Beruflich Dokumente
Kultur Dokumente
IJQRM
17,1 Quality performance and
organizational culture
A New Zealand study
14 Lawrence M. Corbett and Kate N. Rastrick
Received May 1998 Victoria University of Wellington, Wellington, New Zealand
Revised April 1999
Keywords New Zealand, Manufacturing, Quality, Organizational culture
Abstract For many years culture has been claimed as an important component of organizational
success in general and TQM and quality improvement in particular. This study examined
management culture and quality performance in a sample of New Zealand manufacturing
organizations. The culture was measured using the Organizational Culture Inventory, and quality
performance was measured using questions from Leading the Way: A Study of Best Manufacturing
Practices in Australia and New Zealand. Different management cultures were found to have
correlations with quality indicators such as: warranty claims, percent defectives, ratio of quality
inspectors to direct production workers, and delivery in full on time. No significant correlations were
found between the organizational cultures and cost of quality, or with supplier quality. We suggest
that through understanding these relationships between culture and quality, managers may be able to
develop more effective and competitive organizations.
Introduction
This study investigates the quality performance and management culture of a
sample of New Zealand's manufacturing firms. Over the past 15 years the New
Zealand manufacturing industry has undergone major reforms. These have
been designed to open the New Zealand economy to global competition. To
survive and be competitive in this environment, one of the earliest initiatives
these organizations have turned to has been quality improvement (Campbell-
Hunt and Corbett, 1996).
Peters and Waterman (1982) were possibly the first authors to tell managers
that having a strong culture was a key to organizational success. Though
organizational culture undoubtedly existed before Peters and Waterman's
book, it was more of interest to academics. By linking it to corporate
performance, managers began to take it much more seriously. The literature on
organizational culture began in the traditional organizational development
model of slow, planned change (Beer and Walton, 1987). It ``later converged
with the field of total quality management in the belief that either culture
change or at least culture awareness was a necessary prerequisite for
`excellence' and `quality''' (Lewis, 1998). There have been many recent studies
investigating the relationship between quality management and firm
performance (e.g. Adam et al., 1994, Terziovski et al., 1997). The benefits of
TQM have been well documented and include bottom line improvements in
International Journal of Quality &
competitiveness, productivity and market share. Evidence shows companies
Reliability Management,
Vol. 17 No. 1, 2000, pp. 14-26.
that pursue best practice and TQM achieve higher profits and cashflows, as
# MCB University Press, 0265-671X well as greater shareholder value (AMC, 1994). However, some recent findings
suggest that most features generally associated with TQM ± such as quality Quality and
training, process improvement, and benchmarking ± do not generally produce organizational
advantage, but that certain tacit, behavioral, imperfectly imitable features ± culture
such as open culture, employee empowerment, and executive commitment ±
can produce advantage. Powell (1995) concludes that these tacit resources, and
not TQM tools and techniques, drive TQM success, and that organizations that
acquire them can outperform competitors, with or without the accompanying 15
TQM ideology. So. while much current literature describes the importance of
management culture in relation to quality improvement, there have been fewer
attempts to test this relationship by measuring organizational culture and
quality performance. The particular focus of this paper is thus to explore the
relationship between culture and quality in some New Zealand manufacturers.
We now look, in turn, at some of the relevant literature on culture and quality,
and then the literature linking quality, culture and performance.
questions were based on the quality literature, and had been developed by a
team, which included the lead author, for a large-scale study of ``best practice''
in Australian and New Zealand manufacturers (AMC, 1994).
In consultation with Human Synergistics, and cognizant of the resources
available, we decided that 40 random manufacturing companies would be
surveyed. We approached 68 companies until we had 40 agreeing to
participate. Five copies of the instrument were sent to each organization to be
completed by senior managers. Eventually, despite many follow-up calls, only
21 returned the minimum requirement of three completed organizational
culture inventories per company. These have thus been used in our analysis.
Hypotheses
There were 18 hypotheses developed relating each of the three cultural styles
with the six quality indicators. Examples for the first quality performance
indicator follow.
H1: The percentage of defective materials received from suppliers:
. (H1a) The percentage of defective materials received from suppliers is not
related to constructive management cultures in New Zealand
manufacturing industries.
. (H1b) The percentage of defective materials received from suppliers is not
related to passive/defensive management cultures in New Zealand
manufacturing industries.
IJQRM . (H1c) The percentage of defective materials received from suppliers is not
17,1 related to aggressive/defensive management cultures in New Zealand
manufacturing industries.
Results
We decided that Spearman's Coefficient of Rank Correlation was the most
20 appropriate choice for this investigation for the following reasons. First, owing
to the number of organizations that returned sufficient surveys, the data could
not be assumed to be normally-distributed. ``One method of analysing such
data is by ranking the variates and calculating a coefficient of rank correlation.
