1/48

Final Documentation

Hyundai SAMHO Heavy Industries

Hull No. S505-S514

Sauer Order-No. 41006759

2x Main air compressor WP400

1x Topping up air compressor WP200 with cw pump
1x Service air compressor SC31

Please be informed that parts which where marked as “option” are not included in the scope
of supply as long as the word “option” has not been canceled. Thank you for your kind
understanding in advance.

Note:
Please let us have your esteemed comments before 01-March-2010. Later comments will
effect the delivery time.
Please let us have all your comments at the same time in electronic format as word, excel
or pdf file format sent back by e-mail. Please avoid split or multiple comments. This will save
working time and reduce errors and costs on both sides.

Revision Changes Date Sign

0 initial issue 03-Aug-2009 BKL

0 issue of working documentation 07-Sep-2010 BKL

LVVXHRIILQDOGRFXPHQWDWLRQ-DQ%./
 2/48

Sauer water-cooled piston compressor WP400

 3/48

17418, HHI Samho S 505-514

Technical specification Sauer water-cooled compressor unit type WP400

2 design according attached drawing KR WP400oP
Fill up capacity (0 – 30 bar): 390 m³/h
Operation pressure: 30 bar
Speed: 1770 rpm
Required power: 81,5 kW
Stages / Cylinders: 2/3
Cooling: fresh water (max 38°C, 5 bar)
Min. cooling water required for delta T 10K: 116.0 l./min
Heat dissipation to cooling water: abt. 78 kJ/s
Heat dissipation to ambient: abt. 17 kJ/s
Drive: direct drive
Max. ambient temperature: + 5°C up to + 55 ° C
Permissible inclination each direction: 22,5 °
Noise level at 1 m distance: 92 dB(A)
Lub. oil content crankcase: 13,5 ltr.
Color for S505/S507/S509/S511/S513 RAL6021
S506/S508/S510/S512/S514 RAL5015
Regular equipment:

- Sturdy rigid and weight saving design with flanged motor, no bedplate necessary
- flexible coupling, fully covered inside compressor flange
- air intake and silencing filter
- oil- and water separators after 1st and 2nd stage, mounted
- intercooler and final recooler
- pressure oil lubrication with lifetime filtration by sieve
- resilient mounts for the unit
- flex. hp-hose for cooling water in-and outlet, drainage, air-outlet (mounted non return valve)
- all hoses type approved by class
- safety valves after each stage
- air thermometer after each stage, cooling water thermometer
- Oil pressure gauge, stage pressure and final pressure gauge, glycerine filled
- name plates (symbols) for all gauges and thermometers
- solenoid valves 230 V/50/60 Hz for automatic and periodic drainage
- of the separators
- starting relief integrated in condensate drain automation (unloaded start)
- oil pressure control switch for “alarm + stop”
- temperature switch at air outlet for supervision of compressor cooling, “alarm + stop”
- threephase motor size 280 S with suitable marine cable glands (brass)

rated output acc ISO B: 90.0 kW

speed: 1770 rpm
voltage/frequency: 440/60 V/Hz
starting current: abt. 963 A
nominal current: abt. 146 A
efficiency/ starting time DOL abt. 94 % / 2-3 sec
weight: abt. 745 kg
protection/ ISO class IP 55/ F
 4/48

17418, HHI Samho S 505-514

Additional equipment for each WP400:

- 1x junction box, incl. cabling from sensors (mounted)

- flange connection for all hoses (mounted)
- automatic cooling water stop valve (mounted)
- 1x shut off valve between non return valve and flange for air outlet (mounted)
- root valves for the pressure gauges (mounted)
- cooling water safety valve (mounted)
- cooling water sight glass (mounted)
- 1x extra air filter for yards work No.: 036395 (supplied loose)
- 1x pressure switch start/stop with test cock No.: 063026 (supplied loose)

- 1x spare part set “B+A” per vessel as per regulation DNV No.: 065606 (supplied loose)

Test and certificates:

- test and certificate for the compressor as per regulation DNV
- workstest and certificate for the motor
 5/48

P&I-diagram and cooling water plan 400

6/48
 7/48

Principal wiring diagram

8/48
 9/48

WP400 Reserveteilliste Sach-Nr. Ä.I

Spare parts list “B+A” 064 367

Seite/page: 1 Code-Nr.
Von/of: 3 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
- - Reserveteile “B+A“ 064 367
Spare parts range “B+A“

1 2 Rechteckring 002 716

R-ring

2 1 Gleichfasenring 035 962

G-ring

3 2 Rechteckring 033 571

R-ring

4 1 Nasenring 002 634

N-ring

5 1 Ölschlitzring 002 605

S-ring

7 1 Konzentrisches Ventil 037 134

Concentric valve
 10/48

WP400 Reserveteilliste Sach-Nr. Ä.I

Spare parts list “B+A” 064 367

Seite/page: 2 Code-Nr.
Von/of: 3 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
8 1 Lamellenventil 036 959
Lamellar valve

