Beruflich Dokumente
Kultur Dokumente
Liquid, 10w
%
Diluted
Non-potable Downstream of
Plant solution 813/814
water Liquid, Ultrafiltration Antiscalant Dosing 4.3 (including
976 Water/Filtered 976-02 from 100% IDBC-BO-VDPID- Bono 2m3 2x100%, 10l/hr - 5 5.4 15.4 Continuous
processing 100w% Membrane in Unit in RO pkg 10% margin)
Water System solution for NW0976-821~825
unit RO (In Package)
hydrocyclo
ne to be
used.
57.6 liter/day
To avoid for 4 HRSGs 1.9m3/month
plugging due operation 10.4 days for for 4 HRSGs
Scale inhibitor Phosphonate to uncontrolled Power 0.06
72.0 liter/day each operation
scale Generator and each steam 721~725 2x100% , 6 l/hr * Maximum
Power Liquid, 2w HP dosing unit in 150liter per for 5 HRSGs chemical tank 2.4m3/month
deposition 833 833-01~05 HRSG drum in HRSG IDBC-TX-VDPID- Thermax per each - dosage is 2.4 Continuous
Generation % HRSGs each unit operation based on for 5 HRSGs
Package no (In Package) NG0833-771/772 HRSG ppm for design
* based on minimum operation
1~5 blowdown
minimum pump dosing rate (including 10%
Liquid, 2w injection rate margin)
% 0.6 liter/hr
Injected to
control foam Fresh Water - Water
Raw Water
formation in 683 Treatment 683-02 Deaerator A/B 810 Container with 4 L capacity of antifoam will be provided for batch injection of antifoam. Batch
Clarifiers A/B
the water System Inlet
Glycol Base deaerators
Antifoam (Recommende
d by Licensor) Open Drain Open Drain
Water Deaerator
and Waste and Waste Waste Water IDBC-BO-VDPID- Waste Water
999 999-03 of Waste Water TS 1.3 m3 2x20 l/hr
Water Water Treatment Unit N00999-463 Treatment Unit
Treatment
Treatment Treatment
added to
water to aid
the chemical
coagulation
process by
Chemical
increasing the
Injection -
Dimethylamin speed of
Polyelectrolite Chemical 2x100% ,
e- particle charge Liquid , Liquid, 30w Raw water PE injection 2.32 (including
Polyelectrolyte 677 and Clarifier 677-01 Injection - 803 TS 5m3 0.15m3/day 19m3/h 0.5 2.9 71 Continuous
Epichlorohydri neutralization 30w% % clarifier package package 10% margin)
Chemical in Polyelectrolite (6.25 l/hr)
n Copolymer and physical
Raw Water
combination of
Clarifier
small particles
into masses
sufficiently
large to be
filtered out.
<Summary of all chemicals >
Injected to
help to settle
out solids Chemical
suspended in Injection -
Chemical
the fluid Polyelectrolite Raw water 2x100%,
Injection- Liquid , Liquid, 30w Clarifier injection 56.4 (including
Water Clarifier FeCl3 stream by 677 and Clarifier 677-02 clarifier (Flash 803 TS 14m3 1.96m3/day 19m3/h 12 70 8.3 Continuous
Clarifier 30w% % package 10% margin)
means of Chemical in mixing chamber) (82 l/hr)
Chemical
coagulation ; Raw Water
Iron(III) Clarifier
Chloride and
Lime
To maintain
pH of BFW
system
Chemical
between 8 and
Tetrahydro- Injection - Chemical 2x100 % 0.06-16.56
9.5 for Liquid , Liquid, 30w suction of BFW Morpholine injection
Morpholine 2H-1,4- 678 Sulfuric Acid 678-02 Injection - 751 TS 2m3 0.1m3/day - 0.15-45 0.07-21 1190-4 (including 10% Continuous
HRSGs, SRU 30w% % pump package
oxazine and Morpholine (4.17 l/hr) margin)
WHB & TO
Morpholine
WHB
and Package
Boiler
Utility
<Summary of all chemicals >
- continuous for
- 24 ppm for pH - 1.5 l/hr for pH - 1416 pH control of RO
- filling of
control of RO control of RO liter/month for unit
Sulfuric Acid
unit unit RO - 0.83 min per
tank of Reverse 813
- 1470 ppm for - 48 l/hr for UF Total 4636 one injection, 8
Osmosis transfer pump UF cleaning of cleaning of RO liter/month times a day for
pacakge A/B capacity : RO unit unit without margin UF cleaning of
1m3/hr RO unit
(Air driven
pump,
one installed
- filling of and one
Sulfuric acid common
Sulfuric Acid - 420 l/hr for 115 days for - 700 liter/month - 25 min per 8.3
tank of TS 35m3 warehouse 19m3/h
Chemical 795 package for CPF Regeneration the for CPU days for CPU
Condensate spare for
Injection - Chemical sulfuric acid of CPU tank(35m3) of regeneration
H2SO4, 90- Liquid, Liquid, 98w Polishing
Sulfuric Acid Control pH 678 Sulfuric Acid 678-01 Injection – and Sodium H2SO4
98% 98w% % Package
and Sulfuric Acid hydroxide - 40000 ppm for injection
Morpholine package Regeneration of package for
* For air driven CPU and CPF
pump, PSV is BFWTU
- filling of not required.)
