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    A5.17 SAW Consumables PDF

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    sed are, carbon steel ANSU/AWS A5.17-89 ree An American National Standard pecification, tiller metal, seh Keywords—svi Approved by American National Standards Institute March 17, 1989 Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding Supersedes AWS A5.17-80 Pespaved by AWS Comittoc on Lilker Metit he Direation Abstract ification provides requirements for the classification of solid anu compo are welding, Flaccrode classification is based Jn weld metal pr a ties of weld metal pro The requirerenis include sizes, markinng, sawn Iso included. jon is based on the sified beret ving. and packaging. ‘The form and usability of the flu are iced w and mechanical prop /x. American Welding Society An > 5 tt f ai 3 AUP sso Norn L2verne Rot, PO, Box 351080, mam. Fons 3B ‘STANDARDS & TECHNICAL PUBLICATIONS. Poe ee ea Peer L aay PH: (08) 8373 1540 FAX: (08) 8373 1051 ERNATIONAL FAX: 61 8 8373 1051 Personnel AWS Committee on Filler Metal W.L. Wilcox, Chairman D.J. Kotecki, Ist Vice Chairman DF. Betz, 2nd Vice Chairman W.A. Dierschow, Secretary Z. ALHillal D.R. Amos KE. Banks J.B. Bolton J. Caprarola, Jr. RJ. Christoffel LJ. Christensen* D.A. DelSignore PD. Dickerson H.W. Ebert J. Gonzalez G. Hallstrom, J. RL. Harris* D.C. Helton W.S. Howes JP. Hunt PA. Kammer* GA, Kurisky RA, LaFave N.E. Larson AS. Laurenson RK. Lee* G.H, MacShane LM, Malik* LB. Matthews F. MeLaughlin M.T. Merlo G.E. Metzger J.W. Mortimer 1 W Mort CL, Null ¥. Ogata Ji Payne RL, Peaslee E.W. Pickering S.D. Reynolds, Jr.* LF. Roberts D. Rozet Scott Paper Company “Teledyne McKay Crane Midwest American Welding Society Liquid Carbonic Westinghouse Turbine Plant ‘Teledyne McKay Consultant Alloy Rods Corporation General Electric Company Consultant Westinghouse Electric Company Aluminum Company of America Exxon Research and Engrg. Company ‘The Lincoln Electric Company USNRC-RIL Southern California Edison Consultant National Electrical Manufacturers Assn. (NEMA) Inco Alloys International Eutectic Corporation| Maryland Specialty Wire Elliott Company Union Carbide, Linde Division Consultant Consultant Stoody Deloro Stellite Incorporated Arctec Canada Limited Harley Davidson York Incorporated Chrysler Corporation Tri-Mark, Incorporated Air Force Materials Laboratory Consultant Hobart Brothers Company Dept. of the Navy Kobe Steel America Incorporated Sclneisler Services International Wall Colmonoy Corporation Combustion Engineering Incorporated Westinghouse GTSD. Canadian Welding Bureau Consultant PK, Salvesen HS. Sayre* O.W. Seth RW. Straiton RD. Sutton R.D. Thomas, Jr RT. Webster WA, Wiehe FL. Winsor K.G, Wold T.J. Wonder AWS SubCommittee on Carbon and Low Alloy Steel DJ. Kotecki, Chairman DF. Betz, Vice Chairman W.A. Dierschow, Secretary Z, ALHillal G.C. Barnes W.D. Doty H.W. bert J. Gonzalez G.E, Kampschaefer D.Y, Ku G.A. Leclair J.W. Mortimer DM. Parker E.W. Pickering B.A, Rhoades LAP, Roberts D. Rozet R.A. Swain R. Timerman* J.B, Valachovie WL. Wileox R.D. Thomas, Jr. American Bureau of Shipping Consultant CBI Na-Con, Incorporated Dechtel Group, Incorporated L-Tec Welding and Cutting Systems R.D. Thomas and Company Teledyne Wah Chang. Hoskins Manufacturing Company Consultant Aqua-Chem, Incorporated Rexham Aerospace and Defense Group, Incorporated Electrodes and Fluxes for Submerged Arc Welding ‘Teledyne McKay Crane Midwest American Welding Society Liquid Carbonic Alloy Rods Corporation Doty and Associates Exxon Research and Engineering Company The Lincoln Electric Company K & L Associates American Bureau of Shipping Foster Wheeler Energy Company Consultant Knolls Atomic Power Laboratory ‘Combustion Engineering, Incorporated Hobart Brothers Company Canadian Welding Bureau Consultant Thyssen Specialty Steels, Incorporated Conarco, S.A. General Electrie Company Scott Paper Company R.D. Thomas and Company Foreword (This Foreword is not a part of ANSL/AWS AS.17-89, Specification for Carbon Steel Electrodes and Fluxes ‘for Submerged Are Welding, but is included for information purposes only.) This is the fourth revision of the document originally issued in 1965. That document was sued jointly by the American Welding Society and the American Society for Testing and Materials. The practice of issuing filler metal specifications as joint AWS/ASTM documents was discontinued shortly after the original version of this specification was issued. The 1969 revision, published by AWS, was accepted by the American National Standards Institute as an ANSI staudard. Subsequent revisions have become ANSI/AWS standards, Document Development AWS AS.17-65T ASTM A558-65T ANSI W3.17-1973 ANSI/AWS AS.17-77 AWS AS.17-80 ‘Tentative Specifications for Bare Mild Steel Electrodes and Fluxes for Submerged Arc Welding Specification for Mild Steel Electrodes and Fluxes for Submerged Arc Welding Specification for Carbon Mild Steel Electrodes and Fluxes for Submerged Are Welding Specification for Carbon Stee! Electrodes and Fluxes for Submerged Arc Welding Comments and inquirles concerning this standard arc welcome. They should be addressed to the Technical Director, American Welding Society, 550 N.W. LeJeune Road, P.O. Box 351040, Miami, Florida 33135 Table of Contents Personnel Foreword ....+.+ mn List of Tables List of Figures 1, Scope Section A~ General Requirements 2. Classification 3. Acceptance 4, Certification 5. Units of Measure and Rounding-Oft Procedures Section B—Tests, Procedures, and Requirements 6. Summary of Tests. 