9 1 RD-Ring 035 970

o-ring

10 1 Brechplatte 061 942

Bursting plate

11 1 Dichtring 003 493

gasket

12 2 Dichtring 005 001

gasket

13 10 Dichtring 005 009

gasket

14 15 Dichtring 005 023

gasket
 11/48

WP400 Reserveteilliste Sach-Nr. Ä.I

Spare parts list “B+A” 064 367

Seite/page: 3 Code-Nr.
Von/of: 3 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
15 2 Dichtung 063 748
packing

16 1 Dichtung 051 530

packing

17 4 RD-Ring 030 131

o-ring

18 4 RD-Ring 036 962

o-ring

19 1 RD-Ring 036 963

o-ring

20 1 RD-Ring 030 912

o-ring

21 1 RD-Ring 037 151

o-ring
 12/48

Ref.-no. 035222
 13/48

Receiver pressure switch

Technical drawing:

for 035221 and 035222 for 035223

4 1 2 Connection diagram:

Change over contact

Adjustment:
First set upper switching-pressure by
3 means of adjusting screw 1
Pointer 2 will indicate.
Set lower switching-pressure by means of
adjusting screw 4
The upper switching-pressure remaining
unchanged.
Pointer adjustment by manometric
comparison

G3/8

Advice for installation:

The pressure switch must be installed at the pressure vessel (to avoid pulsation)

Technical data’s:
Rated service current: 6A at 220V AC 11
Protection class: IP65

Qty. Designation Pressure range Sauer reference No.

1 Receiver pressure switch 1 - 16bar 035221
1 Receiver pressure switch 2 - 32bar 035222
1 Receiver pressure switch 3 - 60bar 035223
 14/48

Sauer water-cooled piston compressor WP200

 15/48

17418, HHI Samho S 505-514

Technical specification Sauer water-cooled compressor unit type WP200

1 in design according attached drawing KR WP200mP
Fill up capacity (0 – 30 bar): 150 m³/h
Operation pressure: 30 bar
Speed: 1770 rpm
Required power: 39,6 kW
Stages / Cylinders: 2/2
Cooling: fresh water (max 38°C, 5 bar)
Min. cooling water required for delta T 10K: 57 l/min
Heat dissipation to cooling water: abt. 39 kJ/s
Heat dissipation to ambient: abt. 9 kJ/s
Drive: direct drive
Max. ambient temperature: + 5°C up to + 55 ° C
Permissible inclination each direction: 22,5 °
Noise level at 1 m distance: 89 dB(A)
Lub. oil content crankcase 11,5 ltr.
Color for S505/S507/S509/S511/S513 RAL6021
S506/S508/S510/S512/S514 RAL5015
Regular equipment:

- Sturdy rigid and weight saving design with flanged motor

- no bedplate necessary
- flexible coupling, fully covered inside compressor flange
- air intake and silencing filter
- oil- and water separators after 1st and 2nd stage, mounted
- intercooler and final recooler
- pressure oil lubrication with lifetime filtration by sieve
- resilient mounts for the unit
- flex. hp-hose for cooling water in-and outlet, drainage, air-outlet (mounted non return valve)
- all hoses type approved by class
- safety valves after each stage
- air thermometer after each stage, cooling water thermometer
- Oil pressure gauge, stage pressure and final pressure gauge, glycerine filled
- name plates (symbols) for all gauges and thermometers
- solenoid valves 230 V/50/60 Hz for automatic and periodic drainage
- of the separators
- starting relief integrated in condensate drain automation (unloaded start)
- oil pressure control switch for “alarm + stop”
- temperature switch at air outlet for supervision of compressor cooling, “alarm + stop”
- threephase motor size 225 S with suitable marine cable glands (brass)

rated output acc ISO B: 43.0 kW

speed: 1770 rpm
voltage/frequency: 440/60 V/Hz
starting current: abt. 547 A
nominal current: abt. 72 A
efficiency/ starting time DOL abt. 91 % / 2-3 sec
weight: abt. 400 kg
protection/ ISO class IP 55/ F

3
 16/48

17418, HHI Samho S 505-514

Additional equipment for WP200:

- 1x junction box, incl. cabling from sensors (mounted)

- flange connection for all hoses (mounted)
- automatic cooling water stop valve (mounted)
- 1x shut off valve between non return valve and flange for air outlet (mounted)
- root valves for the pressure gauges (mounted)
- cooling water safety valve (mounted)
- cooling water sight glass (mounted)

- attached electric driven cooling water pump 1,1 kW (mounted)

