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GROUP 3 ELECTRICAL SYSTEM

1. WHEN STARTING SWITCH IS TURNED ON, MONITOR PANEL DISPLAY DOES NOT APPEAR
·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No. 7, 10.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective cluster Replace
Check voltage YES
between Disconnection in Repair or replace
CN-56A (2) wiring harness or (after clean)
and (3)
Check voltage poor contact
Starting switch : ON between CN-5
Voltage : 20~32V between
NO (9) and (10)
CN-5-CN-56A
Starting switch : ON
Voltage : 20~32V Disconnection in Repair or replace
NO
wiring harness or (after clean)
poor contact
between CN-5 (9)
-GND or fuse No.
7, 10

Check voltage
YES 20~32V
NO 0V

CLUSTER FUSE
BATT (24V) 1 11 12
NO.7
POWER IG (24V) 2 10 15
FUSE
GND 3 9
CN-36-1 NO.10
CN-56A CN-5

145LCR6ES01

6-24
2. COMMUNICATION ERROR FLASHES ON THE CLUSTER (HCESPN 840, FMI 2)
·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective cluster Replace

Check voltage
YES between
CN-56A (6, 7)
and (3) Disconnection in Repair or replace
NO wiring harness or (after clean)
Starting switch : ON
Check voltage Voltage : 2V poor contact
between between CN-56A
CN-5 (5) and (6) (6, 7)-CN-5 (5, 6)

Starting switch : ON
Voltage : 2V Defective MCU Replace
NO Disconnection in Repair or replace
wiring harness or (after clean)
poor contact
between CN-5 (5,
6)- CN-51(22, 32)

Check voltage
YES 2V
NO 0V

CLUSTER
GND 3 9 MCU
CAN 2 HIGH 6 6 22 CAN 2 HIGH
CAN 2 LOW 7 5 32 CAN 2 LOW
CN-51
CN-56A CN-5

300L6ES02

6-25
3. BATTERY CHARGING WARNING LAMP LIGHTS UP (Starting switch : ON)

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective MCU Replace
YES Check voltage
between CN-52
(27) and chassis Disconnection in Repair or replace
NO
Check voltage wiring harness or (after clean)
YES Voltage : 20~32V
poor contact
between CN-6
(3) and chassis between CN-52
(27)-CN-6 (3)
Voltage : 20~32V
Check voltage Disconnection in Repair or replace
NO wiring harness or (after clean)
between alternator poor contact
terminal "D+" and between CN-6 (3)
chassis alternator terminal
Engine : Running "D+"
Voltage : 20~32V

NO
Defective alternator Replace

Check voltage
YES 20~32V
NO 0V

ALTERNATOR
MCU B+
G
D+ 3~
27 3
U

CN-74
CN-52 CN-6

130ZF6ES02

6-26
4. WHEN COOLANT OVERHEAT WARNING LAMP LIGHTS UP (engine is started)

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Check use HRDT Check or replace
Check resistance
YES between engine
harness connector
(46)-(47)
Spec : 180Ω~160 kΩ Disconnection in Repair or replace
NO
wiring harness or (after clean)
Check resistance poor contact
between temp between temp
sensor
sensor-engine
Starting switch : OFF harness connector
Spec : 180Ω~160 kΩ
See table

Defective coolant Replace


NO
temp sensor

Check Table
Temperature (˚C ) 0 25 50 80 95
Resistance (kΩ) 30~37 9.3~10.7 3.2~3.8 1.0~1.3 0.7~0.8

SERVICE TOOL MCU ENGINE ECM


CAN-A_Hi G 6 7 31
CAN-A_Lo F 5 8 21
46 CAN 1 Hi
CDL- E 3 41 24
47 CAN 1 Lo
CDL+ D 2 42 34
CN-94
GND B 1 27 16
CN-126A CN-126 CN-5 CN-51
130ZF6ES03

6-27
5. WHEN AIR CLEANER WARNING LAMP LIGHTS UP (engine is started)

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Clogged air filter or Check filter or
defective switch replace switch

Does display go
off when
disconnect YES
CD-10? Short circuit in Repair or replace
Starting switch : ON wiring harness (After clean)
Engine : Start Check resistance
between CD-10-
between CN-51
NO CN-51 (29)
(29) and chassis
Starting switch : OFF
Disconnect CN-51
Defective MCU Replace
NO

Check resistance
YES MAX 1Ω
NO MIN 1MΩ

MCU AIR CLEANER SWITCH

Pa
29

CD-10
CN-51

300L6ES06

6-28
6. WHEN ENGINE OIL PRESSURE WARNING LAMP LIGHTS UP (engine is started)

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
NO
Defective circuit, Contact Perkins.
sensor or ECM.