7, Retest 8. Weld Test Assemblies 9. Chemical Analysis 10. Radiographic Test 11. Tension Test 12, Ampact Test Section C— Manufacture, Identifcaion, and Packaging 13, Method of Manufacture 14, Electrode Requirements Page No. vii 40 B Appendix — Guide to ANSI/AWS AS.17-89, Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding Al, Introduction A2. Classification System A3. Acceptance Hl 4, Certification A ‘AS. Ventilation during Welding A6. Welding Considerations AWS Filler Metal Related Documents 4 4 15 1s 1s 6 19 \ I | | C List of Tables Table = Chemical Composition Requirements for Solid Electrodes i ~ Chemical Composition Requirements for Composite Electrode Weld Metal — Tests Required fur Classification ~ Base Metal for Test Assemblies — Tension Test Requirements ~ Impact Test Requirements ~ Standard Electrode Sizes and Tolerances — Standard Dimensions and Weights List of Figures Figure 1 Classification System 2 — Weld Pad for Chemical Analysis of Weld Metal from Composite Electrodes 3 — Groove Weld Test Assembly 4 — Radiographic Standards for Test Assembly in Figure 3 5 — Dimensions of Tension Test Specimen 6 ~ Dimensions of Charpy V-notch Impact Test Speciwen Page No. 6 8 9 0 ‘ Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding 1. Scope This specification preseribes requirements for the classification of carbon steel electrodes (both solid and composite) and fluxes for submerged are welding Section A General Requirements 2. Classification 2.1 The welding electrodes and fluxes covered by the specification are classified according to the following: (1) The mechanical properties of the weld metal obtained with a combination of a particular flux and a particular clastification of electrode, as specified in Tables 5 and 6 (2) The condition of heat treatment in which those Properties are obtained, as specified in 8.4 (and shown in Figure 1) (3) The chemical composition of the electrode (far solid electrodes) as specified in Table 1, or the weld metal produced with a particular flux (for composite electrodes) a5 specified in Table 2 2.2 Electrodes classified under one classification shall not be classified under any other classification in this specification, except that solid electrodes meeting the chemical composition requirements of both the B18 and EL12 classifications (Table 1) may be given both classifications. Fluxes may be classified under any number of classifications, for weld metal in either or both the as-welded and postweld heat treated conditions, or wsing different electrode classi fications. The classification system is shown in Fig ure 1 2.3 The electrodes and fluxes classified under this specification are intended for submerged are weld ing, but that is not to prohibit their use with any other process for which they are found suitable 3. Acceptance Acceptance of the materials shall be in accordance With the provisions of the latest edition of AWS: ASOL, Filler Metal Procurement Guidelines: (see ‘Appendix 3), 4. Certification Dy affixing dhe AWS Specification and Classifica tion designations to the packaging, the manufacturer certifies that the product meets the requirements of this specification (see Appendix Ad). 1. AWS standards may be obtained from the American Welding Society, 550 N.W. Teleune Road, P.O, Box 351040, Miami, Plorida 33155 Indicates flux Inaiates the minimum teneilo etrongth {in increments of 10.000 psi (88 MPa} of weld metal made in accordance Wiah the welding conditions given in Figure 3, and using the flux being classified and the specific classification ot electrode indicated. Designates the condition of heat treatment in which the tests were conducted: “A for as-welded and “P” for postweld heat treated. The time and temperature of the PWHT are specified in 8.4 ______ Indicates the lowest temperature al which the impact strength of the weld metal referred to above meets, (or exceads 20 ft-lb (27 J) (See Table 6). E indicates a solid electrode; EC indicates a composite electrode, FXXX- BOK Vand 2), Examples F7AG-EM12K is a complete designation. It refers to a flux that wll produce wold metal which, in the as-wolded ‘condition, will have a tensile strength no lower tnan 70 000 ps! (280 MPa) and Charpy V-notch impact strength of at least 20 ft b (27 J) at -60°F (-51°C) when produced with an EN12K electrode under the conditions called | tor in this specification. FTAd-EC1 is a complete designation for a flux when the trade name of the electrode used in classification is indicated as well It refers to a flux that will produce weld metal with that electrode, which in the as-weldec Condition, mil have a tensile strength no lower than 70 000 pei (180 MPa) and Charpy V-notch energy of at least 20 flb (27 J) at 40°F (-40°C) under the conditions called for inthis specification, Figure 1—Classification System 5. Units of Measure and with the rounding-off method given in ASTM E29, Recommended Practice for Indicating which Places Rounding-Off Procedure fof Eigures are 10 be Considered Significunc in Speci fied Limiting Values? 5.) U.S, Customary Units are the standard units of ‘measure in this specification, The SI Units are given I ‘as equivalent values to the U.S. Customary Units. Section B ‘The standard izes and dimensionsin thetwosystems Tess, Procedures, and Requirements are not identical, and, for this reason, conversion from a standard size or dimension in one system will not always coincide wath a standard size or dimension §, Summary of Tests in the other. Suitable conversions encompassing stan- dard sizes of both can be made, however, if appropri- 6.1 Electrodes ate tolerances are applied in each case Hil 6.1.1 Solid Electrodes. Chemical analysis of the electrode, of the rod stock from which it is made, is the only test required for classification of a sohid ele: trode under this specification. 