Beruflich Dokumente
Kultur Dokumente
Plate Samples
Plate Sample 6A Cap
Welding Process MMA (SMAW)
?
Incomplete Filled Groove
?
Porosity Lack of
?
fusion
Slag Cap Undercut Cap Undercut
?
Inclusion ?
Intermittent ?
Intermittent
Cap Undercut
Intermittent ? ?
Arc Strike
?
Arc Strike
Excess
?
Penetration
Excess
?
Penetration
?
Gas Pore
Root Undercut
?
Linear Misalignment
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample H8 Cap
Welding Process MMA (SMAW)
?
Surface slag
?
Arc strikes damage
?
Mechanical
?
Cap undercut intermittent
?
Cap undercut intermittent
Mechanical
damage?
Note: Mechanical damage seek advice on course of action.
Excess cap height and poor cap profile throughout. Arc
strikes require blending and crack detection.
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample H8 Root
Welding Process MMA (SMAW)
?
Arc strike ?
Lack of root
fusion
?
Lack of root ?
Spatter
?
Lack of root
fusion
?
Lack of root
fusion
fusion
Spatter ?
Root undercut intermittent
?
Mechanical damage
?
?
Cap undercut ?
Cap undercut
Root undercut ?
Arc strike
?
intermittent
?
Lack of penetration intermittent
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6J Cap
Welding Process MMA (SMAW)
?
Cap undercut ?
Arc strikes
?
Cap undercut
?
Porosity
?
Mechanical damage
? fusion
Lack of root
Linear misalignment +
?
lack of root fusion
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6H Cap
Welding Process MMA (SMAW)
?
Incomplete Filled Groove ?
Arc Strikes ? ?
?
Arc Strikes
Slag Inclusion Arc Strikes
Arc Strikes ?
Cap Undercut Intermittent ?
Cap Undercut
?
Arc Strikes
?
?
Crater pipe
?
Excessive root penetration
Linear misalignment +
?
lack of root fusion
Arc strikes
? ?
Spatter
Cap undercut
?
Arc strikes
?
Poor toe blend full weld length
Arc strike
?
Lack of root penetration ?
Burn through
?
Poor stop/start ?
?
Linear misalignment
?
Lack of root penetration ?
Lack of root fusion
?
Mechanical damage ?
Lack of root fusion
+ poor stop/start
?
Porosity
Incomplete
?
Filled Groove
Excess Cap Cap Lack of Sidewall Cap
Height ? ?
Undercut ?
Fusion ?
Undercut
?
Overlap between Capping Passes
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6D Root
Welding Process MMA (SMAW)
?
Mechanical Damage
?
Lack of Root Fusion
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6E Cap
Welding Process MMA (SMAW)
Lack of
?
Sidewall
Fusion
?
Cap Undercut Intermittent ?
Cap Undercut Intermittent
?
Incomplete Filled Groove
Excess Cap Height
?
Incomplete Filled Groove
?
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6E Root
Welding Process MMA (SMAW)
?
Poor Stop/Start + Crater Pipe ?
Lack of Root Fusion
?
Lack of Root Fusion
?
Root Undercut
?
Excess Root Penetration
?
Excess Root
Penetration
Crater Pipe
? ?Lack of Root
fusion
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6F Cap
Welding Process MMA (SMAW)
Mechanical
Damage
?
?
Lack of Sidewall fusion
?
Crater pipe
Arc
?
Tack Weld ?
Strikes
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6F Root
Welding Process MMA (SMAW)
?
Lack of Root Fusion
?
Arc Strikes
Arc Strikes
?
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6C Cap
Welding Process FCAW
Incomplete
?
Cap Undercut
Filled Groove +
Lack of
Sidewall
?
Surface slag & Spatter ?
Fusion Longitudinal
?
Crack
?
Slag Inclusion
?
Incomplete Filled
Groove + Lack of
Sidewall Fusion + Cap
Undercut Intermittent
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6C Root
Welding Process FCAW
Mechanical Damage
?
Burn Through
? Poor Stop/Start + Lack of
?
Root Penetration
?Excess Penetration
?
Lack of Root Fusion
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Thank you
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology