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TRUCK MAINTENANCE
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INDEX
INTRODUCTION 4
MANUFACTURER'S INFORMATION SYSTEMS 5
4000 - Range and documentary system Renault Truck 6
4001 - Range and documentary system Renault Trucks _ short course 7
4002 - Using Windows and the workshop information tools 8
4003 - Running Windows and using the workshop information tools 9
TRUCK TECHNOLOGY 10
4010 - Light vehicle technology EURO 3 11
4011 - Technology of Master and Mascott EURO 4 (Phase III) 12
4012 - Maxity : Technology 13
4020 - Medium range technology Euro 4 14
4030 - Road range technology Euro 4 15
4050 - Specific technology for refuse collection vehicules (BOM) 16
4080 - Construction range technology Euro 4 17
4091 - Construction range technology Euro 3 (range excluding DXi) 18
METHODS AND TOOLS 19
4100 - 24/24 breakdown repair diagnostic 20
4111 - Using a Windows computer work station 21
4130 - Service station diagnostic 22
4140 - Diagnostic : methods and tools 23
4141 - Diag NG3 tool 24
4142 - Renault Trucks after sales documentation 25
4145 - Using the diagnostic DXi tool 26
4146 - Logical Diagnostic Reasoning (LDR) 27
ENGINES 28
4210 - Light vehicle power units Euro 3 and Euro 4 29
4220 - Medium range power units Euro4 (DXi 5 and 7l) 30
4230 - Heavy range power units Euro 3 and 4 (DXi 11, 12 and 13l) 31
4294 - Heavy range power units Euro 3 (except DXi) 32
4299 - Injection diagnostic 33
GEARBOXES, REAR AXLES 34
4310 - Gearboxes and drive axles on Euro 3 and Euro 4 light commercial vehicles 35
4318 - Automatic gearboxes of the range Euro 3 and Euro 4 vehicles 36

4320 - Midlum range gearboxes Euro 3 and Euro 4 37
4330 - Heavy range gearboxes Euro 3 and 4 38
4332 - Robotised gearbox ZF ASTRONIC (Optidriver 1) 39
4334 - Robotised gearboxes Euro 3 and 4 40
BRAKING 41
4511 - Air braking on the light range Euro3 42
4540 - Air braking on Euro 3 road range (excluding DXi) 43
4580 - Braking diagnostic on a brake tester 44
HEATING 45
4611 - Air conditioning 46
4612 - Independent Heating Systems 47
ELECTRICITY AND ELECTRONIC ASSISTANCE 48
4703 - Introduction to truck electronics 49
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4730 - Electropneumatic braking systems on the heavy range 50
4740 - Electropneumatic suspension systems on commercial and light range vehicles 51
4775B - Electronic systems on Euro 3 light commercial vehicles 52

4776 - Electronic systems on Euro 4 light commercial vehicles 53
4777 - Electronic systems on commercial vehicles Euro 3 54
4777C - Electronic systems on Euro 4 heavy commercial vehicles 55
4779 - Advanced electronic diagnostics Parameterization and programming 56
4780 - Processing Fault Codes 57

4792 - Installation and adaptation for bodywork Euro4 heavy range 58
SPEED LIMITERS 59
4750 - Speed limiter approval 60
4752 - Online training, renewal of speed limiter approval 61
REFRESHER COURSES/NEW PRODUCTS 62
4930 - Refresher course for workshop manager 63
4940 - Refresher course for SDR® 64
4950 - Refresher course for breakdown specialists 65
4960 - Refresher course for mechanicians 66
EXPERT CYCLES 67
4989 - SDR® pre-selection 68
4990 - SDR® cycle 69
4991 - Light Vehicle Expert Technician 70
4092 - Curriculum SDR RTI Module 1 71
4093 - Curriculum SDR RTI Module 2 72
4094 - Cuurriculum SDR RTI Module 3 73
BODYBUILDERS 74
4792 - Installation and adaptation for bodywork Euro4 heavy range 75
PERIPHERALS 76
4801 - Checking elevating tailgates 77
4802 - Checking auxiliary cranes 78
4803 - Checks on trailers 79
4804 - Trailer EBS diagnostic (HALDEX) 80
4805 - FAST&PRO Space Specialist (Certification) 81
4807 - Inspecting vehicle fire extinguishers 82
4400 - Vehicle ground linkage (mechanical) 83
4808A - OPTITRACK in E-LEARNING 84
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INTRODUCTION
Particular attention is paid to the new vehicle features for 2009 and the
optimal use of the diagnostic tool.
For specific needs not covered by this offer, please do not hesitate to
contact us :
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MANUFACTURER'S INFORMATION SYSTEMS
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Range and documentary system
Renault Truck
REFERENCE
4000 Course level : basic

OBJECTIVES
Know all about the Renault Trucks range of products and services
Master the use of the manufacturer's tools
Optimize your searches for technical data
WHO IS IT FOR ?
Essential for new recruits
Recommended for everybody, in order to improve workshop productivity
PROGRAM
Product range Renault Trucks Links

Services range
Industrial organization Consult
Commercial network Optidoc
Fichier Parc
Net Diag
Specifications sheets, Repair manuals...Technical W-Data
Notes DIAG tool NG³
Reports, "Pilot" Customers, New
vehicle launch operations. «Techline»
Techline
Warranty
Vehicle tyres Berliet Foundation
Electrics and Multiplexing on vehicles Production sites
Air conditioning on vehicles
Pollution control standards
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Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/04/2006 - mise à jour : 10/03/2008
Range and documentary system
Renault Trucks _ short course
REFERENCE
4001
OBJECTIVES
Know all about the Renault Trucks range of products and services
Master the use of the manufacturer's tools
Optimize your searches for technical data
WHO IS IT FOR ?
PROGRAM
Product range
Services range
Industrial organization
Commercial network
Specifications sheets, Repair manuals...
Technical Notes
Reports, "Pilot" Customers, New
vehicle launch operations.
«Techline»
Dealernet
Consult
Optidoc
Park file
Net Diag
W-Data
Diag Ng3 case
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Duration : 2 days Location : Saint-Priest
Using Windows and the workshop
information tools
REFERENCE

OBJECTIVES
To use a Windows computer work station in the workshop
To become familiar with the basic applications enabling immediate autonomy in the workshop and
stores
To use the information applications specific to the workshop
WHO IS IT FOR ?
Recommended for new recruits
PROGRAM
Exploring and organizing a computer work station Park traceability

Using the keyboard and mouse Accessing documentation online
Updating diagnostic software via the
manufacturer's network
Windows operating system Changing a vehicle's technical file via the
Application software manufacturer's network
Application on Renault Trucks Links
Desktop
WIndows
Taskbar
Start menu
Create a file
Move, rename, delete a file
Open, save and find a file
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Running Windows and using the
workshop information tools
REFERENCE
MANDATORY
PRE REQUISITE
4003 Course level : improvement Informations tools (see course
sheet 4002)
OBJECTIVES
To use the intranet applications available in the workshop

To use the different measuring instruments available in the workshop
WHO IS IT FOR ?
Recommended for all workshop personnel who wish to become familiar with the applications and operation of
the manufacturer's information software
Essential for mastery of the workshop's technical information and organization, in order to improve
productivity
PROGRAM
Renault Trucks Links messaging Review on engine trimming

Extracting the conditions for processing a
complaint
Using a performance reading
Data extraction exercises

Display, analysis and use of extracted data
Renault Trucks Links application

Diag NG³ tool
BAR 7300
Bodybuilder parameterization Infom@x
1 computer per trainee

Review of battery Diag NG³ tool
Extracting a battery test BAR 7300
Extracting a load circuit test Documentation
Practical exercises
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TRUCK TECHNOLOGY
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Light vehicle technology EURO 3
REFERENCE

OBJECTIVES
To learn about the principal specifications and components of the light vehicles in the Euro 3 (Master
and Mascott Phase II)
To perform the essential maintenance operations on light vehicles
Note: this course does not cover Diag DXi
WHO IS IT FOR ?
Necessary for mechanics who wish to learn about the light vehicle range from Euro 3
PROGRAM
1 -Electrics 5 -Electronic equipment

