ZYDUS BIOLOGICS

TECHNICAL DATASHEETS FOR PIPES AND

FITTINGS

BIOLOGICS EXPANSION
 TECHNICAL DATASHEETS FOR PIPES AND FITTINGS
BIOLOGICS EXPANSION
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PROJECT NO. 23716A REVISION NO. 0
DOCUMENT NO. PI-00-D01 PAGE NO. 2 of 6

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 TECHNICAL DATASHEETS FOR PIPES AND FITTINGS
BIOLOGICS EXPANSION
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PROJECT NO. 23716A REVISION NO. 0
DOCUMENT NO. PI-00-D01 PAGE NO. 3 of 6

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TECHNICAL DATASHEETS FOR PIPES AND FITTINGS

BIOLOGICS EXPANSION
PROJECT NO. 23716A REVISION NO. 0
DOCUMENT NO. PI-00-D01 PAGE NO.

1) DOCUMENT TITLE:- CS(ERW) PIPE AND PIPE FITTING SPECIFICATION

BASE MATERIAL : CARBON STEEL (ERW) MOC CODE: - CSE

HOT WATER

COOLING
CHILLED
WATER

WATER
UTILITIES

UTILITY CODE HW CHW CW

MIN. PRESSURE Kg/cm 2 (g) 1 2 1
MAX. PRESSURE Kg/cm 2 (g) 4 3 3
0
MIN. TEMPERATURE C 50 7 35
0
MAX. TEMPERATURE C 60 12 40
DESIGN CONDITIONS 2
SYSTEM TEST PRESSURE Kg/cm (g) 6 4.5 4.5
INSULATION NA IC NA
TRACING NA NA NA
IN 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16
NOMINAL SIZE
NB 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500
PIPE TO PIPE JOINT SOCKET WELDED/SCREWED BUTT WELDED/FLANGED
ENDS PLAIN BEVELLED
PIPE

THICKNESS SCH40 SCH10

MATERIAL ASTM A53 Gr.B
DIMENSION STANDARD ASME B 36.10
TYPE SORF
FLANGE

MATERIAL ASTM A105

DIMENSION STANDARD ASME B16.5
RATING 150#
TYPE 90 °,45°, (R = 1.5 D)
MATERIAL ASTM A105 ASTM A234 Gr.WPB
BEND

DIMENSION STANDARD ASME B16.11 ASME B16.9

ENDS PLAIN BEVELLED
RATING/THICKNESS 3000# TO SUIT PIPE THK.
MATERIAL ASTM A105 ASTM A234 Gr.WPB
EQUAL &
FITTING

DIMENSION STANDARD ASME B16.11 ASME B16.9

ENDS PLAIN BEVELLED
RATING 3000# TO SUIT PIPE THK.
GASKET

MATERIAL PTFE/SILICON/ LOW CARBON STEEL/METALLIC

DIMENSION STANDARD ASME B 16.21 /ASME B 16.20
THICKNESS 3 MM
BOLT/STUD BOLT HEXAGONAL HEAD, FULLY THREADED.
BOLTING

BOLT/STUD MATERIAL ASTM A193 GR. B7

NUT/WASHER HEXAGONAL NUT WITH 3 mm THK. RING TYPE WASHER .
NUT/WASHER MATERIAL ASTM A194 GR. 2H
DIMENSION STANDARD BOLT TO ANSI B 18.2.1. NUTS TO ASME B 18.2.2.

500 20 R REINFORCED SET ON BW

450 18 U UNREINFORCED SET ON BW R
400 16 BW BUTT WELD TEE BW R R
350 14 SC SCREWED BW R R R
300 12 SO SOCKET WELD TEE BW R R R R
250 10 BW R R R R R
BRANCH CONNECTION

200 8 BW R R R R R R
150 6 BW R R R R R R R
125 5 BW R R R R R R R R
100 4 BW R R R R R R R R R
B
80 3 BW U U U U U U U U U U
R S
65 2 1/2 BW U U U U U U U U U U U
A I
50 2 BW U U U U U U U U U U U U
N Z
40 1 1/2 SO U U U U U U U U U U U U U
C E
32 1 1/4 SO SO U U U U U U U U U U U U U
H
25 1 SO SO SO U U U U U U U U U U U U U
20 3/4 SO SO SO SO U U U U U U U U U U U U U
15 1/2 SO SO SO SO SO U U U U U U U U U U U U U
NB IN 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 U U U U U
NB 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500
HEADER SIZE
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TECHNICAL DATASHEETS FOR PIPES AND FITTINGS

BIOLOGICS EXPANSION
PROJECT NO. 23716A REVISION NO. 0
DOCUMENT NO. PI-00-D01 PAGE NO.

