Atlas Copco

Electronic condensate drains

EWD 16K, EWD 75, EWD 50, EWD 1500, EWD 32, EWD 330

Instruction book
Atlas Copco
Electronic condensate drains

EWD 16K, EWD 75, EWD 50, EWD 1500, EWD 32, EWD 330

Instruction book
Original instructions

Copyright notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as identified
in the Declaration of Conformity.

2010 - 02
No. 2920 1648 02
Replaces No. 2920 1648 01
www.atlascopco.com
 Instruction book

Table of contents

1 Safety precautions..........................................................................................................4

1.1 SAFETY ICONS...................................................................................................................................4

1.2 SAFETY PRECAUTIONS.........................................................................................................................4

2 General description........................................................................................................6

2.1 GENERAL DESCRIPTION.......................................................................................................................6

2.2 LED INDICATIONS............................................................................................................................10

2.3 TESTING THE ELECTRONIC DRAIN VALVE................................................................................................11

3 Installation.....................................................................................................................13

3.1 INSTALLATION PROPOSAL...................................................................................................................13

3.2 DIMENSION DRAWINGS.......................................................................................................................17

3.3 RESTRICTIONS.................................................................................................................................23

3.4 ELECTRIC CONNECTIONS....................................................................................................................29

4 Maintenance..................................................................................................................33

4.1 MAINTENANCE ACTIVITIES...................................................................................................................33

4.2 SERVICE KITS..................................................................................................................................34

5 Problem solving............................................................................................................35

5.1 GENERAL CAUSES............................................................................................................................35

5.2 FAULTS AND REMEDIES......................................................................................................................35

6 Optional equipment......................................................................................................37

6.1 PRECAUTIONS FOR OPTIONAL EQUIPMENT..............................................................................................37

6.2 FIXING BRACKET...............................................................................................................................37

6.3 THERMOSTATICALLY CONTROLLED HEATER............................................................................................38

6.4 TRACE HEATING...............................................................................................................................42

2 2920 1648 02
Instruction book

6.5 INSULATING SHELLS..........................................................................................................................46

7 Technical data...............................................................................................................47

7.1 REFERENCE CONDITIONS AND LIMITATIONS............................................................................................47

7.2 ELECTRONIC WATER DRAIN DATA.........................................................................................................49

7.3 ABBREVIATIONS................................................................................................................................56

8 Pressure equipment directives...................................................................................57

9 Declaration of conformity............................................................................................58

2920 1648 02 3
 Instruction book

1 Safety precautions

1.1 Safety icons

Explanation

Danger for life

Warning

Important note

1.2 Safety precautions

Warning

All responsibility for any damage or injury resulting from neglecting these
precautions, or non-observance of the normal caution and care required for
installation, operation, maintenance and repair, even if not expressly stated, will
be disclaimed by Atlas Copco.

General precautions
1. The operator must employ safe working practices and observe all related local work safety requirements
and regulations.
2. If any of the following statements does not comply with local legislation, the stricter of the two shall apply.
3. Installation, operation, maintenance and repair shall only be performed by authorised, trained, competent
personnel.

Precautions during installation, maintenance and repair

1. Always wear safety glasses.
2. Use the correct tools for maintenance and repair work.
3. Air hoses must be of the correct size and be suitable for the working pressure. Never use frayed, damaged
or worn hoses. Distribution pipes and connections must be of the correct size and be suitable for the
working pressure.
4. The electrical connections must correspond to the local codes.
5. Use only genuine spare parts.
6. Do not exceed the maximum operating pressure. Maintenance work may only be carried out when the
device is not under pressure.
7. Only use pressure-proof installation material. The feed line must be firmly fixed. The discharge line should
be a short pressure hose or a pressure-proof pipe. Ensure that the condensate cannot squirt onto persons
or objects.

4 2920 1648 02
Instruction book

8. Avoid excessive tightening of the connectors on the inlet and outlet. When tightening the connectors, two
keys have to be used: one to hold the valve, the other to tighten the nut.
9. In areas where freezing temperatures are expected, the device should be provided with thermostatically
controlled heating (optional equipment).
10. All maintenance work must only be undertaken when the device is in a de-energized condition.
11. A sign with a warning such as "work in progress; do not start" must be attached to the starting equipment.
12. Persons switching on remotely controlled machines must take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice must be affixed to the remote
starting equipment.
13. Before removing any pressurized components, effectively isolate the device from all sources of pressure
and relieve the system of pressure.
14. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety precautions against
the toxic vapours of cleaning liquids.
15. Scrupulously observe cleanliness during maintenance and repair work. Keep dirt away by covering the
parts and exposed openings with a clean cloth, paper or tape.
16. Never use a light source with open flame for inspecting the interior of a device.
17. The electronic drain valve will only function when voltage is being supplied to the device.
18. Do not use the test button for continuous draining.
19. Do not use the electronic drain valve in hazardous areas (with potentially explosive atmospheres).

Note

Some precautions are general and may not apply to your device.

2920 1648 02 5
 Instruction book

2 General description

2.1 General description

EWD 32

Condensate flow, EWD 32

Operation
The condensate enters the Electronic Water Drain (EWD) via inlet (1) and accumulates in the collector.
Diaphragm valve (4) is closed, since the pilot supply line (2) and the solenoid valve (3) ensure pressure
compensation above the valve diaphragm (4).
As soon the condensate reaches a level where it is registered by the sensor (5), a fixed-programmed waiting
time begins. During this time, condensate continues to flow into the EWD.
A the end of the waiting time, the solenoid valve is activated and the area above the valve diaphragm is vented.
The valve diaphragm lifts off the valve seat and the pressure in the housing forces the condensate into the
discharge pipe (6). Once the collector has been emptied, the outlet closes quickly without wasting compressed
air.
Alarm mode
If normal conditions are not restored after 1 minute, a fault signal will be triggered:
• The alarm LED flashes
• The alarm signal switches over (can be transmitted via potential-free contact).
• The valve opens every 4 minutes during a period of 7.5 seconds.

6 2920 1648 02
Instruction book

Switching sequence in the event of a malfunction, EWD 32

(1) Switching sequence in alarm mode

(2) Alarm signal via potential-free contact

This condition continues until the fault is remedied. Once the fault is cleared, the EWD 32 will automatically
return to the normal mode of operation. If the fault is not remedied automatically, maintenance is required.