5.2 For the purpose of determining conformance with this specification, an observed or calculated value shall be rounded to the nearest 1000 psi for tensile and yield strength, and to the nearest unit in >, agra Standards can be obtained from the Americ the last right-hand place of figures used in expressing Society for Testing and Materials, 1916 Race Street, Phila Qo Tabie 1 Chemical Composition Requirements for Solid Electrodes mi wt percent i Blectcode uns CCasification __ Number cll Ma Si s cut ‘Tow Manganste Electrodes ELA Kors 0.10 025/060 0.7 0.0% 0.010 03s ELK Ko100 9.10 025/060 0.10/0.25 0.030 0.030 os EL Koo —ooarata O50 UI oo 0.030 035 Medium Manganese Electrodes emia KoINI2 —0.06/0.15 080/128 0.10 0.030 0.010 038 EMDK KONI. 0.05/0.15 o8o/1.25 010/035 0.030 0.030 035 MK KOI3I3 0,060.16 090/180 035/075 0.030 0.030 0s EMUaK KOI3I4 0.057019 og/1.40 035/075 .aas ors 03 7.9.03/0.17) EMISK KOISIS 0.107020 080/125 O.10/0.85 0.030 0.030 038 High Manganese Hiectrodes EHuk KIN 007/015 140/185 ORWIS 0.030 0030 0.23 EHDK KOI23 0.067015, 1'$0/2;00as/mes ans 0.025 035 EH Kies 0100.20 1307220 0.40 0.030 0.030 035 42 The filer metal shall Be analyzed for the space elements for which values are shown in this table. If the presence af other elements is indicate, ince course of this work. the amout of those elements shall he determin tn fot exceed 0.50 percent Single values are maximum, ©. SAE/ASTM Unified Numbering System for Metals and Alloys thay thes otal excluding ton) owe ‘4The copper lit laden any cope esting tha may Be applied to the electrode, 6.1.2 Composite Electrodes. Chemical analysis of weld metal produced with the composite clectrode and a particular flux is die only vest required for classification of a composite clectrode under this specification, Table 2 Chemical Composition Requirements for Composite Electrode Weld Metal eam wt percent" Classification “CMa SiS Cr TTS 1800900035 0035035 The weld metal shall be analyzed forthe specific elements for wich values are shown in this able. 1 the presence of oer elements is ndicated, 1m the course ofthis work, the amount of ‘ose clemeats shall be determined to ensue that their total (excluding izon) does not exceed 0.50 percent Fe Single values ae maxis ©. Alow dition atea ofthe groove weld of Fig. 3 or the fractured tension test specimen of Fig 5 may De subsuted for the weld pad, and shall mer the above renutements. [a case of spurte, the weld pad shall be the reece metho 6.2 Fluxes. The tests required for classification of fluxes (each electrode-flux combination) are speci {ied in Table 3. They determine the mechanical prop: ‘erties and soundness of the weld metal obtained with that electrode-flux combination, The base metal for the test assemblies, the welding and testing proce: dures to be employed, and the results required are given in sections 8 thru 12. 6.3 Flux classification is based upon a 5/32 in. (4.0 mm) electrode size as standard, If this size electrode is not manufactured, the closest size shall be used for classification tests, See Note ¢ of Figure 3. 7. Retest Uf any test fails to meet its requirement, that test shall be repeated twice. The results of both tests shall meet the requirement, Samples for retest may be Taken from the original test assembly or from one or two new test assemblies. For chemical analysis, retest need be only for those specific elements that failed to ‘meet their requirement Table 3 Tests Required for Classification AWS Chemical Radiographic Tension Timpacr Classification Analysis Test Test Test ‘All Solid Electrodes Required Not Reqd Now Req'd Not Reqd All Composite Electrodes Required “Nol Regd Not Req'd. Not Regd All Fluxes Not Req'd Required Required Required ‘over When the "2" apart Arigna (wa impact requirements Table) weed the impact Too ot required 8. Weld Test Assemblies 8.1 No weld test assemblies are required for classifi- cation of solid electrodes. One weld test assembly is required for classification of composite clectrodes. It is the weld pad in Figure 2 for chemical analysis of the fow dilution weld metal. In addition to the above, one weld test assembly is required for each classification of an electrode-flux combination. This is the groove weld in Figure 3 for mechanical properties and soundness of the weld metal. Note ¢ to Table 2 allows the sample for chemi- ccal analysis in the case of a composite electrode to be taken from a low dilution area in the groove weld, Figure 3, or from the fractured tension test specimen, Figure 3, thereby avoiding the need to make the weld pad. In case of dispute, the weld pad shall be the referee method. When a Certificate of Test is pre- pared, it shall indicate whether the groove weld o the pad was used for chemical analysis. 8.2 The preparation of each weld test assembly shall be as prescribed in 8.3 and 8.4. The base metal for each assembly shall be as required in Table 4 accord- ing to the tests to be conducted and shall meet the requirements of the appropriate ASTM specification shown in Table 4, or an equivalent specification. Testing, of the assemblies shall be as prescribed in sections 9 through 12. 