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PRIOR ART
Caged Ball
Equipment:
Soldering iron
Materials:
Figure 4: Check valve diagram: The main components of a One-inch flat metal washer
check valve are disk, hinge, disk seat, and valve body. The Solder (filler metal)
inlet flow allows the valve to open. When the inlet flow is Soldering flux
zero, the valve closes and prevents backflow. Copper wire
rubber washer (1 ¼-inch outer diameter
and ¾-inch inner diameter)
DESIGN ITERATIONS
Needle
Monofilament
The beginning prototype idea was to create a tri-
Amazing Goop
leaflet heart valve with materials that have similar
Tubing (4 ½-inch long and 1 ¼-inch
properties as tissues. The leaflets were made out
diameter)
wire structures covered with a section of latex
from gloves. The body of the valve consisted of a
wire shaped as a ring covered with a small piece
Procedure
of tubing. The design did not have a good
structural support and did not prevent backflow.
The disk for the prototype was made using a one-
After some thoughtful consideration, the
inch flat metal washer. The washer was soldered
prototype design was decided to be similar to a
to cover the hole to make a disk. A small piece of
check valve. Several disks designs were tested. A
copper wire was shaped into a spring and
plastic disk with a rubber surrounding the edges
soldered to the disk to make a hinge. The disk seat
was not effective to prevent back flow. In
consists of a rubber washer with the a 1 ¼-inch
addition, the ¾-inch flat metal washer size was
outer diameter and ¾-inch inner diameter. A
also tested, but it was finally decided to use a 1-
piece of tubing (4 ½-inch long and 1 ¼-inch
inch flat metal washer. Several disk seats made
diameter) was used as the body of the valve. The
out of rubber washers were also tested, but the
disk seat was placed inside the piece of tubing.
rubber washer with 1 ¼ -inch outer diameter and
The disk with the hinge was placed on top of the
the inner diameter of 3/4 -inch was the most
seat in a position that covered the seat opening.
effective.
Monofilament was used as a pin hinge. After
locating an adequate position, a needle was used
FABRICATION
to pierce the tubing to run the monofilament
through the hinge. After testing the location of the
Safety
disk, the disk seat and thread were glued to the
body of the valve to prevent them from moving.
Soldering: The soldering iron needs to be
The final heart valve prototype is shown in
used carefully to prevent injuries, such as
Figures 5 and 6.
burns. Safety glasses are recommended
while soldering. Be conscious of where
Soldering procedure: Soldering flux was applied
the soldering iron is placed while it is hot.
to the desired piece to solder. The piece was
Unplug the soldering iron when not used.
heated using the soldering iron. Using the
Needle: Be careful when using the needle
soldering iron, solder (filler) was applied in the
to avoid injury.
desired space. When the piece was soldered as
wanted, the piece was placed in water to cool created using the real dimensions of the model.
down. The pipe housing was created with a height of 4.5
in and a radius of ⅝ in. The seat was an annulus
of height 0.25 in, outer radius of ⅝ in and an inner
radius of ⅜ in. The seat was centered around the
center axis of the pipe housing, and located 2
inches above the inlet. The valve disk was a
cylinder with height 1/32 in and a radius of ½ in.
In the open valve model, the disk was modeled as
being vertical in flow, 2/8 inch from the center
axis of the pipe housing, with its center 3 inches
above the inlet. The hinge was also used in the
open valve model, modeled as a cylinder of
length 1.1 in and radius 1/32 in. It was positioned
11/32 in from the center axis of the housing, and
2.5 in above the inlet. The pressure drop between
the inlet and outlet was set to 400 Pa. Though the
real pressure drop would be much higher, over 10
kPa as stated before, a higher pressure made
Figure 5: Final Prototype - the heart valve in its close state. convergence of the COMSOL study impossible.
The disk, hinge, and monofilament can be observed from this The housing material was then set to water, and
view.
the overlap of the housing with the hinge, disk,
and seat was removed to model the valve
apparatus as a column of water around the valve
components. The physical model used in the
open valve model can be seen in Figure 7, with
the inlet as the bottom surface.
Figure 9: Top view of von Mises Stress for closed heart valve
Figure 8: Physical design of the closed valve computational under physiological backflow pressure conditions modeled
model. in COMSOL.
RESULTS
Figure 10: Side view of von Mises Stress for closed heart
valve under physiological backflow pressure conditions
modeled in COMSOL.
Open Valve Fluid Flow Results radial direction. The model was created assuming
laminar flow, which may not be entirely accurate
The COMSOL model of the open valve shows the around the area directly after the constriction.
fluid flow profile in Figure 11, with the fluid There is probably some whirlpool-like motion at
traveling faster at and after the valve than at the the edges of the housing after the constriction.
inlet, due to the decrease in diameter. The fluid’s This turbulent flow should not affect the tendency
flow is not obstructed in the center of the vessel, of the flow to be central after the valve.
and so the fluid exhibits central flow. The
increase in speed at the diameter constriction is to EXPERIMENTAL TEST
be expected to maintain the same flow rate.