Reading a diagram Immobiliser
Use of workshop documentation Vehicle management
Presentation of basis diagnostics with Diag NG3 Display
2 - Braking Teaching aids :

Study and servicing of the braking circuit Audiovisual aids
Servicing of the different braking components Video-projector
Recommendations for ABS, REF, ASR. Vehicles: Master and Mascott Euro 3
Using the workshop documentation Components : engines: F9Q, G9U/G9T, ZD30;
gearboxes: PF..., ZF 6S350, ZF 5S220
3 - Engines Diag NG3 case
History of the different engines Documentation
Routine engine servicing and rebuilding
Using the workshop documentation
4 - Transmission
Servicing and maintenance : clutch, mechanical
gearboxes and rear axle
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Technology of Master and Mascott
EURO 4 (Phase III)
REFERENCE

OBJECTIVES
To learn about the principal specifications and components of the light commercial vehicles in the
Master and Mascott Euro 4 ranges (Phase III)
To perform the essential maintenance operations on light commercial vehicles
WHO IS IT FOR ?
Necessary for mechanics who wish to learn about the Master and Mascott Euro 4 (Phase III)
PROGRAM
1 - Electrics 5 - Electronic equipment

Reading a diagram Immobiliser
Using the workshop documentation Vehicle management
Presentation of basic diagnostics with Diag NG3 Display
2 - Braking Teaching aids :

Study and servicing of the braking circuit Audiovisual aids
Servicing of the different braking components Video-projection
Recommendations for ABS, REF, ASR. Vehicles: Master and Mascott Euro 4
Using the workshop documentation Components : engines : G9U, DXi3 ;
gearboxes : PF..., ZF 6S380, ZF 5S270
3 - Power units Diag NG3 case
History of the different engines Documentation
Routine engine servicing and repairs
Management of the engine fault codes (EOBD)
4 - Transmission
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Duration : 4 days Location : Saint Priest or local
Maxity : Technology
REFERENCE

OBJECTIVES
To learn about the principal specifications and components of the Maxity
To perform the essential maintenance operations on light commercial vehicles
WHO IS IT FOR ?
Necessary for mechanics who wish to know about the Maxity
PROGRAM
1 - Electrics 5 - Electronic equipment

Reading wiring diagrams on a computer Presentation of electronic architecture
Presentation of basic diagnostics with Diag NG3 Immobiliser
Using the computerised repair manual Vehicle management
Display
2 - Braking
Study and servicing of the braking circuit Teaching aids :
Servicing of the different braking components Audiovisual aids
Cautions on recommendations linked to the ABS, Video projector
REF, ASR. Vehicles: Maxity Euro 4
Using the workshop documentation Components : DXi 2.5 and DXi3, 5M and ZF
6S380 gearboxes, DANA rear axle
3 - Engine Diag NG3 case
Using the workshop documentation Computerised documentation on RT Online
Routine servicing of the engine and renovation
Common Rail injection system
4 - Transmission
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Medium range technology Euro 4
REFERENCE

OBJECTIVES
To learn about the principal specifications of the new vehicle andlocate the different components of the
Midlum DXi
To perform the essential maintenance operations on these vehicles
WHO IS IT FOR ?
Necessary for mechanics who wish to learn about the Euro 4 medium range
Recommended for electricians who wish to explore the Euro 4 range
PROGRAM
The driving and service handbook Design and mechanical specifications:

Preventive maintenance:
Special points
technical aspects/intervals Adjustment method
fluids and lubricants, Operation
Repair manuals Maintenance and servicing
Reading a diagram
Hydraulic power steering

Design and mechanical specifications of DXi 5 and Maintenance and servicing
DXi 7 engines
Special features, adjustments
Maintenance and servicing
Common rail injection system Servicing of braking system fitted with E.B.S 5
Maintenance of APM air production system
Servicing of thedifferentsystems
Presentation of exhaust gas post treatment system

Safe practice for use and servicing
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Road range technology Euro 4
REFERENCE

OBJECTIVES
To learn about the principal specifications of the new vehicle andlocate the different components of
thePremium and Magnum DXi
To perform the essential maintenance operations on these vehicles
WHO IS IT FOR ?
Necessary for mechanics who wish to learn about the Euro 4 medium range
Recommended for electricians who wish to explore the Euro 4 range
PROGRAM
The driving and service handbook Design and mechanical specifications:

Preventive maintenance:
Special points.
technical aspects/intervals Adjustment method
fluids and lubricants, Operation
Repair manuals Maintenance and servicing
Reading a diagram
Servicing of braking system fitted with E.B.S 5

Design and mechanical specifications of DXi 11 Maintenance of APM air production system
and Presentation of ECS
Servicing of thedifferentsystems
DXi 13 engines
Special features, adjustments
Maintenance and servicing
Delicate mechanical operations: removal of pump
injectors and timing adjustment
Presentation of exhaust gas post treatment system

Safe practice for use and servicing
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Specific technology for refuse
collection vehicules (BOM)
REFERENCE
MANDATORY
PRE REQUISITE
4050 Course level : improvement BASIC ELECTRICS (see course
sheet 4703)
OBJECTIVES
To perform service, maintenance and diagnostic operations on refuse collection vehicles (B.O.M.)
WHO IS IT FOR ?
PROGRAM
Presentation of topology and electronic control Operation

units Servicing, maintenance and diagnostic
Connection on chassis
Bodybuilder functionalities
Personal safety of B.O.M. operators. Operation
Servicing, maintenance and diagnostic
Technical and mechanical specifications

Injection system management
Technical and mechanical specifications

Operation
Handover and use
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Construction range technology
Euro 4
REFERENCE
MANDATORY
PRE REQUISITE
4080 Course level : improvement basic electrics (see course sheet
4703)
OBJECTIVES
To learn about the new Euro 4 construction range
To know how to work on the on-board electronic systems fitted on the construction range
To know how to carry out service work and maintenance on the drive train units, the braking circuits
and the suspension of the construction range
WHO IS IT FOR ?
Recommended for colleagues (mechanics familiar with the electrical basics or electricians) who need to
perform the principal servicing operations on the construction range and identify potential sources of down
time on the on-board electronic systems
PROGRAM
1 - Electronic architecture Euro 4 5 - Gearboxes

Presentation of data transfer buses Mechanical gearbox specifications
Shared functions of engine and vehicle ECUs Presentation of automated gearbox
Presentation of immobilizer function, lighting Servicing and maintenance
management and central door locking
6 - Rear axle and transfer box
2 - Bodybuilder applications Mechanical specifications of units
Wiring for bodybuilder functions Servicing and maintenance
Programming of bodybuilder functionalities on
VECU and BBM 7 - Suspension
Mechanical specifications of units
3 - Air production management and electronically Servicing and maintenance
controlled braking
Presentation of APM Teaching aids :
Presentation of EBS 5 Audiovisual aids
Video projector
4 - Engines Vehicles (Premium Lander and Kerax)
Technical specifications and servicing DXi 11 / DXi 13 engine
Operation of injection system Documentation
Delicate mechanical checks: pump injector Diag NG3 case
removal and timing adjustment
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Construction range technology
Euro 3 (range excluding DXi)
REFERENCE

OBJECTIVES
To successfully perform the principal service operations on vehicles in the dCi and E-tech heavy range
To identify potential sources of failures
WHO IS IT FOR ?
Recommended for new colleagues (mechanics or electricians) who wish to successfully perform the principal
service operations on the heavy range and to identify potential sources of downtime on the different systems
PROGRAM
Electrics Présentation
Mechanical part
Reading fault codes, programming an ECU,

Engine technology calibration and parameterization of the different
systems
Specifications
Special features
Technologyof electronicinjectionsystems
Mechanical gearbox specifications

Servicing and maintenance
Presentation of EBS 2 .2 system and ABS
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METHODS AND TOOLS
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24/24 breakdown repair diagnostic
REFERENCE
MANDATORY
PRE REQUISITE
4703)
OBJECTIVES
To implement the technical skills and "diagnostic" reflexes required to get a vehicle back on
the road
WHO IS IT FOR ?
Recommended for breakdown operatives familiar with the basics of electricity, in order to acquire a
diagnostic and repair method
Recommended for mechanics who wish to become breakdown repair operatives
PROGRAM
Review of basic electrical knowledge Suspension systems