Sulfuric acid - 200 l/hr for - 2520 - 25 min per day
tank of BFW 753 Regeneration liter/month for for BFWTU
treatment of BFWTU BFWTU regeneration
pacakge
Utility
Sulfuric Acid 7.2 m3
- Neutralization 2x100%
861 injection package TS 2m3 - - 62.5 l/hr (including 20% Intermittent
pit 1.5m3/day
for Neutralization pit margin)
- filling of
sodium - 576 liter/month
transfer pump - 0.83 min per
hydroxide tank for RO
capacity : - 1200 ppm for - 175 l/hr for one injection , 8
of Reverse Total 13964
813 1m3/hr UF cleaning in UF cleaning of times per day for
Osmosis liter/month
(Air driven RO RO unit UF cleaning of
package A/B without margin ,
pump, RO unit
Polishing 70 days for
one installed
Package the tank
and one
Chemical (35m3) of
Sodium Chemical common
Sodium Injection – Liquid 30w Liquid 30w - filling of Sodium Hydroxide Sodium - 2108
Hydroxide 676 Injection - 676-00 TS 35m3 warehouse 19m3/h - 1265 l/hr for Hydroxide - 25 min per 8.3
Hydroxide Sodium % % sodium package for CPF liter/month for
(Caustic) Sodium 795 spare for Regeneration injection days for CPU
Hydroxide hydroxide tank CPU
sulfuric acid of CPU regeneration
of Condensate - 40000 ppm for package for without margin
and Sodium
Regeneration of CPF
hydroxide
- filling of package CPU and
Control pH - 11280
sodium * For air driven BFWTU
- 900 l/hr for liter/month for - 25 min per day
hydroxide tank pump, PSV is
753 Regeneration BFWTU for BFWTU
of BFW not required.) of BFWTU without margin regeneration
treatment
package
70 days for
the tank
(35m3) of
Sodium Hydroxide
- Neutralization 2x100% Sodium
861 injection package TS 2m3 - - - 1m3 Intermittent
pit 1.5m3/day Hydroxide
for Neutralization pit
injection
package for
CPF
<Summary of all chemicals >
- water transfer
811 1 251 144.29 Intermittent
pump discharge
- potable water
816 2 2.5 1.8 Continuous
tank inlet
- filling of 813
chemical tank in IDBC-BO-VDPID- 10 72.5 241 Intermittent
RO unit NW0976-821~833
To limits the
effect of Chemical - Raw water
organic Injection – clarifier (stilling 803 1 330 237.6 Intermittent
chamber) Biocide Skid
material and Oxygen Chemical Liquid 0.8 1.7 days for
Sodium (Hypochlorite 2x100%
NaClO protection 675 Scavenger, 675-03 Injection – - wt% (8000 TS 25 m3 - continuous
Hypochlorite generation 1 m3/hr
from contact Anti-Foam, Bioci ppm) consumption
package)
with Biocide, H2S
pathogenic Scavenger - water
organism deaerator inlet 810 - - - Intermittent
(Provision)
- discharge of
863 2 1 0.4 Intermittent
recycle pump
To maintain
Chemical Injection package in
Calcium salt level of liquid, 5w in potable water 2x100% 17.28 (including
CaCl2 977 Potable Water 977-01 Dosing Unit V- liquid, 5w% 816 Potable water Bono 1m3 - 100 20 2
Chloride WHO drinking % dosing unit 1.2m3/day 20% margin)
977501 dosing package
water quality
To maintain
Chemical Injection package in
Sodium salt level of liquid, 5w in potable water 2x100% 17.28 (including
NaHCO3 977 Potable Water 977-01 Dosing Unit V- liquid, 5w% 816 Potable water Bono 2m3 - 100 20 4
Bicarbonate WHO drinking % dosing unit 1.2m3/day 20% margin)
977501 dosing package
water quality
To remove
chlorine to Non-potable
Plant injection package in
SMBS (Sodium prevent water Liquid 30w Liquid 30w 2x100% 1.6 (including
SMBS 976 Water/Filtered 976-02 in RO package 813/814 Reverse Osmosis Bono 2m3 - 5 5 46
Metabisulfite) oxidation of processing % % 240 l/day 20% margin)
Water System package
membrane at unit
the RO unit
- EPC1 : 46.8
- EPC-1 tables /month
- Included in EPC-1 Tablet Storage
sewage - EPC 5 : 46.8
For biocide of sewage treatment consuption = capacity of
treatment tables / month
sewage Sewage Sewage IDBC-BO-VDPID- package Each Chlorine basket contains 58 1.56 tablet each Chlorine
chlorine tablet - 975 975-00 tablet tablet package Bono : Total : 93.6 -
treatment System System NW0975-881 - Included in EPC-5 tablets /unit/day basket is 37
