ELECTRONIC CONTROL MODULE (ECM)

J91/P91
P2/J2 SENR1193-01
L985/YL
8
L985/YL
27 INJECTOR COMMON 5 & 6 March 2005
SENSOR AND CONNECTOR LOCATION
L984/OR L984/OR
10 17 INJECTOR COMMON 3 & 4
L983/WH
12
L983/WH
5 INJECTOR COMMON 1 & 2 Jack/Plug Connectors
A701/GY A701/GY
1 6 INJECTOR 1
A702/PU A702/PU
2 12 INJECTOR 2 J1/P1 Electronic Control Module (ECM)
A703/BR A703/BR ECM GROUND
3 18 INJECTOR 3
J763/GY J763/GY
4 22 INJECTOR 4 STRAP J2/P2 Electronic Control Module (ECM)
A705/BU A705/BU (SEE NOTE A)
5 28 INJECTOR 5
A706/GY A706/GY INJECTOR 6
J3/P3 Customer
Fuel Temperature Inlet Manifold 6 34
- BATTERY
Unit Injector Customer Connector 7 7 UNUSED J10/P10 Hourmeter
Sensor Pressure Sensor 9 10 UNUSED
BUS BAR
11 11 UNUSED J11/P11 Throttle Position Sensor
CYL CYL CYL CYL CYL CYL
13 UNUSED
A A NO.6 NO.5 NO.4 NO.3 NO.2 NO.1
UNUSED
J20/P20 Primary Speed/Timing
19
21 UNUSED J21/P21 Coolant Temperature Sensor
24 UNUSED
Coolant Level J26/P26 25 UNUSED J22/P22 Engine Oil Pressure Sensor
UNUSED
Sensor F732/PK F732/PK
26
UNUSED
J23/P23 Inlet Manifold Pressure Sensor
1 31
G811/YL
Transmission Temperature 2 33 UNUSED J24/P24 ATA/CAT DATA LINK
38 UNUSED
Sensor P44/J44
40 UNUSED J26/P26 TC Probe/Backup Speed/Timing
M995/GY F732/PK
+12V A BACKUP SPEED/TIMING TC PROBE (+)
BACKUP SPEED/TIMING SENSOR 998/BR G811/YL
39
J27/P27 Atmospheric Pressure Sensor
Speed/Timing DIAGNOSTICWARNING
MAINTENANCE Transmission Pressure RTN B
F732/PK M995/GY
4 TIMING CAL IN (-) TC PROBE (-)
Sensor Sensor SIGNAL C 1 +V ENGINE SPEED/TIMING J34/P34 Coolant Level Sensor
998/BR ENGINE SPEED/TIMING COMMON
SERVICE
METER 29
MAINT.
CLEAR
JR-1110
HOURS
P20/J20
999/WH
37 PRIMARY SPEED/TIMING J42/P42 Electronic Service Tool
A746/PK INLET MANIFOLD PRESSURE
M995/GY J43/P43
+12V A A747/GY
23
ATMOSPHERIC PRESSURE
Inlet Air Temperature Sensor
PRIMARY SPEED/TIMING SENSOR 998/BR 20
RTN B 994/GY
SIGNAL C
999/WH 8 ENGINE OIL PRESSURE J44/P44 Backup Speed/Timing Sensor
413/BR FUEL PRESSURE
15
993/BR
30 ANALOG SENSOR COMMON J49/P49 Fuel Pressure Sensor
P23/J23 997/OR ANALOG SENSOR POWER (+5 VDC)
A746/PK C985/BU
36 J60/P60 ATA/CAT DATA LINK
SIGNAL C 35 DIGITAL POWER (+8 VDC)
Inlet Air Temperature ECM (P2) INLET MANIFOLD PRESSURE SENSOR RTN B
993/BR M967/OR
16 COOLANT LEVEL J89/P89 Inlet Air Temperature Sensor
997/OR 995/BU
Sensor +5V A
F421/YL
14 COOLANT TEMPERATURE
J91/P91 Injector 1-6
3 FUEL TEMPERATURE
C967/BU INLET AIR TEMPERATURE
ECM (P1) P27/J27
G732/WH
2 J95/P95 Marine Gear Oil Temperature Sensor
A747/GY 32 TRANSMISSION OIL TEMPERATURE
SIGNAL C G428/BU
ATMOSPHERIC PRESSURE SENSOR 993/BR 9 TRANSMISSION OIL PRESSURE J96/P96 Marine Gear Oil Pressure Sensor
RTN B
997/OR
+5V A J97/97 Caterpillar Computer Display

3406E Marine Engine

RIGHT SIDE P22/J22
J99/P99 EMS Connector
994/GY J100/P100
SIGNAL C Engine Vision Interface Module
ENGINE OIL PRESSURE SENSOR 993/BR
RTN B NOTE A: ECM -BAT. MUST BE CONNECTED DIRECTLY TO THE -BAT. BUS BAR
997/OR J111/P111 GPS Interface Module