To experimentally test the flow behavior
supported by the prototype, we worked with a
heart valve test team. The heart valve test team
made a heart valve tester that measures the
pressure difference across the valve. This
pressure difference can be used to draw
conclusions about the open flow behavior and
supported resistance to backflow.
Description
DISCUSSION
The pressure difference across the valve can be For the forward flow test, we would ideally see
calculated by subtracting the height in tube E no pressure drop across the valve because the
from the height in tube D, goal of the device is to make the valve entirely
open to undisturbed flow. However, we would
ΔP = PD – PE= (ρ*g*hD + Patm) - (ρ*g*hE + Patm) not expect this to be the case because our device
= ρ*g*(hD - hE), design has built in flow obstructions and a
decrease in tube diameter. Therefore, in order to
Where ΔP is the pressure drop across the valve, be considered “successful” we are looking for a
PD is the pressure in tube D, PE is the pressure in pressure drop of no more than 10 percent of the
tube E, hD is the fluid height in tube D, and hE is entering differential pressure.
the fluid height in tube E.
Backflow
PROCEDURE
For the backflow test, we would ideally see a
Forwards Flow large pressure drop across the valve with a high
pressure pushing forward on the closed valve and
To test the open (forwards) flow pressure drop a low pressure on the other end telling us that no
across the valve, the valve was placed in the tester flow is getting through the valve. In biological
at opening C with the valve open to flow from the conditions, the difference between average
left to the right. The valve was sealed in place systolic and diastolic blood pressures is between
using parafilm to prevent water leakage across 5 and 7 kPa. We are unable to measure pressure
the valve. The pump was then used to initiate a drops of this magnitude with the test device we
pressure gradient driving force for flow through are working with, so to be successful, we are
the valve. As water was pumped through the looking for a pressure drop on the magnitude of 2
valve, the heights in tubes D and E were kPa. We would also like to see this pressure drop
be maintained for 1 second (approximate duration (Δh) was calculated and used to find the change
of a heart beat) with less than 6 percent pressure in pressure (ΔP) between the inlet and outlet flow
defined leakage (leakage percentage per stroke of of the valve. The water height in tube D was used
biological valves.3 If we can achieve a pressure to calculate the differential inlet pressure (PD).
defined leakage of 6% per stroke or less, it would The percentage pressure drop was then calculated
suggest that our mechanical device is as resistant by dividing the total pressure drop by the inlet
to backflow as biological valves. pressure. All derived values are shown in Table
2.
RESULTS
Table 2: Forward Flow, Pressure Calculations
Forward Flow Differential
Δh, Inlet
During the forward flow test, the columns of (hD- ΔP, Pressure, (PD Percentage
water in both vertical tubes moved up and down hE) (ρ*g*Δh) = ρ*g*hD) Pressure Drop,
together with only a small visual drop in height (cm) (Pa) (Pa) (ΔP/PD*100%)
from tube D to tube E. The columns of water
increased in height when pumping down and 2 196 1372 14.3%
decreased in height while pulling the pump up. 1.5 147 1176 12.5%
This makes sense because as we push the pump
1.5 147 1372 10.7%
down, we are applying a pressure to the fluid in
the horizontal tube which would cause more 2 196 1274 15.4%
water to be pushed up into the vertical tubes. 1.5 147 1372 10.7%
When we pull the pump up, the check valve in the
pump will stop fluid from entering the test system Average =
so as fluid drains out of the system (due to ρ = 1000 kg m-3, g = 9.8 m s-2 12.72%
gravitational forces) the pressure in the system
will drop causing the column heights to decrease. Backflow
The fact that the columns of water are roughly the During the backflow test, the column of water in
same height, and move together is what we would tube D was visibly higher than the column of
expect for ideal, unrestricted forwards flow. The water in tube E. The same behavior of the column
small drop in height from tube D to tube E is not heights increasing while pumping down and
ideal (as it suggests a resistance to flow within the decreasing while pumping up was observed, but
valve), but expected due to the design of our the inlet column height increased much more
valve. Table 1 shows the recorded heights of rapidly than the outlet column height.
water in tubes D and E.
This rapid increase of the inlet pressure makes
sense because as pressure is applied to the system
Table 1: Forward Flow, Raw Data by the pump, the valve will be resisting flow
Inlet height, hD (cm) Outlet height, hE (cm) causing the added pressure to be applied almost
exclusively to the inlet side of the system. A small
14 12 decrease in height in the inlet tube was observed
12 10.5 as the pressure was held by the pump, potentially
due to valve leakage. Table 3 shows the recorded
14 12.5
heights of water in tubes D and E at times 0 and
13 11 1 seconds.
