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AMPERIT®
Thermal Spray Powders
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Innovation
We regularly work on innovative products of tomorrow.
For this purpose, we put special focus on research and
development. H.C. Starck holds over 900 patents worldwide.
These include innovative high-tech materials, process-
controlled production and customer-specific product
solutions.
H.C. Starck is a leading premium supplier of the following
technology metals: Customer proximity worldwide
We have detailed knowledge of our markets. With 15
>> Tungsten production sites across Europe, North America and Asia,
>> Molybdenum and sales offices in dynamic growth markets, we are
>> Tantalum represented throughout the world and available for our
>> Niobium customers both nationally and globally.
>> Rhenium
Our optimal solution
Furthermore, H.C. Starck is specialized in high-performance With procuring, selecting, processing or calibrating
ceramics and thermal spray powders. With innovativeness, chemical and physical properties or manufacturing high-
a clear commitment to quality, and extensive technological precision components, we offer single-source services
expertise, we work side by side with our customers along associated with technology metals, advanced ceramics and
the entire value chain. This close cooperation allows thermal spray powders.
us to support our customers as an expert partner in
development and solution creation. Sustainability
Our actions are related to a strong sense of responsibility
The Key Benefits of Working with H.C. Starck toward mankind and the environment. Accordingly,
we consider customer relationships as sustainable and
On-target responsible partnerships.
Our close cooperation with our customers enables us to
produce according to customer specifications. Please visit us on our website at www.hcstarck.com
for further information.
High-quality products
We have gained profound experience in manufacturing
powders over many years and provide extensive
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High-Quality Partnerships
For more than 40 years, H.C. Starck AMPERIT® stands for high quality and reliability on the
global thermal spray powder market.
>> Carbides
>> Oxides
>> MCrAlYs
>> Molybdenum and other pure metals and alloys
>> Plasma (F4, 3/7/9 MB) Standard powders are modified and new powders are
>> Cold spray (Kinetiks 4000) designed in small production units. Our competency in
>> Additional equipment (e.g. HVAF) modifying standard powders plays a significant role in
is available on request terms of fast and economic customization along with
prompt testing on a smaller-scale basis. Innovative
Test equipment includes: materials – specifically geared to market needs – are
developed to offer unique solutions to meet even the
>> Corrosion tests (Salt Spray ASTM B117,
most challenging requirements.
Electrochemical Corrosion)
AMPERIT® OXIDES – for wear protection, chemical resistance and heat protection
Through outstanding wear protection, chemical and thermal stability, our oxides offer
maximum reliability even at extreme temperatures. AMPERIT® Oxides are best suited e.g.
for thermal barrier coatings in aviation or industrial gas turbines.
POWDER TYPE Fused and Sintered and Agglomerated Gas Water Dense coated Spheroidized Blended
crushed crushed and sintered atomized atomized
PROCESS Fusing in arc Sintering of raw Spray drying of Atomizing molten Atomizing with Reduction Feeding of Mixing of 2 or
furnaces, followed materials, crushing a suspension metal or alloy with water into a of a metal agglomerates more powders
by cooling and consisting of fine high pressure gas chamber and salt solution using a plasma
crushing powders and (Ar, N2) stream into subsequent drying flame to produce
organic binder a chamber spherical shaped
and subsequent particles
sintering
CHARACTERISTICS Blocky, irregular, Blocky, irregular, Spherical, porous, Spherical, dense, Irregular, dense, Blocky or irregular Spherical, Different
dense relatively dense constituents high purity, low increased oxygen composite porous or hollow, morphologies,
homogenously oxygen content content compared partly open (shells) segregation
distributed to gas atomized possible
EXAMPLES Al2O3; WC-Co; WC-Co Cr; MCrAlY; NiCr; Ni-Graphite ZrO2-Y2O3 NiSF + WC-Co;
Cr2O3; WC-CoCr Cr3C2-NiCr; Ni-, Co-base alloys; NiAl Mo + NiSF;
ZrO2-Y2O3 ZrO2-Y2O3 NiAl Cr3C2-NiCr
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We take on Responsibility
We are committed to mankind and the environment We have a responsible raw material supply
Sustainable actions are closely linked to sustainable business, H.C. Starck’s raw material supply is based on two pillars: the
because a company’s long-term success is dependent on continuous expansion of our recycling activities and the
it in terms of various factors: H.C. Starck creates a business fair, ethical, and environmentally-friendly procurement of
environment that takes the environmental, economic and raw materials. Our responsible supply chain management
social impact of its actions into account. ensures the conflict-free origin of the primary raw materials
we purchase.
