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1.4 1.5
Structure and its Structure and its
Materials Safety
STRENGHT OF MATERIALS
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Designer’s
responsibility: Structures (incl. devices, machines,
instruments, etc.) must operate and
perform without failures and safely!!!
Priit Põdra 1. Strength of Materials -- Subject and Basic Concepts 3
Geometry
Loads Materials
• Dimension calculation
• Check of adequate strength
• Check of stiffness
• Allowed load calculation
Priit Põdra 1. Strength of Materials -- Subject and Basic Concepts 5
Check of stiffness
How much the branch bends?
Housing
Bending
Valves Torsion
Comp- Shear
Piston Cam Tension Shear
ression
Connecting
rod Pushrod Coil Spring
Camshaft Gear
Cam Steel
Cast
Compression Bronze
iron
Steel
Bearing
Shear
Crankshaft Comp-
Bending
ression
Torsion Bending
Gear
Bearing
STRENGTH OF MATERIALS
Gear Crankshaft
Plate Bar
Bar
Object of
Strength of Materials: Stright uniform bar
Priit Põdra 1. Strength of Materials -- Subject and Basic Concepts 9
y z
f2
D1
z
D2
Vedav rihmaratas
F
F2
Veetav rihmaratas
y
Radiaal-tugilaager Radiaal-laager
Pressure
element
(piston)
Connecting
rod
Reaction of
crankshaft
Condition of Statics:
Reci-
procation
Rotation
Priit Põdra 1. Strength of Materials -- Subject and Basic Concepts 13
Complexity of analysis
Most Simplest
complex
STRENGTH OF MATERIALS
Stronger material
(Stronger component)
F
Weaker material
F (Weaker component)
Stiffness = ability to keep shape and dimensions under the load action
Stiff material
(Stiff component)
F
Elastic material
(Elastic detail)
F
L
1 FL
A or
E A E
F
L
(L << L)
Relative defformation L
The length increases due to the load (strain) is usually: 0.2%
L
A F1 L
L1 L
Necking
0
Yielding
Necking
A A’ F2
L 2 Linear part
Stress hardening
Fracture
F1 F2 F3
F3
L3 L 1 L 2 L3
Priit Põdra 1. Strength of Materials -- Subject and Basic Concepts 19
B C
Yield Strength
A
Tension
= l
l
B C
Yield Strength
For engineering problems: A
Limit state for ductile material (no yielding): (Aluminum, Copper, ...)
Offset Yield Strength = value of stress, that The material limit
corresponds to 0,2 % of plastic strain state must not
occur in any
Limit state for steel (significant yielding): point of the
structure!!!
Yield Strength = value of stess, that corresponds to yielding
Priit Põdra 1. Strength of Materials -- Subject and Basic Concepts 21
STRENGTH OF MATERIALS
Loads Materials
… properties are known only
approximately and/or with certain
uncertainty
PROBLEM:
Too SMALL value of Safety Factor Too LARGE value of Safety Factor
large material and energy consumption
reliability of a structure is low
and high price of a structure
Priit Põdra 1. Strength of Materials -- Subject and Basic Concepts 24
The Value of Design Factor
Design Factor for strength:
shows, how many times the highest value of stress must be less, than the
value of material limit state stress
• criticality of the structure – for an airpalne higher than for a car, for a car higher
than for a garden cart
• reliabilty of loads assessment – for dynamic wind load higher than for static load
from gravity
• homogeneity of material – for „grainy“ concrete higher than for „uniform“ metals
• danger due to limit state – for „more dangerous“ fracture higher than for „less
dangerous“ yielding
Very well known and predictable materials, controlled and stable work
1.25 … 1.5 conditions. Loads and stresses are calclated with high precision –
usually in cases where low mass is an important requirement
Well known materials, little changing work conditions. Loads and stresses
1.5 … 2 can easily be calculated
Previously not used materials usual average work conditions. Loads and
3…4 stresses can be calculated
Known materials and changing or little known work conditions. Loads
and stresses can be evaluated only approximately
>4 Use of these values on the basis of specific analysis of all relevant aspects
Priit Põdra 1. Strength of Materials -- Subject and Basic Concepts 26
STRENGTH OF MATERIALS
THANK YOU!
Questions, please?