Sie sind auf Seite 1von 24

INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
RENR8046-08
February 2015

C15 and C18


Industrial and Petroleum Engine
Electrical System
C15: C18:
JRE1-UP (Industrial) GJE1-UP (Industrial)
JKG1-UP (Industrial) EJG1-UP (Industrial)
JDK1-UP (Petroleum) WJH1-UP (Industrial)
JAS1-UP (Industrial) WRH1-UP (Industrial)
MCW1-UP (Industrial) WJW1-UP (Petroleum)
JDY1-UP (Petroleum)

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.


CONNECTOR TABLE FOR HARNESS 227-3812

J93
CLR-GA WIRE NAME POS TERM/PLUG
YL-18 F421-N4 1 180-9339
J209
PK-18 G833-N5 2 180-9339
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 T725-N6 3 180-9339
WH-18 G828-N1 A 180-9339
PU-18 N707-N7 4 180-9339
GN-18 G829-N2 B 180-9339
WH-18 G828-N1 5 180-9339
PK-18 C991-N3 C 180-9339
GN-18 G829-N2 6 180-9339
ACCESSORY TABLE
PK-18 C991-N3 7 180-9339
QTY PART NAME P/N
8 8T-8737
1 RECEPTACLE AS. 3E-3370
ACCESSORY TABLE
200mm PAINT/PRO 114-8843
QTY PART NAME P/N
1 WEDGE 3E-3371
1 RECEPTACLE AS. 3E-3388
200mm PAINT/PRO 114-8844
NOT USED
1 WEDGE 3E-3389
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 T725-N6 1 180-9340
P105
PU-18 N707-N7 2 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE
YL-18 F421-N4 1 180-9340
QTY PART NAME P/N
PK-18 G833-N5 2 180-9340
1 PLUG AS. 155-2269
ACCESSORY TABLE
200mm PAINT/PRO 114-8843
QTY PART NAME P/N
1 WEDGE 155-2261
1 PLUG AS. 155-2269
200mm PAINT/PRO 114-8843
1 WEDGE 155-2261
CONNECTOR TABLE FOR HARNESS 239-5929

P2 P93 P300 P2
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-K41 1 180-9340 PU-18 N707-K43 83 180-9340
YL-18 F421-K12 1 180-9340 PU-16-HV T957-K20 1 180-9340
2 - 84 8T-8737
3 8T-8737 PK-18 G833-K37 2 180-9340 YL-16-HV T958-K19 2 180-9340
85 8T-8737
4 - WH-18 T725-K44 3 180-9340 BR-16-HV T959-K17 3 180-9340 86 8T-8737
5 8T-8737 PU-18 N707-K43 4 180-9340 BU-16-HV T960-K24 4 180-9340 87 8T-8737
6 8T-8737 WH-18 G828-K28 5 180-9340 GN-16-HV T961-K16 5 180-9340 88 8T-8737
7 - 89 8T-8737
BR-16-HV K737-K4 8 180-9340 GN-18 G829-K35 6 180-9340 WH-16-HV T962-K25 6 180-9340
90 8T-8737
9 - PK-18 C991-K6 7 180-9340 GY-16-HV T858-K15 7 180-9340 91 8T-8737
10 8T-8737 8 8T-8737 WH-16-HV T859-K21 8 180-9340 92 8T-8737
11 8T-8737 ACCESSORY TABLE OR-16-HV T860-K14 9 180-9340 93 8T-8737
12 8T-8737 94 8T-8737
QTY PART NAME P/N BR-16-HV K737-K4 10 180-9340
BU-18 995-K11 13 180-9340 95 8T-8737
BU-16-HV K739-K40 14 180-9340 1 PLUG AS. 155-2264 GN-16-HV K738-K41 11 180-9340
96 8T-8737
PK-18 R746-K18 15 180-9340 200mm PAINT/PRO 114-8844 BU-16-HV K739-K40 12 180-9340 97 8T-8737
16 8T-8737 1 WEDGE 155-2259 ACCESSORY TABLE 98 8T-8737
GN-18 G829-K2 17 180-9340 OR-16-HV T860-K14 99 180-9340
QTY PART NAME P/N
18 8T-8737 100 8T-8737
P100 1 PLUG AS. 155-2252
19 8T-8737 101 8T-8737
20 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 200mm PAINT/PRO 114-8844 102 8T-8737
21 8T-8737 BU-18 995-K11 1 180-9340 1 WEDGE 155-2258 103 8T-8737
22 8T-8737 PK-18 G833-K36 2 180-9340 GY-16-HV T858-K15 104 180-9340
23 8T-8737 WH-16-HV T962-K25 105 180-9340
ACCESSORY TABLE P400
24 8T-8737 BR-16-HV T959-K17 106 180-9340
BK-18 E963-K23 25 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV T961-K16 107 180-9340
WH-18 G856-K8 26 180-9340 1 PLUG AS. 155-2269 WH-18 G856-K8 1 180-9340 BU-16-HV T960-K24 108 180-9340
27 8T-8737 200mm PAINT/PRO 114-8843 YL-18 G857-K9 2 180-9340 109 8T-8737
GY-18 994-K10 28 180-9340 1 WEDGE 155-2261 ACCESSORY TABLE 110 8T-8737
29 8T-8737 111 8T-8737
PK-18 G833-K7 30 180-9340 QTY PART NAME P/N
112 -
31 8T-8737 P103 1 PLUG AS. 155-2269 113 8T-8737
32 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 200mm PAINT/PRO 114-8843 114 -
33 8T-8737 BU-18 C967-K13 1 180-9340 1 WEDGE 155-2261 WH-16-HV T859-K21 115 180-9340
34 8T-8737 PK-18 G833-K38 2 180-9340 PU-16-HV T957-K20 116 180-9340
WH-18 E964-K22 35 180-9340 117 -
ACCESSORY TABLE P401
YL-18 G857-K9 36 180-9340 YL-16-HV T958-K19 118 180-9340
37 8T-8737 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
119 -
38 8T-8737 1 PLUG AS. 155-2269 BK-18 E963-K23 1 180-9340 120 8T-8737
39 8T-8737 200mm PAINT/PRO 114-8843 WH-18 E964-K22 2 180-9340
PK-18 C991-K6 40 180-9340 P2
1 WEDGE 155-2261 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
41 8T-8737
42 8T-8737 QTY PART NAME P/N ACCESSORY TABLE
43 8T-8737 P200 1 PLUG AS. 155-2269 QTY PART NAME P/N
44 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 200mm PAINT/PRO 114-8843 1 PLUG AS. 227-4002
45 - WH-18 G828-K30 A 180-9340 1 WEDGE 155-2261 1 ENDBELL 211-6807
YL-18 E966-K26 46 180-9340
GN-18 G829-K34 B 180-9340 200mm PAINT/PRO 110-3202
BU-18 E965-K27 47 180-9340
48 8T-8737 PK-18 R746-K18 C 180-9340 P402
49 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
50 8T-8737 QTY PART NAME P/N BU-18 E965-K27 1 180-9340
51 8T-8737 1 PLUG AS. 155-2267 YL-18 E966-K26 2 180-9340
52 -
53 8T-8737 200mm PAINT/PRO 114-8843 ACCESSORY TABLE
54 8T-8737 1 WEDGE 155-2276 QTY PART NAME P/N
55 8T-8737 1 PLUG AS. 155-2269
BU-18 C967-K13 56 180-9340 J201 200mm PAINT/PRO 114-8843
GY-18 R747-K5 57 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 1 WEDGE 155-2261
58 8T-8737
59 8T-8737 WH-18 G828-K29 A 180-9339
60 8T-8737 GN-18 G829-K33 B 180-9339
61 8T-8737 GY-18 994-K10 C 180-9339
YL-18 F421-K12 62 180-9340 ACCESSORY TABLE
63 8T-8737
QTY PART NAME P/N
64 8T-8737
WH-18 T725-K44 65 180-9340 1 RECEPTACLE AS. 3E-3370
66 8T-8737 1 WEDGE 3E-3371
67 8T-8737 200mm PAINT/PRO 114-8843
68 8T-8737
69 -
J203
70 8T-8737
71 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-K1 72 180-9340 WH-18 G828-K31 A 180-9339
73 8T-8737 GN-18 G829-K32 B 180-9339
74 8T-8737 GY-18 R747-K5 C 180-9339
75 8T-8737
76 - ACCESSORY TABLE
77 8T-8737 QTY PART NAME P/N
78 8T-8737 1 RECEPTACLE AS. 3E-3370
79 8T-8737 1 WEDGE 3E-3371
80 8T-8737
200mm PAINT/PRO 114-8843
81 8T-8737
82 8T-8737
CONNECTOR TABLE FOR HARNESS 248-0471

G-C1 G-C4
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 1 8T-8737
BU-18 N782-G1 2 180-9340 BU-18 N782-G21 2 180-9340
GN-18 N783-G2 3 180-9340 GN-18 N783-G22 3 180-9340
WH-18 N784-G3 4 180-9340 WH-18 N784-G23 4 180-9340
BU-18 N785-G4 5 180-9340 BU-18 N785-G24 5 180-9340
6 8T-8737 6 8T-8737
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG AS. 155-2273 1 PLUG AS. 155-2273
1 WEDGE 155-2263 1 WEDGE 155-2263
G-C2 G-C5
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 1 8T-8737
BU-18 N782-G5 2 180-9340 BU-18 N782-G11 2 180-9340
GN-18 N783-G6 3 180-9340 GN-18 N783-G10 3 180-9340
WH-18 N784-G7 4 180-9340 WH-18 N784-G9 4 180-9340
BU-18 N785-G8 5 180-9340 BU-18 N785-G20 5 180-9340
6 8T-8737 6 8T-8737
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG AS. 155-2273 1 PLUG AS. 155-2273
1 WEDGE 155-2263 1 WEDGE 155-2263