1) DOCUMENT TITLE:- GI
2) CS(ERW) PIPE
PIPE AND AND
PIPE PIPE FITTING
FITTING SPECIFICATION
SPECIFICATION
BASE MATERIAL : CARBON STEEL WITH GI COATING MOC CODE: - GI

COMPRESSED
POTABLE
WATER

AIR
UTILITIES

UTILITY CODE POW CA

MIN. PRESSURE Kg/cm 2 (g) 1 3
MAX. PRESSURE Kg/cm 2 (g) 3 8
0
MIN. TEMPERATURE C F. F.
DESIGN CONDITIONS MAX. TEMPERATURE 0C AMB 60
SYSTEM TEST PRESSURE Kg/cm 2 (g) 4.5 12
INSULATION NA NA
TRACING NA NA
IN 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6
NOMINAL SIZE
NB 15 20 25 32 40 50 65 80 100 125 150
ZINC COATING : ALL PIPES & PIPE FITTINGS SHOULD BE HOT DEEP GALVANIZED TO MEET COATING THICKNESS AS PER THE AVERAGE NOT LESS THAN 1.8 oz PER SQUARE FOOT OR AS PER RELEVANT IS STD /
ASTM A123.
PIPE TO PIPE JOINT SOCKET WELD/SCREWED FLANGED / BUTT WELDED
ENDS PLAIN BEVELLED
PIPE

RATING HEAVY MEDIUM

MATERIAL ASTM A53 Gr. B With GI coating as per ASTM A123
DIMENSION STANDARD ASME B 36.10
TYPE SCRF / SORF
FLANGE

MATERIAL ASTM A105 with GI coating as per ASTM A123

DIMENSION STANDARD ASME B 16.5
RATING 150#
TYPE 90 °,45°, (Long radius), (R = 1.5 D)
MATERIAL ASTM A105 with GI coating as per ASTM A123 ASTM A234 Gr.WPB with GI coating as per ASTM A123
BEND

DIMENSION STANDARD ASME B 16.11 ASME B 16.9

ENDS PLAIN BEVELLED
RATING TO SUIT PIPE THK. SCH 40
GASKETCPLG/CAP

TYPE SCRWED/ SOCKET WELD BEVELLED

MATERIAL ASTM A105 with GI coating as per ASTM A123 ASTM A234 Gr.WPB with GI coating as per ASTM A123
DIMENSION STANDARD ASME B 16.11 ASME B 16.9
RATING 3000# TO SUIT PIPE THK.
MATERIAL PTFE/SILICON
DIMENSION STANDARD ASME B 16.21
THICKNESS 3 MM
TYPE SOCKET WELD BEVELLED
FITTING

MATERIAL ASTM A105 with GI coating as per ASTM A123 ASTM A234 Gr.WPB with GI coating as per ASTM A123
DIMENSION STANDARD ASME B 16.11 ASME B 16.9
RATING 3000# TO SUIT PIPE THK.
BOLT/STUD BOLT HEXAGONAL HEAD, FULLY THREADED.
BOLTING

BOLT/STUD MATERIAL ASTM A307 Gr.B (Electroplated)

NUT/WASHER HEXAGONAL NUT WITH 3 mm THK. RING TYPE WASHER .
NUT/WASHER MATERIAL ASTM A563 Gr.B ( Electroplated)
DIMENSION STANDARD BOLT TO ANSI B 18.2.1. NUTS TO ASME B 18.2.2.
LEGENDS
R REINFORCED SET ON
BRANCH CONNECTION