Operating principle of multiplexing Immobilizer
Control and diagnostic method EBS-ESP
Power units
Multimeter
Wiring diagrams
Displays
Diag NG3
Think before you act: method

Diagnostic methodology
Practical case studies
Information on sources of incidents
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Using a Windows computer work
station
REFERENCE

OBJECTIVES
To use a Windows computer in the workshop
To master the basic applications allowing immediate autonomy
WHO IS IT FOR ?
Anyone who needs to use a computer in his or her professional activity
PROGRAM
What is a computer ?
Components
Data storage
Software
Networks
How to use the keyboard and mouse
Organising your files
Presentation of the environment
Presentation of screen
Session management
Windows management
Windows explorer
Portfolio management
File management
Recycle bin
Using a program (Word,...)
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Duration : 2,5 to 3 hours Location : your company premises, online via Internet @
Service station diagnostic
REFERENCE

OBJECTIVES
To acquire a basic knowledge of truck technology
To understand the technical and economic principles of servicing.
To develop practical skills in first level diagnostics
To generate workshop activity via the station
WHO IS IT FOR ?
Recommended for mechanics
Essential for service station personnel
PROGRAM
Analysis of results
Defining the degree of urgency for operations to
be performed
Origin and composition of lubricants

Classification of lubricants
General information on filtering and products used
for protection
Rudiments of spectrometric and physico-chemical
analysis
Quick visual examination of vehicle when job

accepted
Taking into account any mechanical anomalies
observed when the vehicle is standing over the
service station pit
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Diagnostic : methods and tools
REFERENCE
MANDATORY
PRE REQUISITE
4140 Course level : basic Access to Diagnostic DXi (see
course sheet 4145)
OBJECTIVES
To master the use of the Renault Trucks tools
To be capable of performing a diagnosis methodically and logically
To increase the reliability of your diagnosis
WHO IS IT FOR ?
Recommended for electricians and mechanics who perform diagnostics on vehicles
Essential for electricians or mechanics who wish to specialise in diagnostics
PROGRAM
1 -Repair manuals Teaching aids :

Presentation Audiovisual and IT aids
Use Video projector
Documentation
Different types of vehicles
2 - Diagnostic tools Diag NG3 case, OPTIDOC
Presentation Measuring station, multimeter
Use
Procedures
Updates
3 - Logical diagnostic reasoning

How to approach a technical problem on a vehicle
methodically
Presentation of the different methods
4 - Practical exercises on vehicles
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Diag NG3 tool
REFERENCE
MANDATORY
PRE REQUISITE
4703)
OBJECTIVES
To become familiar with the use of the Diag NG3 tool
Be capable of performing a diagnostic on a simple failure, using the tool
WHO IS IT FOR ?
Recommended for mechanics
Recommended for electricians
NOTE : Diag DXi is not covered in this course (see course 4145)
PROGRAM
1 - Hands-on experience with the diagnostic tool Teaching aids :

Facilities available Audiovisual aids
Use Video-projector
Program updates Vehicles: Midlum dCi, Premium dCi, or
Magnum E-tech
2 - Application on vehicles Documentation
Basics of electricity and multiplexing Diag NG3 case
Practical exercises
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Renault Trucks after sales
documentation
REFERENCE
MANDATORY
PRE REQUISITE
4142 Course level : basic Must know how to use Windows
(4002 or 4111) (see course
sheets 4002 & 4111)
OBJECTIVES
To be able to :
Use the Renault Trucks repair manuals, read wiring diagrams and pneumatic diagrams
Identify the documentation available in the Optidoc IT application and use Optidoc
Master the manufacturer's tools and optimise the use of the Renault Trucks tools.
WHO IS IT FOR ?
Strongly recommended for everyone who wants to improve their productivity in the workshop.
PROGRAM
1 - Presentation of Renault Trucks technical 5 - Reading wiring diagrams

documentation: Renault Trucks diagrams
Repair manuals Renault Coaches diagrams
Time manuals Nissan diagrams
Technical notes, network Info bulletins...
Teaching aids :
2 - Paper repair manual : Audiovisual and IT aids
Using a manual and navigating through the Renault Trucks documentation
chapters IT applications: Renault Trucks Online, Optidoc
Searching for technical data Diagnostic tool : Diag NG3
Exercises on vehicle. DXi range vehicles
3 - Electronic repair manuals

Using a manual and navigating through the
chapters
Searching for technical data
Exercises on vehicle.
4 - Reading a pneumatic diagram
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Price : Please contact us Participants : 7 to 10

Duration : Please contact us Location : Saint Priest
Using the diagnostic DXi tool
REFERENCE
MANDATORY
PRE REQUISITE
4145 Course level : improvement Basic electrics (see course sheet
4703)
OBJECTIVES
To be capable of installing the diagnostic software and making the first connection
To understand the electronic architecture of the new DXi EURO3 and EURO4 vehicles
To learn about the environment of the Diagnostic DXi software, to interpret fault code readings, to use
the different tests, to master calibration and programming
WHO IS IT FOR ?
Essential for breakdown specialists
Essential for electricians
Necessary for mechanics wishing to develop their diagnostics
PROGRAM
Presentation of the different communication buses Mastering the calibration and parameterization
Description of the different electronic units operations
Functions shared over the engine ECU and the Reprogramming an ECU
vehicle ECU
Campaigns and programming using

Use of the different menus and icons intermediate storage
Reading and interpreting fault codes Sending work cards
Carrying out and interpreting tests
Updating the diagnostic tool and its various
programs
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Logical Diagnostic Reasoning
(LDR)
REFERENCE
MANDATORY
PRE REQUISITE
4146 Course level : basic 4703 (Basics of electrics) 4145
(Access to Diagnostic DXi) 4142
(After sales documentation) (see
course sheets 4703 & 4142 &
4145)
OBJECTIVES
To be capable of :
Applying logical diagnostic reasoning in the workshop, whatever the malfunction encountered.
WHO IS IT FOR ?
For any workshop technician who has already acquired a good basic knowledge of the trade (electrics,
mechanics, pneumatics) and wishes to improve his efficiency in fault finding his workshop productivity.
PROGRAM
1 - Presentation of logical diagnostic reasoning : Teaching aids :

What is the diagnostic ? DXi range vehicles
Different diagnostic methods: empirical and rational Educational mock-ups
Principal diagnostic stages, from taking charge of Audiovisual and IT aids
the vehicle until its return to the customer Renault Trucks documentation
Computer applications: Renault Trucks Online,
2 - Application of logical diagnostic reasoning : Optidoc
Fault finding on vehicles. (Work in sub groups) Diagnostic tool: Diag NG3
Fault finding on educational mock-ups. (Work in Measuring station
sub groups) Pneumatic control tool
Workshop tooling
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Price : Please contact us Participants : 6 to 8

ENGINES
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Light vehicle power units Euro 3
and Euro 4
REFERENCE
MANDATORY
PRE REQUISITE
4703)
OBJECTIVES
Be capable of diagnosing and repairing the principal malfunctions on Master, Mascott and Maxity Euro
3 and 4 engines
Be capable of configuring the injection ECUs of these engines
WHO IS IT FOR ?
Recommended for mechanics familiar with the electrical basics, in order to acquire a method for analysis and
repair method on the injection
Necessary for electricians who wish to specialise in injection diagnostics
PROGRAM
1 - The different Euro 3 and Euro 4 injection systems Teaching aids :

High and low pressure circuits, Audiovisual aids
Operation of the different actuators and sensors, Video-projector
particle filter (FAP) Vehicles: Master, Mascott and Maxity
Management of engine fault codes (EOBD) Engines: G9T/U, DXi 2.5 and DXi 3
Engines: F9Q, G9T/U, ZD30
2 - Mastery of delicate mechanical operations Documentation
Remove and refit a high pressure pump Diag NG3 case
Remove the injectors
Setting the timing ZD30
Timing belt on G and DXi engines
FAP servicing
3 - Use of diagnostic and parameterization tools

