MEASUREMENT SYSTEM ANALYSIS - GAGE R & R STUDY DATA SHEET

Part Details Appraiser Details Ins

Part Name Appraiser - A Inst Name
Part No Appraiser - B Inst ID.No
Parameter Appraiser - C Range
L.Count

Apprai Part
Trial
ser 1 2 3 4 5 6 7 8 9 10 Measurement Uni
1 12.58 12.58 12.58 12.57 12.59 12.59 12.57 12.59 12.58 12.60 Repeatability [Equipmen
2 12.56 12.57 12.56 12.57 12.58 12.59 12.59 12.61 12.59 12.58 EV =
3 12.59 12.60 12.58 12.58 12.59 12.60 12.60 12.59 12.57 12.60
0

Average 12.577 12.583 12.573 12.573 12.587 12.593 12.587 12.597 12.580 12.593 Xa Bar = 12.584 Reproducibility [Appraise
Range 0.030 0.030 0.020 0.010 0.010 0.010 0.030 0.020 0.020 0.020 Ra Bar = 0.020 AV = ( X DI FF × K2 )2 - (
1 12.59 12.56 12.59 12.58 12.57 12.60 12.59 12.58 12.59 12.59
2 12.59 12.59 12.61 12.59 12.60 12.58 12.58 12.59 12.56 12.57 Repeatability & Reprod
3 12.56 12.57 12.56 12.57 12.58 12.59 12.59 12.61 12.59 12.58 GRR =
EV 2 + AV 2
0

Average 12.580 12.573 12.587 12.580 12.583 12.590 12.587 12.593 12.580 12.580 Xb Bar = 12.583
Range 0.030 0.030 0.050 0.020 0.030 0.020 0.010 0.030 0.030 0.020 Rb Bar = 0.027 Part Variation
1 12.58 12.59 12.61 12.58 12.56 12.58 12.59 12.58 12.59 12.59 PV =
2 12.59 12.56 12.59 12.57 12.57 12.58 12.58 12.59 12.61 12.58
3 12.59 12.57 12.58 12.59 12.58 12.59 12.59 12.56 12.59 12.59 Total Variation
0

Average 12.587 12.573 12.593 12.580 12.570 12.583 12.587 12.577 12.597 12.587 Xc Bar = 12.583 TV =
GRR 2 + PV 2
Range 0.010 0.030 0.030 0.020 0.020 0.010 0.010 0.030 0.020 0.010 Rc Bar = 0.019
Part Avg 12.581 12.577 12.584 12.578 12.580 12.589 12.587 12.589 12.586 12.587 Rp = 0.012 Remarks
R dbl Bar = [Ra Bar = 0.02] + [Rb Bar = 0.027] + [Rc Bar = 0.019] / [No of Appraisers = 3 ] R dbl Bar = 0.022
X Bar diff = [Max X Bar = 12.584] - [Min X Bar = 12.583] X Bar diff = 0.001
UCL R = [R dbl Bar = 0.022] x [D4 = 2.58] UCL R = 0.057 Result:
LCL R = [R dbl Bar = 0.022] x [D3 = 0] LCL R = 0.000
Acceptance Criteria:

Measurement System Accepted : When ndc >= 5 and GRR <= 10% and all values in range graph are with in control limits and 50% of the
values in Average Chart are outside the control limts.

Measurement System Conditionally Accepted : When ndc >= 5 and GRR > 10% and GRR <=30% and all values in Range graph are within
control limits and 50% of the values in the Average Chart are outside control limits.

Measurement System Not Accepted : When ndc < 5 or GRR > 30% or and any value in Range graph is outside the control limits or less than
50% of the values in the Average Chart are outside control limits..
ATA SHEET Date : 11/8/2017

Instrument Details Part Specification

Inst Name UCL
Inst ID.No LCL
Range UOM
L.Count
Results CONSTANTS USED
Measurement Unit Analysis % Variation Trials K1
Repeatability [Equipment Variation (EV)] 2 0.8862

R × K1 % EV = 100 (EV / TV) 3 0.5908

0.012998 83.321 Appr. K2
Reproducibility [Appraiser Variation (AV)] 2 0.7071

( X DI FF × K2 )2 - (EV 2 /(nr )) % AV = 100 (AV / TV) 3 0.5231

0.0041 26.282 Parts K3
Repeatability & Reproducibility (GRR) 2 0.7071
% GRR =100 (GRR / TV) 3 0.5231
EV + AV
2 2

0.00144 9.231 4 0.4467

Part Variation (PV) 5 0.403

Rp × K 3 % PV = 100 (PV / TV) 6 0.3742

0.015 96.154 7 0.3534
Total Variation (TV) 8 0.3375
ndc = 1.41 (PV / GRR) 9 0.3249
GRR 2 + PV 2
0.0156 14.688 10 0.3146
Remarks

Measurement System Accepted

Rajesh Krishnan

Prepared By Approved By