We find solutions for today – and tomorrow
As a result of our sustainable procurement process, we have
Our activities are driven by one main goal. We develop already been certified twice by the EICC as a “Conflict-Free
solutions that meet the needs and requirements of Smelter”.
individuals, society and markets of both today and in future.
There are many reasons for rigorous and sustainable of incoming recycling materials.
High-Quality
Overspray AMPERIT®
Spray Shop / OEM
Powder
W Overspray
OEM
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Examples of Applications
Our customer-specific products become more and more indispensable in terms of both
innovative and challenging applications and new markets.
Gas Turbines for Aircraft and Power Generation Oil & Gas
AMPERIT® Yttrium stabilized zirconium oxide coatings High standards in wear, erosion, abrasion, and corrosion
combined with a MCrAlY bond coat are extremely resistance are the main reasons why H.C. Starck’s tungsten
resistant to high temperatures, thermal cycling and hot carbides, metals and alloys are highly used in the oil and
gas corrosion. Those properties make them well-suited gas industry. Our tungsten carbide products make it
for high-temperature applications such as aviation possible for applications such as mud pump rotors, ball and
and industrial gas turbines or combustion engines. gate valves, plungers, and piston rods to generate excellent
Furthermore, wear resistant coatings made with high- results in extreme conditions such as high pressure from
quality AMPERIT® WC-Co, Cr3C2-NiCr, and Ni-graphite water and sub-sea environments, and permanent NaCl
abradable seals for rotating parts are other application exposure.
examples in the very demanding turbine environment.
Pulp and Paper / Printing
Automotive
Wear resistance is required across the entire range of pulp
Driven by the growing demand for safe, reliable, and fuel and paper production. Corrosion makes this production
saving vehicles, the automotive industry develops and uses process particularly difficult. Regarding this, H.C. Starck’s
new processes and materials. Thermal spray powders can ceramic or carbide wear-resistant coatings for paper
help to reduce friction between piston rings and cylinder machine cylinders and laser engravable Cr2O3 coatings for
bores. Excellent examples are H.C. Starck’s Mo and NiSF printing rolls meet all coating layer requirements of this
powders for piston rings, which reduce wear and friction industry.
in combustion engines.
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Product Catalogue
In the following, you will find more
information on our comprehensive product
portfolio
Steel
AMPERIT® MOLYBDENUM
for technological solutions 21
AMPERIT® UNITS 33
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AMPERIT® | CARBIDES
for wear protection
AMPERIT® CARBIDES
AMPERIT® Grain Size in µm Chemistry / Approvals Typical Properties and Applications
or Brand Powder Type
518.874 PM 819-25
519.088 53/20
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AMPERIT® CARBIDES
AMPERIT® Grain Size in µm Chemistry / Approvals Typical Properties and Applications
or Brand Powder Type
547.088 53/20
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AMPERIT® | CARBIDES
for wear protection
AMPERIT® CARBIDES
AMPERIT® Grain Size in µm Chemistry / Approvals Typical Properties and Applications
or Brand Powder Type
AMPERIT® CARBIDES
AMPERIT® Grain Size in µm Chemistry / Approvals Typical Properties and Applications
or Brand Powder Type
585.868 PM 819-5
AMPERIT® | CARBIDES
for wear protection
AMPERIT® CARBIDES
AMPERIT® Grain Size in µm Chemistry / Approvals Typical Properties and Applications
or Brand Powder Type
588.088 53/20
H.C. Starck offers unique Amperit® coating solutions with customized powder properties and spray parameters for the demanding requirements
of both oil&gas and hydro power applications, such as gate- and ball valves, landing gears, hydro power turbines, mud rotors, etc.
The Amperit® coating solution powders enable superior dense, crack free, and gastight coatings as well as coatings with superior cavitation
resistance. Our powders linked with our unique application expertise provide integrated solutions for our customers, which fullfil the specific
requirements of OEM coating specifications.
Contact us directly under amperit.technicalsupport@hcstarck.com to learn more about our tailor-made powder and coating solutions.