Electrical System
+5V A AND NOT CONNECTED TO -BAT. THROUGH ANY OTHER INDIRECT PATH
J114/P114 Data Booster
NOTE B: FOR TACHOMETERS WITH A SINGLE INPUT TERMINAL, EITHER ONE
P49/J49
Fuel Pressure Atmospheric Speed/Timing 413/BR OF THE TWO SIGNAL OUTPUT LINES FROM THE ECM CAN BE
SIGNAL C USED. THE REMAINING LINE CAN BE LEFT DISCONNECTED
Sensor Pressure Probe FUEL PRESSURE SENSOR RTN B
993/BR
997/OR

9WR1-9999
+5V A NOTE C: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER
Sensor J2/P2 ECM
NOTE D: +BAT. EVENT RECORDER REQUIRES UNSWITCHED +BAT. +V Engine Speed/Timing Sensor
CAT/ATA J34/P34 Pin-1
M967/OR CONNECTION. CURRENT DRAW FROM P1-4 IS LESS THAN 20mA
DATA LINK ALARM C Pin-2 Inlet Air Temperature Sensor
Backup Speed COOLANT LEVEL SENSOR RTN B
993/BR
NOTE E: CHOOSE PROPERLY SIZED CIRCUIT BREAKER FOR ALTERNATOR
Coolant Temperature Timing Sensor +8V A
C985/BU
Pin-3 Fuel Temperature Sensor
Sensor NOTE F: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS
CUSTOMER'S OPTION Pin-4 Timing CAL IN-/TC Probe -
J21/P21
SIGNAL C
995/BU
NOTE G: FOR DETAILED INSTALLATION REFER TO 3196/3406E Pin-5 Injector Common 1 & 2
COOLANT TEMPERATURE SENSOR 993/BR
RTN B MARINE ENGINE INSTALLATION GUIDE Pin-6 Injector 1
997/OR
VIEW A-A +5V A
NOTE H: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED Pin-8 Engine Oil Pressure Sensor
J43/P43 AT EACH STATION TO SHUTDOWN THE ENGINE
WITHOUT REMOVING POWER TO ECM Pin-9 Transmission Oil Pressure Sensor
LEFT SIDE SIGNAL C
F421/YL
FUEL TEMPERATURE SENSOR RTN B
993/BR
NOTE J: DO NOT ENGINE MOUNT Pin-12 Injector 2
997/OR
+5V A Coolant Temperature Sensor
NOTE K: REQUIRED FUSING Pin-14
J89/P89 Pin-15 Fuel Pressure Sensor
C967/BU
NOTE L: PLACE APPROPRIATE FUSE IN LINES
SIGNAL C
993/BR Pin-16 Coolant Level Switch
INLET AIR TEMPERATURE SENSOR RTN B NOTE M: WHEN CONNECTED TO -BAT., THIS CONNECTION DISABLES
+5V A
997/OR THE TRANSMISSION TEMPERATURE AND TRANSMISSION PRESSURE Pin-17 Injector Common 3 & 4
DISPLAY ON THE CMS AND EMS. THIS OPTION CAN BE USED
FOR INSTALLATIONS THAT DO NOT REQUIRE A TRANSMISSION
Pin-18 Injector 3
J95/P95
SIGNAL C
G732/WH Pin-20 Atmospheric Pressure Sensor
993/BR NOTE N: CONNECTOR P99 IS MATING CONNECTOR FOR CONNECTOR J1
MARINE GEAR OIL TEMPERATURE SENSOR Injector 4
RTN B
C985/BU SHOWN ON EMS SYSTEM ASSEMBLY DIAGRAM Pin-22
+8V A
NOTE P: NOT FOR USE WITH CONTROL PANEL Pin-23 Inlet Manifold Pressure Sensor
J96/P96 NOTE R: REQUIRES CONTROL PANEL Pin-27 Injector Common 5 & 6
G428/BU
SIGNAL C
993/BR NOTE S: ONLY ONE HOUR METER PERMITTED PER ENGINE Pin-28 Injector 5
MARINE GEAR OIL PRESSURE SENSOR RTN B
+5V A
997/OR
NOTE T: CONNECT PIN 3 ON EMS CONNECTOR FOR STARBOARD EMS
Pin-29 Engine Speed/Timing Common
Pin-30 Analog Sensor Common
NOTE U: CONNECT PIN 31 ON EMS CONNECTOR FOR PORT EMS
Pin-32 Transmission Oil Temperature Sensor
NOTE V: CONNECT PIN 3 & 31 ON EMS CONNECTOR FOR CENTER EMS
Pin-34 Injector 6
UNLESS OTHERWISE SPECIFIED: ALL WIRES TO BE 18 AWG CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN NOTE W: CONNECT PIN 27 ON J97 FOR STARBOARD CMS
OR LARGER, SAE J1128 TYPE SXL OR EQUIVALENT ARE RECOMMENDED Pin-35 Digital Power +8 VDC
NOTE X: CONNECT PIN 29 ON J97 FOR PORT CMS
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE Pin-36 Analog Sensor Power +5 VDC
FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING NOTE Y: CONNECT PIN 27 & 29 ON J97 FOR CENTER CMS
Oil Pressure WITHOUT CATERPILLAR ENGINEERING APPROVAL Pin-37 Primary Speed/Timing Common
COMPONENT REMOVAL
Sensor NOTE Z: IF NO CONTROL PANEL IS USED PIN 26 ON J3 WILL
Pin-39 Backup Speed/Timing/TC Probe +
COMPONENTS ARE SHOWN WITH THE KEY OFF BE USED FOR +BATTERY AND PINS 2 & 8 ON J94 ARE
TO BE CONNECTED, SEE DETAIL A

© 2005 Caterpillar Printed in U.S.A.