Presentation of software applications relating to
engines
Electrical and mechanical diagnostic for high and
low pressure circuit components
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Medium range power units Euro4
(DXi 5 and 7l)
REFERENCE
MANDATORY
PRE REQUISITE
4220 Course level : improvement Diag DXI Tool (see course sheet
4145)
OBJECTIVES
To diagnose and repair all malfunctions on the medium range Euro4 engines
To configure the injection ECUs of these engines
WHO IS IT FOR ?
Essential for mechanics
PROGRAM
1 - Common rail injection system 4 - Use of diagnostic and parameterization tools

Presentation and implementation of the common Presentation of software applications relating to
rail injection system engines
Low pressure and high pressure circuits Programming an EMS unit
Configuring an EMS unit
2 - Mastery of all mechanical operations Using the computer to search for the
Replace an injector appropriate technical documentation
Replace an injector bushing Engine protection data reporting with Diagmax
Replace a high pressure module
Remove and refit the camshaft Teaching aids :
Audiovisual aids
3 - Diagnosing all types of malfunction on these Video-projector
engines Vehicles: Midlum DXi and/or Premium
Low pressure feed circuit check Distribution DXi
High pressure circuit check Engines: DXi 5 and 7l
Various mechanical checks Documentation
Processing of fault codes (OBD2) Diag NG3 case
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Heavy range power units Euro 3
and 4 (DXi 11, 12 and 13l)
REFERENCE
MANDATORY
PRE REQUISITE
4230 Course level : improvement Diag DXI tool (see course sheet
4145)
OBJECTIVES
To diagnose and repair all malfunctions on the heavy range engines
WHO IS IT FOR ?
Essential for mechanics
PROGRAM
1 - Pump injector system 4 -Use of diagnostic and parameterization tools :

Presentation and implementation of pump injector Presentation of software applications relating to
system engines
Low pressure circuit Programming an EMS unit
Operation of a pump injector Configuring an EMS unit
Using the computer to search for the
2 - Mastery of all mechanical operations appropriate technical documentation
Replace a pump injector
Replace an injector bushing 5 - Analysis on brake tester
Remove and refit a cylinder head Teaching aids :
Remove and set the timing Audiovisual aids
Video-projector
3 - Diagnosing all types of malfunctions on these Vehicles: Premium and Magnum DXi
engines Engines: DXi 11, 12 and 13l
Low pressure feed circuit check Documentation
Checking an injector Diag NG3 case
Various mechanical checks
Processing of fault codes (OBD2)
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Heavy range power units Euro 3
(except DXi)
REFERENCE
MANDATORY
PRE REQUISITE
4703)
OBJECTIVES
To diagnose and repair the principal malfunctions on dCi and E-tech engines
WHO IS IT FOR ?
Necessary for mechanics familiar with the electrical basics, in order to acquire a method for analysis and
repair method on the injection
Recommended for electricians who wish to specialise in injection diagnostics
PROGRAM
High and low pressure circuits

Operation of the different actuators and sensors
Remove the injectors

Remove and adjust the timing for the Common
Rail pumps
Remove the unit pumps
Presentation of software applications relating to

engines
Electrical and mechanical diagnostics for high and
low pressure circuit components
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Injection diagnostic
REFERENCE
MANDATORY
PRE REQUISITE
4299 Course level : expert BASIC ELECTRICS AND DIAG
DXI TOOL (see course sheets
4145 & 4703)
OBJECTIVES
To be capable of working on the"CommonRail" and "Pump Injector"systems
used on commercial vehicles
To perform a diagnostic on these systems
To deal with a complaint about engine performance
WHO IS IT FOR ?
Recommended for mechanics, electricians or SDR
PROGRAM
1 - Technology of the new injection systems Teaching aids :

CommonRail and Pump Injector systems Audiovisual aids
Safe practice for maintenance operations Video-projector
Vehicles
2 - Diagnostic in workshop Documentation
Fault finding on vehicles and diagnostic Diag NG3 case
Contribution from Renault Trucks Oils
Fuel circuit faults
Electrical faults
Parameterization faults
3 - Explanations of failures and search methodology

Specific checks
Interpretation of data provided by the diagnostic
tool
4 - Processing an engine performance complaint

Receiving the complaint
Preliminary diagnostic
Performance report
Using the report
Processing of fault codes (OBD2)
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GEARBOXES, REAR AXLES
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Gearboxes and drive axles on Euro
3 and Euro 4 light commercial
vehicles
REFERENCE
4310 Course level : improvement

OBJECTIVES
To be capable of diagnosing, removing and refitting gearboxes
To be capable of checking and adjusting the various items of equipment`
WHO IS IT FOR ?
Recommended for mechanics who have mastered the technical basics and wish to specialise in LCV
gearboxes and drive axles
PROGRAM
1 - Technology Teaching aids :

Diaphragm clutches and automotive clutch servos Audiovisual aids
Gearboxes and robotised gearboxes Video projector
Vehicles: Master, Mascott
2 - The different systems Units:
General gearbox principles
Principlesof construction Master gearboxes: PF1, PK5/PK6, PF6, PA6
and PA0 quick shift
3 - Mastery of adjustment methods
Adjust a clutch control
Remove, refit and adjust gearboxes Mascott gearboxes: ZF S5-270, ZF S6-350
Maxity 5M gearboxes
4 - Mastery of maintenance operations 569 axle and DANA axle
Remove and refit gearboxes and drive axles Documentation
Check and adjust shafts
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Automatic gearboxes of the range
Euro 3 and Euro 4 vehicles
REFERENCE
MANDATORY
PRE REQUISITE
4703)
OBJECTIVES
To work on automatic gearboxes and their electronicized hydraulic retarders
To perform fault finding and diagnostics
WHO IS IT FOR ?
Recommended for mechanics familiar with the electrical basics, in order to acquire a method for analysis and
repair on automatic gearboxes
Recommended for electricians who wish to specialise in diagnostics on automatic gearboxes
PROGRAM
1 - Presentation and design of systems Teaching aids :

2 - Operating principle Audiovisual aids
3 - Components Video-projector
Electrical and mechanical diagnostics on system Vehicles: Midlum or Premium BOM
components Units:
4 - Methodology for checking and performing Allison gearbox

diagnostics on systems Retarder
5 - Maintenance operations Documentation
Partial removal of components Diag NG3 case
Checking the electrical components of the systems
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Duration : 2,5 days Location : Saint-Priest or local
Midlum range gearboxes Euro 3
and Euro 4
REFERENCE

OBJECTIVES
To be capable of diagnosing and repairing any malfunction on medium range gearboxes using the
repair manual
To be capable of checking and adjusting the various connected items of equipment in accordance with
the manufacturers' recommendations
WHO IS IT FOR ?
Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis
and repair on gearboxes.
Necessary for mechanics who wish to specialise in gearbox diagnostics
PROGRAM
1 - Presentation of technology Teaching aids :

Clutch system Audiovisual aids
Gearbox diagnostics Video-projector
Presentation of pneumatic circuits Vehicles: Midlum dCi and DXi
Gearboxes : Eaton 5206, 83109,ZF 6S850,ZF
9S1110
2 - The different systems Documentation
General gearbox principles Diag NG3 case
Principle of construction
3 - Mastery of delicate mechanical operations

Remove and refit gearboxes
Check and adjust retarder
4 - Use of diagnostic and parameterization tools :

Diagnostics on pneumatic and mechanical
gearbox systems
Using the computer to search for the appropriate
technical documentation
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Heavy range gearboxes Euro 3 and
4
REFERENCE

OBJECTIVES
To be capable of diagnosing and repairing any malfunction on medium range gearboxes using the
repair manual
To be capable of checking and adjusting the various connected items of equipment in accordance with
the manufacturers' recommendations
WHO IS IT FOR ?
and repair on gearboxes
Necessary for mechanics who wish to specialise in gearbox diagnostics
PROGRAM
Clutch system
Gearbox diagnostics
Presentation of pneumatic circuits
General principles of gearboxes

and retarder

Diagnostics on pneumatic and mechanical

gearbox and retarder systems
Using the computer to search for the appropriate
technical documentation
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Robotised gearbox ZF ASTRONIC
(Optidriver 1)
REFERENCE
4332 Course level : expert