Hazards identification in Advertising (REGULATION (EC) No 1272/2008 Article 48): (1) Resp. Sens. 1; (2) Skin Sens. 1; (3) Eye Irrit. 2; (4) Repr. 2;
(5) Aquatic Acute 1; (6) Aquatic Chronic 1; (7) Aquatic Chronic 2; (8) Aquatic Chronic 3; (9) Carc. 2; (10) STOT RE 1; (11) Acute Tox. 3; (12) STOT RE 2.
The values on above table are typical values and do not constitute a specification. Additional materials and grain sizes as well as high purity oxides for
electronic applications are available on request. Product data sheets are available for download at www.hcstarck.com
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AMPERIT® | OXIDES
for wear protection, chemical resistance and heat protection
AMPERIT® OXIDES
AMPERIT® Grain Size in µm Chemistry / Approvals Typical Properties and Applications
or Brand Powder Type
704.054 45/10
704.072 38/10
704.092 75/25
707.053 25/10
707.054 45/10
707.072 38/10
707.092 75/25
740.008 20/5
740.050 <5
AMPERIT® | OXIDES
for wear protection, chemical resistance and heat protection
AMPERIT® OXIDES
AMPERIT® Grain Size in µm Chemistry / Approvals Typical Properties and Applications
or Brand Powder Type
742.850 PM 819-0
742.867 PM 819-11
782.054 45/10
AMPERIT® OXIDES
AMPERIT® Grain Size in µm Chemistry / Approvals Typical Properties and Applications
or Brand Powder Type
825.385
827.293 GE A50TF204
827.772 GE A50A557
827.773 GE A50A558
827.853 PM 819-20
827.864 PM 819-57
827.873 PM 819-84
AMPERIT® | OXIDES
for wear protection, chemical resistance and heat protection
AMPERIT® OXIDES
AMPERIT® Grain Size in µm Chemistry / Approvals Typical Properties and Applications
or Brand Powder Type
Hazards identification in Advertising (REGULATION (EC) No 1272/2008 Article 48): (1) Resp. Sens. 1; (2) Skin Sens. 1; (3) Eye Irrit. 2; (4) Repr. 2;
(5) Aquatic Acute 1; (6) Aquatic Chronic 1; (7) Aquatic Chronic 2; (8) Aquatic Chronic 3; (9) Carc. 2; (10) STOT RE 1; (11) Acute Tox. 3; (12) STOT RE 2.
The values on above table are typical values and do not constitute a specification. Additional materials and grain sizes as well as high purity oxides
for electronic applications are available on request. Product data sheets are available for download at www.hcstarck.com
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AMPERIT® | MCrAlYs
for high temperature applications
AMPERIT® MCrAlYs
AMPERIT® Grain Size in µm Chemistry / Approvals Typical Properties and Applications
or Brand Powder Type
413.006 125/45
413.858 PM 819-44
415.079 90/53
415.875 PM 819-86
AMPERIT® | MCrAlYs
for high temperature applications
AMPERIT® MCrAlYs
AMPERIT® Grain Size in µm Chemistry / Approvals Typical Properties and Applications
or Brand Powder Type
418 SV-20 MCrAlY(2, 8, 9, 10) HTCT 650557 • APS, HVOF, VPS (LPPS)
Proprietary • MCrAlY for stationary gas turbine applications
SH-20 Gas Atomized HTCT 650515 • Availability only to OEM approved users
422 Sicoat 2231 MCrAlY(1 - 6, 9, 10) DGTLV 511 114-001 • APS, HVOF, VPS (LPPS)
Proprietary • MCrAlY for stationary gas turbine applications
Gas Atomized • Availability only to OEM approved users
428 Sicoat 2453 MCrAlY(1 - 6, 9, 10) DGTLV 511 114-001 • APS, HVOF, VPS (LPPS)
Proprietary • MCrAlY for stationary gas turbine applications
Gas Atomized • Availability only to OEM approved users
429 Sicoat 2464 MCrAlY(1 - 6, 9, 10) DGTLV 511 114-001 • APS, HVOF, VPS (LPPS)
Proprietary • MCrAlY for stationary gas turbine applications
Gas Atomized • Availability only to OEM approved users
436 SV 349 MCrAlY(1 - 6, 9, 10) HTCT 650585 • APS, HVOF, VPS (LPPS)
Proprietary • MCrAlY for stationary gas turbine applications
SL 349 Gas Atomized HTCT 650581 • Availability only to OEM approved users
Hazards identification in Advertising (REGULATION (EC) No 1272/2008 Article 48): (1) Resp. Sens. 1; (2) Skin Sens. 1; (3) Eye Irrit. 2; (4) Repr. 2;
(5) Aquatic Acute 1; (6) Aquatic Chronic 1; (7) Aquatic Chronic 2; (8) Aquatic Chronic 3; (9) Carc. 2; (10) STOT RE 1; (11) Acute Tox. 3; (12) STOT RE 2.
