Sie sind auf Seite 1von 11

See

discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/263085990

Fatigue Damage Analysis of a Fixed Offshore


Wind Turbine Supporting Structure

Chapter · January 2014


DOI: 10.1201/b15813-51

CITATIONS READS

5 359

3 authors:

Baran Yeter Yordan Garbatov


Technical University of Lisbon University of Lisbon
17 PUBLICATIONS 57 CITATIONS 267 PUBLICATIONS 2,249 CITATIONS

SEE PROFILE SEE PROFILE

Carlos Guedes Soares


University of Lisbon
1,611 PUBLICATIONS 17,294 CITATIONS

SEE PROFILE

Some of the authors of this publication are also working on these related projects:

LARGE MULTIPURPOSE PLATFORMS FOR EXPLOITING RENEWABLE ENERGY IN OPEN SEAS (PLENOSE)
View project

HANDLING WAVES View project

All content following this page was uploaded by Carlos Guedes Soares on 10 September 2014.

The user has requested enhancement of the downloaded file.


Developments in Maritime Transportation and Exploitation of Sea Resources –
Guedes Soares & López Peña (eds)
© 2014 Taylor & Francis Group, London, ISBN 978-1-138-00124-4

Fatigue damage analysis of a fixed offshore wind turbine


supporting structure

B. Yeter, Y. Garbatov & C. Guedes Soares


Centre for Marine Technology and Engineering (CENTEC), Instituto Superior Técnico,
Technical University of Lisbon, Lisbon, Portugal

ABSTRACT:  The objective of this work is to analyse a fixed offshore wind turbine supporting ­structure,
which involves an iterative procedure that encompasses the integration of sea, wind and current load and
soil interaction prediction methods, finite element and fatigue analyses. A tripod structure designed to
support a wind turbine of 5 MW is analysed. A structural integrity analysis of the supporting structure is
made under various loading scenarios for different operational modes. Critical hotspot locations, which
experience the most cumulative fatigue damage, are analysed based on FEM and the S-N fatigue approach.
A two-parameter Weibull distribution is used to fit the long-term statistical distribution of hotspots stress
ranges of representative environmental conditions in operational condition of the wind turbine.

1  Introduction especially in deeper water (Energy, 2010), allowing


a more steady flow to reach the turbine interface
During the last decade, awareness has increased since offshore wind flow is less turbulent due to
about the change in climatic conditions world- smaller temperature variations.
wide, which in collaboration with the chronically Despite the above encouraging facts, onshore
inevitable exhaustion of petroleum resources and wind farms are expected to produce the vast
the remaining ore energy resources such as coal majority of the EU’s renewable electricity by
and lignite, has increased interest in renewable 2020 (EWEA, 2009). Investments in wind farms
energy resources. Both in research and at an indus- during 2009 have attracted 88.5% of total energy
trial production stage, efforts are being made to investments (EWEA, 2010). This is caused by
gradually adopt renewable energy resources that the high construction costs of offshore wind
are going to be exempt from any environmental farms, especially for the foundation and grid
consequences. connection parts (EEA, 2009), and the limited
Offshore wind power is a domestic, sustainable access for operation and maintenance which can
and largely untapped energy resource that provides drive down their service life availability. There-
an alternative to fossil fuels, helps reduce carbon fore, in order to substantially contribute to long-
emissions, and decreases the economic and supply term targets it is an essential requirement to
risks associated with reliance on imported fuels. make this industry more economically efficient
Today, the modern offshore wind turbine offers by optimizing turbine design, substructures, and
competitive production prices for renewable energy infrastructures.
and is therefore a key technology in achieving the The support structure contributes greatly to
energy and climate goals of the future (Bagbanci the cost-effectiveness of installations, especially in
et al., 2012). Therefore, there are strong politi- deep waters. Offshore fixed wind turbines with a
cal and industrial interests, especially in northern gravity base, monopile and tripod foundations are
Europe, which support the development of the off- primarily used in shallow water depths of 20–30 m,
shore wind industry. while research is on-going for larger water depths,
It is estimated that a wind turbine in an offshore such as 40 to 100 m where jacket structures are
environment can generate 50% more electricity commonly used in the oil and gas sector. Cur-
than one of a similar nominal capacity located rently, jacket substructures are in an early stage
onshore, since wind energy production increases of development for use in offshore wind and
proportionally to the wind velocity (BERR, 2008) have good potential to become a preferred solu-
which is mostly undisturbed offshore. This is due tion through the development of the industry and
to the fact that offshore there are no obstacles methods employed for mass fabrication and instal-
and that water has a smoother surface than land, lation (Seidel, 2007).

