SecoVac

Installation and service instructions

24 kV - 630 ... 2500 A - 25kA

For your safety!
f Make sure that the installation room (spaces, divisions and ambient)
is suitable for the electrical apparatus.
f Check that all the installation, putting into service and
maintenance operations are carried out by qualified personnel
with suitable knowledge of the apparatus.
f Make sure that the standard and legal prescriptions are complied
with during installation, putting into service and maintenance, so
that installations according to the rules of good working practice and
safety in the work place are constructed.
f Strictly follow the information given in this instruction manual.
f Check that the rated performance of the apparatus is
not exceeded during service.
f Check that the personnel operating the apparatus have this
instruction manual to hand as well as the necessary information
for correct intervention.
f Pay special attention to the danger notes indicated in the
manual by the following symbol:

Responsible behavior

safeguards your own and others’ safety!

For any requests, please contact GE service

engineer.
Index

I. Introduction ................................................................................................. 4
II. Environmental protection programme .................................................... 4

1. Packing and transport .....................................................................…........... 5

2. Checking on receipt ........................................................................…........... 5
3. Storage ........................................................................................................ 6
4. Handling ..................................................................................................... 6
5. Description ................................................................................................. 8
5.1. General ............................................................................................... 8
5.2. Reference Standards ......................................................................... 8
5.3. General characteristics of SecoVac circuit-breakers........................... 8
5.4. Figure structure of SecoVac circuit-breaker ....................................... 9
5.5. Fixed circuit-breakers ...................................................................... 10
5.6. Withdrawable circuit-breakers.................................................…...... 10
5.7. Characteristics of the electrical accessories .................................... 12
6. Instructions for operating the circuit-breaker .............................................. 13
6.1. Safety indications............................................................................. 13
6.2. Circuit-breaker closing and opening operations ............................... 13
7 . Installation............................................................................................... 14
7.1. General ........................................................................................... 14
7.2. Installation and operating conditions................................................ 14
7.2.3. Trip curves .................................................................................... .15
7.3. Preliminary operations ..................................................................... 16
7.4. Installation of fixed circuit-breakers.................................................. 16
7.5. Installation of withdrawable circuit-breakers in SecoGear type
switchgear and PowerCube modules. .................................................... 16
7.6. Power circuit connections of fixed circuit-breakers .......................... 16
7.7. Earthing ........................................................................................... 19
7.8. Connection of the auxiliary circuits (fig.8) ........................................ 19
7.9. Overall dimensions .......................................................................... 20
8. Putting into service ................................................................................. 21
8.1. General procedures ...................................................................….... 21
9 . Maintenance ............................................................................................ 22
9.1. General ............................................................................................ 22
9.2. Inspections and functionality tests .........................................…........ 23
9.3. Overhauling ...........................................................................…........ 24
9.4. Repairs ...................................................................................…....... 25
9.5. Wiring diagrams for circuit-breakers ......................................…........ 25
10. Spare parts and accessories .................................................................... 28
10.1. List of spare parts ....................................................................….... 28
I. Introduction
This publication contains the information needed to install medium voltage SecoVac circuit-

breakers and put them into service.

For correct use of the product, please read it carefully.

Like all the apparatus we manufacture, the SecoVac circuit-breakers are designed for

different installation configurations.

However, this apparatus allows further technical-construction modifications (at the customer’s

request) to adapt to special installation requirements.

Consequently, the information given below may sometimes not contain instructions concerning

special configurations.

Apart from this manual, it is therefore always necessary to consult the latest technical

documentation (electric circuit and wiring diagrams, assembly and installation drawings, any

protection coordination studies, etc.), especially regarding any variants requested in relation to

the standardized configurations.

Only use original spare parts for maintenance operations.

For further information, please also see the technical catalogue of the circuit-breaker and the

spare parts catalogue.

All the installation, putting into service, running and maintenance operations must

be carried out by skilled personnel with in-depth knowledge of the apparatus.

II. Environmental protection programme

The SecoVac circuit-breakers are manufactured in accordance with the ISO 14000 Standards

(Guidelines for environmental management).

The production processes are carried out in compliance with the Standards for environmental

protection in terms of reduction in energy consumption as well as in raw materials and

production of waste materials. All this is thanks to the medium voltage apparatus manufacturing

facility environmental management system.

1. Packing and transportation
The circuit-breaker is shipped in special packing, in the open position and with the springs
discharged.
Each piece of apparatus is protected by a plastic cover to prevent any infiltration of water during
the loading and unloading stages and to keep the dust off during storage.
2. Checking on receipt
Before carrying out any operation, always make sure that the operating
mechanism springs are discharged and that the apparatus is in the open
position.
On receipt, check the state of the apparatus, integrity of the packing and correspondence with the
nameplate data with what is specified in the order confirmation and in the accompanying
shipping note.