NO Fault code 100-


3, 4 active?

Starting switch : ON
Fault code 100- Voltage above or Refer to engine
1, 17, 18 active? YES
below normal fault code 100-3, 4

Starting switch : ON
Low engine oil Refer to engine
YES
pressure fault code 100-1,
17, 18

SERVICE TOOL MCU ENGINE ECM


CAN-A_Hi G 6 7 31
CAN-A_Lo F 5 8 21
46 CAN 1 Hi
CDL- E 3 41 24
47 CAN 1 Lo
CDL+ D 2 42 34
CN-94
GND B 1 27 16
CN-126A CN-126 CN-5 CN-51

130ZF6ES03

6-29
7. WHEN HYDRAULIC OIL TEMPERATURE WARNING LAMP LIGHTS UP (engine is started)

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
High temperature Check hydraulic
Resistance system
YES between CD-1
(1, 2) is in range
of 164~151Ω?
Does display go Starting switch : ON Defective temp Replace
Disconnect CD-1 NO
off when sensor
disconnect
YES
CD-1? Short circuit Repair or replace
Starting switch : ON Resistance between temp
Engine : Start between CN-51
sensor and MCU
NO (5) and CN-52
(24) is 0~1Ω?
Defective controller Replace
Starting switch : OFF NO
Disconnect CN-51, CN-52

Check Table
Temperature (˚C ) ~ -30 ~ -10 ~0 ~ 40 ~ 70 ~ 80 ~ 90 ~ 100 105~
22.22 8.16 5.18 1.06 0.39 0.322 0.243 0.185 0.164
Resistance (kΩ)
~31.78 ~10.74 ~ 6.6 ~1.28 ~0.476 ~0.298 ~0.219 ~0.167 0.151

MCU HYDRAULIC OIL


TEMPERATURE SENDER

2 C
5 1

CD-1
CN-51

24

CN-52 300L6ES08

6-30
8. WHEN COOLANT TEMPERATURE GAUGE DOES NOT OPERATE

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Check use HRDT Check or replace
Check resistance
YES between engine
harness connector
(46)-(47)
Spec : 180Ω~160 kΩ Disconnection in Repair or replace
NO
wiring harness or (after clean)
Check resistance poor contact
between temp between temp
sensor
sensor-engine
Starting switch : OFF harness connector
Spec : 180Ω~160 kΩ
See table

Defective coolant Replace


NO
temp sensor

Check Table
Temperature (˚C ) 0 25 50 80 95
Resistance (kΩ) 30~37 9.3~10.7 3.2~3.8 1.0~1.3 0.7~0.8

SERVICE TOOL MCU ENGINE ECM


CAN-A_Hi G 6 7 31
CAN-A_Lo F 5 8 21
46 CAN 1 Hi
CDL- E 3 41 24
47 CAN 1 Lo
CDL+ D 2 42 34
CN-94
GND B 1 27 16
CN-126A CN-126 CN-5 CN-51

130ZF6ES03

6-31
9. WHEN FUEL GAUGE DOES NOT OPERATE (HCESPN 301, FMI 3 or 4)

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective MCU or Replace
Check resistance cluster
YES between CN-51
(5) and CN-52
(26)
Starting switch : OFF Disconnection in Repair or replace
Check resistance Disconnect CN-51, CN-52 NO
between fuel Spec : 50~600Ω wiring harness or
sender (1) and poor contact
(2) between fuel
Starting switch : OFF sender-MCU
Spec : 50~600Ω
See table
Defective fuel Replace
NO
sender