440V,60 Hz Y-connected
2,4 A
3410 rpm
ISO F, IP55
max prepressure 2,5 bar

- 1x extra air filter for yards work No.: 036395 (supplied loose)
- 1x spare part set “B+A” per vessel as per regulation DNV No.: 064007 (supplied loose)
- 1x pressure switch start/stop with test cock No.: 063026 (supplied loose)

Test and certificates:

- test and certificate for the compressor as per regulation DNV

- workstest for the motor
- certificate for motor

4
 17/48

P&I-diagram and cooling water plan WP200 / WP240

26
 18/48

26 Air temperatur switch

 19/48

Principal wiring diagram

20/48
 21/48

WP200 Reserveteilliste Sach-Nr. Ä.I

WP240 Spare parts list “B+A” 064 007

Seite/page: 1 Code-Nr.
Von/of: 3 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
- - Reserveteile ”B+A” 064 007
Spare parts range ”B+A”

1 2 Rechteckring 002 716

R-ring

2 1 Gleichfasenring 035 962

G-ring

3 2 Rechteckring 033 220

R-ring

4 1 Nasenring 034 213

N-ring

5 1 Ölschlitzring 033 221

S-ring

7 1 Konzentrisches Ventil 037 134

Concentric valve
 22/48

WP200 Reserveteilliste Sach-Nr. Ä.I

WP240 Spare parts list “B+A” 064 007

Seite/page: 2 Code-Nr.
Von/of: 3 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
8 1 Lamellenventil 036 959
Lamellar valve

9 1 RD-Ring 035 970

o-ring

10 1 Brechplatte 061 942

Bursting plate

11 1 Dichtring 003 493

gasket

12 2 Dichtring 005 001

gasket

13 10 Dichtring 005 009

gasket

14 15 Dichtring 005 023

gasket
 23/48

WP200 Reserveteilliste Sach-Nr. Ä.I

WP240 Spare parts list “B+A” 064 007

Seite/page: 3 Code-Nr.
Von/of: 3 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
15 2 Dichtung 063 748
packing

16 1 Dichtung 051 530

packing

17 4 RD-Ring 030 131

o-ring

18 4 RD-Ring 036 962

o-ring

19 1 RD-Ring 036 963

o-ring

20 1 RD-Ring 030 912

o-ring

21 1 RD-Ring 037 151

o-ring
 24/48

Ref.-no. 035222
 25/48

Receiver pressure switch

Technical drawing:

for 035221 and 035222 for 035223

4 1 2 Connection diagram:

Change over contact

Adjustment:
First set upper switching-pressure by
3 means of adjusting screw 1
Pointer 2 will indicate.
Set lower switching-pressure by means of
adjusting screw 4
The upper switching-pressure remaining
unchanged.
Pointer adjustment by manometric
comparison

G3/8
PG13,5

Advice for installation:

The pressure switch must be installed at the pressure vessel (to avoid pulsation)

Technical data’s:
Rated service current: 6A at 220V AC 11
Protection class: IP65

Qty. Designation Pressure range Sauer reference No.

1 Receiver pressure switch 1 - 16bar 035221
1 Receiver pressure switch 2 - 32bar 035222
1 Receiver pressure switch 3 - 60bar 035223
 26/48

Sauer screw compressor SC15 to SC52

 27/48

General hint:
Please note that the transport and installation instructions are a extract of the manual.

Sauer screw compressor general informations

The drive

The electric motor (01) drives

the compressor stage (04)
through the v-belt pulleys (02)
and the v-belts

The air path

Air flows into the suction filter

(05) and the suction valve (06)
into the compressor stage
(04), which compresses the
air. The relief valve (07) closes
and the suction valve (06) opens at st ar delta and the reverse way at upper
pressure point into the idle running phas e. The oil separator (08) decreases
the residual oil to 2-4mg/m³. In the compressed- air recooler (09) the
compressed air temperature reduces to 9-13°C above ambient temperature
and leaves the machine through the compressed air outlet (10).

The oil curcuit

Cooling and sealing lube oil

flows int o t he compressor
stage (04) by the produced
pressure into the oil tank
(11).The oil leaves the
compressor stage (04) mixed
with the compressed air. The –
place according the regulations
– safety valve(12) protects the
machine against excess
pressure. The oil will be
separated from the air up to
98% by our special design of
the oil tank (11), which collects
the oil. The residual separation
of the oil will be carried out by
the oil separator (08). The
working temperature of the oil is optimized by the oil temperature controller
(13). The oil passes the by-pass line or the oil controller (14) and flows
through the oil filter (15) back into the compressor stage (04).

Cooling

The compressed air after-cooler of the cooling fluid heat exchanger is

cooled either by

• a built-in cooling air ventilator or

• water cooling.