SEV ______ T ______ ______ D ______ P __ __ __

Withdrawable or
SecoVac
fixed

Phase-to-Phase
Distance(mm)
Rated Voltage(kV)

Pole-to-Pole
Operate Mechanism Distance

Operating
Rated Current (A) Voltage(V)

Rated Short-time
Withstand Operating Voltage
Current(kA) Type

Also make sure that all the materials described in the shipping note are included in the supply.
Should any damage or irregularity be noted in the supply on unpacking, notify GE (directly or
through the agent or supplier) as soon as possible and in any case within five days of receipt.
The apparatus is only supplied with the accessories specified at the time of ordering and validated
in the order confirmation sent by GE.
The accompanying documents inserted in the shipping packing are:
– instruction manual (this document)
– test certification
– identification label
– copy of the shipping documents
Other documents which are sent prior to shipment of the apparatus are:
– order confirmation
– original shipping advice note
– any drawings or documents referring to special configurations/conditions.
3. Storage
When a period of storage is foreseen, our workshops can (on request) provide suitable
packing for the specified storage conditions. On receipt the apparatus must be carefully
unpacked and checked as described in Checking on receipt (chap. 2).
If immediate installation is not possible, the packing must be replaced, using the original
material supplied.
Insert packets of special hygroscopic substances inside the packing, with at least one
standard packet for piece of apparatus. Should the original packing not be available and
immediate installation is not possible, store in a covered, well-ventilated, dry, dust-free,
non-corrosive ambient, away from any easily flammable materials and at a temperature
between –5 °C and +40 °C.
In any case, avoid any accidental impacts or positioning which stresses the structure
of the apparatus.

4. Handling
Before carrying out any operations, always make sure that the operating mechanism
springs are discharged and that the apparatus is in the open position.
To lift and handle the circuit-breaker, proceed as follows (fig. 1):
– use a special lifting tool (1) (not supplied) fitted with ropes with safety hooks (2);
– insert the hooks (2) in the supports (3) fixed to the frame of the circuit-breaker and
lift. Put the hooks (2) into the support holes (3) according to the type of apparatus
(see table);
– on completion of the operation (and in any case before putting into service)
unhook the lifting tool (1) and dismantle the supports (3) from the frame.

During handling, take great care not to stress the insulating parts and the
terminals of the circuit-breaker.
The apparatus must not be handled by putting lifting devices directly under the apparatus

itself. Should it be necessary to use this technique, put the circuit-break onto a pallet or a

sturdy supporting surface (see fig.2). In any case, it is always advisable to carry out lifting

using the supports (3)

3 2 1

A B C

Version Rated current Hole

Fixed up to 1250A A
Withdrawable up to 1250A A
Fixed From 1600A to 2500A B
Withdrawable From 1600A to 4000A C

Fig. 1

Fig.2
5. Description
5.1. General
The SecoVac series of circuit-breakers are pieces of apparatus under vacuum for indoor installation.
For special installation requirements, please contact GE.
The following versions are available:
– fixed
– withdrawable for SecoGear type switchgear and PowerCube modules.
5.2. Reference Standards
The SecoVac circuit-breakers conform to the DL/T403-2000, DIN VDE0670-100, IEC 62271-
100:2006, IEC 60694 Standards and those of major industrialized countries.
5.3. General characteristics of SecoVac
circuit-breakers

Description Unit Data

Rated voltage kV 24
Rated frequency Hz 50
Rated power frequency withstand kV 50
voltage 1 minute
Rated impulse withstand voltage (peak kV 125
value)
Rated current A 630/1250/1600/2000/2500
Rated short circuit breaking current kA 25
Rated short time withstand current 3 kA 25
seconds
Rated peak value withstand current kA 63
Rated short circuit making kA 63
current(peaking value)
Electrical Endurance Capability class E2

Rated short circuit breaking times No.of times 50

Rated operation sequence With ARC O-0.3s-CO-180s-CO
Without ARC O-180-CO-180s-CO
Rated auxiliary control voltage V 110/220 V AC/DC
Closing time ms ≤ 55
Opening time ms ≤ 40
Average closing speed m/s 0.7 ~ 1.3
Average opening speed m/s 1.1 ~ 1.9
Asynchronous time ms ≤ 2
Bouncing time ms ≤ 2
Resistance of main circuit ≤ 80(630A)

≤ 45(1250A)
μ Ω
≤ 35(1600~2000A)

≤ 25(2500A)
Distance between poles mm 210/275
Mechanical endurance No. of 10000(M2)
times cycle
5.4. Figure structure of SecoVac circuit-breaker

1 10

14 2
3

4
9

8 5
16

7 6
注意

高压危险！
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15
进行柜内任
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何工作 都 ¶ ѹ Ra t

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必须先切断

电源。 严

17
格遵守操作

13
规程， 执

行各种既定

的制 度。

慎防触电
与火灾事
故！

额定自动重合闸操作顺序 :