G-C3 G-C6
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 1 8T-8737
BU-18 N782-G13 2 180-9340 BU-18 N782-G19 2 180-9340
GN-18 N783-G14 3 180-9340 GN-18 N783-G18 3 180-9340
WH-18 N784-G15 4 180-9340 WH-18 N784-G17 4 180-9340
BU-18 N785-G16 5 180-9340 BU-18 N785-G12 5 180-9340
6 8T-8737 6 8T-8737
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG AS. 155-2273 1 PLUG AS. 155-2273
1 WEDGE 155-2263 1 WEDGE 155-2263
CONNECTOR TABLE FOR HARNESS 264-2354
P1
CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737
OR-16 125-E1 2 180-9340
BR-16 T993-E2 3 180-9340
OR-16 167-E3 4 180-9340
BK-16 A274-E4 5 180-9340
BU-16 F426-E5 6 180-9340
GN-16 M909-E6 7 180-9340
PK-16 893-E7 8 180-9340
WH-16 892-E8 9 180-9340
PK-16 382-E9 10 180-9340
BR-16 G971-E10 11 180-9340
12 8T-8737
13 8T-8737
14 8T-8737 J61
BU-16 G469-E11 15 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
GN-16 G488-E12 16 180-9340 OR-14 150-E27 1 9W-0852
17 8T-8737 GN-16 M909-E6 2 180-9339
18 8T-8737 GN-16 T936-E18 3 180-9339
19 8T-8737 BR-16 G971-E10 4 180-9339
20 8T-8737 YL-16 G969-E41 5 180-9339
21 8T-8737 J63 WH-16 892-E51 6 180-9339
OR-16 M910-E13 22 180-9340 CLR-GA WIRE NAME POS TERM/PLUG PK-16 893-E49 7 180-9339
YL-16 H407-E14 23 180-9340 YL-14 120-E43 A 9W-0852 OR-16 167-E3 8 180-9339
24 8T-8737 BK-14 229-E58 B 9W-0852 BK-16 A274-E4 9 180-9339
25 8T-8737 BK A234-E47 C 133-0967 GY-16 A307-E40 10 180-9339
26 8T-8737 PK-16 893-E48 D 180-9339 GN-16 G488-E12 11 180-9339
27 8T-8737 WH-16 892-E50 E 180-9339 BU-16 F426-E5 12 180-9339
RD-16 F404-E15 28 180-9340 GN K990-E57 F 180-9339 YL-16 F424-E17 13 180-9339
GN-16 F420-E16 29 180-9340 YL K900-E53 G 180-9339 OR-16 125-E1 14 180-9339
YL-16 F424-E17 30 180-9340 H 8T-8737 BR-16 T993-E2 15 180-9339
GN-16 T936-E18 31 180-9340 J 8T-8737 BK A234-E46 16 133-0967
32 8T-8737 ACCESSORY TABLE YL K900-E52 17 180-9339
33 8T-8737 QTY PART NAME P/N GN K990-E55 18 180-9339
GN K990-E19 34 180-9340 1 RECEPTACLE AS. 8T-8736 OR-16 M904-E22 19 180-9339
BU-16 H405-E59 35 180-9340 50mm TUBE 125-7876 GN-16 C912-E21 20 180-9339
36 8T-8737 1 CAP 8C-6354 PK-16 E798-E35 21 180-9339
37 8T-8737 50mm TUBE 5P-0702 PK-16 382-E9 22 180-9339
38 8T-8737 300mm WIRE 5P-9074 BU-16 H405-E59 23 180-9339
39 8T-8737 100mm TUBE 113-7027 RD-16 F404-E15 24 180-9339
GY-16 H406-E20 40 180-9340 GN-16 F420-E16 25 180-9339
OR-16 M904-E22 41 180-9340 P154 YL-14 120-E44 26 9W-0852
BK A234-E23 42 133-0969 CLR-GA WIRE NAME POS TERM/PLUG WH-16 F716-E24 27 180-9339
43 8T-8737 YL K900-E54 A 180-9340 WH-16 G968-E25 28 180-9339
WH-16 F716-E24 44 180-9340 GN K990-E56 B 180-9340 PU-16 381-E33 29 180-9339
WH-16 G968-E25 45 180-9340 BK A234-E45 C 133-0969 GN-16 G955-E34 30 180-9339
46 8T-8737 ACCESSORY TABLE OR-14 150-E30 31 9W-0852
BU-16 H405-E26 47 180-9340 QTY PART NAME P/N OR-14 150-E31 32 9W-0852
OR-14 150-E27 48 9W-0844 1 PLUG AS. 174-0502 BU-16 G469-E11 33 180-9339
WH-16 E452-E28 49 180-9340 50mm TUBE 125-7876 YL-16 H407-E14 34 180-9339
YL K900-E29 50 180-9340 50mm TUBE 5P-0702 GY-16 H406-E20 35 180-9339
51 8T-8737 1 STRAP 3S-2093 WH-16 E452-E28 36 180-9339
OR-14 150-E30 52 9W-0844 200mm PAINT/PRO 110-3202 BU-16 H405-E26 37 180-9339
OR-14 150-E31 53 9W-0844 1 WEDGE 155-2276 OR-16 M910-E13 38 180-9339
PK-16 387-E32 54 180-9340 WH-16 G967-E36 39 180-9339
55 8T-8737 PK-16 387-E32 40 180-9339
PU-16 381-E33 56 180-9340 ACCESSORY TABLE
57 8T-8737 QTY PART NAME P/N
GN-16 G955-E34 58 180-9340 1 RECEPTACLE AS. 9X-1343
PK-16 E798-E35 59 180-9340 50mm TUBE 5P-0702
WH-16 G967-E36 60 180-9340 50mm TUBE 125-7876
BK-14 229-E37 61 9W-0844 1 BOOT 6I-4348
62 8T-8737
BK-14 229-E38 63 9W-0844
64 8T-8737
BK-14 229-E39 65 9W-0844
GY-16 A307-E40 66 180-9340
YL-16 G969-E41 67 180-9340
GN-16 C912-E21 68 180-9340
69 8T-8737
YL-14 120-E42 70 9W-0844
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 160-7689
50mm TUBE 5P-0702
50mm TUBE 125-7876
200mm PAINT/PRO 110-3202
1 ENDBELL 237-0336
CONNECTOR TABLE FOR HARNESS 266-2295

DRC CONNECTOR TABLE C-C1


CLR-GA WIRE NAME POS TERM/PLUG
GN-18 893-C12 1 180-9339
BR-18 892-C11 2 180-9339
YL-16 K900-C13 3 180-9339 DT CONNECTOR TABLE C-C7
OR-14 150-C1 4 9W-0852 CLR-GA WIRE NAME POS TERM/PLUG
RD-14 101-C2 5 9W-0852 YL-18 120-C34 1 180-9340
RD-14 101-C5 6 9W-0852 YL-16 K900-C47 2 180-9340
7 8T-8737 GN-16 K990-C48 3 180-9340
RD-18 105-C6 8 8T-8737 4 8T-8737
GN-16 K990-C15 9 180-9339 5 8T-8737
GN-18 G955-C3 10 180-9339 BK-18 229-C50 6 180-9340
RD-14 101-C8 11 9W-0852 ACCESSORY TABLE
RD-14 101-C14 12 9W-0852 QTY PART NAME P/N
YL-18 120-C7 13 180-9339 1 PLUG_AS. 155-2273
BU-18 F426-C52 14 180-9339 1 WEDGE 155-2263
WH-18 F716-C9 15 180-9339
WH-18 G967-C4 16 180-9339 DT CONNECTOR TABLE C-C18
RD-14 101-C17 17 9W-0852 CLR-GA WIRE NAME POS TERM/PLUG
RD-14 101-C18 18 9W-0852 GN-18 G955-C3 A 180-9340
RD-18 F404-C29 19 180-9339 BK-18 229-C51 B 180-9340
GN-18 F420-C32 20 180-9339 WH-18 G967-C4 C 180-9340
YL-18 F424-C39 21 180-9339 ACCESSORY TABLE
BK-14 229-C40 22 9W-0852 QTY PART NAME P/N
RD-14 101-C41 23 9W-0852 1 PLUG_AS. 155-2267
BK-14 229-C16 24 9W-0852 1 WEDGE 155-2276
ACCESSORY TABLE
QTY PART NAME P/N DT CONNECTOR TABLE C-C19
1 RECEPTACLE_AS. 9X-0145 CLR-GA WIRE NAME POS TERM/PLUG
A 8T-8737
DT CONNECTOR TABLE C-C5 BU-18 F426-C52 B 180-9340
CLR-GA WIRE NAME POS TERM/PLUG BK-18 229-C53 C 180-9340
PK-18 391-C43 1 180-9340 ACCESSORY TABLE
BK-18 229-C30 2 180-9340 QTY PART NAME P/N
ACCESSORY TABLE 1 PLUG_AS. 155-2267
QTY PART NAME P/N 1 WEDGE 155-2276
1 PLUG_AS. 155-2269
1 WEDGE 155-2261 DT CONNECTOR TABLE C-C20
CLR-GA WIRE NAME POS TERM/PLUG
HD10 CONNECTOR TABLE C-C6 YL-16 K900-C26 A 180-9339
CLR-GA WIRE NAME POS TERM/PLUG GN-16 K990-C24 B 180-9339
YL-18 120-C19 A 180-9339 C 8T-8737
BK-18 229-C28 B 180-9339 ACCESSORY TABLE
C 8T-8737 QTY PART NAME P/N
GN-18 893-C12 D 180-9339 1 RECEPTACLE_AS. 133-0973
BR-18 892-C11 E 180-9339 1 WEDGE 133-0975
GN-16 K990-C25 F 180-9339
YL-16 K900-C27 G 180-9339
H 8T-8737
J 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE 9W-1951
CONNECTOR TABLE FOR HARNESS 276-0827
AMP CONNECTOR TABLE H-C1 DRC CONNECTOR TABLE H-C2
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 GN-18 893-H1 1 180-9340
2 8T-8737 BR-18 892-H2 2 180-9340
3 8T-8737 YL-16 K900-H28 3 180-9340
4 8T-8737 OR-14 150-H24 4 9W-0844
5 8T-8737 RD-14 101-H36 5 9W-0844
BU-18 F426-H3 6 180-9340 RD-14 101-H31 6 9W-0844
7 8T-8737 7 8T-8737
GN-18 893-H1 8 180-9340 8 8T-8737
BR-18 892-H2 9 180-9340 GN-16 K990-H30 9 180-9340
10 8T-8737 GN-18 G955-H15 10 180-9340
11 8T-8737 RD-14 101-H34 11 9W-0844
12 8T-8737 RD-14 101-H37 12 9W-0844
13 8T-8737 YL-18 120-H22 13 180-9340
14 8T-8737 BU-18 F426-H3 14 180-9340
15 8T-8737 WH-18 F716-H9 15 180-9340
16 8T-8737 WH-18 G967-H16 16 180-9340
17 8T-8737 RD-14 101-H38 17 9W-0844
18 8T-8737 RD-14 101-H33 18 9W-0844
19 8T-8737 RD-18 F404-H4 19 180-9340
20 8T-8737 GN-18 F420-H5 20 180-9340
21 8T-8737 YL-18 F424-H6 21 180-9340
22 8T-8737 BK-14 229-H21 22 9W-0844
23 8T-8737 RD-14 101-H35 23 9W-0844
24 8T-8737 BK-14 229-H32 24 9W-0844
25 8T-8737 ACCESSORY TABLE
26 8T-8737 QTY PART NAME P/N
27 8T-8737 1 PLUG_AS. 7X-6222
RD-18 F404-H4 28 180-9340
GN-18 F420-H5 29 180-9340 DT CONNECTOR TABLE H-C3
YL-18 F424-H6 30 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
31 8T-8737 RD-10 101-H20 1 8N-1543
32 8T-8737 ACCESSORY TABLE
33 8T-8737 QTY PART NAME P/N
GN-16 K990-H7 34 180-9340 1 PLUG_AS. 127-5485
35 8T-8737
DT CONNECTOR TABLE H-C4
36 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
37 8T-8737
RD-10 101-H10 1 8N-1542
38 8T-8737
ACCESSORY TABLE
39 8T-8737
QTY PART NAME P/N
40 8T-8737
1 RECEPTACLE_AS. 127-5486
41 8T-8737
42 8T-8737 DT CONNECTOR TABLE H-C5
43 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 F716-H9 44 180-9340 RD-14 101-H31 1 9W-0844
45 8T-8737 BK-14 229-H32 2 9W-0844
46 8T-8737 ACCESSORY TABLE
47 8T-8737 QTY PART NAME P/N
OR-18 150-H23 48 180-9340 1 PLUG_AS. 155-2269
49 8T-8737 1 WEDGE 155-2261
YL-16 K900-H11 50 180-9340
51 8T-8737 DT CONNECTOR TABLE H-C6
OR-18 150-H12 52 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
OR-18 150-H13 53 180-9340 YL-16 K900-H27 A 180-9339
54 8T-8737 GN-16 K990-H29 B 180-9339
55 8T-8737 C 8T-8737
BK-18 229-H14 56 180-9340 ACCESSORY TABLE
57 8T-8737 QTY PART NAME P/N
GN-18 G955-H15 58 180-9340 1 RECEPTACLE_AS. 133-0973
59 8T-8737 1 STRAP 3S-2093
WH-18 G967-H16 60 180-9340 1 WEDGE 133-0975
BK-18 229-H17 61 180-9340
62 8T-8737 AMP CONNECTOR TABLE H-C1
BK-18 229-H18 63 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
64 8T-8737 ACCESSORY TABLE
BK-18 229-H19 65 180-9340 QTY PART NAME P/N
66 8T-8737 1 PLUG_AS. 160-7689
67 8T-8737 2 STRAP 3S-2093
68 8T-8737 1 ENDBELL 237-0336
69 8T-8737
YL-18 120-H22 70 180-9340
CONNECTOR TABLE FOR HARNESS 276-3091