415
For water depths greater than 20 m, a ­tripod is The fatigue damage approach that is used to
taken to be the most appropriate way of ­foundation. assess the structure is the Palmgren-Miner linear
The tripod support structure is the one that has cumulative damage approach (Palmgren, 1924),
more compatibility for intermediate water depth commonly known as Miner’s Rule.
than the others. It is mostly used between a depth of
30 m and 50 m. The first wind turbine with tripod
base was installed at Nogersund in Sweden and soon 2  Finite Element Analysis
after tripod based supporting structures had gained
a huge popularity. Tripod bases have the advantage 2.1  Quasi-static analysis
that they need little or no scour protection compared The design of offshore structures is based on a
to the previously mentioned types of foundations. combination of Finite Element Method (FEM)
For offshore wind turbines, the dynamic analysis and the design standards (API, 1993a).
response is more significant than that of tradi- The methodology that is followed involves the
tional platforms used in the offshore petroleum generation of an initial finite element model of the
industry due to the wind loads effect. The fatigue structure, which takes into account the soil struc-
load and the number of load cycles to be consid- ture interaction and the loads acting on the struc-
ered are much higher than those in the traditional ture in two different case studies. A quasi-static
platforms. The contribution to fatigue damage analysis is applied and design is modified through
of welded multi-planar tubular joints from wind an iterative process in order to efficiently utilize
loads can exceed 60%, and the number of stress material properties in Table 1.
cycles due to wind and wave loads in a year can A finite element structural model has been built
exceed 7 × 107 cycles. Thus, the fatigue perform- in the commercial software ANSYS (Ansys, 2009)
ance of welded connections is a design-driving cri- as shown in Figure 1. The maximum displacement
terion for many structural details of offshore wind and von Misses stresses are the key variables of the
turbine support structures, and fatigue reliability design process that involves several iterations on
analysis is desirable and necessary. the dimensions of structural members and mate-
In the offshore oil and gas industry, fatigue crite- rial attributes (see Table 2).
ria have been of a special concern for fixed offshore A refined mesh of the intersection points
platforms since the early 1970s. It is an important between the braces and the central column is used
consideration for the design of structures in areas to analyse the stress concentrations. Figure 2 shows
with continuous storm loading and especially for
dynamically sensitive structures.
The principal objective of this work is to carry Table 1.  Material properties for steel and soil.
out a fatigue analysis of welded tubular joints of
offshore wind turbine support structures, namely a Material properties Steel Soil
tripod structure designed to support a wind turbine
Young’s modulus (E) 210 GPa 75 GPa
of 5 MW. This study is necessary to aid decision-
Shear modulus (G) 80.8 GPa –
making using reliability analysis to achieve an opti- 8,500 kg/m3 –
Density (ρ)
mal balance of the different safety measures by 355 MPa –
Yield stress (σy)
carrying out design and inspection planning.
Poisson’s coefficient (ν) 0.3 0.3
The environmental loads during the service life
Horizontal subgrade – 10 MN/m3
of the offshore structures have a random nature reaction (nh)
in terms of amplitude, position and direction.
Therefore the structural components of wind tur-
bine supporting structures are subjected to a great
variety of stress ranges. Critical hotspot locations,
which experience most cumulative fatigue dam-
age, are analysed based on the long-term stress
ranges as a function of different environmental
conditions.
A joint probabilistic model of wind speed, sig-
nificant wave height and spectral peak period in
the North Atlantic is used to simulate the occur-
rence frequencies of environmental loads. A two-
parameter Weibull distribution is used to fit the
long-term hotspot stress ranges of representative
environmental conditions (wind, current and wind
states) in the operation of the wind turbine. Figure 1.  Finite element model of whole structure.