辅助电压
Auxi l : V
W
A
R

11

12
1.Secondary Connector (plug)
2.Closing push button
3.Opening push button
4.Operation counter
5.Indicator for circuit- breaker
Circuit-breaker Circuit-breaker
open/closed opened closed
6.Name
7.Security warning
8.Indicator for closing springs
charged/discharged
9.Socket for charging lever
10.Contact arm with insulating
sleeve Closing spring Closing spring
discharged indication charged indication
11.Slide for operating the
switchgear shutters
12.Protective plate
13.Handles for activating the
Note: SecoVac fixed circuit-breakers are mounted
locks (15)
without contact arm with insulating sleeve (10),
14.Cable connection slide for operating the switchgear shutters (11),
15.Locks for hooking into the protective plate (12) and truck (16).
fixed part
16.Dolly
17.Isolating contacts

Fig 3 Figure structure of SecoVac circuit-breaker

18. Operating lever for circuit-breaker

racking-in/out
5.5. Fixed circuit-breakers
The fixed circuit-breaker (fig. 4) is the basic version complete with structure and front protection
screen. The fixing holes are made in the lower part of the structure.
For the electrical connections of the circuit-breaker auxiliary circuits, the terminal box is available
(also see par. 7.8.1).

Standard fittings for fixed circuit-breakers

The basic versions of the fixed circuit-breakers are three-pole and fitted with:
– EL type manual operating mechanism
– mechanical indicating device for closing springs charged/discharged
– mechanical indicating device for circuit-breaker open/closed
– closing pushbutton, opening pushbutton and operation counter
– set of 16 contacts circuit-breaker open/closed auxiliary contactor
Note: with the set of auxiliary contactor supplied as standard, 8 NO contacts (indicating circuit-breaker open) and
8 NC (indicating circuit-breaker closed) are available.

– lever for manual closing spring charging

– auxiliary circuit support terminal box.

5.6. Withdrawable circuit-breakers

The withdrawable circuit-breakers are available for SecoGear type switchgear, Power Cube
modules (see fig. 5).
It consists of a dolly on which the supporting structure of the circuit-breaker is fixed.

Circuit-breakers for SecoGear type switchgear and PowerCube modules (fig. 5)

The cord with the connector (plug)(1) for connection of the operating mechanism electrical
accessories comes out of the connection (14). The Plug (disconnected) is usually put on the top of
breaker.
The slides (11) for operating the segregation shutters of the medium voltage contacts of the
enclosure or of the switchgear are fixed on the sides of the circuit-breaker.
The crosspiece with the handles (13) for hooking up the circuit-breaker for the racking-in/out
operations by means of the special operating lever (18) is mounted on the front part of the
circuit-breaker truck.
The circuit-breaker is completed with the isolating contacts (17).
The withdrawable circuit-breaker is fitted with special locks on the front crosspiece, which allows
hooking up into the corresponding couplings of the switchgear. The locks can only be activated by
the handles with the dolly fully resting against the crosspiece.
 The operating lever must be fully inserted (also see par. 7.5.). A lock prevents the dolly from
advancing into the enclosure or fixed part when the earthing switch is closed.
Another lock prevents racking-in and racking-out when the circuit-breaker is closed. With the
dolly in an intermediate position between drawn-out and service, a further lock prevents circuit-
breaker closing (either mechanical or electrical). A locking magnet is also mounted on the
dolly which, when de-energized, prevents the truck racking-in operation.
On request, an interlock is available which prevents racking-in of the circuit-breaker with the
door open, and door opening when the circuit-breaker is closed.

Standard fittings for withdrawable circuit-breakers for SecoGear type switchgear

The basic versions of the withdrawable
circuit-breakers are three-pole and fitted with:
– EL type manual operating mechanism
– mechanical indicating device for closing springs charged/discharged
– mechanical indicating device for circuit-breaker open/closed
– closing pushbutton
– opening pushbutton
– operation counter
–set of 16 contacts circuit-breaker open/closed auxiliary contactor (standard)
– lever for manually charging the closing springs
– isolating contacts
– cord with connector (plug only) for auxiliary circuits, with striker pin which does not allow
connection of the plug in the socket if the rated current of the circuit-
breaker is different from the rated current of the panel
– racking-in/out lever (the quantity must be defined according to the number of pieces of apparatus
ordered)
– locking electromagnet in the dolly. This prevents the circuit-breaker from being racked into
the panel when auxiliary circuits are not connected (plug not inserted in the socket).