The electric motor is always cooled by its own ventilator fan. In the case
of water-cooled compressors, a fresh air ventilator additionally ensures
sufficient fresh intake air for the removal of radiated heat.
 28/48

Pneumatic connection

Screw type compressors will be delivered complete an ready for connection.

The connection from the compressed air outlet (10) to the piping system
must only take place through a tape – sealed flexible hose, so that no forces
can be transmitted between the comp ressed air piping system and the
compressor unit.
The pipe end of the piping system is to be roughly secured. In order to avoid
that condensate collected in the compressed air recooler (09) is fed into the
piping system or into the downstream receiver tank, a condensate trap with
automatic separator is to be installed in the discharge line, if possible in
direct vicinity of the compressed- air outlet (10).
A non return valve between piping system or receiver tank and machine is
not required, because this device is already installed in the screw type
compressor. It is, however, recommended to install a shut off valve in the
compressed air line, so that the comp ressor is able to be disconnected from
the piping system , if necessary.

Electric connection

Electric connection is only to be carried out by skilled electricians. Check if

current, voltage and frequency is according to the nameplate data. The
cross section of the feed line and the fuses are to be dimensioned in
accordance with the local prescriptions!

Condensate trap

The condensate collected in the condensate trap is oily and must not be fed
into the sewage system without further treat.
 29/48

17418, HHI Samho S 505-514

Technical specification Sauer air cooled screw compressor SC31- 08-M60w.c

1 as per enclosed drawing KR-CH-SC31wk
Capacity as per ISO 1217 200 m3/h
Operation pressure: 7 bar
Required power: 22 kW
Cooling: watercooled
Heat dissipation: 22,9 kJ/sec
Drive: v-belt driven
Ambient temperature up to: 50 °C
Lub. oil content: 9 ltr.
Color: S505/S507/S509/S511/S513 RAL6021
S506/S508/S510/S512/S514 RAL5015
Standard Equipment:
- air intake filter
- compressor rotors with asymmetric profile
- final air cooler
- non-return valve mounted on the compressor
- oil separator
- oil recooler
- safety valve
- starting relief
- self induced pressure lubrication with oil filter
- sound proof canopy
- automatic control unit ALUP AIRCONTROL AC1(microprocessor control and monitoring unit)
combined load/unload and start/stop control by integrated pressure-transmitter,
star-delta start, indication of pressure, compressed air temperature, running hours
supervision of oil- and air temperature, pressure and maintenance intervals
potential free contact for remote alarm indication, start/ stop push button
- resilient mounts incl. flexible hose for airoutlet
- threephase electrical motor size 200 L:

rated output acc ISO B: 24,7 kW

speed: 3545 rpm
voltage/frequency: 440/60 V/Hz
starting current: abt. 100 A
nominal current: abt. 40 A
protection/ISO class IP 55/ F

Additional equipment for the SC31:

- flange connection for the hoses (mounted)
- spare part set seagoing DNV (supplied loose)
- 1 additional cyclone separator incl. automatic
Cooling water shut off valve

Test and certificates:

- test and certificate for the compressor as per regulation DNV

- workstest for the motor

10.9.20078

CSP

5
 30/48

Hint: Pos 18-21 are just in use in case

of a water cooled screwcompressor version.
In case of a air cooled version these parts
can be ignored. Please refer to the technical
specification.
 31/48

Spare part set seagoing

consists of:
Ansaugfilterpatrone und
Ölabscheidepatrone
Anlagentyp Keilriemensatz Schelle Ölfilter Verschlußschraube
Oil seperator
Compressor V-Belt set Suction filter cartridge and Oil filter plug screw
cartridge
type clamp
No. No. No. No. No.
SC15-8 MA 163.00033XPA957 172.08788
SC15-10 MA 163.00033XPA957 173.08789
172.51002 172.00221
SC22-8 MA 163.00032XPA930 165.04545
SC22-10 MA 163.00032XPA930 167.01247

SC26-8 MA 163.00002XPA1215
SC26-10 MA 163.00058XPA1180
172.11105
SC31-8 MA 163.00002XPA1215
SC31-10 MA 163.00060XPA1207 172.08787
172.00222
173.08787 165.00017
SC42-8 MA 163.00128XPA1480
SC42-10 MA 163.00072XPA1429 167.01249
172.58112
SC52-8 MA 163.00006XPA1180
SC52-10 MA 163.00012XPA1207
SC51-8 MA 163.00012XPA1207 172.03291
172.58111
SC51-10 MA 163.00013XPA1232 SC51-76

SC61-8 MA 163.00019XPA1282
172.11103 167.01250
SC61-10 MA 163.00133XPA1307 172.08786
2 x 172.58111 SC61-76 ab
173.08786
SC76-8 MA F0502977
163.00127XPA1207
SC76-10 MA
 32/48