416
Table  2.  Principal characteristics of structural Table 3.  Stiffness of springs.
members.
Stiffness Horizontal Vertical
Length Diameter Thickness (N/m) springs springs
(m) (m) (m)
8 m from base line 8.00E+8 –
Tower 90 18 m from base line 1.80E+9 –
Top wall 4 0.016 23 m from base line 2.30E+9 –
Base wall 7.5 0.030 On the bottom of pile – 5.86E+6
Transition piece 10 0.040
Top wall 7.5
Base wall 9
Central column 37 is ­subjected to forces because of the presence of
Top wall 9 0.068 waves and current.
Base wall 8 0.028 The aerodynamic load acting on the top of the
Braces 32.28 2.4 0.038 tower is defined as can be seen in Table 4. In this
Bases interior 19.785 2.1 0.030 load case, the wind speed of v = 12 m/s is assumed
Base’s exterior 40.624 0.8 0.016 as an extreme aerodynamic load case for which the
Piles 35 4.8 0.040 structure is designed.
Offshore wind turbines operate in harsh envi-
ronmental conditions including wind, wave, cur-
rent, marine growth, earthquake, ice and snow
and temperature induced loads. Wave and current
induced loads are modelled as pressure in the finite
element model.
For the purpose of the analysis presented here,
the Morison equation is employed, since offshore
fixed structures are considered to be drag domi-
nated. The Morison equation assumes that the
total wave forces acting on a structure can be calcu-
lated by a linear superimposition of the drag and
inertia forces (Hsu, 1984), where the total force due
to wave is calculated as:
Figure 2.  Refined mesh on joint of brace/chord. →

0 →→
2∂ u
→ 1 1
F= ∫ 2 CD ρD u u + 4 CM πρD ∂t ⋅ dz (1)
the whole meshed part of the structure and the −d
refined mesh on the intersection region between
the central column and the braces. where FD is the drag force, FI is the inertia force,
The boundary conditions have been applied to CD is the drag coefficient, CM is the coefficient of
the foundation structure, which includes only piles virtual mass, ρ is the mass density of water, D is

penetrated into the soil. In order to have more real- the diameter,

u is the velocity of water particle
istic results the soil is not modelled as totally fixed and ∂ u / ∂t is the local water particle acceleration.
and is considered as mud, due to the fact that the For smooth cylinders, API (1993) recommends
soil shows a slippery and flexible property. the use of 0.65 for CD and 1.6 for CM . A study of
For each node of the pile, depending on its loca- the uncertainties involved can be found in Guedes
tion, either a spring element with ksv in a vertical Soares and Moan (1983).
direction or ksh in a horizontal direction has been The Stokes wave theory is the most commonly
mounted. For this study, dense sand characteristics used in the analysis of offshore structures because
have been selected in order to obtain ksh (Prakash, of its accuracy in predicting the kinematic proper-
1990). The results are listed in Table 3. ties of the wave (Wilson, 2003). For the reference
During the wind turbine operation, the struc- application, wave height, H and period, T have
ture is subjected to several loads, which can be to be selected and in the case of 10.6 m and 9.6
modelled as a function of the location they affect. sec respectively they correspond to the third-order
At the top of the tower the mass of the nacelle, Stokes theory (ODE, 2007).
turbine and aerodynamic forces due to the opera- The wind load applied to the turbine tower com-
tion of the turbine are applied, along the tower prises of the effects of the direct wind pressure on
wind load is applied and on submerged structure the tower and the wind turbine. The obstruction to

417
Table 4.  Extreme aerodynamic load.

Fx(N) Fy(N) Fz(N) Mx(Nm) My(Nm) Mz(Nm)

v = 12 m/s 1.15E+6 8.2E+4 -3.5E+6 5.3E+6 -1.3E+7 -4.1E+6

the free flow of the wind by a structure produces Table 5.  Buckling modes.
a differential pressure, which results in wind forces.
The general wind force on a rigidly held, horizon- Buckling
tal, circular cylinder may be calculated as: Buckling Buckling moment for
force for 1st force for 2nd 3rd loading
SET loading (N) loading (N) (Nm)
1
F ( z) = CD ρSUG ( z )2 (2)
2 Buckling 1.14E+08 1.04E+07 2.39E+08
mode1
where CD is the drag coefficient, ρ is the density Buckling 1.14E+08 1.04E+07 2.39E+08
of air (1.2 kg/m3), S is the frontal area (facing the mode2
wind), z is the depth location and UG ( z ) is the gust Buckling 1.90E+08 1.10E+07 2.42E+08
wind speed at z. The gust wind speed is defined mode3
as the average wind speed over a time interval of Buckling 1.91E+08 1.12E+07 2.43E+08
mode4
3 seconds measured at an elevation of 10 m above
Buckling 1.91E+08 1.17E+07 2.46E+08
SWL and can be estimated as: mode5
0.1
 z
UG ( z ) = UG (10 ) ⋅   (3)
 10  loads at the point where the structure becomes