D91753 All Rights Reserved

+BAT. BUS BAR -BAT. BUS BAR

P1/J1
P3/J3 J1/P1 ECM J3/P3
SWITCH INPUT 1 M973/BR M973/BR
34 23 SWITCH INPUT 1
SWITCH INPUT 2 M974/YL M974/YL
35 2 SWITCH INPUT 2
SECONDARY THROTTLE POSITION 4
M972/PK M972/PK
31 SECONDARY THROTTLE POSITION
Pin-1 ATA DATA LINK - Pin-32
PRIMARY THROTTLE POSITION M971/BR M971/BR
10 37 PRIMARY THROTTLE POSITION Pin-2 Sync Input 2 Pin-35
TROLLING MODE F425/PU F425/PU
37 8 TROLLING MODE
SLOW VESSEL MODE M970/WH M970/WH Pin-3 CAT DATA LINK -
38 19 SLOW VESSEL MODE Pin-6
TROLLING MODE SWITCH MAINTENANCE CLEAR F426/BU F426/BU
39 20 MAINTENANCE CLEAR
TRIP CLEAR G466/WH G466/WH Pin-4 +Battery Pin-1
19 15 TRIP CLEAR
TACHOMETER (+) 450/YL 450/YL
14
451/BR 451/BR
17 TACHOMETER (+) Pin-5 -Battery Pin-3
TACHOMETER (-) 11
15 TACHOMETER (-)
SLOW VESSEL MODE SWITCH
LOW OIL PRESSURE
23
F400/GY F400/GY
21 LOW OIL PRESSURE
Pin-6 +Battery Pin-26
HIGH COOLANT TEMP F401/GY F401/GY
21 22 HIGH COOLANT TEMP Pin-7 ATA DATA LINK +
LOW COOLANT LEVEL E452/WH E452/WH Pin-31
20 27 LOW COOLANT LEVEL
MAINTENANCE INDICATOR F424/YL F424/YL Pin-8 Trolling Mode
WARNING LAMP
22 28 MAINTENANCE INDICATOR Pin-37
MAINTENANCE CLEAR SWITCH F473/YL F473/YL
25 34 WARNING LAMP
DIAGNOSTIC LAMP F429/BU F429/BU
40
Pin-9 CATA DATA LINK + Pin-7
24 DIAGNOSTIC LAMP
ATA DATA LINK (-) A234/BK A234/BK
ENGINE MONITORING SYSTEM
ATA DATA LINK (+)
16
K990/WH K990/WH
26 J1939 SHIELD GROUND Pin-10 Hourmeter Pin-12
18 39 J1939 DATA (-)
(NOTES U & V) TRIP CLEAR SWITCH
CAT DATA LINK (+)
17
K900/PK K900/PK
33 J1939 DATA (+) Pin-11 Tachometer - Pin-15
(NOTES T & V)
CAT DATA LINK (-) E793/BU E793/BU
32 1 ATA DATA LINK (-) Pin-14 Shutdown Input
+BATTERY E794/YL E794/YL Pin-36
31 7 ATA DATA LINK (+)
-BATTERY E797/WH E797/WH
SHUTDOWN INPUT 8 18 UNUSED Pin-15 Trip Clear Pin-19
E798/PK E798/PK
9 12 UNUSED
7
944/OR 944/OR
9
Pin-16 Hourmeter - Pin-13
CAT DATA LINK (+)
945/BR 945/BR
Tachometer +

SENR1193-01
6
150/OR 150/OR
3 CAT DATA LINK (-) Pin-17 Pin-14
1 4 BATTERY (+) (UNSWITCHED)(NOTE D)
(NOTE A)
3
229/BK 229/BK
5 BATTERY (-) Pin-19 Slow Vessel Mode Pin-38
G966/PU G966/PU
36 14 SHUTDOWN INPUT Maintenance Clear
F428/WH F428/WH Pin-20 Pin-39
13 16 HOURMETER (-)
F427/PK F427/PK Low Oil Pressure
12 10 HOURMETER (+) Pin-21 Pin-23
(NOTE Z) 120/YL 120/YL
26 6 BATTERY (+)
29
391/PK C408/PU
13 SWITCH INPUT
Pin-22 High Coolant Temp Pin-21
A318/BU C409/GY
UNUSED
30
C408/PU C411/OR
24 SWITCH INPUT Pin-23 Sync Input 1 Pin-34
2 25 SWITCH INPUT
UNUSED
5
C409/GY C442/GY
30 SENSOR COMMON Pin-26 Ground Pin-16
UNUSED C411/OR C406/BU