OBJECTIVES
To be capable of diagnosing and repairing any malfunction on the ASTRONIC gearbox using the repair
manual
To check and adjust the various connected items of equipment, perform fault finding and diagnostics
WHO IS IT FOR ?
and repair on ASTRONIC gearboxes
Necessary for mechanics who wish to specialise in robotised gearbox diagnostics
PROGRAM
Clutch system Diagnostics on pneumatic, mechanical and

Gearbox diagnostics electrical gearbox and retarder systems
Presentation of pneumatic circuits Using the computer to search for the
Presentation of shared functions appropriate technical documentation
General principles of gearboxes and retarder


Know how to set the parameters and calibrate the
gearbox
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Robotised gearboxes Euro 3 and 4
REFERENCE

OBJECTIVES
To be capable of diagnosing and repairing any malfunction on robotised gearboxes using the repair
manual
To check and adjust the various connected items of equipment, perform fault finding and diagnostics
WHO IS IT FOR ?
and repair on robotised gearboxes
Necessary for mechanics who wish to specialise in robotised gearbox diagnostics
PROGRAM
Clutch system Diagnostics on pneumatic, mechanical and

Gearbox diagnostics electrical gearbox and retarder systems
Presentation of pneumatic circuits Using the computer to search for the
Presentation of shared functions appropriate technical documentation
General principles of gearboxes and retarder


Know how to set the parameters and calibrate the
gearbox
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BRAKING
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Air braking on the light range
Euro3
REFERENCE

OBJECTIVES
To be capable of performing maintenance operations on the braking system
To be capable of locating the essentialpoints covered by the regulations on braking
To be capable of checking the braking circuit components
WHO IS IT FOR ?
Recommended for mechanics who work on the braking circuit on the light range
Necessary for light vehicle technicians
PROGRAM
EEC
Adaptations/ improvements
Practical case studies

Information on the sources of incidents
Mechanical check
Checking pressures
Adjustment of load sensing device
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Air braking on Euro 3 road range
(excluding DXi)
REFERENCE

OBJECTIVES
To become familiar with the essential points of the brake regulations for the road range, dCi and E-tech
To know how to use the pneumatic diagrams
To know how to perform a diagnostic on the different braking circuits
WHO IS IT FOR ?
Recommended for a mechanic without the pneumatic basics
Necessary for mechanics who perform diagnostics and repairs on braking systems
PROGRAM
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Braking diagnostic on a brake
tester
REFERENCE
MANDATORY
PRE REQUISITE
4580 Course level : expert Electropneumatic braking
systems on the heavy range (see
course sheet 4730)
OBJECTIVES
To become familiar with all the diagnostic possibilities of a brake tester
To perform an analysis of the results in order to determine the adjustment or repair actions to perform
on the vehicles
WHO IS IT FOR ?
Recommended for a mechanic familiar with the basics of electropneumatic braking
Essential for performing diagnostics and analyses on braking systems
PROGRAM
Tractors and trailers

Mechanical and pneumatic checks
Testing on a brake tester
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HEATING
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Air conditioning
REFERENCE
MANDATORY
PRE REQUISITE
4703)
OBJECTIVES
To perform work on air conditioning systems (servicing, diagnostic, repairs)
WHO IS IT FOR ?
PROGRAM
General Charging, checking and draining an installation

Performing a diagnostic
Remedy for operating faults
Physics theory Rational servicing of the equipment installed
Regulations
Principle of refrigeration and of different system
components
Refrigerants, specifications and regulations
Refrigerating and wiring diagram
Operating principle
Technology of the different types
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Independent Heating Systems
REFERENCE
MANDATORY
PRE REQUISITE
4612 Course level : improvement Basic electric (see course sheet
4703)
OBJECTIVES
To become familiar with the operating principle of the various independent heating systems
To learn how to perform checks and adjustments on these systems
WHO IS IT FOR ?
Recommended for mechanics who already possess the electrical basics, to acquire an analysis and repair
method for independent heating systems
Recommended for electricians for a specialisation in performing adjustments and checks on independent
heating systems
PROGRAM
Electrical circuits
Fuel supply circuit
Heating circuit
Contribution from a WEBASTO technician
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ELECTRICITY AND ELECTRONIC ASSISTANCE
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Introduction to truck electronics
REFERENCE

OBJECTIVES
To acquire a basic knowledge of vehicle electrics and electronics
To learn how to read and interpret a wiring diagram
Touse a multimeter to perform simple checks
WHO IS IT FOR ?
Essential for mechanics without a basic knowledge of electrics, in order to acquire a method for analysis and
repair on electronic components
PROGRAM
Voltage, current, resistance Location of devices

Electromagnetism, relays, etc... . Identification of circuits
Load circuits and starting circuits Method for checks and diagnostics
Reading a plan
Using repair manuals

Reading a wiring diagram
Basic knowledge of electronics

Presentation of multiplexing
Simple tests for lines of communication
Sensors
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Electropneumatic braking systems
on the heavy range
REFERENCE
MANDATORY
PRE REQUISITE
4730 Course level : expert Basic electrics and braking on
road vehicules (see course
sheets 4540 & 4703)
OBJECTIVES
To learn about all the electronically managed braking systems and brake servo systems on this range.
To know how to work on electropneumatic braking systems.
To become familiar with the diagnostic operations on these systems.
WHO IS IT FOR ?
Essential for mechanics or electricians working on electropneumatic braking systems
Recommended for electricians or mechanics who wish to specialise in diagnostics
PROGRAM
Presentation of pneumatic and electrical circuits

Location of components on the diagrams and on
the vehicles
Study of components
On the pneumatic part

On the electronic part
Repair manuals
Diagnostic case
Interpretation of results
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Electropneumatic suspension
systems on commercial and light
range vehicles
REFERENCE
MANDATORY
PRE REQUISITE
4703)
OBJECTIVES
To learn about electronically managed air suspension systems on the light and heavy vehicle range
To know how to work on these systems
To become familiar with the diagnostic operations on these systems
WHO IS IT FOR ?
Essential for mechanics or electricians working on air suspension systems
Recommended for electricians or mechanics who wish to specialise in diagnostics
PROGRAM
Presentation of functions
Location of components on vehicles
Study of components
On the mechanical part

On the pneumatic part
On the electronic part
Repair manuals
Diagnostic case
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Electronic systems on Euro 3 light
commercial vehicles
REFERENCE
MANDATORY
PRE REQUISITE
4775B Course level : improvement Basics of electricity (see course
sheet 4703)
OBJECTIVES
To be capable of performing efficient diagnostics on the different electronic systems found on EURO 3
light commercial vehicles : Master and Mascott Euro 3 (Phase II).
WHO IS IT FOR ?
Necessary for mechanics familiar with the basics of electricity, in order to extend their knowledge of LCV
electrics and to acquire a method of analysis and repair on LCV electronic systems
Essential for electricians who wish to specialise in electronic diagnostics on LCVs
PROGRAM
1 - General Teaching aids :

Introduction Audiovisual aids
Reading and detailed examination of functional Video-projector
and wiring diagrams Vehicles: Master and Mascott Euro 3
Diagnostic Documentation
Diag NG3 case
2 - Principal options
ABS - Immobiliser
Door closing
3 - Electronic injection
Common Rail system
4 - Safety units
Airbag
Pretensioners
5 - Air conditioning management
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Duration : 4 days Location : saint Priest
Electronic systems on Euro 4 light
commercial vehicles
REFERENCE
MANDATORY
PRE REQUISITE
4776 Course level : improvement Basics of electricity (see course
sheet 4703)
OBJECTIVES
To be capable of performing efficient diagnostics on the different electronic systems found on EURO 4
light commercial vehicles : Master (Phase III), Mascott (Phase III) and Maxity.
WHO IS IT FOR ?
Necessary for mechanics familiar with the electrical basics, in order to extend their knowledge of light vehicle
electrics and to acquire a method of analysis and repair on light vehicle electronic systems
Essential for electricians who wish to specialise in electronic diagnostics on light vehicles
PROGRAM
1 - General Teaching aids :