8.3 For composite electrodes only, a weld pad shall be prepared as specified in Figure 1, Base metal of any convenient size, of the type specified in Table 4, shall be used as the base metal for the weld pad The surface of the base metal on which the filler metal is deposited shall be clean, The pad shall be welded in the Mat position, three passes per layer, four layers high, using the flux for which classification of the electrode is intended. The preheat temperature shall not be less than 60°F (15°C) and the interpass tem- perature shall not exceed 325°F (163°C). The slag shall be removed after each pass. The pad may be quenched in water between passes, Testing of this assembly shall be as specified in section 9 8.4 For classification of an electrode.finy combina tion, a test assembly shall be prepared and welded as specified in Figure 3 using base metal of the appro- Priate type specified iu Table 4. Testing shall be as specified in sections 9, 10, 11, and 12, with the assem bly in either the as-welded or the postweld heat treated condition, according to the classification of the weld metal (See Figure 1). When the tests are 10 be conducted in each condition (as-welded and post Weld hcat treated), two such assemblies, or one single assembly of sufficient length to provide the speci- ‘mens required for both conditions shall be prepared In this case, the single assembly shall be cut trans. verse to the weld into two picces; one of the pieces shall be tested in the as-welded condition, and the other piece shall be heat treated. The weld metal for heat treatment chall be heat treated at 1150 + 25°F (621 = 14°C) for one hour (-0 +15 minutes). The furnace shall be at a temperature not higher than 600°F (316°C) when the test assembly is placed in i ‘The heating rate, from that point to the 1150 + 25°F (621 & 14°C) holding temperature, shall not exceed 40°F (22°C) per hour. When the holding time has been completed, the assembly shall be allowed to coo! in the furnace to a temperature below 600°F 316°C) at a rate not exceeding 350°F (194°C) per hour. The assembly may be removed from the fur- nace at any temperature Delow 90°F (316°C) and allowed 10 cool in still air, to room temperature. 9. Chemical Analysis 9.1. For solid electrodes, a sarmple of the clectrade, or the rod stock from which it is made, shall be pre- pared for chemical analysis. Solid filler metal, when analyzed for elements that are present in a coating r 4 LAYERS HIGH 3 PASSES/ LAYER NOTES: (a) Width and thickness of tne base metal plate may be any dimension suitable for the electrode diameter and current in use. (b) The first and last 2 in. (51 mm) of the weld length shail be discarcled. The top surface shall be removed, and chemical analysis samples shall be taken from the underl ig metal of the top layer of the remaining weld metal. Figure 2— Weld Pad for Chemical Analysis of Weld Metal from Composite Electrodes (copper flashing, for example), shall be analyzed ‘without removing the coating. When the electrode is analyzed for elements other than those in the coating, the coating must be removed if its presence affects the resus of the analysis for other elements. Kod. stock may be analyzed prior to coating for those ele- ments not added in the coating. 9.2 Composite electrodes shall be analyzed in the form of weld metal. ‘The sample for analysis shall be taken from weld metal obtained with the electrode and the flux with which it is classified. The sample shall come from a weld pad, a low dilution area of the groove weld, or from the fractured tension test specimen, ‘The top surface of the pad shown in Figure 2 shall, be removed and discarded, and a sample for analysis shall be obtained from the underlying metal of the top layer by any appropriate mechanical means. The sample shall be free of slag. The reduced section of the fractured tension test specimen, or the specimen from a low dilution area of the groove weld, if either 17 BLLOWABLE DISTORTION 1m i 28 A FONT At WHICH TEMPERATURE IS / measvaro Conan mupact CALL WELD ME IAL eran SPECINENS TENSION SPECIMEN | U9 JOINT CONFIGURATION AND LOCATION OF TEST PED WELD WELD 4” 9) EQUIVALENTS (8) LOCATON OF MMPAGT TEST {6} LOCATION OF TENSION TEST ‘SPECIMENS SPECIMEN “Welding Condtons fr Sokd Becvodes *” Brecon ‘Seer < . Travel Speed ' lesoase —Sze5_ —_Amperage® Voltage’ aaa LU eee fave i pass in mm Ce) Ge) Camront oma] mse 04) Manel Pee aR ne 16 380 2% 2 eal asec wet 20 400 2 2 53 | | Aza oraae ame >a 450 eal cM ata 50 65 to 925eF 275 10 35°F ‘32 500 BB) thor 18 BoC oa romans 70 Pre to 63°C). (19510 163°C) se 40560 ge { —poany ) 38 be 7 ane 48 600 28 7 92 | [psi crane 7 te 56 630 2 " ie WA __64 Not Speciied Not Spocited _______Net Specified” —__ er a The fot layer shal be produced in anor 1672 passes A other ayers shall be getvind 2 3 Cesnes Pe a eT re rs layer shal be reduces pocersThose woldng Contions are intended I razrune % 2uomals Wola ton, whch sal be rau a iScrodac aan a5 apr beeen Chase MH MI a taayad SP ©. Classiteation is based on te propertios of weld otal with 6/22 in (40 mm) electro «Class ae oa ee roncibe gen above fr sizes cher than S192 m 140 Mr 2 1 oe eT Mont ‘n.