Check Table
Range Resistance (Ω) Range Resistance (Ω)
Full 50 5/12 400
11/12 100 4/12 450
10/12 150 3/12 500
9/12 200 2/12 550
8/12 250 1/12 600
7/12 300 Empty warning 700
6/12 350 - -

MCU
FUEL LEVEL SENDER

5 1

CD-2
CN-51

26

CN-52 300L6ES10

6-32
10. WHEN SAFETY SOLENOID DOES NOT OPERATE

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No. 26.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Hydraulic system Check hydraulic
YES Check operation malfunction system
of solenoid
Defective solenoid Replace
NO
Safety lever : ON-OFF

YES
Disconnect in Repair or replace
Check voltage wiring harness or (after clean)
between CN-68 poor contact
Check resistance
(1)-(2) YES between CN-4 between
(16) and chassis CN-4-CN-68
Starting switch : ON
Voltage : 20~30V or defective DPF relay
YES
Safety state Starting switch : OFF Disconnect in Repair or replace
Safety state
Spec : 0Ω
wiring harness or (after clean)
Disconnect CN-4 Check resistance poor contact
Check voltage
between CS-4 between
between CN-68 NO
NO (A)-(C) CN-4-CS-4
(2) and chassis
Starting switch : OFF
Safety lever : OFF
Safety switch : ON-0Ω Defective safety Replace
Starting switch : ON NO
Voltage : 20~30V
OFF-∞ switch

Disconnection in Repair or replace


NO
wiring harness
between CN-68
(2)-fuse No. 26

FUSE

NO.26
SAFETY SWITCH
B C A 14
CN-36-3
4

B 15
A C 16
CS-4
CN-4 SAFETY SOLENOID
2
DPF RELAY
30 1
85 87 87a CN-68
86
87
PVG CONTROLLER
85
86 30 4 SAFETY
87a
CN-3
CR-107 130ZF6ES11

6-33
11. WHEN TRAVEL SPEED 1, 2 DOES NOT OPERATE (HCESPN 167, FMI 4 or 6)

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No. 24.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Disconnection in Repair or replace
wiring harness or
Check resistance poor contact
YES
between CN-70 between CN-70-
(1) and (2) CN-52
Starting switch : OFF Defective solenoid Replace
Spec : 30Ω NO
YES Check fault code Disconnect CN-70
167 active?
YES
Defective hydraulic Check hydraulic
Starting switch : ON
system system
Check voltage
Check if travel between CN-70
speed lamps( , NO (1) and (2)
­) change when
pressing the travel Starting switch : ON Disconnection in Repair or replace
Spec : 20~30 V NO
speed switch on wiring harness or
Disconnect CN-70
the cluster poor contact
Starting switch : ON Y R G between CN-70-
fuse No. 24
YES
Defective cluster Replace
Check MCU
Y R G
NO
Defective MCU Replace
Starting switch : ON
NO

Y R G

FUSE

MCU NO.24

TRAVEL SOLENOID

20 1

CN-70
CN-52

145LCR6ES12

6-34
12. WHEN ENGINE DOES NOT START ( lights up condition)

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No. 2, 3, 11, 15, 19.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES CN-231
YES Defective ECM or Replace POWER RY 1
Check voltage
YES Check voltage
2

CN-94 (54) and battery


between CR-45

87a 87 85

30 86

CS-74A

2
1
chassis ANTI-RESTART RY
(87) and chassis

NO.13
CR-35

NO.15
NO.2

NO.8
Disconnection in Repair or replace

87a
NO wiring harness or

30
86

85

87a 87 85
87

30 86
Key switch : ON CS-74
poor contact

CR-5
Spec : 20~30V

87a
30
86

85
87
between 45 (87)-
CN-94 (54) MASTER SW
CN-95
Check operation
Defective ECM IG Repair or replace 2

start motor NO
1

relay or
CIRCUIT BREAKER
disconnection in
Starting switch : START wiring harness or
2
1

poor contact CN-60

between CR-45
(86)-fuse No.13

CN-36-1

CN-36-2

CN-36-3
13

9
5
1
3
1
2

6
7

3
Defective start relay Replace CR-1
NO or start motor or

CS-74B
disconnection in BATTERY

2
1
wiring harness or BATT RY
poor contact CS-74
CN-94
between CR-23 (2)- Repair or replace 54 KEY IG