EWD 50, EWD 75, EWD 330, EWD 1500 and EWD 16K

Condensate flow, EWD 50

2920 1648 02 7
 Instruction book

Condensate flow, EWD 75

Condensate flow, EWD 330

Condensate flow, EWD 1500

8 2920 1648 02
Instruction book

Condensate flow, EWD 16K

Operation
The condensate enters the Electronic Water Drain (EWD) via inlet (1) and accumulates in collector (2). A
capacitive sensor (3) continuously measures the liquid level. As soon as the collector is filled up to a certain
level, pilot valve (4) is activated and diaphragm (5) opens outlet (6), discharging the condensate. Once the
collector has been emptied, the outlet closes quickly without wasting compressed air.
Alarm mode
In case of a malfunction, the red alarm LED starts flashing and the electronic drain valve will automatically
change to the alarm mode, opening and closing the valve according to a sequence as indicated below.

Switching sequence in the event of a malfunction, EWD 50 B and EWD 50 L

2920 1648 02 9
 Instruction book

Switching sequence in the event of a malfunction (EWD 50 Std, EWD 50 A, EWD 75, EWD 330, EWD 1500 and EWD 16K)

This condition continues until the fault is remedied. Once the fault is cleared, the EWD will automatically
return to the normal mode of operation. If the fault is not remedied automatically, maintenance is required.

2.2 LED indications

EWD 32

Reference Description
1 Ready for operation. Power is on.
2 Malfunction / alarm
3 Test of valve function and manual drainage: briefly press button.
Test of alarm function: press button for > 1 minute (see section Testing the electronic drain
valve).

10 2920 1648 02
Instruction book

EWD 50, EWD 75, EWD 330, EWD 1500, EWD 16K:

Reference Description
1 Ready for operation. Power is on.
2 The outlet line is open.
3 The alarm mode is activated.
4 Test of valve function and manual drainage: briefly press button.
Test of alarm function: press button for > 1 minute (see section Testing the electronic drain
valve).

2.3 Testing the electronic drain valve

Testing

Control buttons of EWD 32

2920 1648 02 11
 Instruction book

Control panel of EWD 50, EWD 75, EWD 330, EWD 1500 and EWD 16K

Functional test
Briefly press the TEST button and check that the valve opens for condensate discharge.
Checking the alarm signal
• Close the condensate inlet.
• Press the TEST button for at least 1 minute.
• Check that the alarm LED (red) flashes.
• Check that the alarm signal is being relayed (if connected).
Release the TEST button and reopen the condensate inlet after the test.

12 2920 1648 02
Instruction book

3 Installation

3.1 Installation proposal

Example of installation

Always observe the safety precautions mentioned at the beginning of this Instruction Book.
Do not exceed the maximum operating pressure (see type plate)! CAUTION ! Maintenance
work must only be carried out when the device is not under pressure !
Only use pressure-proof installation materials! The feed line must be firmly fixed. Outlet
line: short pressure hose to pressure-proof pipe. Ensure that condensate cannot squirt
onto persons or objects.

EWD 32

EWD 50

2920 1648 02 13
 Instruction book

EWD 75

EWD 330

EWD 1500

14 2920 1648 02
Instruction book

EWD 16K

Description

Reference Description
1 The feed pipe must have a minimum diameter. See section Electronic Water Drain data.
2 No filters should be installed in the feed line.
3 The feed line must have a slope of at least 1 %.
4 Only use ball valves in the feed line.
5 A minimum pressure must be present inside the electronic drain valve. See section
Reference conditions and limitations.
6 The pressure hose used must be as short as possible.
7 For each meter (3.281 ft) of rising slope in the outlet line, the required minimum pressure
will increase by 0.1 bar (1.45 psi). The rise of the outlet line may not exceed 5 metres
(16.405 ft).
8 • The collecting line must have a minimum diameter. See section Electronic Water Drain
data.
• The collecting line must have a slope of at least 1 %.
9 Lead the discharge pipe from the top into the collecting line.
10 (EWD 16K) The upper 3/4 “ connection should only be used as a condensate inlet in exceptional cases
since this could lead to inflow problems.
11 (EWD 16K) Always install a venting line.

Remarks

Install a venting line if there are inflow problems.

The feed line can be installed horizontally or vertically on the EWD 50.
The necessary system storage volume for the EWD 50 B and EWD 50 L comprises
collecting space, feed pipe (1), ball valve (4) and Electronic Water Drain (EWD) (5).

2920 1648 02 15
 Instruction book

Installation on filter (EWD 50 L)

Text on drawing

Reference Name
1 Filter bowl
2 Type according to voltage

16 2920 1648 02
Instruction book

3.2 Dimension drawings

EWD 32

(1) Maximum screw-in depth

2920 1648 02 17
 Instruction book

EWD 50

18 2920 1648 02
Instruction book

EWD 75

Reference Name
1 External test contact
2 Extra high pressure coated

2920 1648 02 19
 Instruction book

EWD 330

Reference Name
1 Delivered loose

The data on the drawing for the EWD 330 C are the same for the EWD 330 D variant.

20 2920 1648 02
Instruction book

EWD 1500

2920 1648 02 21
 Instruction book

EWD 16K

22 2920 1648 02
Instruction book

3.3 Restrictions

EWD 32

Reference Description
1 Pressure differences:
Each condensate source must be drained separately.
3 Deflector area:
If drainage is to take place directly from a line, it is advisable to arrange the piping so that
the air flow is diverted.
4 Continuous slope / water pockets:
It is important to avoid water pockets when using a pressure hose as a feed line.

2920 1648 02 23
 Instruction book

EWD 50 and EWD 75

EWD 50

Note

Only use the EWD 50 B and EWD 50 L for installations and applications proposed and
delivered by Atlas Copco.

24 2920 1648 02
Instruction book

EWD 75

Reference Description
1 Pressure differences:
Each condensate source must be drained separately.
2 Venting:
If the feed line cannot be installed with sufficient slope or if there are other inflow problems,
it will be necessary to install a venting line.
3 Deflector area:
If drainage is to take place directly from a line, it is advisable to arrange the piping so that
the air flow is diverted.
4 Continuous slope / water pockets:
It is important to avoid water pockets when using a pressure hose as a feed line.
5 Continuous slope / water pockets:
Water pockets must be avoided when installing a feed pipe.