unstable and the buckled modes are the character-
where UG (10 ) is the gust wind speed at 10 m above istic shape associated with the structural buckling
still water line. response (Zaccaria, 2011) (see Table 5).
Current force refers to the force that is induced In the present analysis, the material non-line-
in the offshore support structure by the movement arity has been neglected and the first five critical
of water from external sources, other than those of buckling loads based on load cases that refer to the
surface waves, and it contributes significantly to the conditions of the offshore wind turbine have been
total force exerted on the offshore support struc- calculated. The analysed load cases are defined as
ture (Wilson, 2003). The loads due to the water cur- operational and extreme wind conditions. During
rent dependent on the square of the velocity of the the extreme load condition the rotor is considered
current and similar to the wind loads is calculated as parked. In the operating condition, the weight
using the drag coefficients of members. The current of the turbine and nacelle, and the wind force and
force on a rigidly held, horizontal, circular cylinder moment due to the operation of the turbine are con-
of diameter, D may be calculated as follows: sidered. In the extreme wind condition, the weights
of the turbine and nacelle and wind force on top of
1 the structure are considered. Therefore these three
F ( z) = CD ρ Dlu( z )2 (4)
2 loads are modelled separately.
The results for each loading with 5 buckling modes
where, CD is the drag coefficient, ρ is the density related to the three leading causes are given Table 5.
of water, l is the length, z is the depth location (a Figure 3 shows the first buckling mode of the first
negative number measured downward from the sea load case (LC1), which presents an ordinary operat-
surface) and u ( z ) is the current velocity at z. ing condition, including environmental and opera-
tional loads when the wind has a velocity of 12 m/s.
2.2  Linear buckling analysis
2.3  Free vibration analysis
Structural buckling is characterized by a sud-
den failure of a structural component subjected Free vibration analysis is performed to determine
to compressive load, where the actual compres- the natural frequencies and mode shapes of the
sive stress at the point of failure is less than the structure. Material non-linearity has not been used
yield compressive stress that the material is capa- for this type and additionally instead of spring sys-
ble of withstanding. Thus, the buckling analysis tem in the soil-structure interaction, the fixed body
­determines the buckling loads, which are critical condition has been applied.

418
Figure 3.  Mode Shape 1, LC 1. Figure  5.  Von Misses stresses in brace and central
­column intersection area.

current loads are calculated separately and then


­combined using a decoupled analysis method. The
decoupled analysis is based on the assumption that
the phasing of wind and wave loads are stochastic
and non-correlated. This study, mainly considers
the normal operation condition of wind turbine,
which is also defined as the design load case DLC
1.2 in (IEC, 2009).
The present study assumes that the wind and
waves are always from the same direction, and that
only one direction is considered for all sea states
Figure 4.  Mode 1 with turbine and nacelle. in the ­operational condition of the offshore wind
turbine.
A global harmonic analysis in the frequency
Table 6.  Modal analysis of support structure. domain has been running in the range of 0 to 2 Hz.
The wave-induced load used for this analysis is
Natural frequency (Hz) taken as a quasi-static one. Figure 5 shows the von
Misses stresses in a given frequency range to the
Support structure Support structure & point where the brace and central column joined
(tower & foundation) turbine & nacelle and where the maximum stress occurs.
MODE1 0.66019 0.29583
MODE2 0.66058 0.29595
MODE3 1.5836 1.4351
3  Fatigue Analysis
MODE4 1.6206 1.4596
MODE5 1.6215 1.4606 Welded structures made of steel or other metals
subjected to cyclic loads can initiate microscopic
cracks which gradually increase in size, after a
certain number of cycles has been experienced, to
At first, only tower and foundation are taken become so large that fracture occurs. The core rea-
in consideration. Afterwards to have a better idea son of fatigue arises from the stress concentration
of the natural frequency of the offshore wind tur- along with the cyclic loading. Fatigue is a process
bine and to make a possible comparison with other of cycle-by-cycle accumulation of damage in a
offshore wind turbines, the weight of the blades, structure subjected to fluctuating stresses, going
hub and nacelle are added. Since the parts of the through several stages from the initial “crack-free”
turbine were not designed in ANSYS, a thick plate state to a “failure” state.
as heavy as the turbine on top is used instead (see The magnitude of the fluctuating loading required
Fig. 4 and Table 6). to induce fatigue cracking may be much less than that
the required one to cause failure under a single load
application. The initiation and growth of fatigue
2.4  Global harmonic analysis
cracks depend on the stress range which is defined as
The global dynamic response of the wind tur- the difference between the maximum and minimum
bine supporting structures due to wind, wave and stress in a stress cycle and the number of load cycles.