CN-45 (M) 8 START REQUEST

MASTER SW 27 START CNTL OUT -

Check voltage YES 53 START CNTL OUT +

Disconnection in Repair or replace ECM


between CR-23 CR-23A
NO wiring harness or
(2) and chassis YES Check voltage
30

poor contact
87a 87 85
86

between CR-23A between CR-23A


87

Starting switch : START (87) and chassis


85
30 86
(87)-CR-23 (2) 87a

CN-5
CN-4

35
36

39
40
13
4
START RY
Check voltage CR-108
Starting switch : START CN-BATT
between CR-108
30

Spec : 20~30V
ⓐ 86
87a 87 85

NO (87) and chassis NO 87


85
30 86
87a
YES ECM START RY
Defective ECM Repair or replace

3
5

2
1
4
Starting switch : ON

CS-33
CR-45
start relay or 30
87a 87 85

4
disconnection in

2
1
3
86
87
Check voltage wiring harness or 85
87a
30 86

between CR-5 poor contact EM'CY STOP SW ECM IG RY


NO

CS-2A
(87)-chassis between CR-5

CN-51
CR-23 CN-45
(85)-CR-108 (86)

20
CN-6

1
2

5
4

1
3

2
3

1
CN-125
M
Starting switch : START B
0, I 1 2 M

ANTI RESTART RY
1

BATT POWER 24V


2 1
Spec : 20~30V
Defective anti- Repair or replace

1
2
3
B+
START RY
NO restart relay or I 0 H
STARTER

4
3
2
6
5
C ST ACC BR H

disconnection in START KEY SW


wiring harness or GPS CONN MCU
poor contact
between CN-51
(20)-CR-5 (85)

YES Disconnection in Repair or replace


wiring harness or
Check voltage poor contact
ⓐ between CN-94 between CN-94 130ZF6ES13

(53)-chassis (53)-CR-23A (86)

Starting switch : START Defective ECM Replace


Spec : 20~30V NO
6-35
13. WHEN STARTING SWITCH ON DOES NOT OPERATE

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted, master
switch ON and check open circuit of circuit breaker (CN-60, CN-95).
·After checking, insert the disconnected connectors again immediately unless otherwise specified.
CN-231
POWER RY 1
2

87a 87 85

30 86

CS-74A

2
1
ANTI-RESTART RY
Cause Remedy

NO.13
CR-35

NO.15
NO.2

NO.8
87a
30
86

85

87a 87 85
87
YES

30 86
Disconnection in Repair or replace CS-74

CR-5
wiring harness or (after clean)

87a
30
86

85
87
defective battery
YES Check voltage
MASTER SW
relay CN-95
between CS-2A 2
(2) and chassis 1

CIRCUIT BREAKER
Voltage : 20~30V
Starting switch : ON Defective start Replace 2
1
NO switch CN-60

YES Check voltage YES Disconnection in Replace

CN-36-1

CN-36-2
between CS-2A

CN-36-3
13

9
5
1
3
1
2

6
7
wiring harness or

3
(1) and chassis
poor contact
Voltage : 20~30V between CS-2A CR-1
Check voltage (1)-CN-5 (36)
between CN-5

CS-74B
Check voltage NO (36) and chassis BATTERY

2
1
YES Disconnection in Charge or replace
and specific BATT RY
gravity of battery wiring harness or (after clean) CS-74
CN-94
Voltage : 20~30V Check voltage poor contact 54 KEY IG

Specific gravity : MIN 1.28 between between CS-74B 8 START REQUEST

Voltage : MIN 24V MASTER SW 27 START CNTL OUT -

NO CS-74B (1) and (1) -CN-5 (36) 53 START CNTL OUT +

chassis ECM
CR-23A
Voltage : 20~30V ⓐ 30
87a 87 85
NO 86
87
85
30 86
87a

CN-5
CN-4
Battery capacity Charge or replace

35
36

39
40
13
4
START RY
NO too low (after clean) CN-BATT
CR-108
30
87a 87 85
86
87
85