- EPC-5 sewage tablets / month
pacakge sewage treatment => 3 tablets / days
treatment With 10%
pacakge day (=58/1.56)
package margin , 103
tablets / month
calcium sulfate :
phase & concentration 0.3% maximum ,
Chemical Injection package Calculation based on dosage
System (%) Magnesium
Typical System Sub-system Chloride : 0.06%
Area Chemical Name Purpose Description Sub-system Injection Injection point P&ID Package Injection rate Storage Consumption Frequency
Chemicals (Chemical) Description Raw Supply maximum ,
(Chemical) ready Package supply Tank Injection Pump Dosage (ppm) as per dosage capacity of as per dosage
chemical Pump Calcium
solution scope (l/hr) tank (days) (m3/month) Chloride : 0.1%
maximum ,
Chemical Magnesium
Raw material Injection – Sulfate : 0.02%
for Oxygen Chemical In Hypochlorite 909 Severn maximum,
No injection Brine Bulk Storage Tank : 8.5 m3
NaCl - Hypochlorite 675 Scavenger, 675-03 Injection – Salt Liquid generation IDBC-XX-VDPID- Trent De NaCl 3.5 ton per week Insoluble : 0.1%
package Brine Pump : 2x100%, 96 / 110 l/hr
generation Anti-Foam, Biocide package NW0675-948 Nora maximum ,
Package Biocide, H2S Moisture (as
Scavenger H2O) : 3%
maximum , Lead
: 0.0007%
Chemical maximum ,
Injection - Copper 0.0003%
Hydrate Big bag 2x100% Lime refill maximum ,
Polyelectrolite, Chemical Raw water
Carbonate lime / liquid , 10w Lime Injection hopper 3m3, 660 l/hr capacity by Iron(as Fe) :
Lime 677 Clarifier 677-03 Injection - clarifier (Flash 803 - 25 660 1.6 ton/day
Softening Ca(OH)2 , % package mixing tank (rated : 1000 operator ; 3 0.002%
Chemical, and Lime mixing chamber)
powder 1m3 l/hr) days maximum ,
Lime in Raw
Water Clarifier Fluoride :
0.00001%
maximum ,
Manganese <
To mitigate the
553-01 Pour Point Wellpad A : Wellpad A: 0.002%
risk of
Styrene – 553-03 Depressant & 2x100%, 97.5-244 17-6.8
production Chemical PPD injection 40m3 per 19m3/h 210.4-526.0
Pour Point Maleic 553-04 Corrosion Liquid, Liquid, 15m3/day Wellpad B : Wellpad B :
flowline 553 Injection – Wellpad A,B,C package for wellpad TS each per each 200-500 (including 10% Continuous
Depressant Anhydride 553-06 Inhibitor to 100w% 100w% (625l/hr) per 135-337.5 12-4.9
plugging due Well Pad A/B/C package package margin)
Copolimer 553-07 Wellpad A, B, each package Wellpad C : Wellpad C :
to crude oil
553-08 C, Culvert 107.5-269 15.5-6.2
gelling.
To avoid
Wellpad A :
hydrate
2.4m3/d
formation at
(100l/hr)
choke valves 2x100% , 7.5
Chemical Methanol Methanol injection 10 m3 per 10 m3/h Wellpad C : Batch as
during start-up 553-02 Liquid, Liquid, 158 m3/day(312.5l/
Methanol - 553 Injection – Injection to Wellpad A,C package for wellpad TS each per each - 2.4m3/d - - required (Start
and blowdown 553-05 100w% 100w% 358 hr) per each
Well Pad Wellpad A, C A/C pacakge package (100l/hr) up)
of gas package
(based on Flow
injection/cap
Assurance
gas production
Report)
flowlines
11.1-55.3
Chemical - HP separator 14.2(7.1x2)-
419 108.1-21.7 (including 10% Continuous
To aid Injection - A/B inlet 70(35x2)
Naphthalene, Chemical 2x100% , margin)
separation Demulsifier in Liquid, Liquid, Demulsifier injection
Demulsifier aromatic 674 Injection - 674-00 - LP separator TS 40m3 3.575m3/day 19m3/h 10-50 As required to
process of the Primary 100w% 100w% package
naphta Demulsifier A/B outlet 425 (149l/hr) 15(7.5x2)- recover from
oil and water Separation - -
Area (Dehydrator inlet 426 74.2(37.1x2) dehydrator grid
A/B) shorting event
transfer pump
capacity :
1m3/hr
(Air driven
pump,
one installed
and one
Chemical
Sodium Chemical common
Sodium Injection – Liquid 30w Liquid 30w - slop oil tank Sodium Hydroxide
Hydroxide pH Control 676 Injection - 676-00 456 TS 35m3 warehouse 19m3/h - - - - Batch
Hydroxide Sodium % % outlet package for CPF
(Caustic) Sodium spare for
Hydroxide
sulfuric acid
and Sodium
hydroxide
package
* For air driven
pump, PSV is
not required.)