Fig.4 Fig.5
5.7. Characteristics of the electrical accessories

Shunt opening/closing release

Un: 110 / 220V AC-DC
Operating limits: 70…110% Un
Inrush power (Ps): DC 220W; AC=220VA
Inrush time: approx. 100ms
Continuous power (Pc): DC=5W; AC=5VA
Opening time: 25…35 ms
Closing time: 35…70 ms
Insulation voltage: 2500V 50Hz (for 1min)

Under voltage release

Un: 110 / 220V AC-DC

Operating limits: 70…110% Un

- circuit-breaker opening: 35-70% Un
- circuit-breaker closing: 85-110% Un
Inrush power (Ps): DC 200W; AC=200VA
Inrush time approx. 100ms
Continuous power (Pc): DC=5W; AC=5VA
Opening time: 35 ms
Insulation voltage: 2500V 50Hz (for 1min)

Auxiliary contacts of the circuit-breaker

Un: 110 / 220V AC-DC

Rated current Ith2=10A

Insulation voltage: 2500V 50Hz (for 1min)
Electrical resistance: 3mOhm

Locking magnet on the truck

Un: 110 / 220V~ 50Hz
Operating limits: 85…110% Un
Inrush power (Ps): DC 220W; AC=220VA
Continuous power (Pc): DC=5W; AC=5VA
Inrush time: approx. 100ms

Motor operator
Un: 110 / 220V~ 50Hz
Operating limits: 85…110% Un
Rated power (Ps): DC=90W; AC=90VA
Charging time: 4-10s

Insulation voltage: 2500V 50Hz (for 1min)


6. Instructions for operating the
circuit-breaker
6.1. Safety indications
The SecoVac circuit-breakers
guarantee a minimum
IP2X degree of protection
when installed in the following
conditions:
– fixed circuit-breaker, installed
behind a protective metal net
b) Circuit-breaker closing
The operation can only be carried out with
the closing springs completely charged.
For manual closing, press the pushbutton (2
- fig. 3).
When there is a shunt closing release,
the operation can also be carried out
remotely by means of a special control
circuit. Closing having taken place is
indicated by the indicating device (5 -
fig. 3).

– withdrawable circuit-breaker,
c) Circuit-breaker opening
installed in switchgear.
For manual opening, press the pushbutton (3
Under these conditions the operator is
- fig. 3).
totally guaranteed against accidental
When there is a shunt opening release, the
contact with moving parts. Should
operation can also be carried out remotely
mechanical operations be carried out on the
by means of a special control circuit. Opening
circuit-breaker outside of the switchgear,
having taken place is indicated by the
take great care of the moving parts.
indicating device (5 - fig. 3).
If the operations are prevented, do not force
the mechanical interlocks and check that
the operating sequence is correct.
Racking the circuit-breaker in and out of the
switchgear must be done gradually to avoid
shocks which may deform the mechanical
interlocks.

6.2. Circuit-breaker closing and

opening operations
Circuit-breaker operation can be either manual
or electrical.

a) Manual closing spring charging for Fig.6

SecoVac circuit-breakers for switchgear
and PowerCube modules (fig. 6)

Repeatedly activate the charging lever

(2)
(maximum rotation angle of the lever: about 90°)
until the yellow indicator (7) appears.

The maximum forces which can normally be

applied to the lever are <150N for the
EL1 operating mechanism, <200N for
the EL2 operating mechanism and
<250N for EL3 operating mechanism. For
the type of operating mechanism, please
refer to the nameplate.
7 . Installation a period longer than 1 month, must not exceed 90%.

The average value of the pressure of the water vapour,

7.1. General measured for a period longer than 1 month,
must not exceed 1.8 kPa.
Correct installation is of primary
importance. The manufacturer’s
instructions must be carefully read Altitude
and followed. It is good practice to
< 1000 m above sea level.
use gloves for handling the pieces
during installation.
7.2.2. Special conditions
7.2. Installation and operating
conditions Installations over 1000 m a.s.l.

The following Standards must be taken Possible within the limits permitted by reduction of the

into particular consideration during installation dielectric resistance of the air.

and service:
– IEC60694/DIN VDE 0101 Increase in the ambient temperature
– VDE 0105: Electrical installation service
Reduction in the rated current.
– DIN VDE 0141: Earthing systems for
Encourage heat dissipation with appropriate additional
installations with rated voltage above 1 kV
ventilation.
– All the accident prevention regulations in
force in the relative countries.
Climate
7.2.1. Normal conditions
To avoid the risk of corrosion or other damage in areas:

Follow the recommendations in the IEC 60694 – with a high level of humidity, and/or

and 62271-100 Standards. In more detail: – with rapid and big temperature variations,
take appropriate steps (for example, by using
Ambient temperature suitable electric heaters) to prevent condensation
phenomena.

Maximum + 40 °C

Average maximum over 24 hours + 35 °C

Minimum (according to class– 5),

apparatus for indoor installation – 5° For special installation requirements or other
operating conditions, please contact GE.

The areas involved by the passage of

Humidity

The average value of the relative humidity, measured for power conductors or auxiliary circuit
a period longer than 24 hours, must not exceed conductors must be protected against
access of any animals which might cause
95%.
damage or disservices.
The average value of the pressure of the water vapour,
measured for a period longer than 24 hours, must not
exceed 2.2 kPa.

The average value of the relative humidity, measured for

 7.2.3. Trip curves
The following graphs show the number of closing-opening cycles (No.) allowed, of the
vacuum interrupters, according to the breaking capacity (Ia)

Rated current

630A

1250
A

3 3

Ia (kA)
24kV, 630～2500A, 31. 5kA 24kV, 630- 1250A, 25kA
Caption:
No. Number of closing-opening cycles allowed for the vacuum interrupters.
Ia: Breaking capacity of the vacuum interrupters.
7.3. Preliminary operations

– Clean the insulating parts with clean dry cloths.

