CAPACITIES AND

SPECIFICATIONS
H16XM-9, H16XM-12, H18XM-7.5, H18XM-9
(H360-36HD, H360-48HD) [B238]

PART NO. 4147671 8000 SRM 1981

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Hyster®
dealer. Service Manuals provide general guidelines for maintenance and service and are intended for
use by trained and experienced technicians. Failure to properly maintain equipment or to follow in-
structions contained in the Service Manual could result in damage to the products, personal injury,
property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex-
ceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flamma-
ble. Be sure to follow the necessary safety precautions when handling these fuels and when working
on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
 Table of Contents

TABLE OF CONTENTS
Counterweight Weights .......................................................................................................................................... 1
Lift Truck Weights .................................................................................................................................................. 1
Capacities .................................................................................................................................................................2
Electrical System .....................................................................................................................................................2
Engine Specifications .............................................................................................................................................. 2
Mast Speeds .............................................................................................................................................................3
Tire Sizes ................................................................................................................................................................. 4
Hydraulic System .................................................................................................................................................... 4
Torque Specifications, General ...............................................................................................................................4
Transmission ZF ................................................................................................................................................. 4
Counterweight .....................................................................................................................................................5
Steering ............................................................................................................................................................... 5
Wheel Nuts ..........................................................................................................................................................5
Hydraulic System ................................................................................................................................................5
Mast ..................................................................................................................................................................... 5
Carriage ...............................................................................................................................................................6
Tilt Cylinders ...................................................................................................................................................... 6
Torque Specifications, Cummins Diesel .................................................................................................................6
Lubrication System .............................................................................................................................................6

This section is for the following models:

H16XM-9, H16XM-12, H18XM-7.5, H18XM-9 (H360-36HD, H360-48HD) [B238]

©2015 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
8000 SRM 1981 Counterweight Weights

Counterweight Weights

Unit Main Counterweight

H16XM-9, H18XM-7.5 (H360-36HD) 7700 kg (16,975.6 lb)
H16XM-12, H18XM-9 (H360-48HD) 9200 kg (20,282.5 lb)

Lift Truck Weights

Model "MIN" Weight

H16XM-9, H18XM-7.5, (H360-36HD) 15,101 kg (33,291 lb)
H16XM-12, H18XM-9, (H360-48HD) 16,601 kg (36,598.9 lb)
NOTE: The minimum weight indicates the weight for trucks with an open cab and full fuel tank. Basic
truck is without front end. To calculate the total weight of the basic truck include the weight of following
options:
• Add 200 kg (440.9 lb) for a closed cab.
• Add 50 kg (110 lb) for air conditioning.

1
Capacities 8000 SRM 1981

Capacities

Item Quantity
Engine Oil
Tier 3, QSB6.7L 16 liter (16.9 qt)
Tier 4, QSB6.7L 14 liter (14.8 qt)
Cooling System
Tier 3, QSB6.7L 25.5 liter (27 qt)
Tier 4, QSB6.7L 21 liter (22.2 qt)
Hydraulic Tank (FULL mark) 125 liter (33 gal)
Hydraulic System (Total Capacity) 172 liter (45.4 gal)
Transmission ZF (Total volume, drain and refill) 27 liter (28.5 qt)
Fuel Tank 158 liter (41.7 gal)
Steer Axle Hub Oil 0.8 liter (0.85 qt) each side
Engine Coolant
Tier 3, QSB6.7L 25.5 liter (26.9 qt)
Tier 4, QSB6.7L 22.4 liter (23.6 qt)
Air Conditioning Refrigerant (Optional) 1300 ±50 grams (45.8 ±1.8 oz)
Window Washer (Optional) 5 liter (5.3 qt)
Cab Tilt System 1 liter (1.1 qt)
Diesel Exhaust Fluid (DEF) 18.9 liter (5 gal)

Electrical System

All Models 24 Volt, Negative Ground

Alternator Output at 24°C (75°F)
21 amps at 750 rpm
All Engines
76 amps at 2200 rpm

Engine Specifications

Item Specification
Type Cummins QSB6.7
Number of Cylinders 6
Firing Order 1-5-3-6-2-4
Bore 102 mm (4.02 in.)

