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compressed air
2
Cyclone separator · AS
Cyclone separators remove liquid water from Due to the conical shape of the filter housing Equipment features:
compressed air. base, entrainment of separated aerosols can be
• standard version with float-type condensate
ruled out. The turbulence-free zone in the lower
Cyclone separators have been developed for drain
section of the filter housing prevents conden-
treating compressed air in industrial applica-
sate from the wet area, which has already been • premium version includes electronically
tions. Thanks to an optimised design, the three-
separated, from being carried away with the air controlled condensate drain to drain off con-
part housing with swirl insert offers low pressure
flow. densate without any loss of compressed air
differentials at high flow rates.
Optionally, cyclone separators with electronic
condensate drains are also available in the
Premium version
4
Compressed air filters ensure the provision This is an exacting requirement profile conside- Equipment features: • three-section housing with bayonet
of clean air for the most demanding ring that 1 m3 of compressed air at a final com- joints for simple replacement and
• standard version, including
requirements. pression pressure of 10 bars can contain more installation of filter elements
– pressure differential indicator
than 2 billion particles and liquid molecules.
Compressed air filters can be used in a variety – float-type drain trap • extremely light aluminium housing with
of applications. They are deployed wherever The ALMiG high performance filters are optimal threaded connection volumetric flow
• premium version, including
compressed air must be clean, dry and free to meet these requirements. rates ranging from 30 to 2640 m3/h
– pressure differential manometer to indicate
from oil aerosols.
the most economically efficient time for • alternatively, for volumetric flow
changing the filter element rates ranging between 2700 and
– electronically controlled condensate drain to 10.800 m3/h, a steel housing with
remove the condensate without any pressure flanged connection
loss
5
Betriebsüberdruck pü (bar) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ADD 310 Korrekturfaktor fpü 0.6 0.7 0.78 0.86 0.94 1 1.06 1.11 1.15 1.19 1.22 1.24 1.25 1.26 1.26
as a stand-alone-version
Umgebungstemp. Tu (°C) 25 30 35 40
Korrekturfaktor fTu 1 0.97 0.93 0.88
Refrigerant dryers – which can be fitted into • or as "dock-on dryer kits" Conversion factors:
any space. (compressor plus refrigerant dryer)
In accordance with DIN ISO 7183 refrigerant
Refrigerant dryers of the ADD series can be These refrigerant dryers reduce production dryers are designed for an operating overpres-
used flexibly and for a wide variety of applica- costs and increase productivity. An efficient, sure of 7 bars, an ambient temperature of 25°C
tions three-stage heat exchanger system ensures and an inlet temperature of 35°C. In the case of
the reliable operation of the dryer up to an inlet other operating overpressures and temperatures
• as stand-alone units
temperature of +55°C. the above conversion factors apply.
• as wall-mounted units
7
ALM
Type Volumetric flow Cooling Com- Power Dimensions
ALM rate in compli- air requi- pressed air consump-
Correction factors for cold dryers ALM 25 to ALM 110 ance with ISO rement connection tion Width Height Depth Weight
Corrective factor fp 0.39 0.56 0.77 1 1.13 1.25 1.38 4000 3700 555 1950 2300 1900 3230 DN100
Inlet temperature T (°C) 10 20 30 35 40 45 50 6200 5800 870 2400 2500 2040 4500 DN100
Corrective factor fT 1 1 1 1 0.98 0.94 0.88 8000 7500 1125 2690 2610 2300 5750 DN150
10000 9400 1410 2820 2510 2560 6800 DN150
Operating overpressure Δp (bars) 4 5 6 7 8 9 10 11 12 13 14 15 16
1
Refers to intake status of 1 bar (abs) and 20°C, 7 bar (overpressure) and 35°C inlet temperature.