20 Page, EAR
11 32 ANALOG INPUT Low Coolant Level
CB 15A UNUSED C442/GY 129/BU Pin-27 Pin-20
27 36 +5 VDC
UNUSED C406/BU C407/BU
(NOTE P) 28 38 DIGITAL SENSOR Pin-28 Maintenance Indicator Pin-22
UNUSED 129/BU 125/OR
14 GA MIN 33 35 +8 VDC
3048 MAX LG
UNUSED
40
C407/BU
29 Pin-31 Secondary Throttle Pin-4
Pin-33 J1939 DATA - Pin-17
944/OR Pin-34 Warning Pin-25
4 ELECTRONIC CONTROL MODULE (ECM)
945/BR
G
OFF 2.4K 1.5K 3
229/BK
Pin-37 Primary Throttle Pin-10
ON 2W
2W 2
M S
1
125/OR Pin-39 J1939 DATA + Pin-18
120/YL A +BAT.
BAT
CUSTOMER PROVIDED
229/BK B -BAT. Pin-40 Diagnostic Lamp Pin-24
SHUTDOWN SWITCH
+BAT.
(NOTES H & P)
+ DATA BOOSTER J114/P114 E793/BU H ATA DATA LINK - Pin-35 DATA Boost
-BAT. CIS E794/YL J ATA DATA LINK +
US/METRIC (NOTE P) 944/OR D CAT DATA LINK +
SCROLL FORWARD 945/BR
3 2 E CAT DATA LINK -
CAT DATA LINK -
C NC
CAT DATA LINK +
F NC
MON XMSN TEMP/PRESS.
ABBREVIATION

A318/BU

F426/BU

F424/YL
F473/YL
F429/BU

G966/PU
F428/WH
F427/PK
J42 G NC

391/PK

150/OR

229/BK
150/OR
120/YL
UNUSED
UNUSED
WARNING LAMP 4 1
OPTIONAL
CUST SUPPLIED ENG ES ALTERNATOR
WARNING -BATTERY +BATTERY ALT
CATERPILLAR (NOTE P)
BACKLIGHT LAMP PWR SERVICE TOOL CONN BUS BAR BUS BAR ATA AMERICAN TRUCKING ASSOCIATION
COMPUTERIZED
CB CIRCUIT BREAKER

P107A/J107A
DISPLAY MODULE

J94/P94
DIAGNOSTIC MAINTENANCE A +BAT. CIS CUSTOMER IGNITION SWITCH
BAT. CMS COMPUTER MONITORING SYSTEM

B
C
A
9
1
2
6
5
4

8
7
3
B -BAT.

11

10

12
SCROLL BACKWARD
J ATA DATA LINK + CT CRANK TERMINATION
H ATA DATA LINK - (NOTE L) DIG DIGITAL
D CAT DATA LINK + ECM ELECTRONIC CONTROL MODULE
CAT DATA LINK - ES ENGINE SHUTDOWN
E
GPS GLOBAL POSITIONING SYSTEM

G966/PU
F428/WH
F427/PK
C NC
OSS OPTIONAL START SWITCH
F NC
REMOTE SHUTDOWN SWITCH PS PINOIN SOLENOID
G NC STARTING MOTOR
PREV SCREEN NAVIGATION ENG HISTORY NEXT SCREEN
(NOTE H) C1 SM
1
2
SMMS STARTING MOTOR MAGNETIC SWITCH

P107B/J107B
(6T-7337) VM VOLT METER
(NOTE J)

B
C
A
GPS -
RECEIVER
+ WIRE CODE
CATERPILLAR MONITORING SYSTEM STANDARD ENGINE HARNESS WIRING
OPTIONAL
CATERPILLAR (NOTES P & S)
OPTIONAL ATTACH WIRING
COMPUTERIZED SMMS CUSTOMER SUPPLIED WIRING
ON/OFF CB 3A
DISPLAY MODULE (NOTE P)
+ CAT DATA LINK
- CAT DATA LINK

+ CAT DATA LINK

- CAT DATA LINK

SWITCH (NOTE P) OFF

RPM X 100 G
ON
GPS INTERFACE M S
+ BAT.
- BAT.

+ BAT.
- BAT.

RPM
MODULE

3406E
BAT

J97
CIS
+
P97 P111
+ (NOTE R)
(NOTES W & Y) PIN 27/ STARBOARD HARNESS CODE

MARINE ENGINE
S
(NOTES X & Y) PIN 29/ PORT HARNESS CODE
PIN 28/ HARNESS CODE 2
PS
PIN 26/ HARNESS CODE 1 CB
DIODE AS.
(NOTE M) PIN 25/ HARNESS CODE 4 SM (NOTE E)

(WITHOUT CONTROL PANEL)

(NOTE G) (7C-2668)
PIN 20/ US/METRIC INPUT PIN 1/ +BAT. -
PIN 8/ DISPLAY SCROLL INPUT PIN 2/ -BAT.
PIN 5/ DISPLAY DIMMING INPUT PIN 23/ CAT DATA LINK+
PIN 24/ CAT DATA LINK-
ALT
- BATTERY BUS BAR
D91183
 ELECTRONIC CONTROL MODULE (ECM)
P2/J2
J91/P91
Jack/Plug Connectors L985/YL L985/YL
8 27 INJECTOR COMMON 5 & 6
L984/OR L984/OR
10 17 INJECTOR COMMON 3 & 4 ECM GROUND STRAP
L983/WH L983/WH
J1/P1 Electronic Control Module (ECM) A701/GY
12 5 INJECTOR COMMON 1 & 2 (SEE NOTE A)
A701/GY
1 6 INJECTOR 1
J2/P2 Electronic Control Module (ECM) A702/PU