(4.0 mm) isnot manutacturd, The Cones Or vequred for lol acceptance toning wnt #97. Filler Metal Procure Guideines (unless other conditions are specified By i purchaser) 41 Lower amperages may be wsed forthe fis aye. Fe eS i atamce 1/2 to 174 in, 118 10 19-mun) for 1/16 and 5/08 in. (4 a0 2 o $2 my for 3/92 im, (24 mm) electrodes, and 1 10 197m (29 (0 38 mma) for 1/B, 5/32, aaron hen an ceeds manufacturer fecotnmends a contact tube-to-work dian er fecommendations shall be followed within 1/4 in. (0 fesqmmendations shal be olowed vi eer rv) shal be wed a the eer a HA 2° ET ng sll eom Foo eee abe produced wan tne sscmbly ot an) Temperature between 6 an 82001 12 a ea ent beads Eoau by bonds a's temperature within the incr temperature range has been avai! cectrodes: 3/4 to 1/4 in. 0 Sa ai and 5.6 ge shown, those > Table 4 Base Metals for Test Assemblies* ‘Weld pad for chemical analysis Groove weld of Figuce 3 in case of dispute alternative to the weld pad is selected, shall be pre- pared for analysis by any appropriate mechanical 9.3 The sample sball be analyzed by accepwed analy ical methods. The referee method shall be the proce- ure in the latest edition of ASTM Standard Method 350, Chemical Analysis of Carbon Steel, Low Alloy Steel, Ingot fron, and Wrought Iron. 9.4 The results of the analysis shall meet the require- ments of Table | or 2 for the classification of elec- trode under test 10. Radiographic Test 10.1 The groove weld described in 8.4 and shown in Pigure 3 sball be radiographed to evaluate the sound. ness of the weld metal. Radiographs of test assem- blies equal in length to or longer than the minimum of 12 in. (305 mm) required in Figure 3 (see 8.4.), shall include at feast 10 in, (254 mm) of the weld, ‘excluding the first and last inch of the test assembly. In preparation for radiography, the backing shall be removed and both surfaces of the weld shall be ‘machined or ground smooth and flush with the origl- nal surfaces of the base metal. Both surfaces of the test assembly, in the area of the weld, shall be smooth enough to avoid difficulty in interpreting the radiograph. 10.2 The weld shall be radiographed in accordance with ASTM method E142 Controlling Quality of Radiographic Testing. ‘The quality level of inspection shall be 2-27. 10.3 The soundness of the weld mew meets de requirements of this spevfication if the radiograph does not show (1) Cracks, incomplete fusion, or incomplete penetration (2) Slag inclusions longer than 1/4 in. (6 mm) or 1/3 ofthe thickness of the weld, whichever is greater, AISL-SAE 1010 or 1020 or ASTM AYé, vn Grade C, ASIS Grade 70, or ASI6 Grade 70 ASTM A36, or ASK (STM AWG shall be use as rtere, 285 Grade C, ASIS Grade 70, rade 70 oF groups of slag inclusions in line that have an agercgate length greater than the thickness of de weld in a length 12 times the thickness of the weld except when the distance between the successive inclusions exceeds six times the length of the longest inclusion in the group @) Rounded indications in excess af thase permit ted by the radiographic standards in Figure 4, One inch of the weld, measured from each end of the test assembly, shall be distegarded fou radio- graphic evaluation. 11. Tension Test 11.1 One all-weld-metal tension test specimen shall be machined from the groove weld described in 8.4 and shown in Figure 3. The dimensions of the spoci- men shall be as shown in Figure 5. 11.2 The specimen shall be tested in the manner described in the tension test section of the latest edi tion of ANSI/AWS B4.0, Standard Methods for Mechanical Testing of Welds. 11.3 The results of the tension test shall meet the requirements specified in Table 5. 12. Impact Test 12.1 Five Charpy Venotch impact specimens (Figure 6) shall be machined from the test assembly shown in Figure 3 for those classifications for which impact testing is required in Table 6, 12.2 The five specimens shall be tested in accordance with the impact test section of ANSI/AWS B4.0. The test temperature shall be that specified in Table 6 for the classification under test 12.3 In evaluating the test resulls, the lowest and the highest values obtained shall be disregarded. Two of the remaining three values shall equal, or exceed, the (A) ASSORTED ROUNDED INDICATIONS SIZE PERMITTED IS 1168 in. (0.4 men) TO 1196 in, (1.6 mm) NUMBER PERMITTED IN ANY 6 in. (150 mm) OF WELD IS 18, WITH THE FOLLOWING. RESTRICTIONS. LARGE: 064 In. (1.2 mm) TO 1/16 in, (1.6 mm)— 3 PERMITTED. MEDIUM: 1/32 in. (0.8 mm) TO 3/64 in, (1.2 mv) 5 PERMITTED. SMALL; 164 in. (0.4 mm) TO 1/92 in. (0.8 mmn)--10 PERMITTED. . (8) LARGE ROUNDED INDICATIONS ‘SIZE PERMITTED 18 9164 in, (1.2 mm) TO 1/16 in. (1.6 mm), NUMBER PERMITTED IN ANY 6 in. (150 mm) OF WELD IS 8, (C) MEDIUM ROUNDED INDICATIONS. ‘SIZE PERMITTED IS 1/32 i. (0.8 mm) TO 3/64 in. (1.2 nr) NUMBER PERMITTED IN ANY 6 in. (150 mm) OF WELD IS 18. (0) SMALL ROUNDED INDICATIONS SIZE PERMITTED IS 1/64 (0.4 mm) TO 1/82 in, (0.8 rn, NUMBER PERMITTED IN ANY 6 in. (150 mn) OF WELD IS 30. Notes: 1 The chart which is most represeniatve of the sizeof the founded indications inthe radiograph of the test assembly shall be used for determination of conformance with this specification. Rounded indicahons smaller than +64 in, (0.4 mm) shalt be disregarded. The largest dimension of the indication (including any tal) s the size ofthe indication, 2. These radiographic requirements ate for test welds made in the Isboratory specticaly fr classification purposes. They {re mote resncive tnan those USUaly encountered tn general faoHcavon. Tey wie equivalent io tne Grave + Standards in AWS A5.1, Specification for Carbon Steel Covered Electrodes for Shielded Mota! Arc Welding Figure 4— Radiographic Standards for Test Assembly in Figure 3 Dimensions of Specimen, in Tesi Pate ‘Approximate Thickness ul a CB MIN rea, in? 1 0500 20010 200040005. 