Introduction IT aids (Renault Trucks OnLine) and
Reading and practice with functional diagrams and audiovisual aids
wiring diagrams Video-projector
Electronic architecture and electrical functions Vehicles: Master, Mascott and Maxity Euro 4
Diagnostic Documentation
Diag NG3 case
2 -Principal equipment
ABS-Immobilizer
Door closing
Hill start aid
3 - Electronic injection
CommonRail system
Management of Euro 4 fault codes (EOBD)
4 - Safety-related units
Airbag
Pretensioners
5 - Air suspension
6 - Climate control management
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Electronic systems on commercial
vehicles Euro 3
REFERENCE
MANDATORY
PRE REQUISITE
4777 Course level : improvement Basic electronics (see course
sheet 4703)
OBJECTIVES
To learn about the Euro 3 electronic architecture typologies
To work efficiently on Euro 3 heavy commercial vehicle electronic systems, by mastering diagnostics
and parameter configuration
WHO IS IT FOR ?
Necessary for mechanics familiar with the electrical basics, in order to acquire a method of analysis and
repair on commercial vehicle electronic systems
Essential for electricians who wish to specialise in diagnostics on the vehicle electronics
PROGRAM
1 - Multiplexing Teaching aids :

Operating principle Audiovisual aids
Identification of circuits Video-projector
Test methods Vehicles: Midlum and Premium dCi, or
Location of components Magnum E-tech
Documentation
2 - Electronic control units Diag NG3 case
Vehicle Measuring tools
Immobiliser IT station (Renault Trucks OnLine)
Display
Central door locking
Tachograph
Engine
Comfort / safety-related items
Bodybuilder control units
3 - Checking and diagnosing electronic systems

4 - Diagnostic and parameterization
Power take-offs
Management of consumption, maintenances and
engine alerts
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Electronic systems on Euro 4
heavy commercial vehicles
REFERENCE
MANDATORY
PRE REQUISITE
4777C Course level : improvement Basics of electricity and access to
Diagnostic DXi (see course
sheets 4703 & 4145)
OBJECTIVES
To learn about the Euro 4 electronic architecture typologies
To work efficiently on Euro 4 heavy commercial vehicle electronic systems, by mastering diagnostics
and parameter configuration
WHO IS IT FOR ?
Necessary for mechanics familiar with the basics of electricity, in order to acquire a method of analysis and
repair on heavy commercial vehicle electronic systems
Essential for electricians who wish to specialise in electronic diagnostics on heavy commercial vehicles
PROGRAM
1 - DXimultiplexing Teaching aids :

Operating principle Audiovisual aids
Identification of circuits Video-projector
Test methods Vehicles: Midlum, Premium, Kerax and
Location of components Magnum DXi
IT station (Renault Trucks OnLine)
2 - DXielectronic control units Documentation
Vehicle Diag NG3 case
Immobiliser Measuring tools
Display
Lighting management
Central door locking
Engine
Comfort / safety-related items
Bodybuilder control units
3 - Checking and performing diagnostics on

DXielectronic systems
4 - Diagnostic and parameter configuration forDXi
Power take-offs
Management of maintenances and engine alerts
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Advanced electronic diagnostics
Parameterization and programming
REFERENCE
MANDATORY
PRE REQUISITE
4779 Course level : expert Vehicule electronics (see course
sheet 4777)
OBJECTIVES
To be capable of performing a diagnostic and repairing a breakdown on a Euro3 and/or Euro 4 vehicle,
using a clear methodology that can be applied to the whole of the vehicle range
WHO IS IT FOR ?
Recommended for SDR
Essential for experienced electricians or mechanics familiar with vehicle electronics, who wish to acquire
complete autonomy in electronic diagnostics
PROGRAM
Inter-ECU communication system

Data transfer bus diagnostics
Immobilizer
Central locking
Lines of communication
Electronic control units
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Processing Fault Codes
REFERENCE
4780
OBJECTIVES
To be capable of describing the operation of the ECUs
To be capable of interpreting the fault codes and defining the appropriate repair actions
To implement these actions
To understand the problems of non reproducible fault codes, to define and implement an adapted fault
finding scenario
WHO IS IT FOR ?
SDR, diagnostic specialists, with mastery of Diagnostic DXi, knowledge of DXi heavy range architecture
PROGRAM
1 - Context in which fault codes are created

Operation of units on DXi heavy range
Differences between units
European regulations
Interpreting FMI logs
2 - Fault finding exercises using fault codes
3 - Non reproducible fault codes

Definition
Deleting fault codes
Theoretical/practical fault finding exercises
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Price : Please contact us Participants : Please contact us

Installation and adaptation for
bodywork Euro4 heavy range
REFERENCE
4792
OBJECTIVES
To be capable of using the electrical functionalities for bodybuilders of Euro 4 vehicles thanks to the
Renault Trucks installation instructions
To install bodywork or electrical equipment on vehicles
WHO IS IT FOR ?
Necessary for electricians, mechanics or S.D.R fitting bodywork or working on bodybuilder equipment
PROGRAM
Multiplexing
Vehicle and engine ECUs
Bodybuilder ECU
Documentation available to
bodyworkmanufacturers
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SPEED LIMITERS
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Speed limiter approval
REFERENCE
MANDATORY
PRE REQUISITE
4703)
OBJECTIVES
To perform diagnostics and adjustments on all types of mechanical speed limiters
To learn about the operation of the digital tachograph
NOTE: this training course is accepted as a qualification for "speed limiter approval".
This approval is valid for 3 years. After the 3 years it should be renewed.
WHO IS IT FOR ?
Recommended for mechanics familiar with the electrical basics, in order to acquire a method of analysis and
repair on speed limiters
Recommended for electricians for a specialisation in speed limiter diagnostics
PROGRAM
Mechanical speed limiters

Electronic units Euro 3 and Euro 4
Presentation of tachograph
Applications on mock-ups and simulator
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Online training, renewal of speed
limiter approval
REFERENCE
MANDATORY
PRE REQUISITE
4752 Course level : improvement Speed limiter accreditation (see
course sheet 4750)
OBJECTIVES
Renewal of « speed limiter » approval and online assessment on speed limitation for light vehicles and
commercial vehicles
NOTE: this training course is accepted as a qualification for "speed limiter approval",
subject to obtaining a score of at least 80% in the end of course test. This renewal is valid for 3 years.
WHO IS IT FOR ?
For all holders of approval status approaching the end of the validity period
PROGRAM
Mechanical speed limiters

Electronic units Euro 3 and Euro 4
Presentation of tachograph
Applications on mock-ups and simulator
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Duration : 4 hours Location : in your company, on line via Internet @
REFRESHER COURSES/NEW PRODUCTS
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Refresher course for workshop
manager
REFERENCE
4930
OBJECTIVES
Master the latest technical developments :
on the RENAULT TRUCKS range and on services
WHO IS IT FOR ?
Workshop manager
PROGRAM
The content of these courses will be defined during

2007 in accordance with future developments in
technology and services.
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Duration : 4 days Location : Saint Priest ou décentralisé
Refresher course for SDR®
REFERENCE
4940
OBJECTIVES
on the RENAULT TRUCKS range

on services
WHO IS IT FOR ?
SDR®
PROGRAM
The content of these courses will be defined during ...