SENSOR AND CONNECTOR LOCATION

A702/PU
2 12 INJECTOR 2
A703/BR A703/BR
J3/P3 Customer 3 18 INJECTOR 3 - BATTERY BUS BAR
J763/GY J763/GY
4 22 INJECTOR 4
A705/BU A705/BU
J10/P10 Hourmeter 5 28 INJECTOR 5
A706/GY A706/GY
6 34 INJECTOR 6
J11/P11 Throttle Position Sensor 7 7 UNUSED
J20/P20 Primary Speed/Timing 9 10 UNUSED
UNUSED Inlet Manifold
J21/P21 Coolant Temperature Sensor CYL CYL CYL CYL CYL CYL
11 11
Fuel Temperature
13 UNUSED Customer Connector
NO.6 NO.5 NO.4 NO.3 NO.2 NO.1
19 UNUSED Sensor Pressure Sensor
J22/P22 Engine Oil Pressure Sensor 21 UNUSED Unit Injector
J23/P23 Inlet Manifold Pressure Sensor 24 UNUSED
J26/P26 25 UNUSED A A
J24/P24 ATA/CAT DATA LINK 26 UNUSED
F732/PK F732/PK
1 31 UNUSED
J26/P26 TC Probe/Backup Speed/Timing G811/YL
2 33 UNUSED Coolant Level
J27/P27 Atmospheric Pressure Sensor P44/J44
38 UNUSED
Sensor
40 UNUSED
J34/P34 Coolant Level Sensor M995/GY F732/PK
+12V A BACKUP SPEED/TIMING TC PROBE (+)
BACKUP SPEED/TIMING SENSOR 998/BR G811/YL
39
TIMING CAL IN (-) TC PROBE (-)
Transmission Temperature
GND B
J42/P42 Electronic Service Tool SIGNAL C
F732/PK M995/GY
4
+V ENGINE SPEED/TIMING Sensor
1
998/BR
J43/P43 Inlet Air Temperature Sensor 999/WH
29 ENGINE SPEED/TIMING COMMON
P20/J20 37 PRIMARY SPEED/TIMING Transmission Pressure
J44/P44 Backup Speed/Timing Sensor M995/GY
A746/PK
23 INLET MANIFOLD PRESSURE Speed/Timing DIAGNOSTICWARNING
MAINTENANCE

+12V A
998/BR
A747/GY ATMOSPHERIC PRESSURE Sensor Sensor
J49/P49 Fuel Pressure Sensor PRIMARY SPEED/TIMING SENSOR GND B 994/GY
20
ENGINE OIL PRESSURE
JR-1
METER
SERVICE
110
HOURS
999/WH 8 MAINT.
CLEAR
SIGNAL C 413/BR
J60/P60 ATA/CAT DATA LINK 15 FUEL PRESSURE
993/BR ANALOG SENSOR COMMON
30
J89/P89 Inlet Air Temperature Sensor P23/J23 997/OR
36 ANALOG SENSOR POWER (+5 VDC)
A746/PK C985/BU
SIGNAL C DIGITAL POWER (+8 VDC)
J91/P91 Injector 1-6 INLET MANIFOLD PRESSURE SENSOR 993/BR M967/OR
35
GND B 16 COOLANT LEVEL
997/OR 995/BU
J95/P95 Marine Gear Oil Temperature Sensor +5V A 14 COOLANT TEMPERATURE
F421/YL FUEL TEMPERATURE
3
J96/P96 Marine Gear Oil Pressure Sensor C967/BU
ECM (P2)
P27/J27
G732/WH
2 INLET AIR TEMPERATURE Inlet Air Temperature
J97/97 Caterpillar Computer Display SIGNAL C
A747/GY
G428/BU
32 TRANSMISSION OIL TEMPERATURE Sensor
ATMOSPHERIC PRESSURE SENSOR 993/BR 9 TRANSMISSION OIL PRESSURE
GND B
J99/P99 EMS Connector 997/OR
ECM (P1)
+5V A
J100/P100 Engine Vision Interface Module
P22/J22
J108/P108 Data Booster 994/GY
SIGNAL C
993/BR
J111/P111 GPS Interface Module ENGINE OIL PRESSURE SENSOR GND B NOTE A: ECM -BAT. MUST BE CONNECTED DIRECTLY TO THE -BAT. BUS BAR RIGHT SIDE
997/OR
+5V A AND NOT CONNECTED TO -BAT. THROUGH ANY OTHER INDIRECT PATH