– Check that the top and bottom terminals are clean and free of any
deformation caused by shocks received during transport or storage.

7.4. Installation of fixed circuit-breakers

The circuit-breaker can be mounted directly on supporting frames to be provided by the

customer, or on a special supporting truck (available on request).

The circuit-breaker, with supporting truck, must be suitably fixed to the floor of its own
compartment by the customer.

The floor surface in correspondence with the truck wheels must be carefully leveled. A minimum
degree of protection (IP2X) must be guaranteed from the front towards live parts.

7.5. Installation of withdrawable circuit-breakers in SecoGear type switchgear and

PowerCube modules.

The withdrawable circuit-breakers are preset for use in SecoGear type

switchgear and PowerCube modules.
For racking-in/racking-out of the switchgear, fully insert the lever (18) (fig. 3)
in the appropriate seat and work it clockwise for racking-in, and anti-clockwise for
racking-out, until the limit switch positions are reached.
Circuit-breaker racking-in/-out must be carried out gradually to avoid shocks which
may deform the mechanical interlocks and the limit switches. The torque normally required to
carry out racking-in and racking-out is <25 Nm.
This value must not be exceeded. If operations are prevented or difficult, do
not force them and make sure that the operating sequence is correct.

For the circuit-breaker installation operations, also refer to the technical documentation of
the above-mentioned switchgear.
The racking-in/-out operations must always be carried out when the circuit-
breaker is opened.

7.6. Power circuit connections of fixed circuit-breakers

7.6.1. General recommendations
– Select the cross-section of the conductors according to the service current and the
short-circuit current of the installation.
– Prepare special pole insulators, near the terminals of the fixed circuit-breaker
or of the enclosure, sized according to the electrodynamic forces deriving
from the short-circuit current of the installation.
7.6.2. Assembly of the connections
– Check that the contact surfaces of the connections are flat, and are free
of any burrs, traces of oxide or deformation caused by drilling or impacts received.
– According to the conductor material and the surface treatment used, carry out the
operations indicated in table T1 on the contact surface of the conductor.
Assembly procedure
– Put the connections in contact with the circuit-breaker terminals, taking care to avoid
mechanical stress (traction / compression) on, for example, the conducting busbars on the
terminals.
– Interpose a spring washer and a flat washer between the head of the
bolt and the connection.
– It is advisable to use bolts according to DIN class 8.8 Standards, also referring to what is
indicated in table T2.
In the case of cable connections, strictly follow the manufacturer’s instructions to make
the terminals.

Fig.7
T1

Exposed copper Copper or silver-plated aluminum Exposed aluminum

– Clean with a fine file or – Clean with a rough dry cloth. – Clean with a metal brush or emery cloth.
emery cloth. – Only in the case of obstinate – Cover the contact surfaces again
– Tighten fully and cover traces of oxide, clean with a very fine immediately with neutral grease.
the contact surfaces grain emery cloth taking care not to – Insert the copper-aluminum bimetal
with 5RX Moly remove the surface layer. with surfaces shined (copper side in
type grease.
– If necessary, restore the contact with the terminal; aluminum
surface treatment. side in con-tact with the connection)
between the aluminum connection
and the copper terminal.

T2
Bolt Recommended tightening torque (1) (1) The nominal tightening torque is based on a friction coefficient of
Without lubricant With lubricant (2) the thread of 0.14 (distributed value the thread is subjected to

M6 10 Nm 4,5 Nm which, in some cases, is not negligible).

The nominal tightening torque with lubricant is ac-cording
M8 30 Nm 10 Nm
to the DIN 43673 Standards.
M10 40 Nm 20 Nm
(2) Oil or grease. The thread and surfaces in contact with
M12 70 Nm 40 Nm
the lubricated heads.
M16 200 Nm 80 Nm Take into account the deviations from the general
Standards table (for example, for systems in contact
or terminals) as foreseen in the specific technical documentation.

The thread and surfaces in contact with the heads of bolts must be
slightly oiled or greased, so as to obtain a correct nominal
tightening torque.
7.7. Earthing Connection of the circuit-breaker auxiliary cir-
cuits must be made by means of the terminal
For fixed circuit-breaker, carry out earthing
box mounted inside the circuit-breaker and the
by means of the special screw marked with the
cables must pass through the connector.
relative symbol. Clean and degrease the area
Outside the connector, the cables must pass
around the screw to a diameter of about
through a suitable metal protective cover (pipe,
30 mm and, on completion of assembly, cover
wiring duct, etc.), which must be earthed.
the joint again with Vaseline grease.
Use a conductor (busbar or braid) with a Before removing the operating
cross-section as per the Standards in force. mechanism cover to access the terminal
box, make sure that the circuit-breaker is
7.8. Connection of the auxiliary circuits opened and the closing springs is
(fig.8) discharged.