1 2 3 4 5 6 7 8

Cover Page
A
A

C a b in e t: P ult
B P ro te c tio n : IP 5 4 B
C o lo u r: RAL 7035

V D E : 0113
S C 31-42 M A50
S C 31-42 M A60
W irin g :

C M a in c u rre n t: black C
C o n tro l c urrent 230V : red

C o ntrol current D C : d a rk blue

P ro te ction line: g reen/yellow

C u s to m e r:
P ot.free contacts: o ra nge
S S M , K ie l
D D

R a te d v o lta g e : 400/440 V F r e q u e n c y :5 0 / 6 0 Hz

C o n trol voltage: 230 V

R a te d p o w e r: (k W ) C u s to m e r's fu s e s : (A )
E E
50Hz 60Hz

22 2 5 ,3 63

30 3 4 ,5 80

F Date 15.11.07
F
Name GKL SC 31-42 MA cover page

Check. GKL Page 0

Orig.
238.00207MA-00
Status Change Date Name Stand. from from of 10 Ps.
1 2 3 4 5 6 7 8
 33/48

1 2 3 4 5 6 7 8
ameter
option L1 /2.1
L2
/2.1
L3
A /2.1
A

2
25mm

L l

-1T1 -1P1 A
100/5A
K k 100/5A
B B

2 2
10mm 6mm

1 3 5 1 3 5 1 3 5
2
25mm -3K1 -3K3 -3K2

10mm 2
/3.3 2 4 6 /3.4 2 4 6 /3.3 2 4 6

C 1 3 5 C
mains switch
-1Q1 option
2 4 6

PE
/2.1
-W001
-X1 1 2 3 gr/ge 4 5 6
D D
U V W PE
PE
W1 W2
Supply
M U2
V1
3x400V/PE 50Hz MA50
3x440V/PE 60Hz MA60 3
U1 V2
P TC

E -1M1 E
option with mainswitch
without supply terminal

line contactor compressor motor delta contactor star contactor

F Date 15.11.07
F
s u p p ly
Name GKL SC 31-42 MA m a in current
Check. GKL Page 1
Status Change Date Name Stand. Orig. from from
238.00207MA-00 of 10 Ps.
1 2 3 4 5 6 7 8
 34/48

1 2 3 4 5 6 7 8
L1 L1
/1.8 /2.1
L2 L2
/1.8 /2.1
L3 L3
A /1.8 /2.1
A
1 3 5

-2F1 -2F2 control trafo

primer side
4A 4A -2Q2
I> I> I> 400V for MA50
0,45-0,63A 2 4 6 440V for MA60

0,53A
B B
1 3 5 4 0 0 V + /- 5 %
4 4 0 V + /- 5 %
-3K4
/3.5 2 4 6
-2T2
230V 18 V 10 V

0V
N5
-2F5 -2F6 /3.1
10V
1A 1A L5
/3.1
0V N6
C /3.1 C
-2S1 11
18V
L6
/3.1
0V N4
12 /3.1
/4.6
230V
L4
/3.1
PE PE
/1.8 /3.1

D D

-X1
1 PE 1.1
-W002
1 gr/ge 2

-2R1
E E
T for option mainswitch
without emm. stop button
KTY
/4.3

-option-
heater 440V/600W
Emergency stop
F Date 15.11.07
F
c o n tro l v o lta g e
Name GKL SC 31-42 MA h e a ter
Check. GKL Page 2
Status Change Date Name Stand. Orig. from from
238.00207MA-00 of 10 Ps.
1 2 3 4 5 6 7 8
 35/48

1 2 3 4 5 6 7 8
/2.8 L5 /3.1
/2.8 N5 /3.1
L6
A /2.8 /3.1
/2.8
N6
/3.1
A
PE
/2.8

-3F5 -3F6
1A 1A

B 1 2 3 4 5 B

-A3.5 ALU P A C 1

C C
6 7 8 9 10 11 12 13 14 15

/2.8 L4 L4
/6.1
21 21
-3K3 -3K2
/3.4 22 /3.3 22
D D
PE PE
/2.8 /6.1

-3K1 A1 -3K2 A1 -3K3 A1 A1

-3K4
A2 A2 A2 A2
E E
N4 N4
/2.8 /6.1
1.2 1
2
/1.6 1
2
/1.5 1
2 1 2
-X1 /2.2
1.2 3
4 /1.6 3 4 /1.5 3 4 2 3 PE 3 4 /2.2
-W003
1.2 5
6
/1.6 5
6
/1.5 5
6 1 2 gr/ge 5 6
/2.2
-X1
A1 4 5 6
6.6 13
14 13 14 13 14 7 8
-3Y1
7.2 21
22
/3.4 21
22
/3.3 21
22 13 14
A2 -option-
line contactor star cont. delta contactor solenoid valve heater collect error
F Date 15.11.07
F
Name GKL SC 31-42 MA o u tp u t s ig n a ls