P105
CLR-GA WIRE NAME POS TERM/PLUG
YL-18 F421-N4 1 180-9340
PK-18 G833-N5 2 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 230-4011
J93
200mm PAINT/PRO 114-8843
CLR-GA WIRE NAME POS TERM/PLUG
YL-18 F421-N4 1 180-9339
PK-18 G833-N5 2 180-9339 NOT USED
WH-18 T725-N6 3 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
PU-18 N707-N7 4 180-9339 WH-18 T725-N6 1 180-9340
WH-18 G828-N1 5 180-9339 PU-18 N707-N7 2 180-9340
GN-18 G829-N2 6 180-9339 ACCESSORY TABLE
PK-18 C991-N3 7 180-9339 QTY PART NAME P/N
8 8T-8737 1 RECEPTACLE AS. 230-4012
ACCESSORY TABLE 200mm PAINT/PRO 114-8843
QTY PART NAME P/N J209
1 RECEPTACLE AS. 3E-3388 CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 114-8844 WH-18 G828-N1 A 180-9339
1 WEDGE 3E-3389 GN-18 G829-N2 B 180-9339
PK-18 C991-N3 C 180-9339
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE AS. 3E-3370
200mm PAINT/PRO 114-8843
1 WEDGE 3E-3371
CONNECTOR TABLE FOR HARNESS 343-9866

J300
CLR-GA WIRE NAMEPOS TERM/PLUG
PU-16-KYNAR T957-EJ1 1 180-9339
YL-16-KYNAR T958-EJ2 2 180-9339
BR-16-KYNAR T959-EJ3 3 180-9339
BU-16-KYNAR T960-EJ4 4 180-9339
GN-16-KYNAR T961-EJ5 5 180-9339
WH-16-KYNAR T962-EJ6 6 180-9339
GY-16-NW T858-EJ7 7 180-9339
WH-16-NW T859-EJ8 8 180-9339
OR-16-NW T860-EJ9 9 180-9339
10 8T8737
11 8T8737
12 8T8737
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE AS. 290-8858
1 WEDGE 3E-5180
CONNECTOR TABLE FOR HARNESS 352-2826

P570
CLR-GA WIRE NAME POS TERM/PLUG
BR-16 KYN K737-EJ19 A 154-2389
BU-16 KYN K739-EJ21 B 154-2389
ACCESSORY TABLE
J300
QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG 153-9693
PU-16-KYNAR T957-EJ1 1 180-9339
1 SEAL 154-0877
YL-16-KYNAR T958-EJ2 2 180-9339
1 CLIP 154-3769
BR-16-KYNAR T959-EJ3 3 180-9339
BU-16-KYNAR T960-EJ4 4 180-9339
P571
GN-16-KYNAR T961-EJ5 5 180-9339
CLR-GA WIRE NAME POS TERM/PLUG
WH-16-KYNAR T962-EJ6 6 180-9339
GN-16 KYN K738-EJ11 A 154-2389
GY-16-KYNAR T858-EJ7 7 180-9339
BU-16 KYN K739-EJ22 B 154-2389
WH-16-KYNAR T859-EJ8 8 180-9339
ACCESSORY TABLE
OR-16-KYNAR T860-EJ9 9 180-9339
QTY PART NAME P/N
BR-16-KYNAR K737-EJ10 10 180-9339
1 PLUG 153-9693
GN-16-KYNAR K738-EJ11 11 180-9339
1 SEAL 154-0877
BU-16-KYNAR K739-EJ12 12 180-9339
1 CLIP 154-3769
ACCESSORY TABLE
QTY PART NAME P/N P572
1 RECEPTACLE AS. 3E-8969 CLR-GA WIRE NAME POS TERM/PLUG
1 WEDGE 3E-5180 BR-16 KYN K737-EJ20 A 154-2389
BU-16 KYN K739-EJ23 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG 153-9693
1 SEAL 154-0877
1 CLIP 154-3769
DIAGNOSTIC CODES

Cross Reference for Diagnostic Codes


Diagnostic
Diagnostic Code
Code
Flash Code SPN(1)/FMI Code or Description of Code Flash Code SPN(1)/FMI Code Description of Code
or
Event Code
Event Code
1835-15 High Auxiliary Pressure Warning 42 637-13 261-13 Engine Timing calibration required

1835-16 E443(2) High Auxiliary Pressure Derate 100-17 Low Engine Oil Pressure Warning

1835-00 High Auxiliary Pressure Shutdown 46 100-18 E360(2) Low Engine Oil Pressure Derate

1836-15 High Auxiliary Temperature Warning 100-01 Low Engine Oil Pressure Shutdown

1836-16 E445(2) High Auxiliary Temperature Derate 168-00 168-00 System Voltage high

1836-00 High Auxiliary Temperature Shutdown 51 168-01 168-01 System Voltage low

545-05 Ether Start Relay open/short to +batt 168-02 168-02 System Voltage intermittent/erratic
626-05
N/A 2417-05 Ether Injection Control Solenoid open/short to +batt 56 630-02 268-02 Check Programmable Parameters

545-06 Ether Start Relay short to ground 58 639-09 247-09 J1939 Data Link communications
626-06
2417-06 Ether Injection Control Solenoid short to ground 110-15 High Engine Coolant Temperature Warning

1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt 61 110-16 E361(2) High Engine Coolant Temperature Derate

1835-04 1835-04 Auxiliary Pressure Sensor short to ground 110-00 High Engine Coolant Temperature Shutdown

1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-17 E059 Low Engine Coolant Level Warning

1836-04 1836-04 Auxiliary Temperature Sensor short to ground 111-18 E057 Low Engine Coolant Level Derate

111-02 111-02 Engine Coolant Level Sensor Loss of Signal 111- 01 E058 Low Engine Coolant Level Shutdown
62
174-03 174-03 Fuel Temperature open/short to +batt 111-17 Low Engine Coolant Level Warning
13
174-04 174-04 Fuel Temperature short to ground 111-18 E2143(2) Low Engine Coolant Level Derate

678-03 41-03 8 Volt DC Supply short to +batt 111-01 Low Engine Coolant Level Shutdown

678-04 41-04 8 Volt DC Supply short to ground 63 94-15 E096 High Fuel Pressure Warning

620-03 1636-15 High Inlet Air Temperature Warning


21 262-03 5 Volt Sensor DC Power Supply short to +batt 64 E539(2)
1079-03 1636-00 High Inlet Air Temperature Shutdown

620-04 174-15 High Fuel Temperature Warning


262-04 5 Volt Sensor DC Power Supply short to ground
1079-04 65 174-16 E363(2) High Fuel Temperature Derate

100-03 100-03 Engine Oil Pressure open/short to +batt 174-00 High Fuel Temperature Shutdown

24 100-04 100-04 Engine Oil Pressure short to ground 651-05 001-05 Injector Cylinder 1 open circuit

100-10 100-10 Engine Oil Pressure abnormal rate of change 71 651-06 001-06 Injector Cylinder 1 short

102-03 102-03 Boost Pressure Sensor short to +batt 651-11 001-11 Injector Cylinder #1 fault

25 102-04 102-04 Boost Pressure Sensor short to ground 652-05 002-05 Injector Cylinder 2 open circuit

102-10 102-10 Boost Pressure Sensor abnormal rate of change 72 652-06 002-06 Injector Cylinder 2 short

108-03 274-03 Atmospheric Pressure open/short to +batt 652-11 002-11 Injector Cylinder #2 fault
26
108-04 274-04 Atmospheric Pressure short to ground 653-05 003-05 Injector Cylinder 3 open circuit

110-03 110-03 Engine Coolant Temperature open/short to +batt 73 653-06 003-06 Injector Cylinder 3 short
27
110-04 110-04 Engine Coolant Temperature short to ground 653-11 003-11 Injector Cylinder #3 fault

28 91-13 91-13 Throttle Position calibration required 654-05 004-05 Injector Cylinder 4 open circuit