NOTE B: FOR TACHOMETERS WITH A SINGLE INPUT TERMINAL, EITHER ONE

J2/P2 ECM P49/J49
OF THE TWO SIGNAL OUTPUT LINES FROM THE ECM CAN BE
413/BR
SIGNAL C
Pin-1 +V Engine Speed/Timing Sensor FUEL PRESSURE SENSOR 993/BR USED. THE REMAINING LINE CAN BE LEFT DISCONNECTED
GND B
997/OR
Pin-2 Inlet Air Temperature Sensor +5V A NOTE C: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER
Speed/Timing
Fuel Pressure Atmospheric
Pin-3 Fuel Temperature Sensor J34/P34 NOTE D: +BAT. EVENT RECORDER REQUIRES UNSWITCHED +BAT. Sensor Pressure Probe
M967/OR CONNECTION. CURRENT DRAW FROM P1-4 IS LESS THAN 20mA
Pin-4 Timing CAL IN-/TC Probe - ALARM C Sensor
COOLANT LEVEL SENSOR 993/BR
GND B NOTE E: CHOOSE PROPERLY SIZED CIRCUIT BREAKER FOR ALTERNATOR
Pin-5 Injector Common 1 & 2 +8V A
C985/BU CAT/ATA
Injector 1 NOTE F: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS
Pin-6
CUSTOMER'S OPTION
DATA LINK
J21/P21
Pin-8 Engine Oil Pressure Sensor 995/BU Coolant Temperature Backup Speed
SIGNAL C NOTE G: FOR DETAILED INSTALLATION REFER TO 3196/3406E
Pin-9 Transmission Oil Pressure Sensor COOLANT TEMPERATURE SENSOR GND B
993/BR
MARINE ENGINE INSTALLATION GUIDE
Sensor Timing Sensor
997/OR
+5V A
Pin-12 Injector 2 NOTE H: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
AT EACH STATION TO SHUTDOWN THE ENGINE
Pin-14 Coolant Temperature Sensor J43/P43
F421/YL WITHOUT REMOVING POWER TO ECM VIEW A-A
Fuel Pressure Sensor SIGNAL C
Pin-15 FUEL TEMPERATURE SENSOR 993/BR
GND B NOTE J: DO NOT ENGINE MOUNT
997/OR
Pin-16 Coolant Level Switch +5V A
NOTE K: REQUIRED FUSING LEFT SIDE
Pin-17 Injector Common 3 & 4 J89/P89
NOTE L: PLACE APPROPRIATE FUSE IN LINES
Pin-18 Injector 3 SIGNAL C
C967/BU
INLET AIR TEMPERATURE SENSOR 993/BR
GND B NOTE M: WHEN CONNECTED TO -BAT., THIS CONNECTION DISABLES
Pin-20 Atmospheric Pressure Sensor 997/OR
THE TRANSMISSION TEMPERATURE AND TRANSMISSION PRESSURE
+5V A
Pin-22 Injector 4 DISPLAY ON THE CMS AND EMS. THIS OPTION CAN BE USED
J95/P95 FOR INSTALLATIONS THAT DO NOT REQUIRE A TRANSMISSION
Pin-23 Inlet Manifold Pressure Sensor G732/WH
SIGNAL C NOTE N: CONNECTOR P99 IS MATING CONNECTOR FOR CONNECTOR J1
Injector Common 5 & 6 993/BR ABBREVIATION
Pin-27 MARINE GEAR OIL TEMPERATURE SENSOR GND B SHOWN ON EMS SYSTEM ASSEMBLY DIAGRAM
C985/BU
+8V A ALT ALTERNATOR
Pin-28 Injector 5 NOTE P: NOT FOR USE WITH CONTROL PANEL ATA AMERICAN TRUCKING ASSOCIATION
Engine Speed/Timing Common CB CIRCUIT BREAKER
Pin-29 J96/P96 NOTE R: REQUIRES CONTROL PANEL CIS CUSTOMER IGNITION SWITCH
Pin-30 Analog Sensor Common SIGNAL C
G428/BU CMS COMPUTER MONITORING SYSTEM
993/BR NOTE S: ONLY ONE HOUR METER PERMITTED PER ENGINE CT CRANK TERMINATION
MARINE GEAR OIL PRESSURE SENSOR B
Pin-32 Transmission Oil Temperature Sensor GND
997/OR DIG DIGITAL
+5V A NOTE T: CONNECT PIN 3 ON EMS CONNECTOR FOR STARBOARD EMS ECM ELECTRONIC CONTROL MODULE
Pin-34 Injector 6 ES ENGINE SHUTDOWN
NOTE U: CONNECT PIN 31 ON EMS CONNECTOR FOR PORT EMS GPS GLOBAL POSITIONING SYSTEM
Pin-35 Digital Power +8 VDC OSS OPTIONAL START SWITCH
NOTE V: CONNECT PIN 3 & 31 ON EMS CONNECTOR FOR CENTER EMS PS PINOIN SOLENOID
Pin-36 Analog Sensor Power +5 VDC SM STARTING MOTOR
UNLESS OTHERWISE SPECIFIED: ALL WIRES TO BE 18 AWG CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN NOTE W: CONNECT PIN 27 ON J97 FOR STARBOARD CMS SMMS STARTING MOTOR MAGNETIC SWITCH
Pin-37 Primary Speed/Timing Common VOLT METER
OR LARGER, SAE J1128 TYPE SXL OR EQUIVALENT ARE RECOMMENDED VM
Backup Speed/Timing/TC Probe + NOTE X: CONNECT PIN 29 ON J97 FOR PORT CMS
Pin-39 ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING NOTE Y: CONNECT PIN 27 & 29 ON J97 FOR CENTER CMS
WITHOUT CATERPILLAR ENGINEERING APPROVAL WIRE CODE
COMPONENT REMOVAL
NOTE Z: IF NO CONTROL PANEL IS USED PIN 26 ON J3 WILL STANDARD ENGINE HARNESS WIRING D91753
COMPONENTS ARE SHOWN WITH THE KEY OFF BE USED FOR +BATTERY AND PINS 2 & 8 ON J94 ARE OPTIONAL ATTACH WIRING
TO BE CONNECTED, SEE DETAIL A CUSTOMER SUPPLIED WIRING Oil Pressure
Sensor