419
3.1  S-N approach boundary condition for the high level local model.
The accuracy of calculating local stress is governed
The fatigue analysis of welded components includes
not only by the mesh density of the local finite ele-
different approaches based on various types of
ment model but also by the accuracy of the loads
stresses. The three main steps in the direct analysis
applied to the local model (Garbatov et al., 2010).
of the fatigue damage of wind-turbine supporting
The aim of the local finite element analysis is
structures address the wave, wind and current-
normally not to calculate directly the stress at a
induced load and soil interaction, the structural
detail, but to calculate the stress distribution in
analysis and the Palmgren-Miner (Palmgren, 1924)
the region of the hot spot. These stresses are used
or fracture mechanics approach. The approaches
as a basis for derivation of the geometric stress
used to calculate the fatigue strength of welded
concentration factors (Chakarov et al., 2008). The
components using the Palmgren-Miner approach
stress concentration due to the geometrical effect
can be subdivided into three types: the nominal,
of the actual detail is calculated by means of a
hotspot and notch stress approaches (Hobbacher,
fine mesh model using shell elements with proper
2009). Nowadays new approaches based on the
element size, resulting in a geometric SCF factor
notch stress formulation are developed such as the
­(DNV-RP-C203, 2010).
one of Xiao and Yamada (2004).
The SCF is obtained from the resulting
The hot spot stress approach uses the hot spot
hotspot and nominal stresses using the follows
or geometric stress that includes all stress-rising
relationship:
effects of the structural detail but excluding all
stress concentrations due to the weld profile itself.
With this approach, it is possible to predict the ∆σ hotspot = SCF × ∆σ nominal (5)

fatigue lives of different joint configurations using
a single S-N curve. The finite element method is used for analysing
However, for obtaining an accurate assessment the hot spot stresses here applying the linear static
of the stress response the hot spot stress approach analysis capabilities of ANSYS. The stresses and
is applied based on the Finite Element (FE) method their distributions depend on the element size and
and its characteristics instead of the nominal properties, which makes it necessary to follow some
stress approach. The hot spot stress approach, for guidelines on the choice of the element type and
structural details, has been formulated for fatigue size as well on the stress evaluation at the extrapo-
design (Hobbacher, 2009). The hot spot stress is lation points (IIW, 2007). A practical, relatively
defined as local stress obtained by extrapolating coarse mesh can be applied if certain conditions
stresses at certain distances away from a geomet- are fulfilled, or else a relatively fine mesh must be
ric discontinuous area such as a weld toe. Some of generated as has been shown in the guideline on
the limitations of the hot spot stress approach are meshing and stress evaluation using surface stress
that the notch stresses caused by the weld beads extrapolation (IIW, 2007).
are excluded from the total stresses. The mesh pattern of the hot spots is modelled
Radaj et al. (2009) developed the effective notch so that the actual hotspots can be found, and the
stress approach by introducing fictitious effec- first principal stresses can be determined by an
tive notches of radius 1 mm to weld toe or weld extrapolation at this location. In a tubular welded
root. Further studies have been performed and joint subjected to uniaxial membrane stress, the
the notch stress approach has been included in the location of the hotspot may be obvious. However,
IIW fatigue design recommendations (Hobbacher, where the loading introduces bending stresses and
2009). the weld is curved around attachment corners, the
Offshore wind turbine support structures have location of the hotspot may be less obvious and for
been built of welded tubular joints all over and in that the mesh pattern should allow the determina-
this study is modelled by shell finite elements. The tion of structural stresses at all potential locations.
hot spots considered in the fatigue assessment are The element size generated in the hotspot area
located at the toes of the weld on both the chord is of size t × t and it is used to define the stresses
and the brace sides of the weld (ABS, 2003). at the extrapolation points at a distance 0.5 t and
Fatigue analysis is based on local structural 1.5 tfrom the hotspot (IIW, 2007). Several condi-
response as a function of the global and local tions have to be satisfied to perform an acceptable
loads. The global structural analysis is carried out analysis such as that there are not severe disconti-
by a finite element model with a relatively coarse nuities in the vicinity and the stress gradient close
mesh. Sophisticated finite element models can pre- to the hot spot is not extremely high.
dict the local stress response but typical hierarchi- For the finite element analysis a Shell93 8-node
cal multilevel modelling is used where a lower level finite element is used. The Shell93 element is
global model is used for calculating the load and particularly well suited to model curved shells.