32 91-08 91-08 Throttle Position signal abnormal 74 654-06 004-06 Injector Cylinder 4 short

190-08 190-08 Engine Speed signal abnormal 654-11 004-11 Injector Cylinder #4 fault
34
723-08 342-08 Secondary Engine Speed signal abnormal 655-05 005-05 Injector Cylinder 5 open circuit

190-15 Engine Overspeed Warning 75 655-06 005-06 Injector Cylinder 5 short


35 E362(2)
190-00 Engine Overspeed Shutdown 655-11 005-11 Injector Cylinder #5 fault

94-03 94-03 Fuel Pressure open/short to +batt 656-05 006-05 Injector Cylinder 6 open circuit
37
94-04 94-04 Fuel Pressure short to ground 76 656-06 006-06 Injector Cylinder 6 short

105-03 172-03 Intake Manifold Air Temp open/short to +batt 656-11 006-11 Injector Cylinder #6 fault
38
105-04 172-04 Intake Manifold Air Temp short to ground

(1) Suspect Parameter Number


(2)Caterpillar Electronic Technician (ET) will display thenumber 1, 2, or 3 after the event codeinorder
to designate a warning, a derate, or a shutdown.
RELATED MANUALS

Related Electrical Service Manuals


Title Form Number
Troubleshooting RENR5042
Systems Operation / Testing and Adjusting SENR9843
WIRE DESCRIPTION

Code Component Terminal


050 Starter Motor (RH) +Battery
051 Starter Motor (RH) -Battery
052 Starter Motor (RH) Start
056 Start Relay (RH) +Battery Out
150 Starter Motor (LH) +Battery
151 Starter Motor (LH) -Battery
152 Starter Motor (LH) Start
156 Start Relay (LH) +Battery Out
159 Start Relay (LH) +Battery In
163 Engine Stop Switch N.O. In
165 Engine Stop Switch N.O. Out
168 Start/Stop Key Switch S
169 Start/Stop Key Switch B
169 Engine Stop Switch N.C. In
172 Engine Stop Switch N.C. Out
251 Alternator (RH) -Battery
252 Alternator (RH) +Battery
253 Alternator (RH) -Battery
255 Alternator (RH) -Battery
256 Alternator (RH) +Battery
258 Alternator (RH) +Battery
264 Alternator Breaker (RH) +Battery In
265 Alternator Breaker (RH) +Battery Out
351 Alternator (LH) -Battery
352 Alternator (LH) +Battery
353 Alternator (LH) -Battery
355 Alternator (LH) -Battery
356 Alternator (LH) +Battery
358 Alernatror (LH) +Battery
364 Alternator Breaker (LH) +Battery In
365 Alternator Breaker (LH) +Battery Out
366 Circuit Breaker 2 Battery
367 Circuit Breaker 2 Load
408 Raise/Lower Switch Common
409 Raise/Lower Switch Down
410 Raise/Lower Switch Up
756 Hourmeter +Battery
757 Hourmeter -Battery
793 Warning Lamp + Red+
794 Warning Lamp - Red-
795 Diagnostic Lamp + Yellow+
796 Diagnostic Lamp - Yellow-
957 Start/Stop Key Switch R or IGN
4201 - 4212 12 Pin Connector J94
4601 - 4606 6 Pin Connector J95
TYPICAL WIRE NUMBER: 050 E 365
Right Hand Starter Motor +Battery Connection
C9 Engine
Left Hand Alternator Breaker Power Out Connection
This wire routes from the Right Hand Starter Motor +Battery Connection to
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine.
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
8 7 6 5 4 3 2 1
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)
ECM ECM
GROUND
STRAP
MOUNTING
BOLT
P2
J2 2274002
HARNESS 239-5929 P400
1552269 3E3364
K-S1
RETARDER SOLENOID LOW/HIGH 1 K738-K41 GN-16-HV 994-K10 GY-18 G833-K7 PK-18 1

G833-K36 PK-18 G856-K8 WH-18 1 TIMING CALIBRATION(TC)


2 995-K11 BU-18 G833-K37 PK-18 G857-K9 YL-18 2
PROBE CONNECTOR 1
3 F421-K12 YL-18 G833-K38 PK-18 2 INLET AIR SHUTOFF
4 C967-K13 BU-18 SOLENOID RELAY
5 C991-K6 PK-18 P100 INLET AIR SHUTOFF (NOTE V)
6 E963-K23 BK-18 K-S2 G829-K34 GN-18 1552269 SOLENOID (NOTE V)
7 E964-K22 WH-18 G829-K2 GN-18 1

G829-K33 GN-18 ENGINE COOLANT


RETARDER SOLENOID MEDIUM/HIGH 8 K737-K4 BR-16-HV E965-K27 BU-18 G829-K32 GN-18 995-K11 BU-18 1 SIGNAL
G829-K35 GN-18 RETURN TEMPERATURE SENSOR TERMINATION
9 E966-K26 YL-18 G833-K36 PK-18 2
10 G828-K1 WH-18 264-4297 RESISTOR
(134-2540) P142/J142
11 G829-K2 GN-18 AUXILIARY
1 SIGNAL
12 G833-K7 PK-18 (NOTE B&C) TEMPERATURE
P103 2 RETURN
ENGINE COOLANT TEMPERATURE 13 995-K11 BU-18 G856-K8 WH-18 K-S3 G828-K30 WH-18 SENSOR
RETARDER RETURN 14 K739-K40 BU-16-HV G857-K9 YL-18 G828-K1 WH-18 G828-K29 WH-18 1552269
INTAKE MANIFOLD AIR
1

INTAKE MANIFOLD AIR PRESSURE R746-K18 PK-18 N707-K43 PU-18 G828-K31 WH-18

120
15 C967-K13 BU-18 1 SIGNAL
TEMPERATURE SENSOR K900-E12 YL A
G828-K28 WH-18 G833-K38 PK-18 RETURN P800/J800
16 R746-K18 PK-18 2 K990-E14 GN B COOLANT LEVEL
PRESSURE SENSOR RETURN 17 G829-K2 GN-18 R747-K5 GY-18 264-4297 A234-E63 SH C A +8V
C SIGNAL SENSOR
18 T725-K44 WH-18 OFF ENGINE
F F
19 E-C4 BATTERY B RETURN
20 N707-K43 PU-18 P402 1740502 BATTERY
21 994-K10 GY-18 1552269
995-K11 BU-18 (CAMSHAFT POSITION) DISCONNECT
22 E965-K27 BU-18 1 BK-18 SIGNAL-
SECONDARY ENGINE SPEED/TIMING SENSOR SWITCH P220/J220
23 C967-K13 BU-18 E966-K26 YL-18 2 WH-18 SIGNAL+ A +5V AUXILIARY
24 C991-K6 PK-18 201-6617 C SIGNAL PRESSURE
PRIMARY ENGINE SPEED/TIMING (-) 25 E963-K23 BK-18 E963-K23 BK-18 B RETURN SENSOR
TIMING CALIBRATION (TC) PROBE (+) G856-K8 WH-18 E964-K22 WH-18 NO.1 ENGINE SERVICE
HARNESS 264-2354
26
P401 E-C3 OPTIONAL
27 E965-K27 BU-18 T858-EJ13 GY-16-NW CYLINDER TOOL CONNECTOR
WIRING
ENGINE OIL PRESSURE 28 994-K10 GY-18 E966-K26 YL-18 T957-EJ1 PU-16-NW 1552269 8T8736 BATTERY
INJECTOR (CRANKSHAFT POSITION)
F421-K12 YL-18 1 J403/P403
29 E963-K23 BK-18 SIGNAL- 120-E15 YL-16-GXL A (+)BATTERY
TEMPERATURE SENSOR RETURN 30 G833-K7 PK-18 G856-K8 WH-18 E964-K22 WH-18 2 SIGNAL+ PRIMARY ENGINE SPEED/TIMING SENSOR C SIG DESIRED SPEED CONTROL

1297163
229-E56 BK-14-GXL B (-)BATTERY
31 G857-K9 YL-18 P570 191-8303 A234-E62 SH C J1939 SHIELD 1297163 1297164 A + BAT. OR THROTTLE POSITION
32 R746-K18 PK-18 1539693 B - BAT. SENSOR (NOTE W)
893-E8 GN-16-GXL D CAT DL HIGH 1
33 R747-K5 GY-18 NOTE X
CYLINDER 1 & 2 892-E7 BR-16-GXL E CAT DL LOW
34 T725-K44 WH-18 K737-EJ19 BR-16-NW A P200 D-C2 D-C1 NOTE D J403/P403

1
RETARDER K990-E13 GN F J1939 LOW
PRIMARY ENGINE SPEED/TIMING (+) E964-K22 WH-18 K739-EJ21 BU-16-NW 1552267 3E-3370 237-0227

1297164
35 B C SIG DESIRED SPEED CONTROL
TIMING CALIBRATION (TC) PROBE (-)
SOLENOID TURBO OUTLET PRESSURE K900-E11 YL G J1939 HIGH
36 G857-K9 YL-18 G828-K30 WH-18 A JUMPER-D1 OR-18 A +5 VOLTS A + BAT. OR THROTTLE POSITION
37 G829-K34 GN-18 B JUMPER-D2 YL-18 B RETURN SENSOR (BOOST) H G S
B - BAT. SENSOR #2 (NOTE W)
38 INJECTOR R746-K18 PK-18 C JUMPER-D3 GN-18 C SIGNAL (INTAKE MANIFOLD AIR) J
NO.2 BATTERY(-)
E-C1 MTR BAT.
HARNESS 352-2826 WITH RETARDER WIRING 274-6718
39 HARNESS T858-EJ14 GY-16-NW
FUEL PRESSURE CYLINDER J1 1607689
40 C991-K6 PK-18 CONNECTOR T958-EJ2 YL-16-NW ETHER START VALVE
INJECTOR J203 F-C2 F-C1
41
42
P300 J300 HARNESS 343-9866 WITHOUT RETARDER WIRING 3E3370 3E-3370 237-0227 ANALOG SENSOR POWER (+5V)
1
2 125-E29 OR-16-GXL
229-E59 BK-14-GXL 229-E56 BK-14-GXL
STARTING ST
ON
B
1552252 3E8969(HARNESS 352-2826) +5 VOLTS ATMOSPHERIC PRESSURE
229-E10 BK-14-GXL MOTOR NOTE D NOTE D
S
43
NO.3 G828-K31 WH-18 A JUMPER-F1 OR-18 A ANALOG SENSOR RETURN 3 T993-E30 BR-16-GXL C ETHER START ETHER
2908858(HARNESS 343-9866) 229-E57 BK-14-GXL OFF
44 EJ-S4 T859-EJ16 WH-16-NW CYLINDER G829-K32 GN-18 B JUMPER-F2 YL-18 B RETURN SENSOR DIGITAL SENSOR POWER (+8V) 4 167-E23 OR-16-GXL VALVE RELAY ETHER ETHER START VALVE 1 START
45 T957-K20 PU-16-HV 1 T957-EJ1 PU-16-NW K737-EJ10 BR-16-NW K737-EJ19 BR-16-NW R747-K5 GY-18 JUMPER-F3 GN-18 SIGNAL 274-6717 229-E58 BK-14-GXL
T959-EJ3 BR-16-NW C C
DIGITAL SENSOR RETURN (NOTE V) START BATTERY(-) 2 VALVE
1