To avoid Chemical
plugging due Injection - Chemical 2x100% , 4.1-24.8
Surface Scale Liquid, Liquid, Hydrocyclone 471 Scale Inhibitor 5(2.5x2) -
Phosphonate to uncontrolled 673 Scale and 673-02 Injection - TS 40m3 3m3/day 19m3/h 5-30 333-52.6 (including 10% Continuous
Inhibitor 100w% 100%w A/B 472 injection pacakge 31.7(15.8x2)
scale Parafin Scale Inhibitor (125l/hr) margin)
deposition Inhibitors
To limits the
effect of Chemical
organic Injection –
Biocide Skid
material and Oxygen Chemical Liquid 0.8 1.7 days for
Sodium - LP degassing (Hypochlorite 2x100% 1 ppm 1 ppm : 126.6
NaClO protection 675 Scavenger, 675-03 Injection – - wt% (8000 479 TS 25 m3 - - continuous Batch
Hypochlorite vessel (batch) generation 1 m3/hr 2 ppm 2 ppm : 253.1
from contact Anti-Foam, Bioci ppm) consumption
package)
with Biocide, H2S
pathogenic Scavenger
organism
- AGRU Lean
Acid Gas AGRU Amine
662 662-02 Amine Pump 605 Container with 4 L capacity of antifoam will be provided for batch injection of antifoam. Batch
Removal Unit Regeneration
Suction
Injected to
remove acid - AGRU
gases from a Acid Gas AGRU Amine Regenerator
662 662-02 612 Container with 4 L capacity of antifoam will be provided for batch injection of antifoam. Batch
hydrocarbon Removal Unit Regeneration Reflux Pump
Glycol Base Suction
process flow
License Antifoam (Recommende
such as
d by Licensor)
hydrogen
sulfite
<Summary of all chemicals >
Wellpad A : Wellpad A:
2x100%, 97.5-244 17-6.8
PPD injection 40m3 per 19m3/h 210.4-526.0
15m3/day Wellpad B : Wellpad B :
package for wellpad TS each per each 200-500 (including 10% Continuous
(625l/hr) per 135-337.5 12-4.9
A/B/C package package margin)
each package Wellpad C : Wellpad C :
107.5-269 15.5-6.2
Wellpad A : Wellpad A :
2x100%, 4.6-13.9 172-57
Corrosion Inhibitor 19 m3 per 19m3/h 18.6-55.9
0.75m3/day Wellpad B : Wellpad B :
injection package TS each per each 10-30 (including 10% Continuous
(31.25l/hr) per 6.25-18.75 126.7-42
for wellpad A/B/C package package margin)
each package Wellpad C : 5- Wellpad C :
15 158-52.8
Wellpad A :
2.4m3/d
(100l/hr)
2x100% , 7.5
Methanol injection 10 m3 per 10 m3/h Wellpad C : Batch as
158 m3/day(312.5l/
package for wellpad TS each per each - 2.4m3/d - - required (Start
358 hr) per each
A/C pacakge package (100l/hr) up)
package
(based on Flow
Assurance
Report)
<Summary of all chemicals >
phase & concentration
System (%) System Sub-System
Typical System Sub-system Injection System Sub-System
Chemical Name Purpose Description Sub-system Raw Injection point Description Description
Chemicals (Chemical) Description ready (Injection point) (Injection point)
(Chemical) chemical (Injection point) (Injection point)
solution
Chemical
Chemical Injection -
Styrene – Crude Oil
Injection - Pour Point Crude Oil Crude Oil Storage
Pour Point Maleic Liquid, Liquid, Booster pump
Crude 673 Scale and 673-01 Depressant in 633 Storage Tanks 633-01 Tanks and
Depressant Anhydride 100w% 100w% suction header
Parafin Export and Manifolds Manifold
Copolimer (Crude Export)
Inhibitors Launcher Area
Primary
Chemical - Test separator
