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The test is applied when the cable sheath can be isolated from the earth to permit a voltage to be applied to the over-
sheath to check the integrity of the covering.
This testing is generally applied at certain stages of cable system installation at specified parameter as follows:
1. When the cable is still on reel. The applied test voltage is 10 kV for 10 seconds, if a proper test lead is provided.
2. Once the cable are laid, dressed and tied together in trefoil configuration a test voltage of 10 kV for 30 seconds is
applied.
3. Following backfilling sand beddind-2, a test voltage of 10 kV is applied for 1 minute on each cable. This is a formal
testing with test records and signed by representatives of the responsible parties as witnesses.
4. Following completion of jointing activities between two cable sections in a joint bay and after backfilling of the joint
bay, the jointed cable sections are then tested by applying 10 kV for 30 seconds.
5. Following the completion of cable system installation and prior to acceptance testing, as a pre-check testing a test
voltage of 10 kV is applied for 1 minute.
Note – All above mentioned testing will be conducted in presence of project consultant.
References
IEC 60840 – Power cables with extruded insulation and their accessories for rated voltages above 30 kV
IEC 60229 – Electric cables // Tests on extruded oversheaths with a special protective function
TES-P-104.08 – Bonding and grounding of insulated metallic sheath of power cable system
Instructions
1. The covering under sheath is exposed about 2 cm length at one end of the cable so that the negative polarity shall
be applied to it.
2. The conductive layer on outer sheath shall be removed about 20 cm wide at a distance of 30 cm from both ends
of the cable.
3. The positive terminal of the DC source is connected to a copper band wound on the conductive layer of the sheath at
one end of the cable (60 cm away from the end).
4. The 25 kV tester can be operated by choice either from the power supply source of 220/110 v- 50/60 Hz supply or
can be charging its in-built battery set-up.
5.Switch on the timer in clockwise direction, a lamp indicator will be indicated ‘ON’ position to a desired test period.
6.Select the voltage selector switch to 5 kV or 25 kV.
kV.
7.Select the range of current measurement to position corresponding to the current value intended for charging the test
cable.
8. Slowly rotate the voltage selector to the desired voltage value on the scale (1 kV per second in intervals). Watch
carefully the voltmeter while charging. If required re-adjust voltage selector before the desire test voltage is
reached.
9. Set range switch for current measurement to the desire range after charging has been completed.
10. After the time has elapsed the high voltage bring down to zero, switch off the timer and discharge the cable through
ground wire.
Requirements
The cable is considered to have passed if it withstands the required voltage (10 kV) during the test for 1 minute without
break down. During the test, the leakage current shall be recorded. During the testing, safety regulations on electric
hazards should be strictly observed. The measurements / reading are recorded in the available format in company.
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The insulation resistance shall be measured between conductor and metallic screen according to IEC 60840.
References
IEC 60229 – Electric cables – Tests on extruded oversheaths with a special protective function
TES-P-104.08 – Bonding and grounding of insulated metallic sheath of power cable system
Instructions
The insulation resistance (Ri) measured between each individual conductor and metal sheath. The insulation resistance
per kilometer is calculated from:
Rl = Ri x L (GΩ Km)
Where:
Rl – Insulation resistance in GΩ Km.
Ri – Measured insulation resistance in GΩ.
L – cable length in Km.
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With the cross bonding checks, the right connection of the cables can be checked and when correctly bonded, no
current may flow in the metal sheath of the cable in case of an ideal situation.
situation.
Ideal case is only the case when all cable sections have the same length and the spacing between the cables is
constant along the cable route. But in practice,
practice, some induction current will always flow as the configuration of
the cable system is never ideal.
The actual site requirements and situation dictate what the actual cable section lengths that may differ from section to
section.
380 V Generator
3-Phase Current Transformer
Clamp Meter
Instructions
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About Author
Zafar Iqbal
Electrical engineer with more then 5 year experience in Electrical Transmission and Distribution Field. Highly specialized
for design, installation and testing of HV/MV T&D lines and Power Substations.