This approach belongs to the general family of non-parametric methods'' (Sokal
and Rohlf, 1981). Spearman's Coefficient of Rank Correlation is one
non-parametric method of testing correlations. Second, both the OCI and
quality indicator questions collected ordinal data. Spearman's Correlation is the
appropriate method when one scale constitutes ordinal measurement and the
remaining scale is either ordinal or higher (Runyon and Haber, 1968).
One concern was whether the type of manufacturing sector would have an
effect. The literature suggests we might expect different cultures in each
industry because of the unique business environments they face and the need
for ``fit'', e.g. stable, slow-growth or dynamic short product life cycles. (Reed
et al., 1996). Figure 1 shows the three culture scores for each company by
140
120
Culture Scores
100 Key
80 Constructive
Passive
60 Aggressive
40
20
0
0 2 4 6 8 10 12
Manufacturing Industry
Constructive styles
These styles are the preferred group of cultural expectations and norms. This
22 group is usually associated with high levels of performance and low levels of
stress within the organizational members. The results of this study
demonstrate that constructive style scores are negatively correlated with two
quality performance indicators, viz. ``warranty claims cost as a percentage of
total sales'', and ``defects as a percentage of production volume''.
The relationship of the constructive culture with the latter is particularly
important, as this is the question that encompasses a fundamental measure of
quality. Manufacturing organizations with a high constructive score are
associated with lower defects as a percentage of production volume. This
indicates that in these firms the quality philosophy is widely understood
throughout the entire production process. Mistakes are not ignored until they
are discovered by quality control in the final stages. This is consistent with the
result on warranty claims. If the defects were not being found, then the
percentage of warranty claims would be high.
Passive/defensive styles
The literature indicates that these styles represent cultures that generally have
low levels of performance and employee wellbeing (Cooke and Rousseau, 1988).
The passive/defensive styles were positively correlated with the quality
indicator: ``warranty claims cost as a percentage of total sales'', and negatively
correlated with ``ratio of quality inspectors to direct production workers''. The
warranty claims correlation suggests that the present quality control methods
are either ineffectual or require additional support. Additional support may
mean more inspectors, new methods of communication between management
and all levels of the organization, redesigning policies, accomplishment
recognition or other methods of cultural adjustment.
Aggressive/defensive styles
These styles represent cultures that perform tasks sufficiently well, but to the
detriment of the people involved through creating high stress levels. These
cultures generally encourage a steady reliability rather than outstanding levels
of performance and innovation (Cooke and Rousseau, 1988). Positive
correlations were found with warranty claims and delivery performance. It
would seem that firms with this culture style might be trading off quality in
order to meet delivery deadlines.
Conclusions
We have been using the term ``organizational culture'' as though it was a single
entity, and management has the job or right to shape it or change it. In reality,
all organizations have elements of each of the cultures measured here, because
each respondent will have some score on each dimension. Some of the
researchers mentioned earlier believe that organizations are composed of
integrated sub-cultures and this makes measurement or study of culture
difficult (Lewis, 1998). This study, by itself, does not prove that senior
management culture style creates specific quality performance. However, it
does show that manufacturing organizations, with a certain, dominant
management culture style, tend to have specific quality characteristics.
Combining these points, one limitation of our study is that we have only
investigated the styles of a small group of senior managers. Different
functional groups within the organization will not necessarily have the same
style as senior managers. However, the literature on quality improvement
stresses the importance of senior management involvement and commitment,
and thus the ability of the transformational leader to unite all members of the
organization to lead them to work as a team towards common goals and
objectives, and to achieve enhanced standards of achievement.
For effective implementation of quality initiatives, some writers suggest the
organizational culture should be personalised to the quality method, or the
quality initiative should be personalised to the organizational culture (McNabb
IJQRM and Sepic, 1995). However, this information is only valuable if the cultures that
17,1 are conducive to the quality methods can be identified. Our recommendation
for practice is that managers aim to have the constructive style as the dominant
style in their organizations. We have identified the ``constructive'' style as most
conducive to good performance on total percentage defectives and warranty
costs. The characteristics of this style are:
24 . There is a focus on people and participation. The members are meant to
be positive, encouraging and willing to compromise.
. These organizations are high performers. Organizational members who
design and accomplish their own goals are valued. The organizational
members are expected to set realistic goals, develop plans and
accomplish the goals with enthusiasm.
. These organizations emphasise creativity, task accomplishment and the
development of individuals. The enjoyment of work, further
development and new activities are encouraged.
. These organizations place a strong focus on constructive relationships
between people. The members of the organization should be amicable,
open and understanding to their fellow workers.
Our second recommendation concerns how to move the culture, or balance of
cultures, towards the constructive style. We suggest approaches would include
personnel selection, training, job design, work practices and supervision
structure, as well as leadership from top management. In other words, harness
the package of powerful interventions proposed by the founders of the quality
movement (Hackman and Wagman, 1995), and be cognizant of the required
balance between the tacit features and the tools and techniques (Powell, 1995).
In order to change, organizations need measures of inputs and outputs. In
this study, we have looked at associations between organizational culture
(input) and quality performance (output), and suggest that aspects of each are
correlated in ways that enhance organizational performance.
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