2920 1648 02 25
 Instruction book

EWD 330 and EWD 1500

EWD 330

26 2920 1648 02
Instruction book

EWD 1500

Reference Description
1 Pressure differences:
Each condensate source must be drained separately.
2 Venting:
If the feed line cannot be installed with sufficient slope or if there are other inflow problems,
it will be necessary to install a separate venting line.
3 Deflector area:
If drainage is to take place directly from a line, it is advisable to arrange the piping so that
the air flow is diverted.
4 Continuous slope / water pockets:
It is important to avoid water pockets when using a pressure hose as a feed line.
5 Continuous slope / water pockets:
Water pockets must be avoided when installing a feed pipe.
6 Minimum height of installation:
The inlet connection must be located lower than the lowest point of the collecting tank or
vessel.

2920 1648 02 27
 Instruction book

Reference Description
7 Continuous slope:
If the space for installation is too restricted, the lower feed line must be fitted with a separate
venting line.
8 Venting:
If there are large amounts of condensate, it will always be necessary to install a separate
venting line.

EWD 16K

Reference Description
1 Pressure differences:
Each condensate source must be drained separately.
2 Continuous slope / water pockets:
It is important to avoid water pockets when using a pressure hose as a feed line.
3 Continuous slope / water pockets:
Water pockets must be avoided when installing a feed pipe.
4 Minimum height of installation:
The inlet connection must be located lower than the lowest point of the collecting tank or
vessel.

28 2920 1648 02
Instruction book

Reference Description
5 Continuous slope:
If the space for installation is too restricted, the lower feed line must be fitted with a separate
venting line.
6 Venting:
If there are large amounts of condensate, it will always be necessary to install a separate
venting line.

3.4 Electric connections

• Risk for electric shock in case of contact with non-insulated parts carrying mains
voltage!
Maintenance work must only be carried out when the device is in a de-energised state!
Any work involving electrical parts must only be performed by suitably qualified and
authorized personnel.
• Protect the internal parts from humidity when the cover is removed for making the
connections.
• Apply all relevant instructions in section Safety precautions.
• The 24 V DC voltage supplied must meet the requirements for extra-low safety
voltages (for instance, EN 61556-2-6).

EWD 32

Terminal assignment: supply voltage (AC)

2920 1648 02 29
 Instruction book

KL1.1 L- or N-mains connection (L = phase conductor (black), N = neutral conductor (blue))

KL1.2 N- or L-mains connection (L = phase conductor (black) N = neutral conductor (blue))
KL1.3 PE-mains connection (PE = protective earth conductor (green/yellow))

Terminal assignment: supply voltage (DC)

KL1.1 + 24 V DC
KL1.2 0V
KL1.3 PE-mains connection (PE = protective earth conductor (green/yellow))

Note: On DC units, there is no metallic isolation between terminals KL1.1 - 1.3, housings and condensate
connections.
Terminal assignment: alarm signal

KL2.2 NC (normally closed)

KL2.3 Common
KL2.4 PE-mains connection

• NC - Common: closed during malfunction or power failure, open during normal operation (fail-safe
principle)
• NO - Common: closed during normal operation
• Contacts KL2.2 -KL2.4 are potential-free.
Terminal assignment: external test

KL3.1 0V
KL3.2 External test (IN1)

• Contacts connected = test active = discharge.

• Contacts open = test inactive.

30 2920 1648 02
Instruction book

EWD 50

(1) Only on EWD 50 A

L Phase
N Neutral
PE Earthing
COM Common
NC Normally closed contact
NO Normally open contact

EWD 75, EWD 330, EWD 1500 and EWD 16K

2920 1648 02 31
 Instruction book

L Phase
N Neutral
PE Earthing
COM Common
NC Normally closed contact
NO Normally open contact

In case of external test button

References on drawing

AS Alarm signal
ET External test
IN 1 Input 1
L Phase
N Neutral
OV Ground
PE Earthing
PS Power supply
(1) Fail safe
(2) Normally closed
(3) Common
(4) Normally open

32 2920 1648 02
Instruction book

4 Maintenance

4.1 Maintenance activities

• Before starting any maintenance or repairs, close the air outlet valve and press the
test button on top of the electronic water drain to depressurise the air system.
• Apply all relevant instructions in section Safety precautions.

EWD 32

Replace service unit (5) annually.

Instructions
• Remove control unit (1) by pressing latching hook (2).
• Detach the EWD from outlet (3).
• Remove service unit (4) from pipe at condensate inlet (5).
• Check if new service unit (4) matches control unit (1) (see type designation and colour of latching hook).
• Fit new service unit (4) in reverse order.
Assembly of control unit onto service unit:

2920 1648 02 33
 Instruction book

• Check if the sensor tube plate (5) with the contact springs (4) is clean, dry and free from foreign matter.
• Insert sensor (2) into sensor tube plate (5).
• Fit latching hook (6) of control unit (1) into sensor tube plate (5).
• Press control unit (1) against service unit (3) and snap into place.

EWD 50, EWD 75, EWD 330, EWD 1500 and EWD 16K
The set of wearing parts (service kit) must be changed every 8000 hrs or yearly, whichever comes first.

4.2 Service kits

Description
Service kits are available offering the benefit of genuine Atlas Copco parts whilst at the same time keeping
the maintenance budget low. The kits comprise all parts needed for servicing. Consult the Parts list for part
numbers.

34 2920 1648 02
Instruction book

5 Problem solving

5.1 General causes

General
Malfunctioning can for example be caused by:
• Mistakes made during installation
• Pressures below the minimum pressure
• Excessive amount of condensate (overloading)
• Blocked or shut off outlet line
• Excessive amount of dirt particles
• Frozen piping
If the fault is not cleared within the first minute (not for the EWD 50 Std), a fault signal is triggered which
can be picked off as a potential-free signal via the alarm relay.

5.2 Faults and remedies

Warnings

• Before starting any maintenance or repairs, close the air outlet valve and press the
test button on top of the electronic water drain to depressurise the air system.
• Apply all relevant instructions in section Safety precautions.