YES 87a
30 86

Defective master Replace ECM START RY

3
5

2
1
4
Check voltage

CS-33
CR-45
switch
ⓐ between CN-36- 30
87a 87 85

4
5

2
1
3
86

1 (7)- chassis Disconnection in Charge or replace


87
85
NO 30 86

Voltage : 20~30V wiring harness or (after clean) EM'CY STOP SW


87a

ECM IG RY
poor contact

CS-2A

CN-51
between CN-36-1 CR-23 CN-45

20
CN-6

1
2

5
4

1
3

2
3

1
CN-125
M
(7)-fuse No.2 B
0, I 1 2 M

ANTI RESTART RY
1

BATT POWER 24V


2 1

1
2
3
B+
I 0 H START RY
Recheck fuse No.2 Replace STARTER

4
3
2
6
5
C ST ACC BR H

START KEY SW

GPS CONN MCU

130ZF6ES14

6-36
14. WHEN STARTING SWITCH IS TURNED ON, WIPER MOTOR DOES NOT OPERATE

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted and the fuse
No. 6, 11 and 21 is not blown out. CN-21
·After checking, insert the disconnected connectors again immediately unless otherwise specified. 3 1
2
5 3 CN-22
Cause Remedy 2 M
4 4
NO 5 CN-5
Defective wiper Replace 1
cut switch 6 M 2 6
WASHER PUMP
NO
Short circuit in Repair or replace WIPER MOTOR DO-5
Check operation wiring harness or (after clean) 2
wiper cut switch poor contact CN-141 1
between CN-141 FEED BACK 1
Front sliding door
Check valtage (11)- CS-53
open-close MOTOR DRIVE SIG 2 CN-17 CN-36-1
between CN-141 YES MOTOR DRIVE- 3 1 15
YES (11) and chassis Defective Replace FUSE
membrane MOTOR DRIVE+ 4 2
NO Check voltage 16 4
Front sliding door-close between CN-376 controller GND 5 3 NO.21
Voltage : 4~5V 17
Check operation (1) and chassis VCC 6 4 FUSE
of membrane 1)Recheck fuse Replace CONTINUE 24V 7 5 18 11
NO
YES controller LED
Starting switch : ON No.11 WASHER P/P 8 6 19 NO.6
Vottage : 20~30V 2)Disconnection in Repair or replace
ON. WASHER SIG. 9 7 FUSE
wiring harness or (after clean) 20 16
Starting switch : ON ⓐ INT. SIG 10 8
Push wiper switch button YES
poor contact 21 NO.11
between WIPER CUT SW 11
CN-376(1)-Fuse N.C 12
FEED BACK 13

Check voltage between NO WIPER MOTOR CONTROLLER


Defective membrane Replace
CN-376 (3) and chassis controller CS-53
Intermittent
NO 1) Recheck fuse Replace
Check voltage CN-376 No.6

(11) and chassis 2) Disconnection Repair or replace
Washing Check operation in wiring harness (after clean) WIPER CUT SW
of wiper motor or poor contact
Check voltage CN-376 and controller between
(12) and chassis check voltage CN-141(7)-Fuse,
YES CN-141 (7) and
Sarting switch : ON
CN-21(4)-Fuse
Voltage : 0~1V
chassis, CN-21
(4) and chassis NO
1) Recheck fuse Replace
Starting switch : OFF No.21
Voltage : 20~30V Check voltage 2) Disconnection Repair or replace
CN-141 (6) and CN-141(6)-Fuse (after clean)
YES chassis

CN-376

10
11
12
13
15
18
26
27
34
1
2
3
4
5
6
7
8
9
Starting switch : ON ⓑ
Check continuity YES
Voltage : 20~30V
NO
between Disconnection in Repair or replace

BEACO LAMP SW
CN-141 (2)-CN-376 (3), wiring harness or (after clean)