Chemical 622 Test Separation 622-01 Separation Test
Injection – A/B
Injection – Anti Manifold
Glycol Base Oxygen
Foam in Liquid , Liquid, 60w - HP separator Primary Production
Crude Antifoam (Recommende 675 Scavenger, 675-02 623 623-01
Primary 60w% % A/B Separation Manifold
d by Licensor) Anti-Foam,
Separation
Biocide, H2S
Area - LP separator
Scavenger - - - -
A/B
Chemical
Sodium Chemical Crude Oil
Sodium Injection – Liquid 30w Liquid 30w - slop oil tank Slop Oil Tank and
Crude Hydroxide 676 Injection - 676-00 633 Storage Tanks 633-02
Hydroxide Sodium % % outlet Pump
(Caustic) Sodium and Manifolds
Hydroxide
Chemical Injection package Calculation based on dosage
P&ID Package Injection rate Storage Consumption Frequency Chemical Supply Scope Procurement Status
Supply
Package supply Tank Injection Pump Dosage (ppm) as per dosage capacity of as per dosage
Pump
scope (l/hr) tank (days) (m3/month)
2x100% , 210.4-526.0
PPD injection
455 TS 40 m3 40m3/day 19m3/h 200-500 279-698 - (including 10% Intermittent
package for CPF
(1666.7l/hr) margin)
3x50% ,
425 1.67(0.83x2) -
0.1m3/day Continuous
426 4.2(2.1x2)
Corrosion Inhibitor (4.17l/hr) 18.6-55.9
injection package TS 40 m3 19m3/h 10-30 200 - 69 (including 10%
for CPF margin)
3x50% ,
442 6.67(3.33x2) -
0.5m3/day Continuous
443 20(10x2)
(20.8l/hr)
11.1-55.3
14.2(7.1x2)-
419 108.1-21.7 (including 10% Continuous
70(35x2)
margin)
2x100% ,
Demulsifier injection
TS 40m3 3.575m3/day 19m3/h 10-50
package
(149l/hr)
As required to
425 15(7.5x2)- recover from
- -
426 74.2(37.1x2) dehydrator grid
shorting event
417 2.5(1.25x2) -
2x100%, 13-52.1 Continuous
418 Antifoam injection 10.8(5.4x2)
TS 40m3 2m3/day 19m3/h 5-20 104.8-25.3 (including 10%
package
(83.33l/hr) 13.4(6.7x2) - margin)
419 Continuous
55(27.5x2)
Batch as
455 2-200 8.3 - 831 - - required for off-
spec oil
H2S scavenger 2x100% ,
TS 40m3 19m3/h Batch as
injection package 40m3/day
436 2-200 8.3 - 831 - - required for off-
spec oil
Batch as
437 2-200 8.3 - 831 - - required for off-
spec oil
Chemical Injection package Calculation based on dosage
P&ID Package Injection rate Storage Consumption Frequency Chemical Supply Scope Procurement Status
Supply
Package supply Tank Injection Pump Dosage (ppm) as per dosage capacity of as per dosage
Pump
scope (l/hr) tank (days) (m3/month)
transfer pump
- 2108
capacity :
liter/month for
1m3/hr
CPU
(Air driven - 25 min per 8.3
- 11280
pump, - 1265 l/hr for days for CPU
70 days for liter/month for
one installed - 40000 ppm for Regeneration regeneration
the tank BFWTU
and one Regeneration of of CPU - 25 min per day
(35m3) of - 576 liter/month
common CPU and - 900 l/hr for for BFWTU
Sodium Hydroxide Sodium for RO
456 TS 35m3 warehouse 19m3/h BFWTU Regeneration regeneration
package for CPF Hydroxide Total 13964
spare for - 1200 ppm for of BFWTU - 0.83 min per
injection liter/month
sulfuric acid UF cleaning in - 175 l/hr for one injection , 8
package for without margin ,
and Sodium RO UF cleaning of times per day for
CPF
hydroxide RO unit UF cleaning of
With 20%
package RO unit
margin : 16757
* For air driven
liter/month
pump, PSV is
not required.)