14 12.5
Δh, Δh, (hD- ΔP, ΔP, Percentag In the backflow test, we ended up observing an
(hD- hE)(cm) (ρ*g*Δh (ρ*g*Δh e average pressure drop across the valve of 2116.8
hE) , time, t ) (Pa) ) (Pa) Pressure Pascals. This value means that the valve was able
(cm), = 1 sec time, t = time, t = Defined to resist a backflow pressure of 2.1 kPa. In
time, 0 sec 1 sec Leakage biological conditions, heart valves must support
t=0 ((ΔP(t = backflow pressures of 5 to 7 kPa. While we could
sec 0)-ΔP(t = not prove that our device could support biological
1))/ΔP(t = pressures (due to limitations of the test device),
0)*100%) we met our criteria for success of supporting 2
kPa of pressure. Given a different test device, we
20 19 1960 1862 5%
could test our device under biological pressures.
21 19.5 2058 1911 7.14%
22 21 2156 2058 4.5% During the backflow test, we also observed a
pressure defined leakage of 5.55% per second.
22 20.5 2156 2009 6.8% This value represents a 5.55% loss of a pressure
23 22 2254 2156 4.3% gradient across the valve over the course of 1
second (approximate length of one heart beat).
ρ = 1000 kg m-3, g Average Average =
Biological porcine valves have been shown to
= 9.8 m s-2 = 2116.8 5.55%
have a 6% leakage rate per heart stroke.3
Comparing these two values, our experimental estimated start dates, projected end dates, and
results suggest that our heart valve is as effective estimated time to be spent on each aspect of the
at blocking back flow if not more efficient than report. We also assigned each component of the
biological heart valves. Comparable mechanical project to a group member so we could plan out
heart valves such as the bileaflet valve experience our work on our own schedule. These values can
backflow leakage of up to 22%.3 We achieved our be seen in Table 5. While we worked on the
criteria for success for this test which was to project, we kept track of when we started work on
observe a backflow percentage of 6% or less. each component, when we finished that
component, and how much time was spent on that
FUTURE WORK component overall. These “actual” values can
also be seen in Appendix A.
The heart valve prototype has very simple
structure and has the advantage of minimizing We projected that the project would take us a total
backflow while maintaining an adequate central of 50 hours overall to complete. In reality, we
flow profile. The structure itself is not suitable for spent about 74 hours on the project over the
the heart, since the designed valve needs a greater course of approximately 3 weeks. Much of the
amount of space to allow the disk move and fully extra time came in a poor estimation of how much
open the valve. The designed could be applied to time we would have to put into the prototype as
be similar to a tilting disk valve, since only one well as the amount of time needed for the
disk has movement that opens and closes the COMSOL model.
valve. The movement could be more localized as
in the tilting disk valve. Bileaflet and tri-leaflet We used a Gantt Chart (Appendix B) to visualize
valves resemble more the natural structure of the estimated and actual intervals of completion
heart valve than the prototype designed or a throughout the project. Gantt charts are helpful
tilting disk valve. tools for tracking project completion and serve
The prototyped heart valve needs to be greatly well as a visually interpreted reference for future
improved to make an actual heart valve. As project planning. The estimated intervals of
mentioned before, the design is not adequate for completion (light blue) are displayed above the
the heart, but the principle of having one moving actual completion intervals (dark blue) for each
disk could be useful to reduce backflow. Forward component of the project. By looking at the Gantt
and backward flow shear would need to be Chart, it can be observed that many components
analyzed to determine if the valve damages red of the project were started later than planned but
blood cells and other blood components. In completed over a shorter interval of time. In the
addition, the material of the valve would need to case of the technical writing sections, we started
be carefully selected to analyze the body's research on the project component early on, but
reaction to the presence of a foreign material, to didn't start writing the section until closer to the
improve valve-tissue interactions, and to avoid project deadline which makes it look like the
thrombogenesis. The valve would also have to be component took comparatively longer than other
designed to be long-lasting, and if needed, easily aspects of the project.
replaceable. The main focus would be to design a
mechanical heart valve that performs as closest as TEAMWORK EVALUATION
possible to a natural heart valve, which would
include maintaining an adequate pressure As a design team, the three of us worked well
gradient and blood flow. together. Communication was easy via modern
technology. Nobody shirked responsibilities or
WORK TIMELINES missed meetings which had been agreed upon.
Hard deadlines were not missed, though many
Before we started work on our project, we worked parts did get put off by the group as a whole when
out a timeline to keep us organized and on track life continuously occurred. Overall, working with
to finish the project. Our timeline included the group was relatively painless.
Communication with other groups was not as
smooth. Some aspects of the project were clearly
conveyed, such as the diameter the valve should
be in order to fit in the testing device. There were
other aspects that we had thought were agreed
upon that either changed during the course of the
project, or were not originally understood. For
example, as a group we thought our valve needed
to be housed in a pipe in order to be easily tested
in the testing group’s apparatus. However, it
turned out that it would have been much easier if
the valve stood alone without a pipe housing.
Continuous communication between our group
and the testing group would have avoided this
confusion. However, it all worked out in the end
so no major problems arose.
ACKNOWLEDGMENTS
We would like credit Guy Everett, Payton
Christiano, and Wen Shi for the creation of the
heart valve testing apparatus used to obtain our
test results. We would also like to acknowledge
Dr. Neils for his COMSOL expertise used in the
creation of our computational models.
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APPENDIX A – Work Timelines
APPENDIX B – Gantt Chart