ALM-CD
Corrective factor fp 0.78 0.86 0.93 1 1.06 1.12 1.18 1.23 1.28 1.33 1.38 1.43 1.47
Pressure dew point: ALM-CCD –40°C at 100%, –70°C at approx. 85% nominal load;
Inlet temperature T (C°) 10 20 30 35 40 45 50 ALM-CD –20°C, –40°C, –70°C at 100% nominal load
Corrective factor fT 1.33 1.17 1.05 1 0.96 0.92 0.89 Operating overpressure: ALM-CCD 3 – 10 bar; ALM-CD 4 – 10 bar, 16 bar version on request
ALM-CCD/CD heatless regenerativ The ALM-CCD/CD are used wherever com- Advantages: Design:
adsorption dryer pressed air is being dried to a pressure dew • Low maintenance costs Vnom = 2000 m3/h
point of –20°C, –40°C or –70°C. The series offer Inlet temperature = 30°C
Key data: compact design and simple operation. • Simple installation/operation
Operating overpressure = 10 bars
• Pressure dew point: • Compact and space-saving
V
corr = V
nom
ALM-CCD: –40°C, –70°C • Constant pressure dew point
fp • fT
ALM-CD: –20°C, –40°C, –70°C • Guaranteed reliability Vcorr = 2000 m3/h
= 1615 m3/h
• Volume flows: 9 – 9400 m3/h 1.18 • 1.05
• Operating pressure: 3 – 16 bar (overpressure) Calculated dryer size:
• Ambient temperature: 5 – 50°C ALM-CCD 1900
9
m3/h mm mm mm kg
280 245 760 2170 450 290 R1"
450 400 1000 2280 500 435 R1 1/2"
730 653 1050 2620 550 670 R1 1/2"
880 785 1200 2750 600 740 R2"
1200 1026 1250 2750 650 760 R2"
1500 1282 1400 3050 700 1450 DN80
2200 1916 1550 3050 800 1670 DN80
2500 2250 1650 3050 900 1900 DN80
3000 2670 1850 3175 950 2300 DN100
4000 3590 1950 3175 1050 3000 DN100
4800 4280 2000 3175 1100 3300 DN100
1
Refers to intake status of 1 bar (abs) and 20°C, 7 bar (overpressure) and 35°C inlet temperature.
Pressure dew point: –40°C at 100% nominal load, regeneration air requirement: ~2.5% of nominal volume flow
Operating overpressure: 4 – 10 bar, 16 bar version on request
1.37 • 1
• Operating pressure: 4 – 16 bar • Constant pressure dew point: Calculated dryer size:
(overpressure) ALM-WD 2200
10
ALM-AC active carbon adsorber The ALM-AC active carbon adsorber supplies • Active carbon life of around Design:
absolutely oil-free, taste- and odour-neutral 10000 operating hours Vnom = 200 m3/h
Key data: Inlet temperature = 30°C
compressed air and guarantees:
• Complete operational reliability Operating overpressure = 10 bars
• Residual oil content: ≤ 0.003 mg/m3
• Freedom from oil with a residual oil content V korr = V
nom
• Maximum performance, safety and quality
• Volume flows: 70 – 9300 m3/h ≤ 0.003 mg/m3 through high adsorption of oil fp • fT
vapour. Inlet requirements: DTP +3°C • Constant efficiency Vkorr = 200 m3/h = 100.5 m3/h
• Operating pressure: 5 – 16 bar (overpressure)
1.7 • 1.17
• Ambient temperature: 2 – 45°C Calculated dryer size:
ALM-AC 120
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intelligente druCKluFt
made in germany
in line with the With our innovative system concepts we offer customised offer ourselves as a competent system provider capable tion phase of your new compressor(s), but naturally
solutions for almost all applications. of offering solutions to all users of compressed air. continues in all areas of service, maintenance and
customer‘s needs
Our endeavour lies not only in supplying compressors, we That does not only apply to the consultation and installa- visualisation.
Challenge us!
screw compressors piston compressors turbocompressors blower Complete accessories Control, regulate, monitor
2,2 – 500 kW 1,5 – 55 kW 200 – 2000 kW 1,5 – 55 kW
• Fixed speed • Oil-lubricated • Oil-free • Fixed speed • Refrigerant dryers • Base load changeover
• Oil-free • Desiccant dryers, heatless and controls
• With energy-saving speed • Radial, 3-stage compression • With energy-saving speed
control • Normal pressure, medium control heat-regenerative • Consumption-related controls
• With / without sound-absor-
Leaflet_Air Treatment_GB_01/12
• Oil-free, with water injection pressure, high-pressure bing housing • HOC (heat of compression) • Visualisation (we display your
• Booster compressed airstation on the
• Oil-free, 2-stage • Activated carbon adsorbers
• Mobile / stationary PC)
• Filters, all particle sizes
• Telemonitoring (the hotline of
• Condensate management your compressed air station)
Available drive types: Available drive types: Available drive types: Available drive types:
• Heat recovery systems
• V-belt • V-belt • Gearbox • V-belt
• Pipework Systems
• Gearbox • Direct • Direct
All components are optimally
• Direct matched to the compressors