Note: the minimum cross-section of the wires

used for the auxiliary circuits must not be less 7.8.2. Withdraw able circuit-breakers
than the one used for the internal cabling. The auxiliary circuits of withdrawable
Furthermore, they must be insulated for 3 kV of circuit-breakers are fully cabled in the factory
test. as far as the connector.
For the external connections, refer to the
7.8.1. Fixed circuit-breaker electric wiring diagram of the switchgear.

Fig.8
7.9 Overall dimensions

Withdrawable circuit-breakers for SecoGear type switchgear and PowerCube modules

8. Putting into service Before putting the circuit-breaker into service,
carry out the following operations:
8.1. General procedures
– Check tightness of the power connections to
All the operations regarding putting
the circuit-breaker terminals;
into service must be carried out by
– Establish the setting of the primary electronic
GE personnel or by suitably
overcurrent release (if provided);
qualified customer personnel
– Check that the value of the power supply
with in-depth knowledge of the
voltage of the auxiliary circuits is between
apparatus and of the installation.
85% and 110% of the rated voltage of the electrical
Should the operations be prevented,
accessories;
do not force the mechanical – Check that no foreign objectives, such as bits of
interlocks and check that the packing, have got into the moving parts;
operating sequence is correct. – check that there is a sufficient
The operating forces, which can be exchange of air in the installation place to
applied for racking-in withdrawable avoid over temperatures;
circuit breakers, are indicated – also carry out the checks indicated in table
in paragraph 7.5. T3.

ITEM INSPECTED PROCEDURE POSITIVE CHECK

1 Insulation resistance. Medium voltage circuit The insulation resistance should be at
With a 2500 V megger, measure the least 50 Mohm and in any
insulation resistance between the phases and
the exposed conductive part of the circuit. case constant over time.

Auxiliary circuits The insulation resistance should be a

With a 500 V megger (if the apparatus few Mohm and in any case constant
installed allows this), measure the insulation
resistance between the auxiliary circuits and over time.
the exposed conductive part.

2 Auxiliary circuits. Check that the connections to the control circuit are Operations and signals normal.
correct: proceed at the relative power supply.
3 Manual operating Carry out a few closing and opening operations (see The operations and according indicators
mechanism cap. 6) Supply the undervoltage release and the work correctly

locking magnet on the operating mechanism at the

relative rated voltage (if provided).
Supply the undervoltage release at the relative rated
4 Undervoltage release voltage and carry out the circuit-breaker The circuit-breaker closes normally.
(if provided). closing operation. The signals are normal.

Cut off power to the release. The circuit-breaker opens. The

indicating changes over.
5 Shunt opening Close the circuit-breaker and supply the The circuit-breaker opens normally.
release a n d shunt opening release at the relative rated voltage. The signals are normal.
a d d i t i o n a l shunt
opening releas e
6 Shunt closing release Open the circuit-breaker and supply the shunt closing The circuit-breaker opens normally.
(if provided). release at the relative rated voltage. The signals are normal.
7Locking electromagnet
on the truck circuit- When the circuit-breaker is opened, in test position Racking-in is not allowed.
breaker (if provided). and the locking electromagnet is not supplied,
attempt to rack-in the circuit-breaker.

Supply the locking electromagnet and carry out the Racking-in takes place correctly.
racking-in operation.
Insert the auxiliary contacts in suitable indicating
8Auxili ary The signals due to the relative
circuits. With the circuit-breaker racked
transmitted contacts into the enclosure, carry out a few traverse operations take place normally.
operations from test position to the service
for indicating circuit- position. Take the circuit-breaker to the racked-
out position.
breaker racked-in,
isolated (SecoGear
switchgear and

PowerCube modules).

9 . Maintenance
The maintenance operations are aimed at
keeping the apparatus in
condition for as long as possible.
In accordance with what is specified in the IEC
61208 / DIN 31051 standards; the following
operations must be carried out.
Inspection: Finding out the actual conditions
Overhauling: Measures to be taken to
maintain the specific conditions
Repairs: Measures to be taken to restore the
specific conditions.
9.1. General
current.
The interventions during service and their aim
are determined by the ambient conditions, by
good working the sequence of operations and
by the short-circuit interruptions.
Note
Respect the following Standards for
maintenance work:
– the relative specifications given in the
chapter on “Standards and Specifications”;
–safety regulations in the chapter on
“Putting into service and operations”;
– standards and specifications of the country
where the apparatus is installed.