SECONDARY ENGINE SPEED/TIMING (+) INJECTOR 5 A274-E24 BK-16-GXL ELECTRONICS R 1


46 E966-K26 YL-18 T958-K19 YL-16-HV 2 T958-EJ2 YL-16-NW K737-EJ20 BR-16-NW START RELAY (NOTE V)
SECONDARY ENGINE SPEED/TIMING (-) MAINTENANCE DUE RESET SWITCH 6 F426-E27 BU-16-GXL GROUND STUD (SMMS) 2 VALVE
47 E965-K27 BU-18 T959-K17 BR-16-HV 3 T959-EJ3 BR-16-NW KEYSTART
48 T960-K24 BU-16-HV 4 T960-EJ4 BU-16-NW J201 TORQUE LIMIT SWITCH 7 M909-E17 GN-16-GXL NOTE A (NOTE V)
ALTERNATE ETHER VALVE WIRING
49 T961-K16 GN-16-HV 5 T961-EJ5 GN-16-NW 3E3370 CAT DATA LINK HIGH 8 893-E3 GN-16-GXL 1 1
SWITCH
P571 CAT DATA LINK LOW 9 892-E4 BR-16-GXL
50 T962-K25 WH-16-HV 6 T962-EJ6 WH-16-NW EJ-S5 1539693 G828-K29 WH-18 A OR-18 +5 VOLTS ENGINE OIL PRESSURE P515
51 T858-K15 GY-16-HV 7 T858-EJ7 GY-16-NW K739-EJ12 BU-16-NW 1

K739-J23 BU-16-NW NOTE X G829-K33 GN-18 B YL-18 RETURN SENSOR ETHER START SOLENOID 10 382-E37 PK-16-GXL ALTERNATOR 1552269
T859-K21 WH-16-HV 8 T859-EJ8 WH-16-NW K739-EJ22 BU-16-NW CYLINDER 3 & 4 AIR SHUTOFF SOLENOID 11 G971-E19 BR-16-GXL BK-18 1
52
K738-EJ11 GN-16-NW A 994-K10 GY-18 C GN-18 SIGNAL 194-6725
53 T860-K14 OR-16-HV 9 T860-EJ9 OR-16-NW K739-EJ21 BU-16-NW RETARDER 12 BK-18 2 STARTING AID OVERRIDE SW
K739-EJ22 BU-16-NW B 120-E6 YL-16-GXL 120-E41 YL-16-GXL
54 K737-K4 BR-16-HV 10 K737-EJ10 BR-16-NW SOLENOID 13 120-E15 YL-16-GXL
55 K738-K41 GN-16-HV 11 K738-EJ11 GN-16-NW 14
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18 K739-K40 BU-16-HV 12 K739-EJ12 BU-16-NW EJ-S1 J209 AUXILIARY PRESSURE SENSOR 15
NO.4 G469-E48 BU-16-GXL 125-E29 OR-16-GXL
ATMOSPHERIC PRESSURE 57 R747-K5 GY-18 T858-EJ7 GY-16-NW T858-EJ13 GY-16-NW 3E3370 AUXILIARY TEMPERATURE SENSOR 16 G488-E26 BR-16-GXL MAINTENANCE DUE RESET SW
T859-EJ15 WH-16-NW
1

CYLINDER 150-E1 OR-14-GXL


58 T858-EJ14 GY-16-NW T960-EJ4 BU-16-NW G828-N1 WH-18 A OR-18 +5 VOLTS 17 150-E16 OR-14-GXL
59 INJECTOR G829-N2 GN-18 B YL-18 RETURN FUEL PRESSURE SENSOR 18 150-E46 OR-14-GXL
60 C991-N3 PK-18 C GN-18 SIGNAL 194-6725 19 150-E47 OR-14-GXL E-C2 14 AWG
61 EJ-S3 P93 J93 20 +BAT. (UNSWITCHED)
FUEL TEMPERATURE 62 F421-K12 YL-18 T860-EJ9 OR-16-NW T860-EJ18 OR-16-NW NO.5 167-E23 OR-16-GXL 1753362 14 AWG TORQUE LIMIT SW
1552264 3E3388 P61 +BAT. (UNSWITCHED)
1

63 T860-EJ17 OR-16-NW T860-EJ17 OR-16-NW CYLINDER 21


14 AWG
T961-EJ5 GN-16-NW STARTING AID OVERRIDE OVERRIDE SWITCH 22 A742-E9 PU-16-GXL 381-E44 PU-16-GXL 150-E16 OR-14-GXL 1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED)
64 EJ-S2 INJECTOR F421-K12 YL-18 1 F421-N4 YL-18 M909-E17 GN-16-GXL 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
NOT USED 65 T725-K44 WH-18 THESE WIRES & CONNECTORS DO NOT T859-EJ8 WH-16-NW 1

T859-EJ15 WH-16-NW G833-K37 PK-18 2 G833-N5 PK-18 RETARDER SOLENOID LO/HI SWITCH 23 E716-E49 GY-16-GXL 382-E37 PK-16-GXL
387-E55 PK-16-GXL T936-E18 GN-16-GXL 3 RETARDER LAMP SOLENOID COMMON
66
EXIST ON THE 343-9866 HARNESS T859-EJ16 WH-16-NW T725-K44 WH-18 3 T725-N6 WH-18 2304012
24 REMOTE SHUTDOWN SW (NOTE K)
25 G971-E19 BR-16-GXL 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
67 N707-K43 PU-18 4 N707-N7 PU-18
68 K738-EJ11 GN-16-NW P572 G828-K28 WH-18 G828-N1 WH-18 T725-N6 WH-18 26 892-E4 BR-16-GXL G969-E20 YL-14-GXL 5 SOLENOID COMMON COOLANT LEVEL SNSR
5 1
NOT USED 892-E7 BR-16-GXL
T957-EJ1 PU-16-NW 1539693 892-E21 BR-16-GXL 6 CAT DATA LINK - DIG SNSR PWR (+8V)
69
NOTE X G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2 27 892-E21 BR-16-GXL

E E
70 T959-EJ3 BR-16-NW CYLINDER 5 & 6 C991-K6 PK-18 7 C991-N3 PK-18 DIAGNOSTIC LAMP 28 F404-E39 RD-16-GXL 893-E22 GN-16-GXL 7 CAT DATA LINK + DIG SNSR RETURN INTERMEDIATE ENGINE SPEED SW
71 T958-EJ2 YL-16-NW K737-EJ20 BR-16-NW A
RETARDER 8 WARNING LAMP 29 F420-E40 GN-16-GXL 893-E3 GN-16-GXL 167-E23 OR-16-GXL 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
893-E8 GN-16-GXL
PRESSURE SENSOR SUPPLY +5V 72 G828-K1 WH-18 T960-EJ4 BU-16-NW K739-J23 BU-16-NW B
SOLENOID MAINTENANCE DUE LAMP 30 F424-E28 YL-16-GXL A274-E24 BK-16-GXL 9 DIG SNSR RETURN THROTTLE POSITION SNSR
FUEL HARNESS 893-E22 GN-16-GXL
73 T961-EJ5 GN-16-NW RETARDER LAMP 31 T936-E18 GN-16-GXL A307-E25 GY-16-GXL 10 THROTTLE POSITION SNSR THROTTLE POSITION SNSR #2
74 T962-EJ6 WH-16-NW CONNECTOR P105 11 AUXILIARY TEMP SNSR ANLG SNSR PWR (+5V)
32 A234-E52 SH A234-E63 SH G488-E26 BR-16-GXL OVERSPEED VERIFY SW
75 NO.6 2304011 12 MAINTENANCE DUE RESET SW ANLG SNSR RETURN
T860-EJ18 OR-16-NW FUEL TEMPERATURE 33 F426-E27 BU-16-GXL
76 CYLINDER F421-N4 YL-18 1 SIGNAL
SENSOR J1939 DATA LINK LOW 34 K990-E5 GN F424-E28 YL-16-GXL 13 MAINTENANCE DUE LAMP ETHER START VALVE
77 T962-EJ6 WH-16-NW INJECTOR G833-N5 PK-18 2 RETURN 14 ANLG SNSR PWR (+5V) STARTING AID OVERRIDE SW
THESE WIRES, CONNECTORS & SOLENOIDS 256-6453 NOT USED 35 A743-E38 OR-16-GXL A234-E64 SH A234-E31 SH 125-E29 OR-16-GXL
78
DO NOT EXIST ON THE 343-9866 HARNESS 36 T993-E30 BR-16-GXL 15 ANLG SNSR RETURN MAINTENANCE DUE RESET SW PTO INTERRUPT SW
79 A234-E62 SH
80 HARNESS 276-3091 37
38
A234-E31 SH
K900-E32 YL
16
17
J1939 SHIELD
J1939 DATA +
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
81 A274-E24 BK-16-GXL
39 K990-E33 GN 18 J1939 DATA - INTERMEDIATE ENGINE SPEED SW
82 A307-E25 GY-16-GXL
NOT USED 83 N707-K43 PU-18 RETARDER SOLENOID MED/HI SWITCH 40 E717-E50 GN-16-GXL M904-E34 OR-16-GXL 19 PTO INTERRUPT SW 75% OVERSPEED VERIFY SW
A741-E36 BU-16-GXL PTO ENABLE SW
84 PTO INTERRUPT SWITCH 41 M904-E34 OR-16-GXL C912-E35 GN-14-GXL 20 THROTTLE POSITION SENSOR #2 PTO INTERRUPT SW
A742-E9 PU-16-GXL
85 J1939 DATA LINK SHIELD 42 A234-E52 SH A741-E36 BU-16-GXL 21 NC PTO ENABLE SW
A743-E38 OR-16-GXL
86 J209 43 382-E37 PK-16-GXL 22 ETHER START VALVE
C912-E35 GN-14-GXL
87
3E3370 REMOTE SHUTDOWN SWITCH 44 F716-E42 WH-16-GXL A743-E38 OR-16-GXL 23 NC PTO RAMP UP/SET SW
E452-E51 WH-16-GXL
88
G828-N1 WH-18 A OR-18 +5 VOLTS INTERMEDIATE ENGINE SPEED SWITCH 45 G968-E43 WH-16-GXL F404-E39 RD-16-GXL 24 DIAGNOSTIC LAMP PTO RAMP DOWN/RESUME SW
89 FUEL PRESSURE SENSOR E716-E49 GY-16-GXL
G829-N2 GN-18 B YL-18 RETURN 46 F420-E40 GN-16-GXL 25 WARNING LAMP MAINTENANCE DUE LAMP
E717-E50 GN-16-GXL
90
C991-N3 PK-18 C GN-18 SIGNAL 194-6725 47 120-E41 YL-16-GXL 26 +BAT. (SWITCHED) DIAGNOSTIC LAMP
91 F404-E39 RD-16-GXL
P93 J93 +BATTERY (UNSWITCHED) 48 150-E16 OR-14-GXL F716-E42 WH-16-GXL 27 REMOTE SHUTDOWN SW WARNING LAMP PTO RAMP
92 F420-E40 GN-16-GXL
COOLANT LEVEL SWITCH E452-E51 WH-16-GXL G968-E43 WH-16-GXL 28 INTERMEDIATE ENGINE SPEED SW RETARDER LAMP UP/DOWN SWITCH
93 1552264 3E3388 49 F424-E28 YL-16-GXL 14 AWG
J1939 DATA LINK HIGH 50 K900-E2 YL 381-E44 PU-16-GXL 29 PTO ENABLE SW +BAT. (SWITCHED)
94 F426-E27 BU-16-GXL
F421-K12 YL-18 1 F421-N4 YL-18 51 G955-E45 GN-16-GXL 30 PTO RAMP UP/SET SW CAT DATA LINK -
95
G833-K37 PK-18 2 G833-N5 PK-18 F716-E42 WH-16-GXL MAINTENANCE
96 +BATTERY (UNSWITCHED) 52 150-E46 OR-14-GXL 150-E46 OR-14-GXL 31 +BAT. (UNSWITCHED) CAT DATA LINK +
T725-K44 WH-18 3 T725-N6 WH-18 G469-E48 BU-16-GXL CB DUE LAMP
97 1552269 +BATTERY (UNSWITCHED) 53 150-E47 OR-14-GXL 150-E47 OR-14-GXL 32 +BAT. (UNSWITCHED)
N707-K43 PU-18 4 N707-N7 PU-18 G488-E26 BR-16-GXL
98 75% OVERSPEED VERIFY SWITCH 54 387-E55 PK-16-GXL G469-E48 BU-16-GXL 33 AUXILIARY PRESS. SNSR 1A
G828-K28 WH-18 5 G828-N1 WH-18 T725-N6 WH-18 1 G955-E45 GN-16-GXL
INJECTOR 5&6 HIGH 99 T860-K14 OR-16-HV NOT USED +BATTERY (UNSWITCHED) 55 150-E1 OR-14-GXL E716-E49 GY-16-GXL 34 RETARDER LO/HI SWITCH ALTERNATE RETARDER WIRING
G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2 G967-E54 WH-16-GXL
35 RETARDER MED/HI SWITCH
100 E717-E50 GN-16-GXL