<Summary of all chemicals >
phase & concentration
System (%) System Sub-System
Typical System Sub-system Injection System Sub-System
Chemical Name Purpose Description Sub-system Raw Injection point Description Description
Chemicals (Chemical) Description ready (Injection point) (Injection point)
(Chemical) chemical (Injection point) (Injection point)
solution
Hydrocyclone &
Chemical Degassing Vessel
Injection - Chemical Train A
Produce Surface Scale Liquid, Liquid, Hydrocyclone Produced Water 681-01
Phosphonate 673 Scale and 673-02 Injection - 681
d Water Inhibitor 100w% 100%w A/B Treatment 681-02
Parafin Scale Inhibitor Hydrocyclone &
Inhibitors Degassing Vessel
Train B
2x100% , 4.1-24.8
471 Scale Inhibitor 5(2.5x2) -
TS 40m3 3m3/day 19m3/h 5-30 333-52.6 (including 10% Continuous
472 injection pacakge 31.7(15.8x2)
(125l/hr) margin)
- 251 liter/hr
for water
471 - transfer- pump - - provision
2x100%, discharge
Clarifier injection
TS 14m3 1.96m3/day 19m3/h - 2ppm for - 2.5 l/hr for
package potable water
(82 l/hr) potable water
472 tank inlet,- Basin tank inlet- - - provision
water intake,
- 605 l/hr for - continuous for
WWT and
basin water potable water
Biocide Skid discharge of Continuous
intake 1.7 days for tank inlet and
(Hypochlorite 2x100% recycle oil consumption :
479 TS 25 m3 - - 330 l/hr for continuous Basin water
generation 1 m3/hr pumps 437 m3/month
raw water consumption intake
package) - 1 ppm for without margin
clarifier - intermittent for
water transfer
- 55 l/hr for others
pump discharge,
WWT
Raw water
- 6 l/hr for
clarifier, diesel
diesel fuel inlet
fuel inlet filter
filter
- 1l/hr for
discharge of
recycle pumps
<Summary of all chemicals >
phase & concentration
System (%) System Sub-System
Typical System Sub-system Injection System Sub-System
Chemical Name Purpose Description Sub-system Raw Injection point Description Description
Chemicals (Chemical) Description ready (Injection point) (Injection point)
(Chemical) chemical (Injection point) (Injection point)
solution
- AGRU Lean
Acid Gas AGRU Amine
Amine Pump 662 662-02
Removal Unit Regeneration
Suction
- AGRU
Regenerator Acid Gas AGRU Amine
662 662-02
Reflux Pump Removal Unit Regeneration
Glycol Base Suction
h Antifoam (Recommende
d by Licensor)
- AGE Lean
Acid Gas AGE Amine
Amine Pump 667 667-02
Enrichment Regeneration
Suction
- AGE
Regenerator Acid Gas AGE Amine
667 667-02
Reflux Pump Enrichment Regeneration
Suction
SCOT Quench
Sulfur Recovery
License Ammonia Tower Quench 668 668-04 Thermal Oxidizer
Unit
Water inlet line
Chemical Injection package Calculation based on dosage
P&ID Package Injection rate Storage Consumption Frequency Chemical Supply Scope Procurement Status
Supply
Package supply Tank Injection Pump Dosage (ppm) as per dosage capacity of as per dosage
Pump
scope (l/hr) tank (days) (m3/month)
605 Container with 4 L capacity of antifoam will be provided for batch injection of antifoam. Batch
612 Container with 4 L capacity of antifoam will be provided for batch injection of antifoam. Batch
636 Container with 4 L capacity of antifoam will be provided for batch injection of antifoam. Batch
641 Container with 4 L capacity of antifoam will be provided for batch injection of antifoam. Batch
Liquid,
10w%
Diluted
solution
Downstream of
from
Ultrafiltration Liquid,
100% 5 5.4
Membrane in RO 100w%
solution
(In Package)
for
hydrocyc
lone to
be used.
57.6
liter/day for
4 HRSGs
operation
To avoid plugging 0.06 72.0
1 Scale inhibitor due to uncontrolled * Maximum liter/day for
scale deposition each steam drum Liquid, dosage is 2.4 5 HRSGs
in HRSG (In
2w% ppm for operation
Package)
design * based on
blowdown minimum
pump
Liquid, injection
2w% rate 0.6
liter/hr
86.4
0.03 liter/day
* Maximum based on
steam drum in
Liquid, dosage is 8 minimum
Package Boiler
2w% ppm for pump
(In Package)
design injection
blowdown rate 0.9
liter/hr
Injected to control
- Water
foam formation in
Deaerator A/B
the water
Inlet
deaerators
2 Antifoam
added to water to
aid the chemical
coagulation
process by
increasing the
speed of
4 particle charge Raw water Liquid , Liquid,
Polyelectrolyte 0.5 2.9
neutralization and clarifier package 30w% 30w%
physical
combination of
small particles
into masses
sufficiently large
to be filtered out.