Check. GKL Page 3

Status Change Date Name Stand. Orig. from from
238.00207MA-00 of 10 Ps.
1 2 3 4 5 6 7 8
 36/48

1 2 3 4 5 6 7 8
Compr. temp temp.sensor Pressure sensor lead-lad local Emergency stop Diff.Press.
in oil heater load-no load remote

A option: ext.
pressure switch
A

+24
/5.1

-X1
7 9
-4R2 -4R3 A2
B -4U1 B

bridge for mainswitch

-2S1 21
T T 21 13
KTY KTY
P P 22
/2.3 /2.4
22 14
A1

-X1
8 10

C C
-W004 -W005
Schirm br we sw gr we

16 17 18 19 20 21 22 23 24 25
- + +24V
KTY 4 -20m A
D D
-A3.5 ALU P A C 1

E E

F Date 15.11.07
F
Name GKL SC 31-42 MA in p u t s ig n a ls

Check. GKL Page 4

Status Change Date Name Stand. Orig. from from
238.00207MA-00 of 10 Ps.
1 2 3 4 5 6 7 8
 37/48

1 2 3 4 5 6 7 8
se n se o f o v e rp re s s u r e o v e r lo a d PTC M1 RS485-interface - Option -
r o t a t io n

- option -

A connection to PC or to next compressor A

+24

Schirm
RXD

TXD
/4.8

M
M
-X1 27
RxD (B-)
TxD (A+)
B -5R3 B
Schirm
2 4 P TC T
P
-W006 -X1
-5B1 1 2 32 33 34 PE
0-4bar 1
0,8bar
-X1
11 12
-W008
C C
-X1
PE 21

26 27 28 29 30 31 32 33 34 35
+12V +24V

D D
-A3.5 ALU P A C 1

E E

F Date 15.11.07
F
Name GKL SC 31-42 MA in p u t s ig n a ls
Check. GKL Page 5
Status Change Date Name Stand. Orig. from from
238.00207MA-00 of 10 Ps.
1 2 3 4 5 6 7 8
 38/48

1 2 3 4 5 6 7 8
/6.1 L4 L4 /7.1

+24
/5.1
A
A
O p tio n : lo c a l re m o te sw itch

re m o te start / stop -X1

7 9
13
-6S2 13 13 remote start/stop
14 -6K6 -6K5
7.5 param. 008 = 2
14 14 param. 018 = 1

B B
-X1
8 10

C C

A1 A1 13
-6K5 21 43 -6K6 -3K1
A2 -6K5 -6K5
D 6.2
A2 14 D
6.2 22 44
3.2

/6.1 N4 N4 /7.1
PE PE
/6.1 /7.1

4.4 13
13 14 14
4.4 21 22
6.3 -X3
31 32 1 2 3 4 5 6 7 8
6.4 43
44
E E
IM C S
-B P

ext. pressure Remote

running signal
Remote on Local Remote switch start/stop

F Date 15.11.07
F
lo c a l-re m o te
Name GKL SC 31-42 MA s w itc h e r
Check. GKL Page 6
Status Change Date Name Stand. Orig. from from
238.00207MA-00 of 10 Ps.
1 2 3 4 5 6 7 8
 39/48

1 2 3 4 5 6 7 8
L4 L4
/3.8 /7.1

A
option:
A
option: terminals for
terminals for condesate drain
option: Bekomat
space heater
on/off 13
-7S3
Heater On/Off 14

B B

21
-3K1
22
C C

-option-
-7H1 Heater On
lamp on
D D

N4 N4
/3.8 /7.1
PE PE
/3.8 /7.1

X1
15 16 PE 17 18 PE 19 20 PE

E E
1
L1 N PE L1 N PE

-7R2
Ultramat /Bekomat condesate drain
(-1M1) 2

space heater -1M1 supply Bekomat supply condensate drain

F Date 15.11.07
F
s p a c e h e a te r
Name GKL SC 31-42 MA c o n d e n s a te p o rt
Check. GKL Page 7
Status Change Date Name Stand. Orig. from from
238.00207MA-00 of 10 Ps.
1 2 3 4 5 6 7 8
 40/48

1 2 3 4 5 6 7 8

A
A

in te rface
R S -232/R S -485
cable: LiY C Y 3x0,5m m ²

to Compressor 3
A
B B B

C C

32 33 34 PE 32 33 34 PE 32 33 34 PE
R S -2 32-
in te rface RS485- RS485- RS485-
in te rface in te rface in te rface

b o th cables b o th cables
p arallel p arallel
D D
lead-lag
PC com pressor 1 c o m pressor 2
s e lector sw .

adress 1 adress 2

E w irin g o f R S 4 8 5 -in te rfa c e s to P C

E

(re f. to page 5)