420
The element has six degrees of freedom at each is used and in the case of the presence of corrosive
node—transition in x, y and z direction and rota- environment, DNV_T (SN4) is applied.
tions about the nodal x, y and z axes. The deflection
shapes are quadratic in both in-plane directions. 3.2  Fatigue damage assessment
The element has plasticity, stress stiffening, large
Fatigue damage analysis of wind turbine ­supporting
deflection and large strain capabilities.
structures is based on the structural response of
To define the stress distribution around the
welded joints subjected to wind, wave, current and
hotspots two types of modelling approaches are
soil interaction induced loading. The long term
applied here. The First Approach (A1) is based on
distribution of loading is estimated as the weighted
a direct calculation where the mesh is generated in
sum of the individual short term stress response
such way that a relatively rough Element Size (ES1)
distributions over all the load states weighted with
is used in the zones away from the hotspot and a
the relative occurrence of each combination of
finer Element Size (ES2) for the analysed hotspots.
them (Almar-Naess, 1985). This approach is based
The second approach (A2) is based on the appli-
on the assumption that the stress time process rela-
cation of sub-model techniques, having an element
tive to each load state is stationary, Gaussian and
size of t × t (ES3), generated all around structure,
narrow band.
which leads to better results but at the same time
If the long-term Weibull distribution of the
requires the use of more complicated modelling
stress range is approximated by a histogram with
techniques.
blocks of stress cycles of a constant stress range,
The fatigue analysis is based on the use of
the damage can be estimated using the Discrete
fatigue design S-N curves, which are obtained
Approach (DA) as follows:
from fatigue tests. The fatigue design S-N curves
are based on the mean-minus-two-standard- k
n
­deviation curves to relevant experimental data.
The S-N curves are thus associated with a 97.7%
D= ∑ Ni (7)
i i
probability of survival (DNV-RP-C203, 2010).
The fatigue strength of welded joints is to some where k is the number of stress blocks,ni is the
extent dependent on plate thickness. This effect is number of stress cycles in stress block i, Ni is the
due to the local geometry of the weld toe in rela- number of stress cycles to failure at stress range
tion to the thickness of the adjoining plates. The ∆σ i The number of blocks should be large enough
thickness effect is accounted for by a modification to insure reasonable numerical accuracy and in the
on stress such that the design S-N curve for thick- study number of block is taken 100 (Almar-Naess,
ness larger than the reference thickness. With this 1985).
modification on S-N curve it becomes as in the fol- When the long-term stress range is defined by
lowing (DnV, 2010): the Weibull distributions, and a one-slope S-N
curve is used, the Closed-Form Approach (CFA)
  t  
k
can be employed to assess fatigue damage as (Nolte
log( N ) = log a − m ⋅ log  ∆σ    (6) and Hansford, 1976):
  tref  
v0Td
( q ) m Γ  1 + 
m
D= (8)
where N is the predicted the number of cycles a h
to failure for stress range ∆σ , m is the negative
inverse of S-N curve and log a is the intercept of where Td is design life in seconds, v0 is zero ­crossing
log N axis by S-N curve. For tubular joints the frequency, q is scale and h is shape parameter of
reference thickness is 32 mm. k is the thickness Weibull stress range distribution and Γ(1 + ( m /h ))is
exponent on fatigue strength as given in tables the Gamma function.
with other parameters, based on DNV (2010), k When the long-term stress range is estimated
is selected as 0.25. based on a series of short-term stationary states,
The use of one slope S-N curve leads to more through the assumption of a Gaussian and narrow
conservative results of calculated fatigue live (with band process, where the amplitudes are fitted to the
a slope of the curve at N < 106 to 107 cycles) (DNV- Rayleigh probability density function and a linear
RP-C203, 2010). S-N curve is used then fatigue damage using the
Four appropriate S-N curves for tubular joints Spectral Approach (SA) is defined as (ABS, 2003):
are employed. FAT90 (SN1) stands for the load
carrying capacity joints and FAT100 (SN2) stands allseastates m
for non-load carrying capacity joints. In the case of
using of high strength steel, DNV_H-S S-N (SN3)
D=
v0Td 
a. 
m
Γ  1+ 
h

i=1
(
li 2 2 m0,i ) (9)