Problem solving

Condition Fault Remedy

No LED lights up The power supply is faulty
The power supply board is
defective
The control Printed Circuit Board
(PCB) is defective
No condensate is being The feed and/or outlet line is shut Check the feed line and the outlet line
discharged when the test button is off or blocked
pressed
Wear
The control Printed Circuit Board
(PCB) is defective
The solenoid valve is defective
Check the power supply voltage and
compare it to the voltage mentioned
on the type plate
Check the voltage on the power
supply board
• Check the 24 VDC voltage (36
VDC without load) on the control
PCB
• Check the plug connection and
the ribbon cable
Replace the worn parts
Check if the valve opens audibly
(Press the test button several times)
Check the 24 VDC voltage (36 VDC
without load) on the control PCB

2920 1648 02 35
 Instruction book

Condition Fault Remedy

Condensate is only being
discharged when the test button is
pressed
The electronic drain valve keeps
blowing off air
The feed line has insufficient slope Lay the feed line with an adequate
slope
Excessive amount of condensate Install a venting line
The sensor tube is extremely dirty Clean the sensor tube
The air pressure has dropped Ensure there is the minimum pressure
below the minimum pressure
The control air line is blocked Clean the entire drain valve
Wear Replace the worn parts
The sensor tube is dirty Clean the sensor tube

36 2920 1648 02
Instruction book

6 Optional equipment

6.1 Precautions for optional equipment

Warning

All responsibility for any damage or injury resulting from neglecting these
precautions, or non-observance of the normal caution and care required for
installation, operation, maintenance and repair, even if not expressly stated, will
be disclaimed by Atlas Copco.

Precautions
1. Make sure that all electrical wiring has been installed in compliance with the valid regulations.
2. Installation must always be performed by a qualified technician.
3. Installation must be carried out in compliance with the circuit diagrams and connection drawings provided.
4. The electronic drain valve, the feed line and the discharge line must be correctly insulated to prevent
freezing and thus serious damage to the device or piping.
5. Do not switch off the heating if there is any likelihood of frost. There may still be condensate left inside
the Electronic Water Drain.

Note

Some precautions are general and may not apply to your optional equipment.

6.2 Fixing bracket

Description

Bracket to fix the Electronic Water Drain (EWD).

2920 1648 02 37
 Instruction book

Important note

The fixing bracket is not available as an option for the EWD 50.

Remark

Consult the relevant Parts list for the correct part number.

6.3 Thermostatically controlled heater

Description

Components

References on drawing

Reference Name
1 Heating cartridge
2 T-piece
3 Flat gasket (22x27)
4 Nut
5 Flat gasket (26x33)
6 Reducing nipple
L Phase
N Neutral
PE/Ground Earthing
T1 Working thermostat
T2 Safety thermostat
X Maximum permissible insulation distance

38 2920 1648 02
Instruction book

The heater consists of a heating cartridge with built-in thermostats. The working thermostat (T1) registers the
ambient temperature, turns the heating on when the temperature drops below 6 ˚C (42.80 ˚F) and turns the
heating off when the temperature rises above 15 ˚C (59 ˚F). The safety thermostat (T2) turns off the heating
when the temperature rises above 75 ˚C (167 ˚F).
The heater is screwed into the feed line using the adapter that is provided. The metal connection parts make
sure that the heat is evenly distributed to the drain valve housing. The operation of the heater is completely
independent of the Electronic Water Drain.

Important note

The heater is not available as an option for the EWD 32 and the EWD 50.

Installation drawing

EWD 75

EWD 330

2920 1648 02 39
 Instruction book

EWD 1500

EWD 16K

Text on drawing

Reference Name
AIR Air outlet
IN Drain valve feed line
OUT Drain valve discharge line

Important remarks

When installing the heater, keep in mind the following points:

• When using the T-piece (2), seal the thread to the drain valve with Teflon tape and
lock with the nut (4).
• The electrical connection must be made correctly via a connection box or via the
distribution module when the tracing option (see section Tracing) is also installed.
• The working thermostat (T1) may not be covered with thermal insulation since the
thermostat has to measure the ambient temperature. The maximum permissible
insulation distance (X) is 30 mm (1.17 in).
• The fuse protection must be according to the power requirements.

Specifications

Description Value
Temperature range Down to -25 ˚C (with correct insulation)
Temperature range Down to -13 ˚F (with correct insulation)

40 2920 1648 02
Instruction book

Description Value
Switching temperature Switches ON below 6 ˚C
Switches OFF above 15 ˚C
Switching temperature Switches ON below 42.80 ˚F
Switches OFF above 59 ˚F
Safety temperature Switches OFF above 75 ˚C
Safety temperature Switches OFF above 167 ˚F
Protection standard IP 65
Weight 0.45 kg
Weight 0.99 lb
Threaded connection G 1/2 “ (standard)
NPT (optional)
Pressure range heating cartridge Maximum 63 bar
Pressure range heating cartridge Maximum 913.75 psi
Pressure range adapter set Maximum 25 bar
Pressure range adapter set Maximum 362.60 psi
Power supply Standard: 230 V AC +/- 10 %, 50 Hz - 60 Hz
Power supply Non-standard: 110 V AC +/- 10 %, 50 Hz - 60 Hz
Power supply Non-standard: 24 V AC/DC +/- 10 %, 50 Hz - 60 Hz
Power input 24 V version: 50 W
Power input 24 V version: 0.07 hp
Power input 110 V & 230 V version: 125 W
Power input 110 V & 230 V version: 0.17 hp
Length of the cable 2m
Length of the cable 6.562 ft
Cable cross section 3 x 0.75 mm2

Remark

Consult the relevant Parts list for the correct part number.

2920 1648 02 41
 Instruction book

6.4 Trace heating

Description

Components

References on drawing

Reference Name
1 Heating tape (3 m (9.843 ft))
2 Heating tape (1 m (3.281 ft))
3 Distribution module, inclusive installation module)

The trace heating consists of a distribution module with two flexible heating tapes which are laid along the
piping.
The thermostatic switch inside the distribution module continuously registers the ambient temperature. It
switches the heating tape on when the temperature drops below 5 ˚C (41 ˚F) and switches it off when the
temperature rises above 15 ˚C (59 ˚F).
The heating tapes are self-regulating, which means that the heat output is adapted to the actual temperature.
The tapes can be shortened as desired without affecting the heat output per meter. The distribution module
(with integrated ambient temperature sensor) supplies the power for the heating tapes and has a free mains
contact.