2
8000 SRM 1981 Engine Specifications

Item Specification
Stroke 120 mm (4.62 in.)
Displacement 6.7 liter (409 in.3)
Compression Ratio 17.2:1
Oil Pressure (Minimum, at 2500 rpm and normal 345 kPa (50 psi)
operating temperature)
Oil Pressure (At low idle) 69 kPa (10 psi)
Governed Speed (Full power at Normal Operating 2300 rpm with load
Temperature) 2450 ±30 no load
Idle Speed 800 rpm ±2%
Stall Speed (Broken-in Engine) 1950 to 2100 rpm
Thermostat
Begin to open 83°C (181°F)
Fully open 91°C (196°F)
Valve Clearance (Cold)
Intake 0.25 mm (0.01 in.)
Exhaust 0.51 mm (0.02 in.)
Minimum Cranking Speed 125 rpm
Weight (Dry) 485 kg (1069 lb)

Mast Speeds

Lowering Speed Lifting Speed Tilt Speed

m/ sec ft/ sec m/ sec ft/ sec
deg/ sec
Rated Load Rated Load
H16XM-9 2 STG NFL 0.48 1.57 0.33 1.08 3.9
H360-36HD 2 STG NFL 0.48 1.57 0.33 1.08 3.9
H16XM-12 2 STG NFL 0.48 1.57 0.33 1.08 3.9
H360-48HD 2 STG NFL 0.48 1.57 0.33 1.08 3.9
H18XM-7.5 2 STG NFL 0.48 1.57 0.32 1.05 3.9
H18XM-9 2 STG NFL 0.48 1.57 0.32 1.05 3.9

3
Tire Sizes 8000 SRM 1981

Tire Sizes
NOTE: Refer to Truck Nameplate for correct tire
pressure.

Model Tire Size Tire Pressure

H16XM-9, H16XM-12, H18XM-7.5, 12.00 × 20-20ply 1000.0 ±25 kPa (145 ±3.6 psi)
H18XM-9
(H360-36HD, H360-48HD)
All Michelin XZM Radial Tires 1000 ±25 kPa (145 ±3.6 psi)

Hydraulic System

Item Quantity
Cummins Diesel Hydraulic Pump Capacity @ 2300 rpm
90 cc (3 oz) 196 liter/min (51.7 gal/min)
120 cc (4 oz) 262 liter/min (69.2 gal/min)
25 cc (0.8 oz) 57 liter/min (15.0 gal/min)
Wet Brake Cooling Pump
Relief Pressures *
Main Control Valve 22.5 MPa (3262.5 psi)
Steering Circuit 16 ±1 MPa (2320 ±145 psi)
*Oil temperature 60°C (140°F)

Torque Specifications, General

TRANSMISSION ZF Capscrews, Rear Transmission Cover to Front
Transmission Cover
Nuts, Locking System Pressure Tubes Into 46 N•m (34 lbf ft)
Rear Transmission Cover
42 N•m (31 lbf ft) Capscrews, Output Flange to Transmission
Housing
Screw, Holding Segment on Pressure Tubes 34 N•m (25 lbf ft)
23 N•m (17 lbf ft)
Capscrews, Torque Converter Bell Housing to
Capscrews, Screen Into Front Transmission Transmission Housing
Cover 46 N•m (34 lbf ft)
23 N•m (17 lbf ft)
Torx Mounting Screws, ,Control Valve Assem-
Capscrews, Tubes and Suction Tube Into bly to Transmission
Front Transmission Cover 9.5 N•m (84 lbf in)
23 N•m (17 lbf ft)
Capscrews, Transmission Oil Filter Head
Capscrews, Screen to Front Transmission 23 N•m (21 lbf ft)
Cover
9.5 N•m (84 lbf in)