F Date 15.11.07
F
s e r. in te rfa c e
Name GKL SC 31-42 MA w irin g
Check. GKL Page 8
Status Change Date Name Stand. Orig. from from
238.00207MA-00 of 10 Ps.
1 2 3 4 5 6 7 8
 41/48

1 2 3 4 5 6 7 8

A
A

m o u n tin g r a il T S 3 5

719m m

d r ill h o le 6 ,5 m m a t b o th e n d s

719
B 6 . 5 + 0.1 B
15
344.5 344.5

C C

15
3K1 3K3 2T2
2Q 1

6K6
2F2

2F5
2F6
3F5
3F6
2F1

6K5
3K2 3K4
X 1

1T 1

EDI1 6
P U V WP
E E

D D

1 .7 5

E E

F Date 15.11.07
F
Name GKL SC 31-42 MA c o n s tru c tio n

Check. GKL Page 9

Status Change Date Name Stand. Orig. from from
238.00207MA-00 of 10 Ps.
1 2 3 4 5 6 7 8
 42/48

1 2 3 4 5 6 7 8

A
A

90

B B

145
X3

C C

b a c k p la n e c a b in e t
D D

E E

F Date 15.11.07
F
Name GKL SC 31-42 MA c o n s tru c tio n

Check. GKL Page 10

Status Change Date Name Stand. Orig. from from
238.00207MA-00 of 10 Ps.
1 2 3 4 5 6 7 8
 external cable Page

Status
c o n n e ction line: -X 1
description 1

external function internal function

Change
page/line

bridges

conn. no.

Date
connection
connection

description
description

-W006 Ölfl. 3x1,5

functional text
-W003 Ölflex 3x1,5

-W007 Ölflex 3x1mm²

-W002 SINF-JB 3x1,5

-W008 Ölflex 3x1mm²

-SST LIYCY 3x0,5mm²

Name
heater 1 -2R1 ??? 1 -3K4 2 2.2

Name
Date
heater gr/ge PE -2T1 2.2

Stand.
Check.
solenoid valve 1 -3Y1 A2 2 -3K3 A2 3.4
solenoid valve 2 -3Y1 A1 3 -A3.5 10 3.5
solenoid valve gr/ge PE 3.5

GKL
GKL
collect error 4 -A3.5 13 3.6

15.11.07
collect error 5 -A3.5 14 3.7
collect error 6 -A3.5 15 3.7
lead lag selector 13 7 -2S1 21 4.5

Orig.
lead lag selector 14 8 -A3.5 22 4.5
remote control 13 9 -2S1 21 4.6
remote control 14 10 -A3.5 23 4.6
PTC 1 11 -A3.5 29 5.3
PTC 2 12 -A3.5 30 5.4
heater 2 -2R1 1.1 -3K4 6 2.2
space heater -1M1 -3K1 22 7.2

from
1 -6R2 1 15

SC 31-42 MA
space heater -1M1 2 -6R2 2 16 7.2
space heater -1M1 gr/ye PE 7.3
Bekomat 17 -3K1 21 7.3
Bekomat 18 N4 7.3
Bekomat PE 7.4
condensate drain 19 7.4

from
condensate drain 20 7.4
condensate drain PE 7.5

te rm in a l
pressure switch -5B1 gr/ge -5B1 PE 5.1
pressure switch -5B1 1 -5B1 1 21 -A3.5 26 5.2
2 2 27 5.2

s trip
pressure switch -5B1 -5B1
supply U -1Q1 2 1.1
supply V -1Q1 4 1.1
supply W -1Q1 6 1.2
PE -A3.5 1 1.2
PE -1M1 PE 1.4
RS-485 M we 32 -A3.5 5.5
RS-485 RXD gn 33 -A3.5 5.6
RS-485 TXD br 34 -A3.5 5.6
RS-485 shield PE shield 5.7
of
238.00207MA-00
Page
2
1
Ps.
43/48
 external cable
Page

Status
description c o n n e ction line: -X 3
1

external function internal function

Change
page/line

bridges

conn. no.

Date
connection
connection

description
description

functional text

Name
Local 1 -6K5 22 6.3

Name
Date
Local 2 -6K5 21 6.3

Stand.
Check.
Remote 3 -6K5 44 6.4
Remote 4 -6K5 43 6.4
remote start/stop 5 6.5

GKL
GKL
remote start/stop 6 -6K6 A1 6.5

15.11.07
Running 7 -3K1 14 6.6
Running 8 -3K1 13 6.6

Orig.
from
SC 31-42 MA
from
te rm in a l
s trip

238.00207MA-00
Page
fr. 2
2
Ps.
44/48
 45/48

No. Quant. Art.No.

Material list Name Maker
Blatt : 1

Ref.
Part. No.