244 a4 0075 15 G8) mn Dimensions of Specimen, mm. ul “Tost Pate ‘Approximate Area, mm= Notes 1 Dimensions G and C shall be as shown, but the ends may be as required to the testing machine holders as tong asthe load ie axial 2, The diameter ofthe specimen within the gaye length shall be slightly small at the center than at the lends, The diferance aha not exceed one percent of the diameter ‘3. The finish ofthe surtace within tho C dimension shall be no rougher than 63x in. (16 xm) Figure 5~-Dimensions of Tension Test Specimen Table 5 Tension Test Requirements "Yield Stren Flux MIMI Steet ia Elongation Classification® psi MPa ‘MPa Temin.” FOXX-EXXX G0 000/80 000 415/550 48 000 30 2 FIXXEXXX 7000/95 0040 58.000 400 2 4 The letter "X° used in various places in the classifications im tis (able stands for, respecively, the Condition of heat eaten, the Gughsess ofthe weld meta, and the classfiation of the eleteode (Gee Figure D. ‘Wield strength at 0.2 percent ofeet and elongaton in 2 in 1m) gage length 0 Famine ft os04 : 0.001 | oats: aco C nna |_| espe 0001 = 4 } eo" l |,_ ve LenarH OF SPECIMEN 30 MINUTES 0.010 + 0.001 RADIUS ‘a0r0 = Goat ‘0318 : 0001 $0.07 (0.394 : 0.001 “$0025, teal goa SSI it beta oF \ nore ms fo {VAT dimensions except anales rei inches. 2. The surface finish shall ue no rougher than 63 yi. (1.6 yr) Fignre 6—Dimensions of Charpy V-Notch Impact Test Specimen SEE ean eas eae ee ae parma a aml tule Sau meetone oti ice salaot bc kee thes ine Manufacture, Identification and required 20 ft-lb (275) energy level Packaging 13. Method of Manufacture ‘The electrodes and fluxes classified according to this specification may be manufactured by any ‘method that will produce material that meets the requirements of this specification. 14. Electrode Requirements. ‘Average Dieit Energy Level, min Zz ‘a0 impact requirements "14.1. Standard Sizes. Standard sizes for electrodes in oll ilo “18 the different package forms (coils with support, coils ell eas “3 without support, and drums) are shown in Table 7 all a =40 20 reabs e271) SI tsa a6 uy eles . 14.2 Finish and Uniformity _— # 14.2.1 The electrode shall hi h Finish wa ee 1 The electrode shall have a smooth finish Raced on the resus ofthe ipa teas ofthe wed ctl, the Thantacure sll nc the elasneabion (ble) Which is free from slivers. depressions, seratches, “pproprate ditions he lable above Table), as dated scale, seams and laps (exclusive of the longitudinal in Figure. Weld meal rom a spec Iuxcecvode comb joint’ in composite electrodes), and foreign matter alin that meets impact requirements a a given temperature so meets the requirements a all higher temperatures in this nat would adversely affect the welding characteris {able foe, weld metal merting the requirements for digit Salso tics, the operation of the welding equipment, or the ‘ects the requirements for dit, 2, 0, and Z) Ha eae ei ack aaa SS an ana LMM AAA AA Table 7 Standard Electrode izes and Tolerances* Sue ____ Diameter) Tolerance Solid ‘Composite (EQ) in Er ae =n. Emm 16 (0.0025) 16 0.002 0.05 0.005 0.1 s/64 (0.078) 20 0.002 0.05 0.006 as, sisz 0.09) 2a 0.002 0.05 0.006 Os Ve 125) 32 0.003 0.08 0.007 0.18 5/2 (0.15) 40 0.004 0.10 0.008 0.20 3/16 (0.18) 48 0.004 0.10 vx 0.20 732 @21) 5.6 0.004 0.10 0.008 0.20, 40250) 6.4 0.004 0.10 0.008 0.20 Soner sash and Tolerances may be supplied as agreed Between purchaser and suppl, 14.2.2 Each continuous length of electrode shall be from a single heat or lot of material, and welds, wheut preseut, shall have been made $0 as not to inter” fere with the uniform, uninterrupted feeding of the electrode on automatic and semiautomatic equipment. 14.2.3 Core ingredients in composite electrodes shall be distributed with sufficient uniformity throughout the length of the electrode $0 as not to «adversely affect the performance of the electrode or the properties of the weld metal 14.2.4 A suitable protective coating, such as cop- per, may be applied to any electrode covered in this specification 143. tandard Package Forms 14.3.1 Standard package forms are eoils with sup- port, coils without support, and drums. Standard package dimensions and weights for each form are given in Table 8. Package forms, sizes and weights other than these shall he a8 agreed between puechaser and supplier, 14.3.2 The liners in oils with support shall be designed and constructed to prevent distortion of the coil during normal handling and use, and shall be clean and dry enough to maintain the cleanliness of the electrode, 14.3.3 Drums shall be designed and constructed to prevent distortion of the electrode during normal Ieandling and use and shall be clean and dry enough to maintain the cleanliness of the elect 14.4 Winding Requirements 14.4.1 The electrode shall be wound so that kinks, waves, sharp bends, or wedging are not encountered, leaving the electrode free to unwind without restric- tion, The outside end of the electrode (the end with which welding is to begin) shall be identified so it can he readily lncated and shall be fastened to avoid unwinding. 14.4.2 The cast and helix of the electrode in coils and drums shall be such that the electrode will feed in an uninterrupted manner in automatic and semiauto- ‘matic equipment 14.5 Electrode Identification 14.8.1 The product information and the precau- tionary information required in 14.7 for marking each package shall appear also on each coil and drum, 14.5.2 Coils without support shall be identified by tag containing this information securely attached to the inside end of the coil, 14.5.3 Coils with support shall have the informa- tion securely affixed in a prominent location on the support. 