Injected to help to
settle out solids
suspended in the
Raw water
5 fluid stream by Liquid , Liquid,
Polyelectrolyte clarifier (Flash 12 70
means of 30w% 30w%
mixing chamber)
coagulation ;
Iron(III) Chloride
and Lime
To maintain pH of
BFW system
between 8 and
5 9.5 for HRSGs, suction of BFW Liquid , Liquid,
Morpholine 0.15-45 0.07-21
SRU WHB & TO pump 30w% 30w%
WHB
and Package
Boiler
- 24 ppm for
- 1.5 l/hr for
pH control of
- filling of Sulfuric pH control
RO unit
Acid tank of of RO unit
- 1470 ppm
Reverse Osmosis - 48 l/hr for
for UF
pacakge A/B UF cleaning
cleaning of
of RO unit
RO unit
- filling of Sulfuric
Liquid, Liquid, - 420 l/hr
6 Sulfuric Acid Control pH acid tank of
98w% 98w% for
Condensate
Polishing - 40000 ppm Regeneratio
for n of CPU
Package
Regeneration
of CPU and
- filling of Sulfuric BFWTU - 200 l/hr for
acid tank of BFW Regeneratio
treatment n of
pacakge BFWTU
- Neutralization
- 62.5 l/hr
pit
- filling of sodium
hydroxide tank of - 1200 ppm
- 175 l/hr for
Reverse Osmosis for UF
UF cleaning
package A/B cleaning in
of RO unit
Polishing RO
Package
- 1265 l/hr
- filling of sodium
Sodium Hydroxide Liquid Liquid for
7 Control pH hydroxide tank of
(Caustic) 30w% 30w% Regeneratio
Condensate
- 40000 ppm n of CPU
for
Regeneration
- filling of sodium of CPU and - 900 l/hr for
hydroxide tank of BFWTU Regeneratio
BFW treatment n of
package BFWTU
- Neutralization
- -
pit
- water transfer
1 251
pump discharge
- potable water
2 2.5
tank inlet
- filling of
chemical tank in 10 72.5
To limits the effect RO unit
of organic - Raw water Liquid
material and clarifier (stilling 1 330
8 Sodium 0.8 wt%
protection from chamber) -
Hypochlorite (8000
contact with
ppm)
pathogenic - water deaerator
organism - -
inlet (Provision)
- WWT 2 55
- diesel fuel inlet
1 6
filter
- discharge of
2 1
recycle pump
To maintain salt
9 level of WHO in potable water liquid, liquid,
Calcium Chloride 100 20
drinking water dosing unit 5w% 5w%
quality
To maintain salt
10 Sodium level of WHO liquid, liquid,
in RO package 100 20
Bicarbonate drinking water 5w% 5w%
quality
To remove
chlorine to
11 SMBS (Sodium Liquid Liquid
prevent oxidation in RO package 5 5
Metabisulfite) 30w% 30w%
of membrane at
the RO unit
Tablet
- EPC-1 sewage
consuption
treatment
For biocide of = 1.56
12 package
chlorine tablet sewage treatment tablet tablet tablet
- EPC-5 sewage
pacakge /unit/day
treatment
=> 3 tablets
package
/ day
filling of small
To clean bottle for 113 liter per each cleaning /
13 Hydrochloric Acid Hypochlorite chemical cleaning Liquid 6 Liquid 6 Maximum consumption : 2
(HCl) generation of hypochlorite w% w% m3/hr per year (113 liter x
package system. generation 1year/3weeks)
package
Hydrate
Raw water
15 Carbonate lime / liquid ,
Lime clarifier (Flash 25 660
Softening Ca(OH)2 10w%
mixing chamber)
, powder
phase & concentration (%) Chemical Injection package Calculation based on dosage
System Description Sub- Package
Area No Chemical Name Typical Chemicals Raw Injection ready Storage capacity of Consumption Status
(Chemical) system Package supply Tank
chemical solution tank (days) as per dosage (m3/month)
scope
Liquid, 10w%
Diluted solution
Plant Water/Filtered Liquid, Antiscalant Dosing Unit in
976-02 from 100% solution Bono 2m3 15.4 4.3 (including 10% margin)
Water System 100w% RO pkg
for hydrocyclone to
be used.
Fresh Water
683-02 Container with 4 L capacity of antifoam will be provided for batch injection of antifoam.
