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The Lean Toolbox

1 www.lean-production.org
Lean Production System
The toolbox for all lean activities

Elimination of all Waste


Cost and Market Leadership

Level 1 – Enabler Level 2 – Basics Level 3 – Experts Level 4 – Pro-Tools

Total
Obeyaka / Inbound Mizusumashi / Safety / Heijunka /
Standardization Lean Training Productive
Lean Layout Milkrun Tow Train Ergonomics Leveling
Maintenance

Takt Time / Operator-


One Piece Yamazumi / Mixed Model
5S Zero Buffer Process Supermarket
Lead Time Flow Line Balancing Line
Flexibility

3P /
Small-sized SMED 2-Box Jidoka /
Visualization Andon Pull / Kanban Design for
Packaging Changeover Principle Hanedashi
Manufacturing

Create a Vision
Lean Self-Assessment / Value-Stream-Design (VSD) *derived from the “Toyota
Production House”

3 www.lean-production.org
Ordinary
Examples

What?
Metaphor
How? Why?

Industry
Did you know?
Examples

25
Lean Tools