Important note

The distribution box may not be covered with thermal insulation since it houses the
thermostatic switch which must register the ambient temperature.

Preparing and installing the heating tapes

In some cases it may be necessary to alter the length of the heating tapes. The instruction below explains how
to shorten one of the tapes. The other tape can be altered in the same way.

42 2920 1648 02
Instruction book

Important remark

Make sure not to shorten the tapes too much. They cannot be lengthened.

How to shorten the tapes

Step Action
1 Measure the desired length of the heating tape, cut the rubber protection at that distance and
fold the metal shielding backwards.
2 Cut the heating tape at the desired length. The metal shielding must be at least 40 mm (1.56
in) longer than the heating tape.
3 Install the shrinking sleeve on the heating tape as shown.
4 Squeeze the heating tape at the indicated spots.
5 Fold the metal shielding over the end of the heating tape.

2920 1648 02 43
 Instruction book

Step Action
6 Install the long shrinking sleeve over the metal shielding. The sleeve must be at least 15 mm
(0.59 in) longer than the tape.
7 Squeeze the shrinking sleeve at the indicated spots.
8 Guide the heating tape in a straight line along the piping and fix it by means of cable strips.
9 Insulate the heating tape together with the pipe.

Installing the distribution box

Dimensions of the distribution box

To fix the distribution box to a wall or a panel, holes are provided in the unit. The correct measurements are
shown in the drawing.

Connecting the electrical wiring

The tracing option has to be connected as shown.

Connections

References on drawing

Reference Name
1 Heating tape
2 Heating tape
3 Free mains outlet
4 Mains input

44 2920 1648 02
Instruction book

Reference Name
5 Fuse
6 Thermo-element
7 Terminal strip
L Phase
N Neutral
PE Earthing

Note

The free mains output is provided for temperature dependent operation. The output allows
use of the thermostatic switch for additional heating devices such as the heater.

Specifications

Description Value
Temperature range -25 ˚C to 65 ˚C
Temperature range -13 ˚F to 149 ˚F
Switching temperature Switches ON below 5 ˚C
Switches OFF above 15 ˚C
Switching temperature Switches ON below 41 ˚F
Switches OFF above 59 ˚F
Heating tape length 1 x 1 m (adjustable)
1 x 3 m (adjustable)
Heating tape length 1 x 3.281 ft (adjustable)
1 x 9.843 ft (adjustable)
Weight 0.13 kg/m
Weight 0.09 lb/ft
Protection standard IP 65
Power supply Standard: 230 V AC +/- 10 %, 50 Hz - 60 Hz
Power input P AC <= 10 W/m
Power input P AC <= 0.003 hp/ft
Fuse 2 A / T / cross-section 5 L20
Cable cross section 3 x 0.75 mm2

Remark

Consult the relevant Parts list for the correct part number.

2920 1648 02 45
 Instruction book

6.5 Insulating shells

Description

Components

References on drawing

Reference Name
1 Insulating shells (2x)
2 Transparent plug
3 Perforated clamping strap
4 Push-in fastener

The insulating shells (1) protect the entire Electronic Water Drain against heat loss. The LED display and the
test button remain free and accessible through a transparent covering (2).

Important note

The insulating shells are not available as an option for EWD 32, EWD 50 and EWD 16K.

Installation
To install the insulating shells (1), proceed as follows:
• Carefully open the necessary holes for the feed line, the discharge line and the heating. The holes are
prepunched in the shields.
• Put a shell on each side of the Electronic Water Drain.
• Fix the shells using the clamping strap (3) and the push-in fasteners (4).
• Put the transparent plug (2) in the opening for the LED and the test button.

Remark

Consult the relevant Parts list for the correct part number.

46 2920 1648 02
Instruction book

7 Technical data

7.1 Reference conditions and limitations

Reference conditions

EWD 32 A Vario
Reference ambient temperature ˚C 40 40
Reference ambient temperature ˚F 104 104
Reference relative humidity % 90 90

EWD 50 Std A B L
Reference ambient temperature ˚C 40 40 40 40
Reference ambient temperature ˚F 104 104 104 104
Reference relative humidity % 90 90 90 90

EWD 75 Std C C EHP

Reference ambient temperature ˚C 40 40 40
Reference ambient temperature ˚F 104 104 104
Reference relative humidity % 90 90 90

EWD 330 Std C C HP D

Reference ambient temperature ˚C 40 40 40 40
Reference ambient temperature ˚F 104 104 104 104
Reference relative humidity % 90 90 90 90

EWD 1500 Std C

Reference ambient temperature ˚C 40 40
Reference ambient temperature ˚F 104 104
Reference relative humidity % 90 90

EWD 16K C
Reference ambient temperature ˚C 40
Reference ambient temperature ˚F 104
Reference relative humidity % 90

Limits

EWD 32 A Vario
Minimum temperature ˚C 1 1

2920 1648 02 47
 Instruction book

EWD 32 A Vario
Minimum temperature ˚F 33.8 33.8
Maximum temperature ˚C 60 60
Maximum temperature ˚F 140 140
Maximum working pressure bar 16 16
Maximum working pressure psi 230 230
Minimum working pressure bar 0.8 0.8
Minimum working pressure psi 12 12

EWD 50 Std A B L
Minimum temperature ˚C 1 1 1 1
Minimum temperature ˚F 33.80 33.80 33.80 33.80
Maximum temperature ˚C 60 60 60 60
Maximum temperature ˚F 140 140 140 140
Maximum working pressure bar 16 16 16 16
Maximum working pressure psi 230 230 230 230
Minimum working pressure bar 0.8 0.8 0.8 0.8
Minimum working pressure psi 12 12 12 12

EWD 75 Std C C EHP

Minimum temperature ˚C 1 1 1
Minimum temperature ˚F 33.80 33.80 33.80
Maximum temperature ˚C 60 60 60
Maximum temperature ˚F 140 140 140
Maximum working pressure bar 16 16 63
Maximum working pressure psi 230 230 910
Minimum working pressure bar 0.8 1.2 1.2
Minimum working pressure psi 12 17 17