Glycol Base Treatment System
2 Antifoam (Recommended by
Licensor) Open Drain and
Waste Water Treatment
Waste Water 999-03 TS 1.3 m3
Unit
Treatment
Chemical Injection -
Dimethylamine -
Polyelectrolite and Liquid ,
4 Polyelectrolyte Epichlorohydrin 677-01 Liquid, 30w% PE injection package TS 5m3 71 2.32 (including 10% margin)
Clarifier Chemical in 30w%
Copolymer
Raw Water Clarifier
Chemical Injection -
Polyelectrolite and Liquid ,
5 Water Clarifier FeCl3 677-02 Liquid, 30w% Clarifier injection package TS 14m3 8.3 56.4 (including 10% margin)
Clarifier Chemical in 30w%
Raw Water Clarifier
Chemical Injection -
Tetrahydro-2H-1,4- Liquid , Morpholine injection 0.06-16.56 (including 10%
6 Morpholine Sulfuric Acid and 678-02 Liquid, 30w% TS 2m3 1190-4
oxazine 30w% package margin)
Morpholine
144.29
1.8
241
39.6
0.4
Injection package in
10 Calcium Chloride CaCl2 Potable Water 977-01 liquid, 5w% liquid, 5w% Potable water dosing Bono 1m3 2 17.28 (including 20% margin)
package
Injection package in
11 Sodium Bicarbonate NaHCO3 Potable Water 977-01 liquid, 5w% liquid, 5w% Potable water dosing Bono 2m3 4 17.28 (including 20% margin)
package
Chemical Injection -
Hydrate
Polyelectrolite, Big bag hopper
lime / Lime refill capacity by
16 Lime Clarifier Chemical, 677-03 liquid , 10w% Lime Injection package 3m3, 1.6 ton/day
Ca(OH)2 , operator ; 3 days
and Lime in Raw mixing tank 1m3
powder
Water Clarifier
phase & concentration (%) Chemical Injection package Calculation based on dosage
System System Description Package Consumption
Area No Chemical Name Typical Chemicals Sub-system Injection ready Storage capacity of Status
(Chemical) (Chemical) Raw chemical Package supply Tank as per dosage
solution tank (days)
scope (m3/month)
553-01
553-03
Wellpad A: 17-6.8
Pour Point Styrene – Maleic Chemical Injection – 553-04 PPD injection package 40m3 per each 210.4-526.0 (including
1 553 Liquid, 100w% Liquid, 100w% TS Wellpad B : 12-4.9
Depressant Anhydride Copolimer Well Pad 553-06 for wellpad A/B/C package 10% margin)
Wellpad C :15.5-6.2
553-07
553-08
553-01
553-03
Corrosion Inhibitor Wellpad A : 172-57
Chemical Injection – 553-04 19 m3 per 18.6-55.9 (including
2 Corrosion Inhibitor Imidazoline Acetate, 553 Liquid, 100w% Liquid, 100w% injection package for TS Wellpad B : 126.7-42
Wellpad Well Pad 553-06 each package 10% margin)
wellpad A/B/C Wellpad C : 158-52.8
553-07
553-08
Methanol injection
Chemical Injection – 553-02 10 m3 per
3 Methanol - 553 Liquid, 100w% Liquid, 100w% package for wellpad TS - -
Well Pad 553-05 each pacakge
A/C
Chemical Injection -
Pour Point Styrene – Maleic PPD injection package 210.4-526.0 (including
1 673 Scale and Parafin 673-01 Liquid, 100w% Liquid, 100w% TS 40 m3 -
Depressant Anhydride Copolimer for CPF 10% margin)
Inhibitors
Chemical Injection -
Corrosion Inhibitor
Corrosion Inhibition in 18.6-55.9 (including
2 Corrosion Inhibitor Imidazoline Acetate, 672 672-00 Liquid, 100w% Liquid, 100w% injection package for TS 40 m3 200 - 69
Primary Separation 10% margin)
CPF
Area
11.1-55.3 (including
108.1-21.7
10% margin)
Naphthalene, aromatic Chemical Injection - Demulsifier injection
3 Demulsifier 674 674-00 Liquid, 100w% Liquid, 100w% TS 40m3
naphta Demulsifier package
- -
Chemical Injection -
Surface Scale Scale Inhibitor injection 4.1-24.8 (including 10%
1 Phosphonate 673 Scale and Parafin 673-02 Liquid, 100w% Liquid, 100%w TS 40m3 333-52.6
Inhibitor pacakge margin)
Inhibitors
Produced Water
681 681-01 - -
Produced Treatment
Water Clarifier injection
2 Water Clarifier FeCl3 Liquid , 30w% Liquid, 30w% TS 14m3
package
Produced Water
681 681-02 - -
Treatment
Chemical Injection –
Biocide Skid
Sodium Oxygen Scavenger, Liquid 0.8 wt% 1.7 days for continuous 1 ppm : 126.6
3 NaClO 675 675-03 - (Hypochlorite TS 25 m3
Hypochlorite Anti-Foam, Biocide, (8000 ppm) consumption 2 ppm : 253.1
generation package)
H2S Scavenger
662 Acid Gas Removal Unit 662-02 Container with 4 L capacity of antifoam will be provided for batch injection of antifoam.
Glycol Base 662 Acid Gas Removal Unit 662-02 Container with 4 L capacity of antifoam will be provided for batch injection of antifoam.
License 1 Antifoam (Recommended by
Licensor) 667 Acid Gas Enrichment 667-02 Container with 4 L capacity of antifoam will be provided for batch injection of antifoam.
667 Acid Gas Enrichment 667-02 Container with 4 L capacity of antifoam will be provided for batch injection of antifoam.