+BAT. BUS BAR -BAT. BUS BAR

P1/J1
P3/J3
SWITCH INPUT 1 M973/BR M973/BR
34 23 SWITCH INPUT 1
SWITCH INPUT 2 M974/YL M974/YL
35 2 SWITCH INPUT 2
SECONDARY THROTTLE POSITION M972/PK M972/PK
4 31 SECONDARY THROTTLE POSITION
PRIMARY THROTTLE POSITION M971/BR M971/BR
10 37 PRIMARY THROTTLE POSITION
TROLLING MODE F425/PU F425/PU
37 8 TROLLING MODE
SLOW VESSEL MODE M970/WH M970/WH
38 19 SLOW VESSEL MODE
TROLLING MODE SWITCH MAINTENANCE CLEAR F426/BU F426/BU
39 20 MAINTENANCE CLEAR
TRIP CLEAR G466/WH G466/WH
19 15 TRIP CLEAR
TACHOMETER (+) 450/YL 450/YL
14 17 TACHOMETER (+)
TACHOMETER (-) 451/BR 451/BR
15 11 TACHOMETER (-)
LOW OIL PRESSURE F400/GY F400/GY
SLOW VESSEL MODE SWITCH 23 21 LOW OIL PRESSURE
HIGH COOLANT TEMP F401/GY F401/GY
21 22 HIGH COOLANT TEMP
LOW COOLANT LEVEL E452/WH E452/WH
20 27 LOW COOLANT LEVEL
MAINTENANCE INDICATOR F424/YL F424/YL
22 28 MAINTENANCE INDICATOR
MAINTENANCE CLEAR SWITCH WARNING LAMP F473/YL F473/YL
25 34 WARNING LAMP
DIAGNOSTIC LAMP F429/BU F429/BU
24 40 DIAGNOSTIC LAMP
ATA DATA LINK (-) A234/BK A234/BK
ENGINE MONITORING SYSTEM 16 26 J1939 SHIELD GROUND
ATA DATA LINK (+) K990/WH K990/WH
18 39 J1939 DATA (-)
TRIP CLEAR SWITCH CAT DATA LINK (+) K900/PK K900/PK
(NOTES U & V) 17 33 J1939 DATA (+)
CAT DATA LINK (-) E793/BU E793/BU
(NOTES T & V) 32 1 ATA DATA LINK (-)
+BATTERY E794/YL E794/YL
31 7 ATA DATA LINK (+)
-BATTERY E797/WH E797/WH
8 18 UNUSED
SHUTDOWN INPUT E798/PK E798/PK
9 12 UNUSED
944/OR 944/OR
7 9 CAT DATA LINK (+)
945/BR 945/BR
6 3 CAT DATA LINK (-)
150/OR 150/OR
J1/P1 ECM J3/P3 1 4 BATTERY (+) (UNSWITCHED)(NOTE D)
(NOTE A) 229/BK 229/BK
3 5 BATTERY (-)
G966/PU G966/PU
36 14 SHUTDOWN INPUT
F428/WH F428/WH
13 16 HOURMETER (-)
ATA DATA LINK -
SENR1193-01

Pin-1 Pin-32 F427/PK F427/PK

12 10 HOURMETER (+)
(NOTE Z) 120/YL 120/YL
Pin-2 Sync Input 2 Pin-35 26 6 BATTERY (+)
391/PK C408/PU
29 13 SWITCH INPUT
Pin-3 CAT DATA LINK - Pin-6 30
A318/BU C409/GY
24 SWITCH INPUT
UNUSED C408/PU C411/OR
Pin-4 +Battery Pin-1 UNUSED
2
C409/GY C442/GY
25 SWITCH INPUT
5 30 SENSOR COMMON
Pin-5 -Battery Pin-3 UNUSED
11
C411/OR C406/BU
32 ANALOG INPUT
CB 15A UNUSED C442/GY 129/BU
27 36 +5 VDC
Pin-6 +Battery Pin-26 14 GA MIN
(NOTE P) UNUSED C406/BU C407/BU
28 38 DIGITAL SENSOR
3048 MAX LG UNUSED 129/BU 125/OR
Pin-7 ATA DATA LINK + Pin-31 33 35 +8 VDC
UNUSED C407/BU
20 Page, EAR