EWD 330 Std C C HP D

Minimum temperature ˚C 1 1 1 1
Minimum temperature ˚F 33.80 33.80 33.80 33.80
Maximum temperature ˚C 60 60 60 60
Maximum temperature ˚F 140 140 140 140
Maximum working pressure bar 16 16 25 16
Maximum working pressure psi 230 230 360 230
Minimum working pressure bar 0.8 1.2 1.2 1.2
Minimum working pressure psi 12 17 17 17

EWD 1500 Std C

Minimum temperature ˚C 1 1

48 2920 1648 02
Instruction book

EWD 1500 Std C

Minimum temperature ˚F 33.80 33.80
Maximum temperature ˚C 60 60
Maximum temperature ˚F 140 140
Maximum working pressure bar 16 16
Maximum working pressure psi 230 230
Minimum working pressure bar 0.8 1.2
Minimum working pressure psi 12 17

EWD 16K C
Minimum temperature ˚C 1
Minimum temperature ˚F 33.80
Maximum temperature ˚C 60
Maximum temperature ˚F 140
Maximum working pressure bar 16
Maximum working pressure psi 230
Minimum working pressure bar 1.2
Minimum working pressure psi 17

Remark

For explanation of abbreviations, see section Abbreviations.

7.2 Electronic water drain data

Operation under reference conditions

EWD 32 A Vario
Maximum compressor capacity l/s 83.3 583.3
(FAD)
Maximum compressor capacity cfm 176.6 1236
(FAD)
Maximum compressor capacity with l/s 166.6 1166.6
integrated dryer
Maximum compressor capacity with cfm 353.2 2472
integrated dryer
Peak load l/h 10 75
Maximum filter capacity after dryer l/s 833 5833
Maximum filter capacity after dryer cfm 1766 12360
Weight kg 1 1
Weight lb 2.2 2.2

2920 1648 02 49
 Instruction book

EWD 32 A Vario
Type of condensate a+b a+b
Collector material e e
Condensate inlet G-NPT 1/2" 1/2"
Condensate outlet G-NPT 1/4" 1/4"
Condensate outlet (hose) mm 8 - 10 8 - 10
Condensate outlet (hose) in 0.315 - 0.394 0.315 - 0.394
Supply voltage V See data plate, +/- 10 % See data plate, +/- 10 %
Frequency Hz 50 - 60 50 - 60
Isolation class IP 54 IP 54
Maximum power VA < 2.0 < 2.0
No voltage or alarm Contact 2.3 - 2.4 open Contact 2.3 - 2.4 open
Cable diameter mm 5.8 - 8.5 5.8 - 8.5
Cable section mm² 3 x 0.75-1.5 3 x 0.75-1.5
Cable diameter in 0.23 - 0.33 0.23 - 0.33
Cable size 3 x AWG18-14 3 x AWG18-14
Fuse A 0.5 time lag 0.5 time lag
Normal operation (no alarm) Contact 2.2 - 2.3 closed Contact 2.2 - 2.3 closed
Feed line diameter 1/2" 1/2"
Collecting line 1/2" 1/2"
Maximum rise of outlet line m 5 5
Maximum rise of outlet line ft 16.4 16.4
Venting line on valve possible No No

EWD 50 Std A B L
Maximum compressor capacity l/s 50 50 500 500
(FAD)
Maximum compressor capacity cfm 105.85 105.85 1058.5 1058.5
(FAD)
Maximum compressor capacity l/s 33 33 430 430
with integrated dryer
Maximum compressor capacity cfm 69.86 69.86 910.31 910.31
with integrated dryer
Peak FD capacity (FAD of l/s 100 100 1330 1330
compressor)
Peak FD capacity (FAD of cfm 211.70 211.70 2815.61 2815.61
compressor)
Peak filter capacity (after dryer) l/s 500 500 6650 6650
Peak filter capacity (after dryer) cfm 1058.50 1058.50 14078.05 14078.05
Weight kg 0.7 0.7 0.7 0.7
Weight lb 1.54 1.54 1.54 1.54
Type of condensate a+b a+b b a+b
Collector material e e e e
Condensate inlet G-NPT 1/2 “ 1/2 “ 1/2 “ 1/2 “

50 2920 1648 02
Instruction book

EWD 50 Std A B L
Condensate outlet G-NPT 1/4 “ 1/4 “ 1/4 “ 1/4 “
Condensate outlet (hose) mm 10-8 10-8 10-8 10-8
Condensate outlet (hose) in 0.39-0.31 0.39-0.31 0.39-0.31 0.39-0.31
Supply voltage V See data See data See data See data
plate, +/- 10 % plate, +/- 10 % plate, +/- 10 % plate, +/- 10 %
Frequency Hz 50 - 60 50 - 60 50 - 60 50 - 60
Isolation class IP 65 IP 65 IP 65 IP 65
Maximum power VA < 2.0 < 2.0 < 2.0 < 2.0
Cable diameter mm 5.8 - 8.5 5.8 - 8.5 5.8 - 8.5 5.8 - 8.5
Cable section mm² 3 x 0.75-1.5 3 x 0.75-1.5 3 x 0.75-1.5 3 x 0.75-1.5
Cable diameter in 0.23 - 0.33 0.23 - 0.33 0.23 - 0.33 0.23 - 0.33
Cable size 3 x AWG18-14 3 x AWG18-14 3 x AWG18-14 3 x AWG18-14
Fuse A 0.5 time lag 0.5 time lag 0.5 time lag 0.5 time lag
No voltage or alarm -- Contact 0.7 - Contact 0.7 - Contact 0.7 -
0.6 closed 0.6 closed 0.6 closed
(relay not (relay not (relay not
energized) energized) energized)
Normal operation (no alarm) -- Contact 0.7 - Contact 0.7 - Contact 0.7 -
0.8 closed 0.8 closed 0.8 closed
(relay (relay (relay
energized) energized) energized)
Contact rating -- < 250 V AC / < < 250 V AC / < < 250 V AC / <
0.5 A 0.5 A 0.5 A
> 12 V DC / > > 12 V DC / > > 12 V DC / >
50 mA 50 mA 50 mA
Feed line diameter (slope ≥ 1 1/2 " 1/2 " 1/2 " 1/2 "
%)
Collecting line (slope ≥ 1 %) 1/2 " 1/2 " 1/2 " 1/2 "
Maximum rise of outlet line m 5 5 5 5
Maximum rise of outlet line ft 16.4 16.4 16.4 16.4
Venting line on valve possible No No No No