-BAT
C991-K6 PK-18 7 C991-N3 PK-18 PTO ENABLE SWITCH 56 381-E44 PU-16-GXL G968-E43 WH-16-GXL
101 57 E452-E51 WH-16-GXL 36 COOLANT LEVEL SNSR DIAGNOSTIC LAMP
8 G969-E20 YL-14-GXL CB
102
PTO RAMP UP/SET SWITCH 58 G955-E45 GN-16-GXL 150-E1 OR-14-GXL 37 NC
G971-E19 BR-16-GXL RETARDER LO/HI SWITCH LO RETARDER LO/HI SWITCH
103 FUEL HARNESS NOT USED 59 A741-E36 BU-16-GXL A742-E9 PU-16-GXL 38 STARTING AID OVERRIDE SW MED 1A
INJECTOR 1&2 HIGH 104 T858-K15 GY-16-HV CONNECTOR P105 G967-E54 WH-16-GXL 39 PTO RAMP DOWN/RESUME SW LOW RETARD SWITCH
PTO RAMP DOWN/RESUME SWITCH 60 G967-E54 WH-16-GXL K900-E2 YL K900-E12 YL
HI
(ACTUATE ON CLOSE)
INJECTOR 6 LOW 105 T962-K25 WH-16-HV 1552269 387-E55 PK-16-GXL 40 75% OVERSPEED VERIFY SW RETARDER SOLENOID
INJECTOR 3 LOW 106 T959-K17 BR-16-HV FUEL TEMPERATURE BATTERY (-) 61 229-E59 BK-14-GXL LO
ON/OFF SWITCH
F421-N4 YL-18 1 SIGNAL
SENSOR 62 RETARDER MED/HI SWITCH MED WARNING LAMP
INJECTOR 5 LOW 107 T961-K16 GN-16-HV G833-N5 PK-18 2 RETURN CB
INJECTOR 4 LOW 108 T960-K24 BU-16-HV 130-9811 BATTERY (-) 63 229-E57 BK-14-GXL K900-E60 YL K900-E11 YL
HI RETARDER MED/HI SWITCH
109 64
K900-E32 YL 1A
MEDIUM RETARD SWITCH
110 BATTERY (-) 65 229-E58 BK-14-GXL (ACTUATE ON CLOSE)
111
112
HARNESS 227-3812 THROTTLE POSITION SENSOR
SOLENOID COMMON
66
67
A307-E25 GY-16-GXL
G969-E20 YL-14-GXL
K990-E5 GN K990-E14 GN
J1939 SHIELD
MAX LENGTH 40 METERS
ACTUATE BOTH SWITCHES RETARDER LAMP
CB
113 THROTTLE POSITION SENSOR #2 68 C912-E35 GN-14-GXL J1939 DATA + FOR HIGH RETARD
114 BATTERY (-) 69 229-E10 BK-14-GXL J1939 DATA - 1A
K990-E61 GN K990-E33 GN
INJECTOR 3&4 HIGH 115 T859-K21 WH-16-HV +BATTERY (KEY SWITCH) 70 120-E6 YL-14-GXL (153-2707)
K990-E13 GN
INJECTOR 1 LOW 116 T957-K20 PU-16-HV
117 ELECTRONIC CONTROL MODULE (ECM) (NOTES B & E) A B C
INJECTOR 2 LOW 118 T958-K19 YL-16-HV M904-E34 OR-16-GXL A + BAT.
119 M909-E17 GN-16-GXL B - BAT.
120 T936-E18 GN-16-GXL C
MAX LENGTH 30 METERS
D D
T993-E30 BR-16-GXL D CAT DATA LINK +
E CAT DATA LINK -
F
A B CB C A G
ELECTRONIC CONTROL MODULE H
TERMINATION J
RESISTOR (165-0200)
DEVICE (J66)
(174-3016) 120 MAX LENGTH 1 METER CUSTOMER INSTALLED
(NOTE B & C) (NOTE B) SERVICE TOOL CONN

J61 P61
9X1343 8T9834 OPTIONAL START/STOP CONTROL WIRING
1 +BAT. (UNSWITCHED) 150(48) OR-14 1
2 2
3 P520 INLET AIR SHUTOFF
INLET AIR SHUTOFF
4 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1552269 SOLENOID (NOTE V) SOLENOID RELAY
5 SOLENOID COMMON G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 2 (NOTE V)
6 SOLENOID COMMON G969 YL-16 1
7 P800
8 DIG SNSR PWR (+8V) 167 0R-16 1552267
9 DIG SNSR PWR (+8V) 167 0R-16 A +5V COOLANT
10 COOLANT LEVEL SNSR E452 WH-16 C SIGNAL LEVEL
11 ANLG SNSR RETURN T993 BK-16 B RETURN SENSOR
12
FUEL ENGINE OIL ENGINE COOLANT 13 P649 J649
PRESSURE PRESSURE TEMPERATURE VOLTMETER TACHOMETER 14 1552252 3E5179
211-0745 207-2824 207-2823 207-2822 207-2825 15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552273
16 +BAT. (UNSWITCHED) 150(53) OR-14 2 1 REMOTE STOP
GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND
17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT
18 PTO RAMP DOWN/RESUME SW G967 WH-16 4 3 REMOTE START
CONNECT TO CUSTOMER
GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

19 REMOTE SHUTDOWN SW F716 WH-16 5 269E4604 4 REMOTE RUN


RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

20 +BAT. (UNSWITCHED) 150(48) OR-14 6 5 +BAT


HARNESS 264-2354 J61 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6
NOTE D
22 041 BK-16 041 BK-16 8 6T-3643
23 WARNING LAMP F420 GN-16 9

C C
1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

G-C2 G-C3 G-C4 G-C5 G-C6 24 DIAGNOSTIC LAMP F404 RD-16 DIAGNOSTIC LAMP F404 RD-16 10
1552273 1552273 1552273 1552273 1552273 25 F420 GN-16 PTO ENABLE SW 11
BU-18
GN-18
WH-18
BU-18

WARNING LAMP
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18

WARNING RD BATTERY
26 +BAT. (SWITCHED) 120 YL-14 12
2N-2371
OPTIONAL INSTRUMENT PANEL 27 REMOTE SHUTDOWN SW F716 WH-16 DIAGNOSTIC YL 266E793
N782-G19
N783-G18
N784-G17
N785-G12
N782-G13
N783-G14
N784-G15
N785-G16

N782-G21
N783-G22
N784-G23
N785-G24

N782-G11
N783-G10

N785-G20
N782-G5
N783-G6
N784-G7
N785-G8

28 141-9228
HARNESS 248-0471
N784-G9

29 381 PU-16 756E168 CB1 15A


PTO ENABLE SW 1275485 1275486
G955 GN-16 6T-3643
30 PTO RAMP UP/SET SW START SWITCH 1
C-C7 CONTROL MODULE G-C1 150(52) OR-14
1552273 1552273 31 +BAT. (UNSWITCHED) 3E-0156
BATTERY 210-4309
32 +BAT. (UNSWITCHED) 150(53) OR-14 OFF