40 29
Pin-8 Trolling Mode Pin-37
Pin-9 CATA DATA LINK + Pin-7 944/OR
4
Pin-10 Hourmeter Pin-12 OFF 1.5K 3
945/BR ELECTRONIC CONTROL MODULE (ECM)
G 2.4K
229/BK
Pin-11 Tachometer - Pin-15 ON 2W 2W 2
125/OR
M S
1 120/YL
Pin-14 Shutdown Input Pin-36 CUSTOMER PROVIDED BAT A +BAT.
229/BK -BAT.
SHUTDOWN SWITCH B
Pin-15 Trip Clear Pin-19 +BAT.
+ DATA BOOSTER J108/P108 E793/BU
H ATA DATA LINK -
-BAT. (NOTES H & P) CIS E794/YL
Pin-16 Hourmeter - Pin-13 US/METRIC (NOTE P) 944/OR
J ATA DATA LINK +
D CAT DATA LINK +
SCROLL FORWARD
Pin-17 Tachometer + Pin-14 CAT DATA LINK - 3 2
945/BR
E CAT DATA LINK -
C NC
Pin-19 Slow Vessel Mode Pin-38 CAT DATA LINK +
F NC
MON XMSN TEMP/PRESS.
Pin-20 Maintenance Clear NC

A318/BU

F426/BU

F424/YL
F473/YL
F429/BU

G966/PU
F428/WH
F427/PK
Pin-39 WARNING LAMP J42 4 1 G

391/PK

150/OR

229/BK
150/OR
120/YL
UNUSED
UNUSED
CONTROL PANEL
OPTIONAL CUST SUPPLIED ENG ES
WARNING -BATTERY +BATTERY
Pin-21 Low Oil Pressure Pin-23 CATERPILLAR SERVICE TOOL CONN (NOTE P) A318/BU
BACKLIGHT LAMP PWR BUS BAR BUS BAR
COMPUTERIZED
Pin-22 High Coolant Temp Pin-21

P107A/J107A
DISPLAY MODULE +BAT.

J94/P94
DIAGNOSTIC MAINTENANCE A CB 15A
Pin-23 Sync Input 1 Pin-34 -BAT. B

B
C
A
9
1
2
6
5
4

8
7
3
BAT.

11

10

12
SCROLL BACKWARD ATA + 120/YL
J
Pin-26 Ground Pin-16 ATA - H (NOTE L)
CAT +
Pin-27 Low Coolant Level Pin-20 D
OFF
CAT - E G EMSS
Pin-28 Maintenance Indicator Pin-22 NC

A318/BU

F426/BU

F424/YL
F473/YL
F429/BU

G966/PU
F428/WH
C

F427/PK
ON

391/PK

150/OR

229/BK
150/OR
120/YL
UNUSED
UNUSED
NC F
Pin-31 Secondary Throttle Pin-4 REMOTE SHUTDOWN SWITCH
NC
M S 150/OR D91182
PREV SCREEN NAVIGATION ENG HISTORY NEXT SCREEN G
(NOTE H) C1 CB 3A

1
2
Pin-33 J1939 DATA - Pin-17 BAT

P107B/J107B
150/OR
(6T-7337)

J94B/P94B
Pin-34 Warning Pin-25 (NOTE J) +

B
C
A
9
1
2
6
5
4

8
7
3
11

10

12
GPS -
Pin-37 Primary Throttle Pin-10 A318/BU
150/OR
RECEIVER
Pin-39 J1939 DATA + Pin-18 +
391/PK 391/PK

A318/BU
391/PK
F426/BU
150/OR
F424/YL
F473/YL
F429/BU
229/BK
150/OR
120/YL
UNUSED
UNUSED
CATERPILLAR MONITORING SYSTEM
OPTIONAL
Pin-40 Diagnostic Lamp
DATA Boost
Pin-24 CATERPILLAR (NOTES P & S)
G966/PU
3406E
CAT DATA LINK
CAT DATA LINK

CAT DATA LINK

CAT DATA LINK

Pin-35 COMPUTERIZED SMMS

ON/OFF CB 3A
DISPLAY MODULE (NOTE P) F426/BU
SWITCH (NOTE P) SBS
OFF 3 1

MARINE ENGINE
RPM X 100 G MAINTENANCE CLEAR
ON
GPS INTERFACE SWITCH
BAT.
BAT.

BAT.
BAT.

RPM M S
MODULE P92/J92 229/BK
BAT 4 2
+
-
+
-

+
-
+
-

(WITH CONTROL
J97 + SMMS (6T-7337)
P111 CIS
P97
+ (NOTE R)
J93/P93 1 F428/WH
(NOTES W & Y) PIN 27/ STARBOARD HARNESS CODE -
S
(NOTES X & Y) PIN 29/ PORT HARNESS CODE 2 391/PK

PANEL)
F427/PK
PIN 28/ HARNESS CODE 2 +
PS 229/BK
PIN 26/ HARNESS CODE 1 DIODE AS. CB HOUR METER
(NOTE M) PIN 25/ HARNESS CODE 4 (NOTE G) SM (NOTE E) (NOTE S)
(7C-2668) + F473/YL
PIN 20/ US/METRIC INPUT PIN 1/ +BAT. -
300mA RD (WARNING) 229/BK
PIN 8/ DISPLAY SCROLL INPUT PIN 2/ -BAT.
-
PIN 5/ DISPLAY DIMMING INPUT PIN 23/ CAT DATA LINK+ + F429/BU
PIN 24/ CAT DATA LINK- 300mA YL (DIAGNOSTIC) 229/BK
ALT -
- BATTERY BUS BAR + F424/YL
300mA RD (MAINT IND) 229/BK
-

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