EWD 75 Std C C EHP

Maximum compressor capacity (FAD) l/s 75 75 75
Maximum compressor capacity (FAD) cfm 158.9 158.9 158.9
Maximum compressor capacity with integrated l/s 50 50 50
dryer
Maximum compressor capacity with integrated cfm 105.9 105.9 105.9
dryer
Peak FD capacity (FAD of compressor) l/s 150 150 150
Peak FD capacity (FAD of compressor) cfm 318 318 318
Peak filter capacity (after dryer) l/s 750 750 750
Peak filter capacity (after dryer) cfm 1589 1589 1589
Weight kg 0.8 0.8 0.8
Weight lb 1.76 1.76 1.76

2920 1648 02 51
 Instruction book

EWD 75 Std C C EHP

Type of condensate a a+b a+b
Collector material c d d
Condensate inlet G-NPT 1/2 “ 1/2 “ 1/2 “
Condensate outlet G-NPT 3/8 “ 3/8 “ 3/8 “
Condensate outlet (hose) mm 13-10 13-10 --
Condensate outlet (hose) in 0.51-0.39 0.51-0.39 --
Supply voltage V See data See data See data
plate, +/- 10 % plate, +/- 10 % plate, +/- 10 %
Frequency Hz 50 - 60 50 - 60 50 - 60
Isolation class IP 65 IP 65 IP 65
Maximum power VA < 2.0 < 2.0 < 2.0
Cable diameter mm 5.8 - 8.5 5.8 - 8.5 5.8 - 8.5
Cable section mm² 3 x 0.75-1.5 3 x 0.75-1.5 3 x 0.75-1.5
Cable diameter in 0.23 - 0.33 0.23 - 0.33 0.23 - 0.33
Cable size 3 x AWG18-14 3 x AWG18-14 3 x AWG18-14
Fuse A 0.5 0.5 0.5
No voltage or alarm Contact 0.7 - Contact 0.7 - Contact 0.7 -
0.6 closed 0.6 closed 0.6 closed
(relay not (relay not (relay not
energized) energized) energized)
Normal operation (no alarm) Contact 0.7 - Contact 0.7 - Contact 0.7 -
0.8 closed 0.8 closed 0.8 closed
(relay (relay (relay
energized) energized) energized)
Contact rating < 250 V AC / < < 250 V AC / < < 250 V AC / <
0.5 A 0.5 A 0.5 A
> 12 V DC / > > 12 V DC / > > 12 V DC / >
50 mA 50 mA 50 mA
Feed line diameter (slope ≥ 1 %) 1/2 “ 1/2 “ 1/2 “
Collecting line (slope ≥ 1 %) 1/2 “ 1/2 “ 1/2 “
Maximum rise of outlet line m 5 5 5
Maximum rise of outlet line ft 16.4 16.4 16.4
Venting line on valve possible No No No

EWD 330 Std C C HP D

Maximum compressor l/s 330 330 330 330
capacity (FAD)
Maximum compressor cfm 699 699 699 699
capacity (FAD)
Maximum compressor l/s 220 220 220 220
capacity with integrated dryer
Maximum compressor cfm 466 466 466 466
capacity with integrated dryer
Peak FD capacity (FAD of l/s 660 660 660 660
compressor)

52 2920 1648 02
Instruction book

EWD 330 Std C C HP D

Peak FD capacity (FAD of cfm 1398 1398 1398 1398
compressor)
Peak filter capacity (after dryer) l/s 3300 3300 3300 3300
Peak filter capacity (after dryer) cfm 6992 6992 6992 6992
Weight kg 2 2 2.9 2
Weight lb 4.41 4.41 6.39 4.41
Type of condensate a a+b a+b a+b
Collector material c d d d
Condensate inlet G-NPT 2 x 1/2 “ 2 x 1/2 “ 2 x 1/2 “ 2 x 1/2 “
Condensate outlet G-NPT 1/2 “ 1/2 “ 3/8 “ 1/2 “
Condensate outlet (hose) mm 13-10 13-10 -- 13-10
Condensate outlet (hose) in 0.51-0.39 0.51-0.39 -- 0.51-0.39
Supply voltage V See data See data See data See data
plate, +/- 10 % plate, +/- 10 % plate, +/- 10 % plate, +/- 10 %
Frequency Hz 50 - 60 50 - 60 50 - 60 50 - 60
Isolation class IP 65 IP 65 IP 65 IP 65
Maximum power VA < 2.0 < 2.0 < 2.0 < 2.0
Cable diameter mm 5.8 - 8.5 5.8 - 8.5 5.8 - 8.5 5.8 - 8.5
Cable section mm² 3 x 0.75-1.5 3 x 0.75-1.5 3 x 0.75-1.5 3 x 0.75-1.5
Cable diameter in 0.23 - 0.33 0.23 - 0.33 0.23 - 0.33 0.23 - 0.33
Cable size 3 x AWG18-14 3 x AWG18-14 3 x AWG18-14 3 x AWG18-14
Fuse A 0.5 time lag 0.5 time lag 0.5 time lag 0.5 time lag
No voltage or alarm Contact 0.7 - Contact 0.7 - Contact 0.7 - Contact 0.7 -
0.6 closed 0.6 closed 0.6 closed 0.6 closed
(relay not (relay not (relay not (relay not
energized) energized) energized) energized)
Normal operation (no alarm) Contact 0.7 - Contact 0.7 - Contact 0.7 - Contact 0.7 -
0.8 closed 0.8 closed 0.8 closed 0.8 closed
(relay (relay (relay (relay
energized) energized) energized) energized)
Contact rating < 250 V AC / < < 250 V AC / < < 250 V AC / < < 250 V AC / <
0.5 A 0.5 A 0.5 A 0.5 A
> 12 V DC / > > 12 V DC / > > 12 V DC / > > 12 V DC / >
50 mA 50 mA 50 mA 50 mA
Feed line diameter (slope ≥ 1 1/2 “ 1/2 “ 1/2 “ 1/2 “
%)
Collecting line (slope ≥ 1 %) 3/4 “ 3/4 “ 3/4 “ 3/4 “
Maximum rise of outlet line m 5 5 5 5
Maximum rise of outlet line ft 16.4 16.4 16.4 16.4
Venting line on valve possible Yes Yes Yes Yes