The values on above table are typical values and do not constitute a specification. Additional materials and grain sizes are available on request.
Product data sheets are available for download at www.hcstarck.com
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AMPERIT® | MOLYBDENUM
for technological solutions
AMPERIT® MOLYBDENUM as bond coat and as corrosion protection for high temperature applications
106.870 PM 819-13
Hazards identification in Advertising (REGULATION (EC) No 1272/2008 Article 48): (1) Resp. Sens. 1; (2) Skin Sens. 1; (3) Eye Irrit. 2; (4) Repr. 2;
(5) Aquatic Acute 1; (6) Aquatic Chronic 1; (7) Aquatic Chronic 2; (8) Aquatic Chronic 3; (9) Carc. 2; (10) STOT RE 1; (11) Acute Tox. 3, (12) STOT RE 2.
The values on above table are typical values and do not constitute a specification. Additional materials and grain sizes are available on request. P
roduct
data sheets are available for download at www.hcstarck.com
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140.071 25/ 5
161.065 30/10 Nb
170.266 GE A50TF350
251.051 12/5
281.006 125/45
281.863 PM 819-56
NEW 377.002 90/45 FeCrNiMo(2, 9, 10) • Used for corrosion and cavitation protection as well as
(Stainless Steel contour restoration
NEW 377.065 30/10 similar to 316 L)
NEW 377.074 45/15 Gas Atomized
380.993 GE B50TF270
407.988 GE B50TF202
409.088 53/20
Hazards identification in Advertising (REGULATION (EC) No 1272/2008 Article 48): (1) Resp. Sens. 1; (2) Skin Sens. 1; (3) Eye Irrit. 2; (4) Repr. 2;
(5) Aquatic Acute 1; (6) Aquatic Chronic 1; (7) Aquatic Chronic 2; (8) Aquatic Chronic 3; (9) Carc. 2; (10) STOT RE 1; (11) Acute Tox. 3, (12) STOT RE 2;
(13) Flam. Sol. 1.
The values on above table are typical values and do not constitute a specification. Additional materials and grain sizes are available on request. P
roduct
data sheets are available for download at www.hcstarck.com
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Alstom
AMPERIT® Material Material (Alstom) Specification
CPWA
AMPERIT® Material Specification
** Available on request
GE AVIATION
AMPERIT® Material Specification Class
106.282 Mo 401-3083-630 A
NEW 165.965 Re GE B50TF260 A
* Available on request
106.282 Mo 401-3083-630
* Available on request
PWA
AMPERIT® Material Specification AMPERIT® Material Specification
250.425 Ni-Cr 80-20 PWA 1303 250.411 Ni-Cr 80-20 PWA 1319
585.405 Cr3C2-NiCr 75-25 PWA 1307 588.419* Cr3C2-NiCr 75-25 PWA 1364
250.428 Ni-Cr 80-20 PWA 1315 281.420 Ni-Al 95-5 PWA 1380
250.410 Ni-Cr 80-20 PWA 1317 828.405 ZrO2-Y2O3 88-12 PWA 36375
* Available on request
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Rolls Royce
AMPERIT® Material Specification AMPERIT® Material Specification
526.350 WC-Co 83-17 MSRR 9507 / 1 825.381* ZrO2-Y2O3 93-7 “white” MSRR 9507 / 72
585.357 Cr3C2-NiCr 75-25 MSRR 9507 / 17 825.385* ZrO2-Y2O3 93-7 “yellow” MSRR 9507 / 72
585.351 Cr3C2-NiCr 75-25 MSRR 9507 / 2 250.354* Ni-Cr 80-20 MSRR 9507 / 8
* Available on request
Siemens
AMPERIT® Material Material (Siemens) Specification
SNECMA
AMPERIT® Material Specification
Volvo
AMPERIT® Material Specification AMPERIT® Material Specification
* Available on request
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AMPERIT® | UNITS
.025 HVAF only .069 40/10 .090 Customized grain size (on request)
.056 100/60 .077 63/32 .099 Customized grain size (fine, on request)
AMPERIT® | UNITS
Mass
1 ounce (oz.) 28.35 g 1g 0.0353 oz.