TRVEL ALARM

WORK LIGHT
CABIN LIGHT

HEAD LIGHT
CN-141 (9)-CN-376 (11), poor contact

CAN_LO(2)
INT WIPER
CAN_HI(2)
WASHER
CN-141 (10)-CN-376 (12),

WIPER

IG 24V
NO
CN-141 (5)-Chassis , Defective wiper Replace

GND
Check wiper

GND
NC
NC

NC

NC
NC
CN-141 (1)-CN-21 (5), motor resistance motor
CN-141 (3)-CN-21 (6),
YES between CN-21 MEMBRANE CONTROLLER
CN-141 (4)-CN-21 (2), (2)-CN-21 (6) Defective wiper Replace
CN-141 (13)-CN-21 (3) YES motor controller
Resistance : 3~4Ω

130ZF6ES15

6-37
15. WHEN STARTING SWITCH IS TURNED ON, HEAD LAMP DOES NOT LIGHTS UP

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.16.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy FUSE


YES
Defective bulb Replace CN-36-1
Check voltage FUSE NO.16
YES between CL-4 (2), 16
CL-3 (2) and
NO.11
chassis Disconnection in Repair or replace CR-13
NO
Voltage : 20~30V wiring harness or (after clean) 30 30 86
poor contact 86
Check voltage between CR-13
YES 87
between CR-13 (87)-CL-4 (2) or CR
85
(87) and chassis -13 (87)-CL-3 (2) 87a 87 85
87a
Starting switch : ON
YES
Defective membrane Replace HEAD LAMP RY
Head lamp switch : ON
controller
Voltage : 20~30V Check voltage CL-4
Check voltage between CN-376
between CR-13 NO 1
(13) and chassis
(30) and chassis, 2
CR-13 (86) and Starting switch : ON
Disconnection in Repair or replace
chassis NO wiring harness or (after clean)
Head lamp switch : ON HEAD LAMP

CN-376
Starting switch : ON Voltage : 20~30V poor contact

10
11
12
13
15
18
26
27
34
1
2
3
4
5
6
7
8
9
Voltage : 20~30V between CN-376 CL-3
(13)-CR-13 (87)
1

BEACO LAMP SW
2

TRVEL ALARM

WORK LIGHT
CABIN LIGHT
Disconnection in Repair or replace

HEAD LIGHT

CAN_LO(2)
INT WIPER
NO HEAD LAMP

CAN_HI(2)
wiring harness or (after clean)

WASHER
WIPER
poor contact

IG 24V

GND
GND
NC
between CR-13

NC

NC

NC
NC
(30) and fuse No.16
or CR-13 (86) - MEMBRANE CONTROLLER
fuse No.16

Recheck fuse Replace


No. 16

130ZF6ES16

6-38
16. WHEN STARTING SWITCH IS TURNED ON, WORK LAMP DOES NOT LIGHTS UP

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.17.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES FUSE
Defective bulb Replace

YES
Check voltage NO.17
between CL-5 (1) CN-36-1
FUSE
and chassis 16
Disconnection in Repair or replace NO.11
NO wiring harness or (after clean) CR-4
poor contact 30 30 86
between CR-4 (87)-
YES Check voltage 86
between CR-4 CL-5 (2) 87
(87) and chassis 85
87a 87 85
87a
Starting switch : ON
Work lamp switch : ON WORK LAMP RY
Voltage : 20~30V YES
Defective membrane Replace CL-5
controller CN-12
Check voltage Check voltage 1 1
between CR-4 between CN-376 2
(30) and chassis, NO 2
(4) and chassis
CR-4(86) chassis Disconnection in
WORK LAMP
Starting switch : ON Starting switch : ON wiring harness or Repair or replace
Voltage : 20~30V Work lamp switch : ON NO poor contact (after clean)
Voltage : 20~30V between CR-4 (85)- 1
CN-376 (4) 2

CL-6

CN-376
Disconnection in

10
11
12
13
15
18
26
27
34
1
2
3
4
5
6
7
8
9
wiring harness or Repair or replace
NO (after clean)
poor contact

BEACO LAMP SW
between CR-4 (30)

TRVEL ALARM
and fuse No.17 or

WORK LIGHT
CABIN LIGHT

HEAD LIGHT

CAN_LO(2)
INT WIPER
CR-4 (86) and

CAN_HI(2)
WASHER
fuse No.17

WIPER
IG 24V

GND
GND
NC
NC

NC

NC
NC
Recheck fuse Replace MEMBRANE CONTROLLER
No.17

130ZF6ES17

6-39