421
where m0,i is the zero moment of any state, li e­ lement analysis by using the first principal stresses
is the relative number of stress cycles which is along the hotspot region are given in Figure 8.
defined as: Using the stress concentration factor defined
from the local analysis and the nominal stress from
v0,i pi the global analysis, the hotspot stress needed for the
li = (10) fatigue damage assessment is calculated. The long
∑ piv0,i term stress range is defined as a two-­parameter
Weibull distribution with parameters obtained
where pi is the probability of occurrence of each through spectral approach.
state. Table  7 shows that the spectral approach and
closed-form expression are very close in their
prediction of fatigue damage, but the discrete
4  Results approach gives considerably less fatigue damage in
comparison with other approaches. Usage of more
There are two load cases used in the present blocks would expect to give better results.
analysis. The First Load Case (LC1) presents an Offshore wind turbine is operating in a very
ordinary operational condition, which includes corrosive environment, especially parts of the
environmental and operational loads when the
wind has a velocity of 12 m/s. In the Second Load
Case (LC2) a survival condition is presented and
only extreme wind and wave conditions are con-
sidered since the offshore wind turbine is parked.
After analysing both cases, it has been observed
that LC1 demonstrates the worst loading scenario.
Therefore, stresses obtained from this case are used
to perform fatigue damage assessment.
Hotspot stresses at critical hotspots located
along the brace and chord through the first prin-
cipal stress are shown in Figure 6. The local SCF
analysis is performed by using a sub-model as
illustrated in Figure  7. Because of the symmetry,
only one-third of Y joint is modelled. Symmetry
boundary conditions are applied to the plane of
symmetry and the ends of the brace and bottom Figure 7.  Sub-model of joint of brace/chord.
of the chord are modelled as fixed.
The applied load is in the form of forces on
nodes exerted on the top of the chord assuming all
the nodes are under unit pressure. The local finite
element models vary in terms of the radius of the
fillet on the join, which are 0.14 m (D1), 0.2 m
(D2) and 0.35 m (D3). All models have the ele-
ment size of t × t throughout the whole sub-model.
Therefore, the SCF is obtained through local finite

Figure 8.  Path along hotspot region.

Table 7.  Fatigue damage assessment.

h q D D(corr) Life, yrs.

DA 1.083 7.844 0.035 0.062 402


CFA 1.083 7.844 0.472 0.757 33
SA 1.083 7.813 0.467 0.749 33.4
Figure 6.  1st principle stresses in hotspot region.