14.5.4 Drums shall have the information securely affixed in a prominent location on the side of the drum. 14.6 Packaging. Electrodes shall be suitably pack aged to ensure against damage during shipment and storage under normal conditions. Table 8 mI Standard Dimensions and Weights" ll il Nae Inside Outside Weight of Diameter Width of Diameter Electrode Sies™ Coil of Liner Coil, Max of Coil, Max me TSE i mm in mm i Coils With Support i) asi ha wie 65 4A as WN61/4 1664 50 23 1281/8 308#3 45/8 120 7 830 eal M23 es 30 oa 4s, 3/32 Dab {pe ss} « 5 bs 32800 bool lai Coils Without Support WG-4 1.6-64 — =~ As agreed between purchaser and supplier ~~ — Drums V6 16-64 — As agreed between purchaser and supplier ~~~ a S005 2 aor The range is incosive [Net weights shall not vary more than +10 percent Outside diameter of drums is nominal; no maxon 14,7 Marking of Packages 14.7.1 The following product information (as a minimum) shall be legibly marked so as to be visible from the outside of each unit package. (1) AWS specification and classification number (year of issue may be excluded) (2) Supplics’s name and trade designation @) In the case of a composite electrode, the trade designation of the flux (or fluxes) with which its weld metal composition meets the requirements of Table 2 (4) Size and net weight (5) Lot, control, or heat number 14,7.2 The preceding precautionary information (as a minimum) shall be prominently displayed in legible print on all packayes of welding electrodes, including individual unit packages enclosed within a ‘ier diawasions and weighs may Be Supplied as agreed Deween purchase ana SuppIEN WARNING: Protest yourself und others. Read and ‘understand this information, FUMES AND GASES can be dangerous 10 your health. ARC RAYS can injure eyee and hora skin ELECTRIC SHOCK can kill, + Refore use, read and understand the manufactur ers instructions, the Material Safety Data Sheets (MSDSs), and your employer's safety practices. + Keep your head out of the fumes. Use enovgh ventilation, exhaust at the are, oF both, to Keep fumes and gases away from your breathing zone and the general area, Wear correct eye, ear, and body protection * Do not touch live electrical parts See American National Standard Z49.1, Safety in Welding and Cutting, published by the American ‘Welding Society, $50 N.W. Leleune Road, P.O. Box 351040, Miami, Florida 3335. OSHA Safely and Health Standards, 29 CFR 1910 available from U.S, Government Printing Otfice, Wash. ington, DC 20402, l DO NOT REMOVE THIS LABEL. 4 15. Flux Requirements 15.1 Form and Particle Size. Flux shall be granular in form and shall be capable of flowing freely ‘through the flux feeding tubes, valves, and nozzles of standard submerged arc welding equipment. Particle size is not specified here, but, when it 1s addressed, it shall be a matter of agreement between the purchaser and the supplier. 15.2 Usability. The ffux shall permit the production of uniform, well shaped beads that merge smoothly with each other and the base metal. Undercut, if any, shall not be so deep or 50 widespread that a sul quent bead will not remove it. 15.3 Packaging 15.3.1 Flux shall be suitably packaged to ensure against damage during shipment 18.3.2 Flux, in its original unopened contains shall withstand storage under normal conditions for at least six months without damage to its welding characteristics or the properties of the weld, Heating Of the flux to assure dryness may be necessary when the very best properties of which the materials are capable are required 15.4 Marking of Packages 15.4.1 The following product information (as a minimum) shall be legibly marked so as to be visible from the outside of each unit package. () AWS specification and classifivativn wuuilet (ycar of issue may be excluded) GB 2) Supplier's name and trade designation (In the ‘case of recrushed slags, the recrusher, not the original producer, shall be considered the supplier). See also Appendix 6.1.5 G) The trade designation of each composite elec: trode with which the flux manufacturer has classified the flux, if applicable (4) Net weiatr. 5) Lot, control, or heat number. (6) Particle size if more than one size is produced 15.4.2 The following precautionary information (as @ minimum) shall be prominently displayed in legible print on all packages of welding material, including individual unit packages enclosed within a larger package. WARNING: Protect yourself and others, Read and | | understand this information, | FUMES AND GASES can be dangeraus to. your health. ARC RAYS can injure eyes and burn skin. ELECTRIC SHOCK can kill + Before use, read and understand the manufastus ers instructions, the Material Safety Data Sheets | _ «MSDS5), and your employer's safety practices Keep your head aut of the fumes Use enough ventilation, exhaust at the arc, or both, to keep fumes and gases away from your | breathing zone and the general area, Wear correct eye, ear, and body protection + Do not touch live electrical pats | ‘See American National Standard 249.1, Safety in Welding and Cutting, published by (he American Welding Society, $50 N.W. LeJeune Road, P.O. Box 3$1040, Miami, Florida 33135. OSHA Safety and Health Standards, 29 CFR 1910 available from U.S. Government Printing Office, Wash ington, DC 20402, DO NOT REMOVE THIS LABEL. Appendix Guide to ANSI/AWS A5.17-89, Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding (This Appendix is not a part of ANSIVAWS A3.17-89, Specification Jor Carbon Steel Electrodes and Fluxes for Submerged Are Welding, Al. Introduction ‘The purpose of this guide is to correlate the elec trode and Tux classifications with their intended applications so the specification can he used affro- lively. Reference to appropriate base metal specifica- tions is made whenever that can be done and when it would be helpful. Such references are intended only as examples rather than complete listings of the base metals for which each electrode and flux combina: tion is