PT.

ZUG INDUSTRY
Pergudangan Miami Jl. Rawa Mel
Kel. Tegal Alur - Kec. Kalideres Ja
Phone : (62) 21-55952077 Fax : (62)
Email : zug@cbn.net.id

WELDING PERFORMANCE QUALIFICATIONS (WPQ)

(Section IX, ASME Boiler and Pressure Vessel Code)

Welder's Name Mr. Afri S Identification no. Z 56

Test Description
Identification of WPS followed 001/WPS/SMAW & 002/WPS/GTAW Test coupon
Specification and type/grade or UNS of base metal(s) SA 192 Thickness 6 mm

Testing Conditions and Qualification Limits

Welding Variables (QW-350) Actual Values
Welding process(es) GTAW SMAW GTA
Type (ie. Manual, semi-automatic) used MANUAL
Backing (with/ without) Without
Plate Pipe (enter diameter if pipe or tube) O.D 102 mm
Base metal P- Number to P- Number P. No.1 to P. No.1 P-No
an
& Unass

Filler metal or electrode specification(s) (SFA) (info only) SFA 5.18 SFA 5.1
Filler metal or electrode classification(s) (info only) ER 70S-6 E 7018
Filler metal F-Number(s) F6 F4 All
Consumable insert (GTAW or PAW) None N.A No
Filler Metal Product Form (solid/metal or flux cored/powder) (GTAW or PAW) Solid N.A Sol
Deposit thickness for each process
Process 1 : GTAW 3 layers minimum Yes No 3
Process 2 : SMAW 3 layers minimum Yes No 3
Position qualified (2G, 6G, 3F, etc.) 5G Plate &

Pipe

Vertical progression (uphill or downhill) Uphill

Type of fuel gas (OFW) N.A
Inert gas backing (GTAW, PAW, GMAW) None N.A No
Transfer mode (spray/globular or pulse to shot circuit-GMAW) N.A
GTAW current type/polarity (AC, DCEP, DCEN) DCEN N.A DCE

RESULTS
Visual Examination of Completed Weld (QW-302.4) ACCEPTED
Transverse face and root bends [QW462.3(a)] Longitudinal bends [QW-462.3(b)] Side bend
Pipe bend specimen, corrosion-resistant weld metal overlay [QW-462.5(c)
Plate bend specimen, corrosion-resistant weld metal overlay [QW-462.5(d)
Pipe specimen, macro test for fusion [QW-462.5(b)] Plate specimen, macro test for fusion [QW-462.5

Type Result Type Result Type

N/A N/A N/A N/A N/A

Alternative Volumetric Examination Result (QW-191) ACCEPTED RT UT

Fillet weld - fracture test (QW-181.2) N/A Length and percent of defects N/A
Fillet weld in plate [QW-462.4(b)] Fillet weld in plate [QW-462.4(b)]
Macro examination (QW-184) N/A Fillet size(in.) N/A Concavity/convexi
Other tests N/A
Film or specimens evaluated by Mr. Abdul Jalal Company PT ZUG I.I. (12WQT/II/ZII/QC-R
Mechanical tests conducted by N/A Laboratory test no. N/A
Welding supervised by Mr. Friyudian Natakusuma
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accorda
requirements of Section IX of ASME BOILER AND PRESSURE VESSEL CODE.

Photo Welder Date : Febuary 5, 2014

Manufacturer : PT. ZUG INDUSTRY INDONESIA

Certified by, Reviewed by, KEMENAK

Photo Welder

Muh. Fitransyah. S.P

Welding Engineer Authorized Inspector
 PT. ZUG INDUSTRY INDONESIA
Pergudangan Miami Jl. Rawa Melati Blok A. No.5
Kel. Tegal Alur - Kec. Kalideres Jakarta. Barat 11820
Phone : (62) 21-55952077 Fax : (62) 21-55951873
Email : zug@cbn.net.id

MANCE QUALIFICATIONS (WPQ)

Boiler and Pressure Vessel Code)
IC.170/GTAW&SMAW/ZUG/ASME
Z 56

Test Description
Production weld
6 mm

itions and Qualification Limits

Range Qualified
GTAW SMAW
MANUAL
With and Without
Min 2 ⅞ in. (73 mm) O.D.
P-No. 1 through P-No.15F, P-No.34,
and P-No.41 through P-No. 49
& Unassigned mtls of Smlr chem. Comp
to these mtls.
None
None
All F6 F1, F2, F3 w/ Backing, All F4

None N.A
Solid N.A

Max 6 mm
Max 6 mm
Plate & Pipe Over 24 in (610 mm) OD = F, V, O

Pipe ≤ 24 in. (610 mm) OD = F,V, O

Fillet : Plate & Pipe = All
Uphill
N.A
None N.A
N.A
DCEN N.A

RESULTS

Side bends (QW-462.2)

Plate specimen, macro test for fusion [QW-462.5(e)]

Result
N/A

UT (check one)
N/A

Concavity/convexity(in.) N/A
 PT ZUG I.I. (12WQT/II/ZII/QC-RT/14)
N/A

est coupons were prepared, welded, and tested in accordance with the

KEMENAKERTRANS RI