266E957
120-C34 YL-18 1 +BATTERY 1
G-S1 N782-G13 BU-18 SPEED ON
33
K900-C47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G21 BU-18 UP RAISE/LOWER ST G S
V-C3 34
V-C1 H-C5 K990-C48 GN-16 3 J1939 DATA- RS485B 3 N782-G11 BU-18 SWITCH
1297163 1297164 3E3364 1552269 4 J1939 SHIELD GAUGE GND 4
35 110-7884
N782-G19 BU-18 E452 WH-16 MTR BAT.
1 101-V1 RD-14 1 101-H31 RD-14 5 GAUGE V+ 5 36 COOLANT LEVEL SNSR DN IGN
G-S2 N783-G14 GN-18 +
2 229-H32 BK-14 229-C50 BK-18 6 GROUND 6 37 NOTE D
1297163 V-C2 1297164 N783-G2 GN-18 N783-G22 GN-18
38 START IL STARTING
1 200-V2 BK-14 N783-G10 GN-18
39 PTO RAMP DOWN/RESUME SW G967 WH-16 RELAY (SMMS) MOTOR
N783-G18 GN-18 HOURMETER GND
40 9W-1494 125-1303 (12V)
H-C3 G-S3 N784-G15 WH-18
1275486 1275485 041 BK-16 125-1302 (24V) BAT
H-S6 N784-G3 WH-18 N784-G23 WH-18
G S
1 101-H20 RD-10 101-H33 RD-14 N784-G9 WH-18 1
101-H34 RD-14 ALTERNATOR
N784-G17 WH-18 1275486 1275485
H-C4 101-H35 RD-14 N785-G16 BU-18 GROUND STUD 1552269
MTR BAT. 1275485 1275486 H-S5 G-S4
1 101-H10 RD-10 101-H36 RD-14 N785-G4 BU-18 N785-G24 BU-18 BK-18 1
101-H37 RD-14 N785-G20 BU-18 BK-18 2 ENGINE STOP SWITCH
STARTING N785-G12 BU-18 109-6507
101-H38 RD-14
MOTOR CONTROL PANEL
NOTE D C-S5
BATTERY 101-C8 RD-14 101-C20 RD-10
101-C18 RD-14 START RELAY
BATTERY 101-C41 RD-14 209-5582
DISCONNECT C-S4
ALTERNATOR SWITCH 101-C14 RD-14 101-C10 RD-10 1

C-T1 C-T2 C-C5


101-C17 RD-14 1311497
1311497 1552269
101-C2 RD-14
BK-18 1 391-C43 PK-18
OPTIONAL BK-18 2 229-C30 BK-18
1 WIRING C-C1 C-S1
H-C2
ANALOG SENSOR POWER (+5V) 2 7X6222 9X0145 K900-C27 YL-16
ANALOG SENSOR RETURN 3 893-H1 GN-18 1 893-C12 GN-18 K900-C26 YL-16 C-C13
DIGITAL SENSOR POWER (+8V) 2 K900-C22 YL-16 1552269
4 892-H2 BR-18 892-C11 BR-18
DIGITAL SENSOR RETURN 5 K900-H28 YL-16 3 K900-C13 YL-16 C-S2 391-C46 PK-18 1

MAINTENANCE CLEAR SWITCH 6 F426-H3 BU-18 150-H24 OR-14 4 150-C1 OR-14 K900-C13 YL-16 K900-C22 YL-16 229-C54 BK-18 2

TORQUE LIMIT SWITCH 7 101-H36 RD-14 5 101-C2 RD-14 K900-C47 YL-16 DIODE
CAT DATA LINK (+) 8 893-H1 GN-18 101-H31 RD-14 6 101-C5 RD-14 C-S3
189-3158
K990-C15 GN-16 K990-C48 GN-16 120-C34 YL-18
IDENT. HARNESS CHG
CAT DATA LINK (-) 9 892-H2 BR-18 150-H23 0R-18 7
ETHER SOLENOID CONTROL 10 150-H12 OR-18
H-S7
150-H24 OR-14 8 105-C6 RD-18 K990-C23 GN-16 K900-C47 YL-16 HARNESS 266-2295 C
D
266-2295
249-5292
00
01
(OPTIONAL INSTRUMENT PANEL HARNESS)
(TURBO OUTLET PRESSURE SENSOR JUMPER)
AIR SHUTOFF SOLENOID 11 150-H13 0R-18 K990-H30 GN-16 9 K990-C15 GN-16 K990-C23 GN-16 K990-C48 GN-16
10 229-C50 BK-18
E 264-2354 05 (J1 / CUSTOMER HARNESS)
12 G955-H15 GN-18 G955-C3 GN-18
11 C-S11 F 249-5293 01 (ATMOSPHERIC PRESSURE SENSOR JUMPER)
13
H-S1 101-H34 RD-14 101-C8 RD-14 K990-C25 GN-16 MAINTENANCE G 248-0471 01 (OPTIONAL GAUGE PANEL)
B B
12 WARNING DIAGNOSTIC
14 229-H17 BK-18 229-H21 BK-14 101-H37 RD-14 101-C14 RD-14 K990-C24 GN-16
AUXILIARY PRESSURE 13
LAMP LAMP LAMP H 276-0827 00 (J1 / CUSTOMER HARNESS)
15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 120-C7 YL-18 120-C45 YL-18 7N-5876 7N-5876 7N-5876
AUXILIARY TEMPERATURE 14
K 239-5929 03 (J2 / ENGINE HARNESS)
16 F426-H3 BU-18 F426-C52 BU-18
N 276-3091 00 (FUEL HARNESS) S/N JRE00829-UP AND WJH00560-UP
17
18 H-S8
F716-H9
G967-H16
WH-18
WH-18
15
16
F716-C9 WH-18
G967-C4 WH-18
120-C7 YL-18
C-S7
120-C21 YL-18 1 1 1 1 1 1 ABBREV COLOR N 227-3812 01 (FUEL HARNESS) S/N JRE00000 TO JRE00828 WJH00000 TO WJH00559
229-H14 BK-18
17 101-C17 RD-14
EJ 352-2826 00 (INJECTOR HARNESS) WITH RETARDER
101-H38 RD-14
RD RED
19
20
229-H19 BK-18
101-H33 RD-14 18 101-C18 RD-14 120-C35 YL-18 EJ 343-9866 00 (INJECTOR HARNESS) WITHOUT RETARDER
C-S6 F420-C32 GN-18
21 F404-H4 RD-18 19 F404-C29 RD-18
START AID OVERRIDE 22
893-H1 GN-18
F420-H5 GN-18 20 F420-C32 GN-18
120-C37 YL-18 120-C19
120-C34
YL-18
YL-18
120-C21 YL-18 WH WHITE ABBREVIATIONS
892-H2 BR-18 F404-C29 RD-18
RETARDER SOLENOID LO/HI SWITCH 23 F424-H6 YL-18 21 F424-C39 YL-18 ALT ALTERNATOR
24
F426-H3 BU-18
229-H21 BK-14 22 229-C40 BK-14
120-C36
120-C35
YL-18
YL-18
120-C36 YL-18 MAINTENANCE OR ORANGE ATA AMERICAN TRUCKING ASSOCIATION
F404-H4 RD-18 F424-C39 YL-18 CLEAR SWITCH
25 101-H35 RD-14 23 101-C41 RD-14 C-S9
26
F420-H5 GN-18
229-H32 BK-14 24 229-C16 BK-14 391-C43 PK-18 C-C19 3N-5716 YL YELLOW CB CIRCUIT BREAKER
27
F424-H6 YL-18 391-C46 PK-18 1552267 CIS CUSTOMER IGNITION SWITCH
DIAGNOSTIC LAMP 28 F404-H4 RD-18
F716-H9 WH-18 391-C31 PK-18 A 1 1
PK PINK DIG DIGITAL
G955-H15 GN-18 F426-C52 BU-18 B ECM ELECTRONIC CONTROL MODULE
WARNING LAMP 29 F420-H5 GN-18
MAINTENANCE OVERDUE LAMP 30 F424-H6 YL-18
G967-H16 WH-18
120-H22 YL-18
CIRCUIT BREAKER 229-C53 BK-18 C BK BLACK N/C NO CONNECTION
RETARDER LAMP 31 6T-3643
C-C18 PWM PULSE WIDTH MODULATION
32
C-T20
101-C5 RD-14 15A
C-T15
150-C1 OR-14 1552267
HI/LO IDLE
2591107 GY GRAY SM STARTING MOTOR
33 G955-C3 GN-18 A
C-T17 SMMS START MOTOR MAG SWITCH
J1939 DATA LINK (-) 34 K990-H7 GN-16 150-C38 OR-14 229-C51 BK-18 B
1 2
PU PURPLE
HARNESS 276-0827
35
G967-C4 WH-18 C KEYSWITCH
36 105-C6 RD-18 STOP SWITCH
3
3E-0156 BR BROWN NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
37 G955-C3 GN-18 OFF
111-1325 CONNECTION TO BATTERY (-).
38 F426-C52 BU-18 ON GN GREEN
39 F716-C9 WH-18 391-C31 PK-18
C-M8 1
1 C-M9 2
391-C33 PK-18 391-C33 PK-18 ST NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
BU BLUE
1

RETARDER SOLENOID MED/HI 40 H-S3 K990-H30 GN-16 G967-C4 WH-18 F716-C9 WH-18C-M10 NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
1

