6) What was the environment, the time of exposure to the environment and the use of the airplane?
(7) Was there a variation in past maintenance history and or use of the airplanes in the operator's
fleet?
(8) Were there variations in the production build standard in the operator's fleet?
28. REPORTING
A. The minimum requirements to prevent or control the corrosion in the Corrosion Prevention and
Control Program (CPCP) were made on the best information, knowledge and experience available
at the time.
As this experience and knowledge increases, the CPCPs' intervals will be changed as necessary. A
reporting system for this is in Section 4.0.
(1) You must contact the Cessna Aircraft Company about all Level 2 or 3 corrosion of the structure
that is on the list in the Baseline Program that is found during the second and subsequent
corrosion program inspections. Refer to Reporting System.
NOTE: You do not have to contact the Cessna Aircraft Company about corrosion that is found
on structure that is not on the list in the Baseline Program, for example the secondary
structure.
(1) Start inspections at the recommended interval following the completion of the first SID
inspection.
(2) Once the corrosion program inspection (CPI) is started, repeat the subsequent applications of
the CPI at the recommended interval for each CPI.
(3) You can start a CPCP on the basis of individual CPIs or groups of CPIs.
(4) Cessna Aircraft Company highly recommends to start all of the CPIs as soon as possible. This
is the most cost effective way to prevent or control corrosion.
PAGINA INTENCIONALMENTE
DEJADO EN BLANCO
CAPITULO “M”
FORMATO
DE INSTALACION Y REMOSION
DEL
DOBLE COMANDO
1. Instalación de la rueda doble comando y tubo telescopico de la rueda de control Referencia Fig. 8 y 9 de la
Memoria Técnica
LIBERACION DE MANTENIMIENTO
III. Certifico que la remoción del comando y pedales ha sido realizados de acuerdo a lo prescrito en los procedimientos indicados en
la Sección I y luego de realizadas las pruebas operacionales de la sección II del presente formato, se encuentra Aeronavegable.
INSPECTOR:
a. Opere jalando y empujando el timón de comando: revise el mecanismo de transmisión por libertad de
movimiento. Verifique el correcto sentido del movimiento de los elevadores.
b. Opere girando en sentido horario y antihorario el timón de comando, revisando el mecanismo de transmisión
por libertad de movimiento. Verifique el correcto sentido del movimiento de los alerones.
c. Opere presionando y liberando los pedales: revise el mecanismo de transmisión por libertad de movimiento,
verifique el correcto sentido de movimiento del timón de dirección.
LIBERACION DE MANTENIMIENTO
III. Certifico que la remoción del comando y pedales ha sido realizados de acuerdo a lo prescrito en los procedimientos indicados en
la Sección I y luego de realizadas las pruebas operacionales de la sección II del presente formato, se encuentra Aeronavegable.
INSPECTOR:
CAPITULO “N”
OVERHAUL
REEMPLAZOS
El tiempo utilizado para los TBO de los componentes, es el tiempo empleado de operacion del motor
desde el arranque, hasta el apagado en el presente vuelo, es decir, la diferencia del tacómetro /
horómetro de la aeronave antes del arranque y despues del apagado, en cada vuelo. Ref. NTC-SDA-007-
2002 y Oficio Circular Nº 021-2008-MTC/12.04.
VIDA /
COMPONENTE ACCION OBSERVACIONES
LIMITE
1,400 Hrs.
Engine (TCM) TSIO-360-C Overhaul SIL 98-9A
12 Años
Propeller Mc Cauley ( Front) 2,000 Hrs.
Overhaul
D2AF34C-303A 6 Años SB137AE
Propeller Mc Cauley ( Rear) 1,200 Hrs.
Overhaul SB137AE
D2AF34C-305 5 Años
2000 Hrs
Governor Overhaul
5 Años SB137 AE
1400 Hrs.
Alternator Overhaul SIL 98-9A
12 Años
1400 Hrs
Starter Overhaul SIL 98-9A
12 Años
1400 Hrs.
Magnetos Overhaul
4 Años SB 643B
Turbocharger 1400 Hrs Overhaul SIL 98-9A
VIDA /
COMPONENTE OBSERVACIONES
LIMITE ACCION
Restrain Assembly, Pilot, Copilot, S/M D2516-9-13
10 Years Replace
And Passenger Seats. Old -Section A
1000 Hours. S/M D2516-9-13
Trim Tab Actuator Overhaul
3 Years Old -Section A
S/M D2516-9-13
Vacuum System Filter 500 Hours. Replace
Old -Section A
S/M D2516-9-13
Vacuum system Hoses Replace
10 Years Old -Section A
S/M D2516-9-13
Pitot And Static System Hoses 10 Years Replace
Old -Section A
500 Hours. ó S/M D2516-9-13
Engine Air Filter (Front) Replace
1 Years Ref: 2-03-00
200 Hrs.
Engine Air Filter Element (Rear) 12 Months Replace STC Nº SA71GL
Brackett Aero Filters
Engine Mixture, Throttle, and Propeller 1400 Hours. S/M D2516-9-13
Replace
Controls 12 Years Ref: 2-10-00 CODE 100014
Engine Driven Dry Vacuum Pump
Note: For a Vacuum Pump equipped with
a wear indicator, replace pump according S/M D2516-9-13
500 Hours Replace
to the vacuum pump manufacturer´s Section 2-36
recommended inspection and replacement
intervals.
S/M D2516-9-13
Landing Gear Hoses Set 5 Years Replace
Section 2-31
S/M D2516-9-13
10 Years Overhaul
Fuel Pump Auxiliary Electric Old -Section A
INSTALATION AND
OPERATION MANUAL
E.L.T. Battery 05 Year Replace DOCUMENT NUMBER:
570-0421
Section 4, parrafo 4.5
ANEXO “A”
CONTINUED AIRWORTHINESS
PROGRAM
PRESENTADO
EN UN VOLUMEN POR SEPARADO