The vacuum circuit-breakers are characterized

The maintenance operations must only be
by simple, sturdy construction and a long life.
carried out by trained personnel and who follow
The operating mechanism is maintenance-free
all the safety regulations. Furthermore, it is
for its whole operating life, and only
advisable to call GE personnel, at least in
requires functional inspections (see par.
cases for checking the performances in service
9.2.2.).
and for repairs.
The vacuum interrupters are maintenance-free
Cut the power supply off and put the apparatus
for their whole operating life.
under safe conditions during the
Vacuum interruption does not produce any
maintenance operations.
harmful effects even when there are frequent
interruptions at the rated and short-circuit
 Before carrying out any operations, Carry out the functional test of the operating

check that the circuit-breaker is open,mechanism after 5,000 operations or after

with the springs discharged and that 4 years.
it is not supplied (medium voltage Before doing the test, open the circuit-breaker
circuit and auxiliary circuits). and carry out the following operations:

9.1.1. Operating life expectancy – in the case of withdrawable circuit-breakers,

The operating life expectancy for the take the circuit-breaker to the isolated for test
SecoVac circuit-breakers is as follows: position
– vacuum interrupters: up to 30,000 operations,
according to their type (see par. 7.2.3. Trip – in the case of fixed circuit-breakers: cut off the
curves). power supply to the medium voltage circuit.
– actuator and transmission system: up
to 30,000 operations, under normal operating Note
conditions, according to the type of circuit-breaker Insulate the work area and make it
and with regular maintenance. safe, following the safety regulations specified
9.2. Inspections and functionality tests in the IEC/DIN VDE Standards.

9.2.1. Interruption devices in general Functional test

– Check the conditions of the interruption – With the circuit-breaker not connected to the
devices with regular inspections. load, carry out a few opening and
– Inspection at fixed intervals can be avoided
closing operations.
when the apparatus is permanently under the
– If foreseen, cut the power supply to the spring
control of qualified personnel.
– The checks must, first of all, include charging motor off. Discharge the springs by
visual inspection to check for any closing and opening the circuit-breaker
contamination, traces of corrosion or by means of the closing and opening
electrical discharge phenomena. pushbuttons.
– Carry out more frequent inspections when – Visually inspect the lubrication conditions of
there are unusualoperating conditions
the tulip isolating contacts, of the sliding
(including severe climatic conditions) and in
surfaces, etc.
the case of environmental pollution (e.g. high
level of contamination or an atmosphere with – Check correct electrical and mechanical
aggressive agents). operation of the various devices, with
– Visual inspection of the isolating contacts. particular attention to the interlocks.
It is recommended to turn the contact system – The screws and nuts are tightened in
alternately in order to keep the internal the factory and correct tightening is marked
surface of the contact areas clean. The with a coloured sign. No further
contact areas must be cleaned when there tightening operations are foreseen during the
are signs of overheating (discolored surface) operating life of the circuit-breaker.
(also see Repairs). – Check the main actuator lever roller bearing
– In the case of abnormal conditions, take lubrication: it is advisable to lubricate with a
suitable overhauling measures (see few drops of lubricant oil, using a special oiler.
Overhauling par.). Proceed as follows:
– remove the circuit-breaker screen
9.2.2. Stored energy operating mechanism – charge the operating mechanism springs and
lubricate the right-hand bearing
 (circuit-breaker seen from the front)
– close the circuit-breaker and lubricate the Details regarding overhauling
left-hand bearing (circuit-breaker seen from a When foreseen, cut of the power supply to the
the front). spring charging motor and manually discharge
the operating mechanism springs by closing
9.2.3. Circuit-breaker pole and opening the circuit-breaker.
a Replace the parts subjected to
No other check except what has already been mechanical stress or stress due to particular
environmental conditions, (contact and GE
specified in par. 9.2.1. is necessary.
service centre).
9.3. Overhauling Note
These operations can only be carried out by
9.3.1. Interruption devices in general GE personnel or by skilled and specially
trained personnel.
Should it have been necessary to clean the
devices during the inspections, according to
9.3.3. Circuit-breaker pole
what is specified in par. 9.2.1., use the following
procedure: The circuit-breaker pole and relative vacuum
interrupter are maintenance-free until the
a insulate the work area and make it safe,
maximum number of electrical operations for the
following the safety regulations specified in
type of interrupter is reached (see par.
the IEC/DIN VDE Standards;
7.2.3. Trip curves).
a general cleaning of the surfaces:
The operating life of the vacuum interrupter is
– dry and eliminate light deposits of dirt with
defined by the sum of the ultimate currents
a soft dry cloth;
corresponding to the specific type of interrupter
– more resistant deposits of dirt can
in accordance with what is indicated in the
be removed using alkalescent type
graphs of par. 7.2.3. Trip curves: when the sum
detergent;
of the ultimate currents is reached, the
Note whole pole must be replaced.
Only use detergents without halogens
and never use trichloroethane, Note
trichloroethylene or carbon tetrachloride! Dismantling and replacement of the pole
can only be carried out by GE personnel or
9.3.2. Actuator and transmission system by skilled and specially trained
Circuit-breakers up to 25kA personnel, particularly for the necessary
adjustments.
Complete replacement must be carried
To carry out the interrupter test without
out after 30,000 operations for the
dismantling the circuit-breaker pole, use:
actuator (trip box), for the shock-absorber
– the standard vacuum tester
and for all the other components of the
To check vacuum tightness of the interrupter,
transmission system
the following test values must be set on
(shaft, main levers, locking rings, etc.).
the tester:
Note Rated voltage d.c. test voltage
Dismantling and replacement of the of the circuit-breaker
operating mechanism (trip box) can only be
24 kV 60 kV
carried out by GE personnel or by skilled
and specially trained personnel, particularly for
the necessary adjustments.
 Procedure for testing the degree of vacuum parts/accessories” (par. 11.1.) must
of the interrupter of the circuit-breaker poles: only be carried out by
–turn the power supply off and make the GE personnel. In particular:
working area safe by following the safety – complete pole with bushings/
regulations specified in the IEC / connections
DIN VDE Standards; – actuator and transmission system
– open the circuit-breaker; – closing spring set
– earth a terminal of each circuit-breaker pole; – opening spring
– connect the earth terminal of the VIDAR tester – shock-absorber.
to the circuit-breaker structure;
– connect the high voltage terminal of
the 9.5. Wiring diagrams for circuit-breakers
VIDAR tester to the terminal of the
Note:
circuit-breaker pole not connected to The wiring diagrams comprise the basic
earth components and all further equipment
(L1 phase) and carry out the test. Repeat the options for the various SecoVac types. The
test for phases L2 and L3. scope of equipment possible within an
individual type series is listed in the relevant
Note
switchgear list, and the equipment fitted in
The tester connection cables can
each individual case can be found in the
produce an indication due to the capacitive
order documentation.
effect. In this case the cables must not be
removed.