suitable A2. Classification System A2.1 Classification of Electrudes, The syscet for identifying the electrode classifications in this specifi- cation follows the standard pattern used in other AWS filler metal specifications. The letter “E” at the beginning of each classification designation stands foe electrode The remainder af the designation indi- cates the chemical composition of the electrode, or, in the case of composite electrodes, of the low dilu- ton weld metal obtained with a particular flux, See Figure 1 The letter “L" indicates that the solid electrode is comparatively low in manganese content. The letter but is included for information purposes only.) “MC indicates a medium manganese content, while the letter “H” indicates a comparatively high manga nese content, Ihe one o two digits following the manganese designator indicate the nominal carbon content of the clectrode. The letter “K". which appears in some designations, indicates that the clec- trode is made from a heat of silicon-killed steel. Solid electrodes are classified only on the basis of their chemical composition, as specified in Table 1 of this specification A composite electrode is indicated by the letter “C” after the “E”, and a numerical suffix. The composi tion of a composite electrode is meaningless and the user is therefore referred to weld metal composition (Table 2) with a particular flux, rather than to elec- trode composition A2.2 Classification of Fluxes. Fluxes are classified con the basis of the mechanical properties of the weld metal they produce with some certain classification of electrode, under the =p for in Section B of this specification, As examples of flux classifications, consider the Following: F6A0-EHI4 FTP6-EMI2K FIP4-ECL Fic test conditions called The pretix “F” designates a flux. 1his is followed by a single digit representing the minimum tensile strength required of the weld metal in 10 000 si increments. When the letter “A” follows the strength designa- toi, iC indicates that the weld metal was tested (and is classified) in the as-welded condition. When the letter “p" follows the strenath designator, it indicates that the weld metal was tested (and is classified) after postweld heat treatment called for in the specifica tion. The digit thar follows the A or P will he a number or the letter “Z". This digit refers to the ‘impact strength of the weld metal. Specifically, it des ignates the temperature at (and above) which the weld metal meets, or exceeds, the required 20 ft-1b 273) Charpy V-notch impact strength (except for the letter Z, which indicates that no impact requirement is specified ~see Table 6). These mechanical property designations are followed by the designation of the electrode used in classifying the flux (see Table 1). The suffix (EH14, EMI2K, ECI, etc.) included after the hyphen refers to the electrode classification with which the flux will deposit weld metal that meets the specified mechanical properties when tested as called for in the specification, It should be noted that flux of any specific trade designation may have many classifications. The num. ber is limited only by the number of different elec trode classifications and the condition of heat treat ‘ment (as-welded and postweld heat-treated) with which the flux can meet the classification require- ments, The flux marking lists at least one, and may list all, classifications to which the flux conforms, Solid clectrodes having the same classification are interchangeable when used with a specific flux; com. posite electrodes may not be. However, the specific usability (or operating) characteristics of various fluxes of the same classitication may differ in one respect or another. A3. Acceptance Acceptance of all welding materials classified under this specication isin accordance with the lat- tstedition of AWS A5.O1, Filler Metal Procurement Guidelines, as the specification states. Any testing @ purchaser ‘requires of the supplier, for material Shipped in accordance with this specification, shal be clearly stated in the purchase order, according to the provisions of AWS A5.01. In the absenes of any such Statement in the purchase order, the supplier may ship the material with whatever testing is normally conducted on material of that classification, as spect fied in Schedule F, Table 1, of AWS AS.O1. Testing in accordance with any other Schedule in that Table must be specifically required by the purchase order. In such cases, acceptance of the material shipped will be in accordance with those requirements. Ad, Certification The act of placing the AWS specification and clas sification designations on the packaging, enclosing the product or the classification on the product itseif, constitutes the supplier’s (manufacturer's) certifica- tion that the product meets all of the requirements of the specification. ‘The only testing requirement implicit in this “ecrti- fication” is that the manufacturer have actually con ducted the tests required by the specification on material that is representative of that being shipped and that the material met the requirements of the specification. Representative material, in this case, is any production run of that classification using the same formulation. “Certification” is not to be con- strued 1 mean that tests of any kind were necessarily conducted on samples of the specific material shipped. Tests on such material may or may not have been made. The basis for the certification required by the specification is the classification test of “repre-

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