2008 in accordance with future developments in
technology and services.
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Refresher course for breakdown
specialists
REFERENCE
4950
OBJECTIVES

on services
WHO IS IT FOR ?
breakdown specialists
PROGRAM
The content of this course will be defined during 2007

in accordance with future developments in technology
and services.
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Refresher course for mechanicians
REFERENCE
4960
OBJECTIVES

on services
WHO IS IT FOR ?
mechanicians
PROGRAM
The content of this course will be defined during 2007

in accordance with future developments in technology
and services.
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EXPERT CYCLES
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SDR® pre-selection
REFERENCE
4989
OBJECTIVES
To become familiar with the developments in the principal techniques currently used on commercial
vehicles in the Renault Trucks range
To prepare for the SDR training cycle
WHO IS IT FOR ?
Mechanics
Electricians
PROGRAM
Common Rail and pump injector

Principles
Diagnostic
Electronic architecture
Lines of communication (CAN bus,...)
Electronic control units
Principles of operation
Role of appliances
Electronic braking
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Duration : 3-week cycle Location : Saint Priest
SDR® cycle
REFERENCE
MANDATORY
PRE REQUISITE
4990 SDR Preselection (see course
sheet 4989)
OBJECTIVES
To become familiar with all the functions of the Specialist in Diagnostics and Repair
WHO IS IT FOR ?
Mechanics or electricians selected during course 4989
PROGRAM
Week1 Week8
Communication Gearboxes and retarders
Logical reasoning for breakdown repair
Workshop computing Week9
Diagnostic on vehicles
Week2 Practical exercises
On-board electronics
Week10
Week3 Renault Trucks services
Heating + speed limiters Additional technical information
Week4 Teaching aids:

Technology of light vehicles Audiovisual aids
Diagnostic tool
Week5 Documentation
Front axle Basic components
Tyres
Vibrations
Week6
Braking/ Electro-pneumatics
Week 7
Technical innovations for the year
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Light Vehicle Expert Technician
REFERENCE
MANDATORY
PRE REQUISITE
4991 Basic electrics and using
information tools (see course
sheets 4703 & 4002)
OBJECTIVES
To master all the functions of the Light Vehicle Expert
WHO IS IT FOR ?
Experienced mechanics or electricians
Nota :The cycle is divided in two sessions : 1st : two weeks, 2nd: three weeks
PROGRAM
Audiovisual aids
Logical reasoning for breakdown repair Diagnostic tool
Workshop information Documentation
Tires technologie and steering & axle Basic components
Computer knowledge refreshing
Engines
Injection
Braking / ABS
Light Vehicle electronics Phase 2 (Airbag

immobilizer)
Presentation of the concept "Quick
jobs"
Gearboxes
New products
Diagnostic, fault finding

Technical assistance expert for Light Vehicle range
Conclusion
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Curriculum SDR RTI Module 1
REFERENCE
MANDATORY
PRE REQUISITE
4092 Course level : basic Being good electrician or have
completed the basic training
electricity. Have the level of
knowledge required during the
test e-eval. (see course sheet
OBJECTIVES
4703)
To be able to :
Use the Renault Trucks standards and tools : Diag NG3, Renault Trucks Online...
Structure and put in place a logical diagnostic reasoning.
Intervene, diagnose and repair malfunctions on drive train units.
WHO IS IT FOR ?
Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of
measurements taken) and information technology (IT) who wish to become technical referral points for
diagnostics and repair.
PROGRAM
1 - Week 1 Teaching aids :

Renault Trucks after sales documentation Audiovisual and computer aids
Logical Diagnostic Reasoning Renault Trucks documentation
Reading wiring diagrams Computer applications: Renault Trucks Online,
Optidoc
2 - Week 2 Diagnostic tool : Diag NG3
Basic electrical checks and measurements DXi range vehicles
Application on Renault Trucks drive trains Teaching units : DCi11, DXi5 and 7 engines,
DXi11 engine, ZF 16S mechanical gearboxes,
3 - Week 3 drive axle C9 and 13170..
Application and practical exercises on Renault
Trucks drive trains: DCi11, DXi5 and 7 engines,
DXi11 engine, ZF 16S mechanical gearboxes,
drive axle C9 and 13170.
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Price : contact us Participants : 6 to 8

Duration : 3 weeks Location : St Priest
Curriculum SDR RTI Module 2
REFERENCE

OBJECTIVES
To be able to :
Intervene, diagnose and repair malfunctions on the on-board electronic systems
Intervene, diagnose and repair malfunctions on injection systems.
WHO IS IT FOR ?
Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of
PROGRAM

Electronic architecture and on-board electronic Audiovisual and computer aids
systems : V-MAC III Renault Trucks documentation
Diagnostic and use of Diagman and Diag NG3 Computer applications: Renault Trucks Online,
applications Optidoc
Diagnostic tool : Diag NG3
2 - Week 2 DXi range vehicles
Electronic architecture and on-board electronic
systems : TEA2
Diagnostic operation and use Diag NG3 of
Diagnostic DXi applications
3 - Week 3
Common Rail and Pump Injector injection systems
Diagnostic and repair
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Cuurriculum SDR RTI Module 3
REFERENCE

OBJECTIVES
To be able to :
Intervene, diagnose and repair malfunctions on the on-board electronic systems
Intervene, diagnose and repair malfunctions on injection systems
WHO IS IT FOR ?
- Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of
PROGRAM

Air braking Audiovisual and computer aids
Inspection method, diagnostic and adjustments Renault Trucks documentation
Computer applications: Renault Trucks Online,
2 - Week 2 Optidoc
Electro-pneumatic suspension and braking Diagnostic tool : Diag NG3
systems DXi range vehicles
Diagnostic and adjustment operation
3 - Week 3
Review of logical diagnostic reasoning
Application : fault finding on vehicles and units
Conclusion
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BODYBUILDERS
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Installation and adaptation for
bodywork Euro4 heavy range
REFERENCE
4792
OBJECTIVES
To be capable of using the electrical functionalities for bodybuilders of Euro 4 vehicles thanks to the
Renault Trucks installation instructions
To install bodywork or electrical equipment on vehicles
WHO IS IT FOR ?
Necessary for electricians, mechanics or S.D.R fitting bodywork or working on bodybuilder equipment
PROGRAM
Multiplexing
Vehicle and engine ECUs
Bodybuilder ECU
Documentation available to
bodyworkmanufacturers
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PERIPHERALS
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Checking elevating tailgates
REFERENCE
4801
OBJECTIVES
Toextend your knowledge of the operation, monitoring, and legislation relating to elevating tailgate
safety
WHO IS IT FOR ?
Necessary for workshop mechanics whose duties include working on elevating tailgates
PROGRAM
General points on French official texts : laws, Tailgate technology (hydraulics and electricity)
codes, decrees, orders Types of tailgate
Articulation of texts on the safety of lifting Section common to all tailgates
appliances: Hydraulic parts
Machine directives Hydraulic symbolization
Law 91-1414, (art. 233-5, L 233-5-1), Tailgate operation
Decree 93-40, 93-41, order of 01/03/2004, order of Hydraulic fluids
02/03/2004 DRT 2005/4 Standardization (NF-E 1756-1)
R233-11 : General Periodical Inspection Inspection methodology according to the
R233-11-1 : Initial Inspection on Entering Service procedure laid down in the order of 01 MARCH
Art. LR233-11-2 : Inspection on Returning to 2004 (Periodic general visit, initial visit, repeat
Service visit, static and dynamic overload)
Safety register, documentation
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Checking auxiliary cranes
REFERENCE
4802
OBJECTIVES
To extend your knowledge of the operation, monitoring, and legislation relating to the safety of lifting
and handling gear
WHO IS IT FOR ?
Necessary for workshop mechanics whose duties include working on auxiliary cranes
PROGRAM
Safety awareness Role of the controller

General points on official texts Official documents
Standardization Visit and report sheet
Articulation of texts on the safety of lifting Standardization of cranes
appliances Crane technique
Directive 98/37 CE Revision
Law 91 - 1414 Concept of static
Decree 93-40 and 93-41. 92-766. 92-767 Concept of balance and stability
Order of 01/03/2004 of 02/03/2004DRT 2005/4 Momentum theory
Inspection of lifting appliances Cables, pulleys and lifting accessories.
R233-11 : General Periodical Inspection (VGP) Rules of slinging
R233-11-1 : Inspection on Entering Service (VMS) Technology of mobile cranes
R233-11-2 : Repeat Inspection (VRS)
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Checks on trailers
REFERENCE
MANDATORY
PRE REQUISITE
4803 Air braking and air suspension
system (see course sheet 4540)
OBJECTIVES
To extend your knowledge of braking and the operation of the different towed vehicle wheel antilock
systems
To establish complete control of a towed vehicle ABS system
To establish a diagnostic on the suspension or braking system
WHO IS IT FOR ?
PROGRAM
European code legislation