422
Table  8.  The models created for fatigue damage Weibull distribution is used to fit the long-term
assessment. distribution of hotspot stress ranges. The fatigue
damage is performed using several S-N curves and
Element Radius of S-N it was concluded that the FAT90 (DNV_T in air)
Models Approach size fillet curves
S-N curve is the most suitable.
M1 A1 ES1 – SN1 Corrosive environment of offshore wind turbine
M2 A1 ES2 – SN1 during the operation is also considered and the
M3 A1 ES2 D3 SN1 final fatigue damage and fatigue life have been also
M4 A2 ES3 D1 SN1 evaluated.
M5 A2 ES3 D2 SN1
M6 A2 ES3 D3 SN1
M7 A2 ES3 D3 SN2 References
M8 A2 ES3 D3 SN4
M9 A1 ES2 – SN3 ABS, 2003. The fatigue assessment of offshore structure.
Almar-Naess, A., 1985. Fatigue Handbook, Offshore
Steel Structures. Tapir.
Ansys, 2009. Online Manuals.Release 12.
Table 9.  Closed-form fatigue damage calculation. API, 1993a. Recommended practice for planning, design-
ing and constructing fixed offshore platforms—load
SCF Δσ(MPa) Damage Life, yrs. and resistance factor design (API RP 2ALRFD).
American Petroleum Institute.
M1 8.42 330.6 11.1 2.25 Bagbanci, H.; Karmakar, D., and Guedes Soares, C. 2012.
M2 7.49 290.9 7.563 3.31 Review of offshore floating wind turbines ­concepts. C.
M3 2.97 291.2 7.497 3.33 Guedes Soares, Y. Garbatov S. Sutulo T. A. ­Santos,
M4 1.96 126.5 0.622 40.1 (Eds.). Maritime Engineering and Technology.
M5 1.85 119.3 0.522 47.9 ­London, UK: Taylor & Francis Group; pp. 553–562.
M6 1.79 115.4 0.472 52.9 BERR, 2008. Review of reef effects of offshore wind
M7 1.79 115.4 0.344 72.6 farm structures and potential for enhancement and
mitigation, Reform, DfBER. (Ed.), http://webarchive.
M8 1.79 115.4 1.186 21.1
national archives .gov.uk/+/http://www.berr.gov.uk/
M9 8.42 330.6 0.011 21.70
files/file43528.pdf.
Chakarov, K., Garbatov, Y., Guedes Soares, C., 2008.
Fatigue analysis of ship deck structure accounting
structure that are closer to surface water line. The for imperfections. International Journal of Fatigue 30,
pp. 1881–1897.
previous sections of the study demonstrated that
DNV-RP-C203, 2010. Fatigue design of offshore steel
the brace-chord joint will have considerable fatigue structures.
damage during its service life and the severe corro- DnV, 2010. Recommended Practice, Fatigue Design of
sion degradation will contribute to an increase of Offshore Steel Structures.
fatigue damage. EEA, 2009. Europe’s onshore and offshore wind energy
Taking account of corrosive environment and its potential, Agency, E.E. (Ed.), http://www.eea.europa.
effect, the fatigue damage assessment has been per- eu/publications/europes-onshore-and-offshorewind-
formed for the models presented by their descrip- energy-potential.
tors in Table 8 and fatigue damage related to each Energy, W.o.W., 2010. What is wind turbine sitting?,
model is given in Table 9. http://www.worldofwindenergy.com/vbnews.php?do=
viewarticle&artid=31&title=wind-energy.
EWEA, 2009. Oceans of Opportunity, Association,
T.E.W.E. (Ed.), Oceans of Opportunity, http://www.
5  Conclusions ewea.org/fileadmin/ewea_documents/documents/
publications/reports/Offshore_Report_2009.pdf.
The work presented dealt with a fatigue analysis EWEA, 2010. Wind in power 2009 European statistics,
of offshore wind turbine structure supporting Association, T.E.W.E. (Ed.), http://www.ewea.org/
wind turbine of 5 MW. The most critical hotspot fileadmin/ewea_documents/documents/statistics/­
analysed here is located in the region of the inter- general_stats_2009.pdf.
section of the brace and the central column. The Garbatov, Y., Rudan, S., Guedes Soares, C., 2010. Fatigue
worst load case scenario considered in the analysis assessment of welded trapezoidal joints of a very fast
is the one when the wind turbine is in operation. ferry subjected to combined load. Engineering Struc-
tures 32, pp. 800–807.
The hotspot stress concentration factor is calcu- Guedes Soares, C. and Moan, T. On the Uncertainties
lated using a local finite element analysis trough a Related to the Extreme Hydrodynamic Loading on a
sub-model of critical hotspot region. Cylindrical Pile. Reliability, Theory and its Application
Three fatigue damage approaches were applied in Structural and Soil Mechanics. Martinus Nijhoff
and compared in this study. A two-parameter Publishers; 1983; pp. 351–364.

423
Hobbacher, A., 2009. Recommendations for Fatigue Prakash, S., Sharma, H. D., 1990. Pile foundations in
Design of Welded Joints and Components, IIW engineering practice, New Jersey: Wile-Interscience.
doc.1823-07, Welding Research Council Bulletin 520. Radaj, D., Sonsino, C.M., Fricke, W., 2009. Recent devel-
International Institute of Welding, New York. opments in local concepts of fatigue assessment of
Hsu, T.H., 1984. Applied Offshore Structural ­Engineering. welded joints. I.J.of Fatigue 31, pp. 2–11.
Gulf Publishing, Houston. Seidel, M., 2007. Jacket substructures for the Repower
IEC, 2009. Wind turbines, Part3: Design requirements for 5M wind turbine, Proceedings of European Offshore
offshore wind turbines. IEC International Standard Wind, Berlin, Germany.
61400-3. Wilson, J.F., 2003. Dynamics of Offshore Structures. John
IIW, 2007. Recommendations for fatique design of Wiley & Sons, New Jersey.
welded joints and components. pp. XIII-2151-2107/ Xiao, Z.G., Yamada, K., 2004. A method of determining
XV-1254-2107. geometric stress for fatigue strength evaluation of steel
Nolte, K., Hansford, J., 1976. Closed-form expressions welded joints. International Journal of Fatigue 26, pp.
for determining the fatigue damage of structures due 1277–1293.
to ocean waves, Proceedings Offshore Technology Zaccaria, D.B., G. Noselli, D. Misseroni, 2011. ­Structures
­Conference, pp. 861–870. buckling under tensile dead load. Proceedings of the
ODE, 2007. Study of the costs of offshore wind Royal Society A 467, pp. 1686–1700.
­generation. Offshore Design Engineering Limited.
Palmgren, A., 1924. Die Lebensdauer von Kugellagern.
VDI-Zeitschrift 68.

424

View publication stats

Das könnte Ihnen auch gefallen