EWD 1500 Std C

Maximum compressor capacity (FAD) l/s 1500 1500
Maximum compressor capacity (FAD) cfm 3178 3178

2920 1648 02 53
 Instruction book

EWD 1500 Std C

Maximum compressor capacity with integrated dryer l/s 1000 1000
Maximum compressor capacity with integrated dryer cfm 2118 2118
Peak FD capacity (FAD of compressor) l/s 3000 3000
Peak FD capacity (FAD of compressor) cfm 6357 6357
Peak filter capacity (after dryer) l/s 15000 15000
Peak filter capacity (after dryer) cfm 31783 31783
Weight kg 2.9 2.9
Weight lb 6.39 6.39
Type of condensate a a+b
Collector material c d
Condensate inlet G-NPT 3 x 3/4 “ 3 x 3/4 “
Condensate outlet G-NPT 1/2 “ 1/2 “
Condensate outlet (hose) mm 13-10 13-10
Condensate outlet (hose) in 0.51-0.39 0.51-0.39
Supply voltage V See data See data
plate, +/- 10 % plate, +/- 10 %
Frequency Hz 50 - 60 50 - 60
Isolation class IP 65 IP 65
Maximum power VA < 2.0 < 2.0
Cable diameter mm 5.8 - 8.5 5.8 - 8.5
Cable section mm² 3 x 0.75-1.5 3 x 0.75-1.5
Cable diameter in 0.23 - 0.33 0.23 - 0.33
Cable size 3 x AWG18-14 3 x AWG18-14
Fuse A 0.5 time lag 0.5 time lag
No voltage or alarm Contact 0.7 - Contact 0.7 -
0.6 closed 0.6 closed
(relay not (relay not
energized) energized)
Normal operation (no alarm) Contact 0.7 - Contact 0.7 -
0.8 closed 0.8 closed
(relay (relay
energized) energized)
Contact rating < 250 V AC / < < 250 V AC / <
0.5 A 0.5 A
> 12 V DC / > > 12 V DC / >
50 mA 50 mA
Feed line diameter (slope ≥ 1 %) 3/4 “ 3/4 “
Collecting line (slope ≥ 1 %) 1“ 1“
Maximum rise of outlet line m 5 5
Maximum rise of outlet line ft 16.4 16.4
Venting line on valve possible Yes Yes

EWD 16K C
Maximum compressor capacity (FAD) l/s 16660

54 2920 1648 02
Instruction book

EWD 16K C
Maximum compressor capacity (FAD) cfm 35300
Maximum compressor capacity with integrated dryer l/s 11100
Maximum compressor capacity with integrated dryer cfm 23520
Peak FD capacity (FAD of compressor) l/s 33320
Peak FD capacity (FAD of compressor) cfm 70601
Peak filter capacity (after dryer) l/s --
Peak filter capacity (after dryer) cfm --
Weight kg 5.9
Weight lb 13.01
Type of condensate a+b
Collector material d
Condensate inlet G-NPT 2 x 3/4 “ + 1 “
Condensate outlet G-NPT 1/2 “
Condensate outlet (hose) mm --
Condensate outlet (hose) in --
Supply voltage V See data
plate, +/- 10 %
Frequency Hz 50 - 60
Isolation class IP 65
Maximum power VA < 2.0
Cable diameter mm 5.8 - 8.5
Cable section mm² 3 x 0.75-1.5
Cable diameter in 0.23 - 0.33
Cable size 3 x AWG18-14
Fuse A 0.5 time lag
No voltage or alarm Contact 0.7 -
0.6 closed
(relay not
energized)
Normal operation (no alarm) Contact 0.7 -
0.8 closed
(relay
energized)
Contact rating < 250 V AC / <
0.5 A
> 12 V DC / >
50 mA
Feed line diameter (slope ≥ 1 %) 3/4 “ - 1 “
Collecting line (slope ≥ 1 %) 1“
Maximum rise of outlet line m 5
Maximum rise of outlet line ft 16.4
Venting line on valve possible Yes (always
install a
venting line)

2920 1648 02 55
 Instruction book

Warning

Operation under non-reference conditions:

• For operation at an ambient temperature of 35 ˚C (95 ˚F) and 70 % relative humidity,
multiply the capacity by 1.3.
• For operation at an ambient temperature of 35 ˚C (95 ˚F) and 100 % relative humidity,
multiply the capacity by 0.77.

Remark

For explanation of abbreviations, see section Abbreviations.

7.3 Abbreviations

Explanation

Abbreviation Explanation
Blank/Std (Standard) Oil adjusted , no alarm contact
a Oil-contaminated condensate
A Oil adjusted, with alarm contact
b Oil-free condensate
B Water adjusted, with alarm contact + external test
Type vario: delay of +/- 20 seconds before drain condensate
c Aluminium
C(O) Oil adjusted, hard-coated
d Aluminium, hard-coated
D C(O) version, with external test
e Plastic, reinforced glass-fibre
EHP Extra high pressure (63 bar (913 psi))
HP High pressure (25 bar (362.60 psi))
KC Water adjusted, hard-coated
L Oil adjusted, with alarm contact + external test
Type vario: delay of +/- 20 seconds before drain condensate

56 2920 1648 02
Instruction book

8 Pressure equipment directives

Components subject to 97/23/EC Pressure Equipment Directive

All components are designed according to the European Directive 97/23/EC, art. 3, par. 3.

Overall rating
The Electronic Water Drains conform to PED category I.

2920 1648 02 57
 Instruction book

9 Declaration of conformity

Typical example of a Declaration of Conformity document

(1): Contact address:

Atlas Copco Airpower n.v.
P.O. Box 100
B-2610 Wilrijk (Antwerp)
Belgium

58 2920 1648 02
In order to be First in Mind-First in Choice® for all your quality
compressed air needs, Atlas Copco delivers the products and
services that help to increase your business’ efficiency and
profitability.
Atlas Copco's pursuit of innovation never ceases, driven by our
need for reliability and efficiency. Always working with you, we are
committed to providing you the customized quality air solution that
is the driving force behind your business.

No. 2920 1648 02 / 2010 - 02 - Printed in Belgium

www.atlascopco.com