1 1 -A3.5
136.00185 Air-Control 1 Sauer
2 2 137.00401 fuse terminal f. fuse 6,3x32mm Phoenix -2F1, -2F2
3 2 132.00196 fuse 6,3x32mm 4A time-lag Siemens
4 1 137.08940 8WA2011-1SG20 fuse terminal f. fuse 5x20mm Siemens -2F6
5 1 132.00173 fuse 5x20mm 1A time-lag Siemens
6 1 132.00602 3RT1026-3AL20-1AA0 contactor type S0 3Ph.11KW,AC230V50/60Hz Siemens -3K2
7 2 132.00603 3RT1034-3AL20-1AA0 contactor type S2 3Ph.15KW,AC230V50/60Hz Siemens -3K1, -3K3
8 1 132.00604 3RT1015-2AP01-1AA0 contactor type S00, 3-ph. AC230V 50/60Hz 1NO Siemens MA60 -3K4
1 132.00377 3TG1010-0AL2 relay 4- pol. 50/60Hz Siemens MA50
9 2 132.00601 3RH1921-1DA11 auxiliary switch for relay S0-S3 1NC 1NO Siemens -3K1, -3K3
10 1 137.00462 heater 600W 440V KTY Helios -2R1
11 1 136.00103 90.820-F06-4Mf temp. sensor KTY G1/4 Jumo -4R2
1 136.01250 3SB12031AC01 emergency stop button 40mm,1 NC rd,22mm Siemens -2S1
12 1 136.01251 3SB14000C switch element, 22/30mm 1 NC Siemens -2S1
13 1 136.01217 STV0,16 control transformer 440/230/18/10V 160VA EMB MA60 -2T2
1 136.00416 STV0,16 control transformer 400/230/18/10V 160VA EMB MA50
14 1 136.00120 EDI16 pressure sensor 0-16bar 4-20mA Condor -4U1
15 2 137.08671 8WA1011-1PM00 PE terminal 35mm² Siemens -X1
16 3 137.08647 8WA1205 terminal 35mm² Siemens -X1
17 2 137.08668 8WA2011-1PG30 PE terminal 4mm² 3 connection Siemens -X1, -X3
18 3 137.08666 8WA2011-2DG20 two-tier terminal 4mm² Siemens -X1, -X3
19 1 136.05009 3TX7002-2AF00 interposing relay 1S AC/DC230V Siemens Option -6K6
20 1 132.00278 3RH1122-2AP00 auxiliary relay 230V 50/60Hz 2NO 2 NC Siemens Option -6K5
21 1 136.00090 3SB12022LB01 key-operated switch 1NO Siemens Option -6S2
22 1 136.08323 VqE48 Ammeter 100/5A Peterreins Option -1T1
23 1 136.08314 EC48 current transformer 100/5A Microtherm Option -1P1
24 1 132.00455 3RV1011-0GA10 circuit-breaker 0,45-0,63A Siemens -2Q2
25 134.00220 MC1,5/4ST/3,81 Mini-Combicon fem. connector 4-pol. Phoenix -A3.5
1
26 1 134.00221 MC1,5/5-ST/3,81 Mini-Combicon fem. connector 5-pol. Phoenix -A3.5
27 1 134.00054 MC1,5/6-ST/3,81 Mini-Combicon fem. connector 6-pol. Phoenix -A3.5
28 134.00223 MC1,5/10-ST/3,81 Mini-Combicon fem. connector 10-pol. Phoenix -A3.5
1
29 1 134.00224 MSTB2,5/3-ST Combicon fem. connector 3-pol. Phoenix -A3.5
30 1 134.00225 MSTB2,5/7-ST Combicon fem. connector 7-pol. Phoenix -A3.5
31 1 135.06339 1229 solenoid valve 230V AC 50/60Hz Bürkert -3Y1
32 3SB1202-2AB01 knob-operated switch 1S Siemens Option -7S3
1
33 1 3SB1212-6BG06 signalling light 230V white Siemens Option -7H1

Date 15.11.07
Name GKL SC 31-42 MA material list
Check. GKL Blatt 1
Stat. Change Date Name Stand. Orig. from from 238.00207MA-00 von 2 Ps.
 46/48

No. Quant. Art.No.

Material list
Name Maker
Blatt : 1

Ref.
Part. No.
35 1 137.09131 mounting rail 35mm 719mm
SC 21-52
36 1 136.00378 3LD2504-0TK53 mains switch 22 kW 63A Siemens opt. mains sw.
SC 31
1 136.00389 3LD2704-0TK53 mains switch 37 kW 100A Siemens opt. mains sw.
SC 42

Date 15.11.07
Name GKL SC 31-42 MA material list
Check. GKL Blatt 2
Stat. Change Date Name Stand. Orig. from from
238.00207MA-00 von 2 Ps.
 47/48

242
48/48