1 ton (short ton US) 907.185 kg 1 to (= 1000 kg) 1.102 ton (short ton US)
Density
1 lb.mass/in.³ 27.68 g/cm³ 1 g/cm³ 0.362 lb.mass/in.³
Temperature Conversion
Kelvin (K) Centigrade (°C) Fahrenheit (°F)
273 0 32
Thermotechnical units
1 B.t.u. 0.252 kcal 1.05506 kJ 1 kJ 0.2388 kcal 0.9477 B.t.u
1 B.t.u./lb-mass 0.556 kcal/kg 2.329 kJ/kg 1 kJ/kg 0.2388 kcal/kg 0.4298 B.t.u./lb-m.
Pressure
1 Pa 1 bar 1 at 1 atm 1 Torr 1 psi
= 1 N/m² = 1 Mdyn/cm² = 1 kp/cm² = 1 pSTP = 1 mmHg = 1 lbF/in²
Volume
1 m³ = 1000 l 1 in³ = 0.0164 l
1l = 10 dl 1l = 0.2642 US gal
Gas Flow
1 scfh (70 °F) = 0.4719 slpm (70 °F) = 0.4381 nl/min (0 °C)
1 nl/min (0 °C) = 1.0773 slpm (70 °F) = 2.2826 scfh (70 °F)
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On Your Side
Wherever you are in the world, our experienced team will support you.
Europe
H.C. Starck GmbH H.C. Starck GmbH H.C. Starck H.C. Starck
Saeckinger Strasse 51 Im Schleeke 78 - 91 International Sales GmbH International Sales GmbH
79725 Laufenburg (Baden) 38642 Goslar Branch Office Scandinavia Branch Office France, Italy
Germany Germany Kungsporten 4 A and Spain
Sales Sales 42750 Billdal 36, rue des Etats Généraux
T +49 5321 751 - 53753 T +49 5321 751 - 53753 Sweden 78000 Versailles
F +49 5321 751 - 54753 F +49 5321 751 - 54753 T +46 31 93 - 9527 T +33 1 3951- 4869
amperit.europe@ amperit.europe@ F +46 31 83 - 2575 amperit.europe@
hcstarck.com hcstarck.com amperit.europe@ hcstarck.com
hcstarck.com
Application Engineering
T +49 5321 751 - 3170
F +49 5321 751 - 4170
amperit.technicalsupport@
hcstarck.com
External partners
Flame Spray Technologies B.V. Y.E. Specialties Co.Ltd. Australian Metal Powders Uniquecoat Technologies LLC
The Netherlands, UK, USA, Thailand AMPS Ltd. USA
Poland, France, Middle East, Australia
Metallizing Equipment Co.
Singapore
India WelTrading Co. Ltd.
KB Corporation China
Comersul Ltda.
Korea
Brazil Sabaros S.A.
Russia
TH 10/15
The conditions of your use and application of our products, technical assistance and information (whether verbal, written or by way of production evaluations), including any suggested formulations and recommendations, are beyond our control. Therefore, it is imperative
that you test our products, technical assistance and information to determine to your own satisfaction whether they are suitable for your intended uses and applications. This application-specific analysis at least must include testing to determine suitability from a technical
as well as health, safety, and environmental standpoint. Such testing has not necessarily been done by H.C. Starck. All information is given without warranty or guarantee. It is expressly understood and agreed that the customer assumes and hereby expressly releases
H.C. Starck from all liability, in tort, contract or otherwise, incurred in connection with the use of our products, technical assistance and information. Any statement or recommendation not contained herein is unauthorized and shall not bind H.C. Starck. Nothing herein
shall be construed as a recommendation to use any product in conflict with patents covering any material or its use. No license is implied or in fact granted under the claims of any patent. Properties of the products referred to herein shall as general rule not be classed as
information on the properties of the item for sale. In case of order please refer to issue number of the respective product data sheet. All deliveries are based on the latest issue of the product data sheet and the latest version of our General Conditions of Sale and Delivery.
The values in this publication are typical values and do not constitute a specification.
info@hcstarck.com
www.hcstarck.com