4
8000 SRM 1981 Torque Specifications, General

Capscrews, Hydraulic Pumps to Transmis- Full Flow Relief Valve (C) and (G)
sion 217to 231 N•m (160 to 170 lbf ft)
25 N•m (18 lbf ft)
Pilot Supply Valve (F)
See the section Transmission, Repair (ZF- 45 to 50 N•m (33 to 37 lbf ft)
WG161) for other torque values.
Load Sense Selector Valve (D)
COUNTERWEIGHT 35 to 40 N•m (26 to 30 lbf ft)

Vertical Capscrews Coil Retaining Nut for Load Sense Selector

1500 N•m (1106 lbf ft) Valve (D)
4 to 6 N•m (35 to 53 lbf in)
Rear Capscrews
1500 N•m (1106 lbf ft) Lift Pressure Selector Valve (B)
35 to 40 N•m (26 to 30 lbf ft)
STEERING
Coil Retaining Nut for Lift Pressure Selector
Nut, Steering Wheel Valve (B)
68 N•m (50 lbf ft) 4 to 6 N•m (35 to 53 lbf in)

Capscrews, Steer Cylinder Mount Solenoid Capscrews

45 N•m (321 lbf ft) 6.3 N•m (56 lbf in)

Capscrews, Bearing Cap Mount Capscrews

77 N•m (56.8 lbf ft) 14 N•m (124 lbf in)

Capscrews, Steer Axle Mount Pump Flangehead Screws

550 N•m (405 lbf ft) 46 to 49 N•m (34 to 36 lbf ft)

See the section Steering System Pump to Motor Capscrews

1600SRM1479 for other torque values. 25 N•m (221 lbf in)

WHEEL NUTS Suction Hose Adapter to Hydraulic Pump

91 to 100 N•m (67 to 74 lbf ft)
Drive Wheels (Final Torque Value)
615 to 710 N•m (454 to 524 lbf ft) Pressure Line Fitting to Hydraulic Pump
49 to 59 N•m (36 to 44 lbf ft)
Steer Wheels (Final Torque Value)
615 to 710 N•m (454 to 524 lbf ft) Counterbalance Valves
60 N•m (44.3 lbf ft)
HYDRAULIC SYSTEM
MAST
Priority Valve (A)
217to 231 N•m (160 to 170 lbf ft) Capscrews, Pivot Pin
435 N•m (321 lbf ft)
Check Valve (K)
27 to 34 N•m (20 to 25 lbf ft) Capscrew, Bearing Block
9 N•m (80 lbf in)
Check Valve (L)
122 to 136 N•m (90 to 100 lbf ft) Capscrews, Bearing Block Bracket
44 N•m (32.5 lbf ft)
Check Valve (Q)
9 to 12 N•m (7 to 9 lbf ft) Nuts, Wear Plate
53 N•m (39 lbf ft)
Shuttle Valves
26 to 30 N•m (34 to 40 lbf ft) See the section Mast 4000SRM1664 for other
torque values.

5
Torque Specifications, General 8000 SRM 1981

CARRIAGE TILT CYLINDERS

Capscrew, Bearing Block Lock Nut, Rod End
9 N•m (7 lbf ft) 66 N•m (49 lbf ft)

Nut, Sideshift Cylinder Rod

260 N•m (192 lbf ft) See the section Mast 4000SRM1664 for other
torque values.
Nut, Cylinder to Sideshift Carrige
300 N•m (221 lbf ft)

See the section Mast 4000SRM1664 for other

torque values.

Torque Specifications, Cummins Diesel

LUBRICATION SYSTEM All other Torque Specifications are found in Cum-
mins Engine Manual. Contact Cummins Engine for
Plug, Oil Sump, Steel Oil Pan any torque specifications not listed for this engine.
80 N•m (59 lbf ft)

6
 TECHNICAL PUBLICATIONS

8000 SRM 1981 12/15