Reading pneumatic braking diagrams
Braking appliances with a towed vehicle circuit
(emergency relay valve, load sensing valve, load
sensing valve with integral relay valve, ...)
ABS systems on towed vehicles
EBS system
Air suspension diagrams

Different appliances fitted on a towed vehicle air
suspension
Checking and adjusting pressures
A.B.S. diagnostic
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Trailer EBS diagnostic (HALDEX)
REFERENCE
MANDATORY
PRE REQUISITE
4804 Tractor and trailer air braking
circuits (see course sheets 4540
& 4803)
OBJECTIVES
To understand the general operation of EB+
To analyse the signals necessary for the correct operation of the EB+
To locate, diagnose and repair the components of an EBS and EB+ electronic braking system
To replace the components and define the parameters for the EB+ device
WHO IS IT FOR ?
Recommended for mechanics, electricians, and braking circuit fitters in commercial vehicle workshops where
the duties include working on trailer EBS braking systems
PROGRAM
Parameterization specific to each vehicle

Traditional braking circuit (calculation note,...)
General points on EB + Future system developments (electronic
The different electrical power supplies flashing)
The different signals Fleet mix
Decoding the CAN signal Performing the diagnostic
Braking circuit with EB + Using/running the DIAG+ software
Electrical wiring for the different configurations Manipulation on mock-up with Diag NG3
Pneumatic wiring
EBS, an intelligent system (internal operation)
The different assembly configurations on vehicles
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Duration : 1 day Location : Saint-Priest or local
FAST&PRO Space Specialist
(Certification)
REFERENCE
MANDATORY
PRE REQUISITE
4805 Course level : basic Must be involved in Fast and Pro
OBJECTIVES
To acquire the means to respond to the Light Vehicle market (diagnostic sheets, sales arguments,
methods sheets)
To energize the process of welcoming and receiving of a Light Vehicle customer
To acquire and master all the FMB-TOPLINE diagnostic and intervention methods, for quick jobs
WHO IS IT FOR ?
Required for Light Vehicle Unit managers
Recommended for workshop managers or team leaders
PROGRAM
1 -Diagnostics and work performed: Operating kit :

Safety diagnostic: Study of potential, performance Promotional leaflet and sales aid at the counter
of diagnostics on the light vehicle range, for services : Brakes, Shock absorber, Ground
operations and additional sales linkage
Tyres : Diagnostic, assembly and balancing Operation manuals : « Sheets for Quick Jobs »
Geometry : Preliminary diagnostics, geometry and « Fault finding method for Brakes »
check, interpretation of a report, adapted Technical booklet and sales aid for Geometry
adjustments Trainee booklet
Brakes : Brake fluid test, Fault finding using expert Free Hot line
Diagnostic (rapid and reliable), practical work on
units
Linkage : Diagnostic and practice in technical
operations: Ball joints, Bearings, ...
Suspension : Diagnostic and Replacement of
shock absorbers
2 - Profit centre management :

Analysis of market, players, services, potential and
levers of growth
Study of « loyalty » loop
Role play: Welcome and taking in charge of a
customer, recommending services
81 of 84
Price : 1850euros / day Participants : 8 to 10

Inspecting vehicle fire
extinguishers
REFERENCE
4807
OBJECTIVES
To become familiar with the theory and practice of the fire extinguishers fitted on trucks and coaches
To carry out legal inspections on this type of equipment
WHO IS IT FOR ?
Recommended for personnel able to carry out maintenance work "at home"
PROGRAM
The different types of extinguisher Basics of the inspection "market "

The different principles of fire extinguishing Customer contact
Which category is your company in ?

Certification
BVQI ISO 9001 version 2000

BVQI ISO 14001
Role and technology of the different components

Assembly methodology
Inspection
methodology
sealing
follow-up
documentation to fill in
Legislation
Technical rules
Standards
82 of 84
Duration : 1,5 days Location : DESAUTEL company in Montluel
Vehicle ground linkage
(mechanical)
REFERENCE

OBJECTIVES
To learn about the components making up the ground linkage parts of a commercial vehicle
To know the different angels and their impacts
To become familiar with the adjustment operations performed on the vehicle
WHO IS IT FOR ?
Recommended for mechanics working on mechanical front and rear axles
PROGRAM
3 - Axle geometry
Presentation of functions Front axle geometry
Localisation of components on the vehicles Inter axle geometry
Study of components and their adjustments Trailer geometry
Wear diagnostic
Study of components and their adjustments
Components
83 of 84
OPTITRACK in E-LEARNING
NEW
REFERENCE
MANDATORY
PRE REQUISITE
4808A Aucun
OBJECTIVES
- To be capable to handing over an Optitrack vehicle.
- To be capable of carrying out maintenance operations relative to the suppliers recommendations and
following reference documents.
WHO IS IT FOR ?
- This course is designed for workshop staff who will deliver Optitrack vehicle or perform level 1 interventions.
PROGRAM
Operating principle and identification of components. (Teaching methods): Online training on a PC linked
Description of basic closed loop circuit. to the internet.
Description of Optitrack hydraulic circuit. Combinaison of interactive and demonstrative
Detailed operation of each operation of the circuit. methods.
Operating strategies. Educational support perfomed by a tutor (to be
Description of features related to system maintenance. defined in the hub).
IT support perfomed by IT line.
84 of 84
Duration : 1 hour Location : In your company, via Internet.

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TRUCK MAINTENANCE

4318 - Automatic gearboxes of the range Euro 3 and Euro 4 vehicles 36

4775B - Electronic systems on Euro 3 light commercial vehicles 52

4780 - Processing Fault Codes 57

4000 Course level : basic

Product range Renault Trucks Links

Specifications sheets, Repair manuals...

4002 Course level : basic

Exploring and organizing a computer work station Park traceability

To use the intranet applications available in the workshop

Renault Trucks Links messaging Review on engine trimming

Data extraction exercises

Renault Trucks Links application

1 computer per trainee

4010 Course level : basic

Note: this course does not cover Diag DXi

1 -Electrics 5 -Electronic equipment

2 - Braking Teaching aids :

4011 Course level : basic

Note: this course does not cover Diag DXi

1 - Electrics 5 - Electronic equipment

2 - Braking Teaching aids :

4012 Course level : basic

Note: this course does not cover Diag DXi

1 - Electrics 5 - Electronic equipment

4020 Course level : basic

The driving and service handbook Design and mechanical specifications:

Hydraulic power steering

Presentation of exhaust gas post treatment system

4030 Course level : basic

The driving and service handbook Design and mechanical specifications:

Servicing of braking system fitted with E.B.S 5

Presentation of exhaust gas post treatment system

Presentation of topology and electronic control Operation

Technical and mechanical specifications

Technical and mechanical specifications

1 - Electronic architecture Euro 4 5 - Gearboxes

4091 Course level : basic

Reading fault codes, programming an ECU,

Mechanical gearbox specifications

Presentation of EBS 2 .2 system and ABS

Review of basic electrical knowledge Suspension systems

Think before you act: method

4111 Course level : basic

Presentation of the environment

4130 Course level : basic

Origin and composition of lubricants

Quick visual examination of vehicle when job

1 -Repair manuals Teaching aids :

3 - Logical diagnostic reasoning

4 - Practical exercises on vehicles

1 - Hands-on experience with the diagnostic tool Teaching aids :

1 - Presentation of Renault Trucks technical 5 - Reading wiring diagrams

3 - Electronic repair manuals

4 - Reading a pneumatic diagram

Price : Please contact us Participants : 7 to 10

Campaigns and programming using

1 - Presentation of logical diagnostic reasoning : Teaching aids :

Price : Please contact us Participants : 6 to 8

1 - The different Euro 3 and Euro 4 injection systems Teaching aids :

3 - Use of diagnostic and parameterization tools

1 - Common rail injection system 4 - Use of diagnostic and parameterization tools

1 - Pump injector system 4 -Use of diagnostic and parameterization tools :

High and low pressure circuits