100 4 U UNREINFORCED SET ON ET

80 3 ET EQUAL TEE ET U
B 40 2 1/2 SC SCREWED ET U U
R S 50 2 ET U U U
A I 40 1 1/2 ET U U U U
N Z 32 1 1/4 ET U U U U U
C E 25 1 ET U U U U U U
H 20 3/4 ET U U U U U U U
15 1/2 ET U U U U U U U U
NB IN 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
NB 15 20 25 32 40 50 65 80 100
HEADER SIZE
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TECHNICAL DATASHEETS FOR PIPES AND FITTINGS

BIOLOGICS EXPANSION
PROJECT NO. 23716A REVISION NO. 0
DOCUMENT NO. PI-00-D01 PAGE NO.

1) DOCUMENT TITLE:- SS304

6) CS(ERW) PIPE PIPE
(SMLS) AND AND
PIPE PIPE
FITTING SPECIFICATION
FITTING SPECIFICATION
BASE MATERIAL : STAINLESS STEEL 304 (SMlS) MOC CODE: SS4S

COMPRESSE
NITROGEN

D AIR
UTILITIES

UTILITY CODE LPN2 CA

2
MIN. PRESSURE Kg/cm (g) 1.5 3
2
MAX. PRESSURE Kg/cm (g) 1.88 8
0
MIN. TEMPERATURE C 2.81 AMB
DESIGN CONDITIONS 0
MAX. TEMPERATURE C Amb. 60
2
SYSTEM TEST PRESSURE Kg/cm (g) Amb. 12
INSULATION N.A NA
TRACING N.A NA
IN 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6
NOMINAL SIZE
NB 15 20 25 32 40 50 65 80 100 150
SCHEDULE NUMBER SCH40S SCH10S
ENDS PLAIN BEVELLED
PIPE

MATERIAL ASTM A312 Gr.TP304, Smls

DIMENSION STANDARD ANSI B36.19
PIPE TO PIPE JOINT BUTT WELD / FLANGED
TYPE SORF
FLANGE

MATERIAL ASTM A182 Gr.F304

DIMENSION STANDARD ANSI B16.5
RATING 150#
TYPE 90°,45°, (R = 1.5 D) 90°,45°, (R = 1.5 D)
MATERIAL ASTM A182 Gr.F304 ASTM A403 Gr.WP304
BEND

DIMENSION STANDARD ANSI B16.11 ANSI B16.9

ENDS PLAIN BEVELLED
RATING/THICKNESS 3000# TO SUIT PIPE THK.
MATERIAL ASTM A182 Gr.F304 ASTM A403 Gr.WP304
GASKETFITTING

DIMENSION STANDARD ANSI B16.11 ANSI B16.9

RATING PLAIN BEVELLED
ENDS 3000# TO SUIT PIPE THK.
MATERIAL PTFE/SILICON
DIMENSION STANDARD ANSI B16.21
THICKNESS 3 MM
BOLT/STUD BOLT HEXAGONAL HEAD, FULLY THREADED.
BOLTING

BOLT/STUD MATERIAL ASTM A193 Gr.B 8 CL.2

NUT ASTM A194 Gr.B 8
WASHER SS 3mm THK. RING TYPE WASHER .
DIMENSION STANDARD BOLT TO ANSI B18.2.1. NUTS TO ASME B18.2.2.

300 12 LEGENDS BW
250 10 BW R
200 8 R REINFORCED SET ON BW R R
150 6 U UNREINFORCED SET ON BW R R R
BRANCH CONNECTION

125 5 BW BUTT WELD TEE BW R R R R

B 100 4 SC SCREWED BW R R R R R
R 80 3 SO SOCKET WELD TEE BW U U U U U U
S
A 65 2 1/2 BW U U U U U U U
I
N 50 2 BW U U U U U U U U
Z
C 40 1 1/2 SO U U U U U U U U U
E
H 32 1 1/4 SO SO U U U U U U U U U
25 1 SO SO SO U U U U U U U U U
20 3/4 SO SO SO SO U U U U U U U U U
15 1/2 SO SO SO SO SO U U U U U U U U U
NB IN 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12
NB 15 20 25 32 40 50 65 80 100 125 150 200 250 300
HEADER SIZE