K990-H7 GN-16 4 3 C-M7


PTO INTERRUPT 41 F420-C32 GN-18 TERMINATION RESISTOR) IS 40 METERS
J1939 DATA LINK SHIELD 42 IGN
F404-C29 RD-18 229-C44 BK-18 120-C45 YL-18 NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
43 K990-H29 GN-16 F424-C39 YL-18 150-C38 OR-14
REMOTE SHUTDOWN 44 F716-H9 WH-18 H-C6 893-C12 GN-18 IL NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
120-C45 YL-18 105-C6 RD-18
INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 1330973 892-C11 BR-18 105-C6 RD-18 FOR ALL J1939 DATA LINK CONNECTIONS
GND
46 K900-H11 YL-16 K900-H27 YL-16 A TERMINATION 229-C16 BK-14 C-S8 229-C30 BK-18 NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
47 H-S2 K990-H29 GN-16 B RESISTOR 229-C40 BK-14 229-C54 BK-18 150-C38 OR-14 BAT SYMBOL DESCRIPTION (+) BATTERY
THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
BATTERY (+) - UNSWITCHED 48 150-H23 OR-18 C 174-3016 229-C42 BK-18 C-S10 ENGINE SERVICE
COOLANT LEVEL SWITCH 49 TOOL CONNECTOR (+) BATTERY SWITCHED WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS
(NOTE B & C) 229-C50 BK-18 CIRCUIT CONNECTED NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
J1939 DATA LINK (+) 50 K900-H11 YL-16 229-C28 BK-18 C-C6 9W-1951
51 229-C53 BK-18 120-C19 YL-18 A (+)BATTERY STARTING CIRCUIT REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
BATTERY (+) - UNSWITCHED 52 150-H12 OR-18 229-C51 BK-18 229-C28 BK-18 B (-)BATTERY CIRCUIT NOT CONNECTED NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
BATTERY (+) - UNSWITCHED 53 150-H13 OR-18 229-C44 BK-18 C ON RELAY COILS AND SOLENOID COILS.
OVERSPEED VERIFY SWITCH 54 ELECTRICAL CONNECTION TO (-) BATTERY / SENSOR RETURN
893-C12 GN-18 D CAT DATA LINK(+) NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
55 892-C11 BR-18 E CAT DATA LINK(-) MACHINE STRUCTURE
PTO ENABLE SWITCH 56 229-H14 BK-18 K990-C25 GN-16 F J1939(-) INTERNAL ELECTRICAL CONNECTION
SENSOR / ACTUATOR SUPPLY FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
57 K900-C27 YL-16 G J1939(+) TO SURFACE OF COMPONENT INSTALLATION GUIDE.
PTO RAMP UP SWITCH 58 G955-H15 GN-18 H SIGNAL TO ECM
59 J CONNECTOR CONTROL (POSITIVE) FROM ECM NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
PTO RAMP DOWN / RESUME SWITCH 60 G967-H16 WH-18 WITHOUT CATERPILLAR ENGINEERING APPROVAL
BATTERY (-) 61 229-H17 BK-18 C-C20 CONTROL (RETURN) FROM ECM
62 1330973 H# CIRCUIT GROUPING DESIGNATION
CAT DATA LINK UNLESS OTHERWISE SPECIFIED:
BATTERY (-) 63 229-H18 BK-18 K900-C26 YL-16 A TERMINATION
64 ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
K990-C24 GN-16 B RESISTOR ATCH WIRE, CABLE, COMPONENT J1939 DATA LINK EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
A A
BATTERY (-) 65 229-H19 BK-18 C 174-3016
THROTTLE POSITION 1 (PWM) 66
(NOTE B & C) ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
SOLENOID COMMON 67 SPLICE RS-232/RS-485 DATA LINK
THROTTLE POSITION 2 (PWM) 68 ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
69 BLADE, SPADE, RING OR SCREW CONSIDERING COMPONENT REMOVAL
HIGHWAYS
BATTERY (+) - KEY SWITCH 70 120-H22 YL-18 TERMINAL
ELECTRONIC CONTROL MODULE 1607689
J1 H-C1

THIS SCHEMATIC IS FOR THE C15/C18 INDUSTRIAL AND PETROLEUM


ENGINE ELECTRICAL SYSTEM
MEDIA NUMBER: RENR8046-08
Components are shown installed on a fully operable machine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
ENGINE
VIEW ALL CALLOUTS

TURBO OUTLET
PRESSURE SENSOR
(BOOST)
(INTAKE MANIFOLD AIR) INTAKE MANIFOLD AIR
P200 INJECTOR HARNESS TEMPERATURE SENSOR
ENGINE COOLANT (CAMSHAFT POSITION) CONNECTOR P103
SECONDARY ENGINE J300 TIMING/CALIBRATION(TC)
TEMPERATURE SENSOR
SPEED/TIMING SENSOR FUEL PRESSURE FUEL TEMPERATURE PROBE CONNECTOR
P100
P402 SENSOR SENSOR P400
J209 P105

CONNECTOR
J1

CONNECTOR
P2/J2

ENGINE OIL PRESSURE


FRONT VIEW (CRANKSHAFT POSITION)
LEFT SIDE VIEW SENSOR
PRIMARY ENGINE J201
SPEED/TIMING SENSOR ATMOSPHERIC PRESSURE
P401 SENSOR
J203
CONNECTOR AND SPLICE LOCATION FOR HARNESS 239-5929
VIEW ALL CALLOUTS

ENGINE COOLANT
TEMPERATURE SENSOR
P100
INJECTOR HARNESS
CONNECTOR
P300

INTAKE MANIFOLD
TEMPERATURE SENSOR
TURBO OUTLET P103
PRESSURE SENSOR
(BOOST) ENGINE OIL PRESSURE
(INTAKE MANIFOLD SENSOR
AIR) J201 FUEL HARNESS
P200 CONNECTOR
P93

K-S3 K-S2

K-S1

(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING ATMOSPHERIC PRESSURE
SENSOR TIMING
SENSOR CALIBRATION
P402 J203
(TC) PROBE
CONNECTOR
P400
(CRANKSHAFT POSITION) ELECTRONIC CONTROL
PRIMARY ENGINE SPEED/TIMING MODULE
SENSOR P2
P401
CONNECTOR AND SPLICE LOCATION FOR HARNESS 266-2295
VIEW ALL CALLOUTS
C-M7 391-PK
229-BK
C-T1
101-RD C-M10
F716-WH C-M8
START RELAY 391-PK
C-T2
101-RD WARNING LAMP DIAGNOSTIC
LAMP C-T17
C-T4 C-T5 C-T6 150-OR
C-T3
F420-GN 120-YL 120-YL F404-RD C-T15
150-OR

C-T7 C-T20 TERMINATION RESISTOR


JUMPER HARNESS 105-RD 101-RD C-C20
INTERFACE
C-C1

C-S10 C-S11
C-S4 C-S7 C-S3 K990-GN
101-RD 120-YL 229-BK C-S6 K990-GN
120-YL C-S1 ENGINE SERVICE TOOL
C-S5 C-S8 C-S2 K900-YL C-C6
101-RD 229-BK K900-YL

C-S9 CONTROL MODULE


391-PK C-C7
HI/LO IDLE MAINTENANCE
C-T22
C-T16 SWITCH CLEAR SWITCH
391-PK C-C18 C-C19
120-YL

C-T28
DIODE C-T29 120-YL
C-T18 C-C13 F424-YL
150-OR MAINTENANCE
LAMP

START RELAY
C-C5
CONNECTOR AND SPLICE LOCATIONS (352-2826, 343-9866)
VIEW ALL CALLOUTS

Harness 352-2826 (with retarder wiring)


NO.1 Harness 343-9866 (without retarder wiring)
CYLINDER
INJECTOR

EJ-S1 EJ-S3
EJ-S2
NO.6
CYLINDER
INJECTOR

EJ-S5
NO.5
NO.3 NO.4 CYLINDER
NO.2 CYLINDER CYLINDER INJECTOR
CYLINDER INJECTOR INJECTOR
INJECTOR EJ-S4

These Items
do not Exist
on the 343-9866
Harness
These Items
do not Exist
on the 343-9866
Harness

INJECTOR HARNESS
CONNECTOR
J300
CYLINDER CYLINDER CYLINDER
1 & 2 3 & 4 5 & 6
RETARDER RETARDER RETARDER
SOLENOID SOLENOID SOLENOID
P570 P571 P572
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 264-2354
VIEW ALL CALLOUTS

ENGINE SERVICE TOOL CONNECTOR


J63

SPLICE SPLICE TERMINATION


SPLICE E-S3
E-S7 E-S2
RESISTOR
SPLICE SPLICE
SPLICE E-S4 P154
E-S8 E-S1
SPLICE SPLICE SPLICE
E-S9 E-S6 E-S5
CUSTOMER
CONNECTOR
J61

NOTE: IN EARLY VERSIONS OF THIS HARNESS, SPLICES 3 & 7 WERE COMBINED INTO ONE SPLICE.
IN EARLY VERSIONS OF THIS HARNESS, SPLICES 4 & 8 WERE COMBINED INTO ONE SPLICE.
IN EARLY VERSIONS OF THIS HARNESS, SPLICES 5 & 9 WERE COMBINED INTO ONE SPLICE.

(229-BK)
ELECTRONICS
GROUND STUD
(229-BK)

ELECTRONICS
GROUND STUD

ELECTRONIC CONTROL
MODULE
P1
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 276-0827
STARTER MOTOR
H-C3 VIEW ALL CALLOUTS

STARTER MOTOR
H-C4

BATTERY
H-C5

H-S5
101-RD

H-S6
101-RD

H-S7
150-OR H-S1
229-BK
INSTRUMENT PANEL
HARNESS INTERFACE
H-C2
H-S8 H-S2
K900-YL
229-BK
H-S3
K990-GN

ECM
H-C1
TERMINATION RESISTOR
H-C6
HARNESS CONNECTOR AND SPLICE LOCATIONS 248-0471
VIEW ALL CALLOUTS

ENGINE OIL PRESSURE


G-C3

CONTROL MODULE G-S1 G-S2 FUEL PRESSURE


N782-BU N783-GN
G-C1 G-C2

G-S4
N785-BU
G-S3
N784-WH

TACHOMETER
VOLTMETER
G-C6
G-C5

ENGINE COOLANT
TEMPERATURE
G-C4
PIN CONFIGURATION

129-7163 3E-3388

(12-14 AWG)
5 6 7 8 9W-1951

D
E C
4 3 2 1
F A B
J
129-7164 155-2264 G
H
(12-14 AWG)
1 8
2 7
8T-8736
3 6
4 5

D
9X-1343
E C
127-5485 153-9693
F A B
(8-10 AWG) 1 5 6 10
J
11 15 16 20 G
21 25 26 30 H
A B B 31 35 36 40

155-2252
127-5486 155-2267 7X-6222
12 11 10 9 8 7
(8-10 AWG)

6 1
A B

1 2 3 4 5 6

C
24 19
3E-8969 and 290-8858
3E-3364 230-4011

9X-0145 7 8 9 10 11 12

1 2
1 6 6 5 4 3 2 1

19 24

174-0502 3E-3370
160-7689

B A 3E-5179
A B
13 1

7 8 9 10 11 12 23 14
C 31 24

39 32
C 47 40

57 48
133-0973 155-2273 70 58

6 5 4 3 2 1

B A 1 6

2 5
227-4002

C 3 4

10 9 8 7 6 5 4 3 2 1
155-2269 22 21 20 19 18 17 16 15 14 13 12 11
32 31 30 29 28 27 26 25 24 23

44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53
2 1
68 67 66 65 64 63 62 61
76 75 74 73 72 71 70 69
88 87 86 85 84 83 82 81 80 79 78 77
98 97 96 95 94 93 92 91 90 89
8T-9834 110 109 108 107 106 105 104 103 102 101 100 99
120 119 118 117 116 115 114 113 112 111

10 6 5 1

20 16 15 11
30 26 25 21
40 36 35 31

Das könnte Ihnen auch gefallen