9.4. Repairs

Replacement of spare parts and

accessories must only be carried
out by GE personnel or suitably
qualified and specially trained personnel.
Always work with the circuit-breaker
open and locked so that it cannot be closed
again, with the work area insulated and
made safe. The operating mechanism
springs must be discharge.
All power supply sources must
be disconnected and made safe
against any reclosing during removal
and installation work.

Should maintenance be carried

out by the customer’s
personnel, responsibility for the
interventions remains with the
customer.
The replacement of parts
not included in the “List
of spare
 Overcurrent Over cur r ent Over cur r ent
Closing interlock Charging release r el ease r el ease Undervoltage
Trip circuit 2.Trip circuit
circuit Closing circuit circuit (A phase) ( ( release
phase) phase)

S2

Y2 Y10 R0 K0 S1
P
V2 V5 V1
Y7 Y8 Y9 Y4

V4
S3 Y3
M

Y0 V3
V0

Truck interlock
Closing monitor
circuit
circuit

Y0 Block Magnet on truck with rectifier -V0 (Optional) S1 Auxiliary switch on mechanism
Y1 Closing block magnet with rectifier -V1 S2 Auxiliary switch on block magnet -Y1
Y2 1.Shunt release OFF with rectifier -V2 S3 Auxiliary switch on switch shaft
S8 Y3 Closing release with rectifier -V3 S8 Limit switch test position
Y4 Undervoltage release U< S9 Limit switch service position
Y7-Y9 Indirect overcurrent release (Optional) K0 Antipumping relay
Y10 2.Shunt release OFF with rectifier -V5 (Optional) R0 Distributing voltage resistance
P Manual Charging JP1 Distributing voltage resistance R0
M Charging motor switching wire
V0-V5 Rectifier (V0 & V5 -Optional) JS1 Antipumping relay K0 switching wire
S9
( Remove antipumping function by cutting it)

Mode of presentation:
1.Aux. switch -S1 shown for c.b.-mechanism discharged.
2.C.b.-unit on opening and in service position.
Service position 3.The optional components are not in standard configure if not required.

Test position

Wiring diagrams for SecoVac C.B. on withdrawable part (A.C.)

Overcurrent Over cur r ent Over cur r ent

Closing interlock Charging release r el ease r el ease Undervoltage
Trip circuit 2.Trip circuit
circuit Closing circuit circuit (A phase) ( ( release
phase) phase)

S2
Y2 Y10

R0 K0 S1
P
Y7 Y8 Y9 Y4
M
S3 Y3

Y0

Truck interlock
Closing monitor
circuit
circuit

Y0 Block Magnet on truck with rectifier -V0 (Optional) S1 Auxiliary switch on mechanism
Y1 Closing block magnet with rectifier -V1 S2 Auxiliary switch on block magnet -Y1
Y2 1.Shunt release OFF with rectifier -V2 S3 Auxiliary switch on switch shaft
S8 Y3 Closing release with rectifier -V3 S8 Limit switch test position
Y4 Undervoltage release U< S9 Limit switch service position
Y7-Y9 Indirect overcurrent release (Optional) K0 Antipumping relay
Y10 2.Shunt release OFF with rectifier -V5 (Optional) R0 Distributing voltage resistance
P Manual Charging JP1 Distributing voltage resistance R0
M Charging motor switching wire
S9 JS1 Antipumping relay K0 switching wire
( Remove antipumping function by cutting it)

Mode of presentation:
1.Aux. switch -S1 shown for c.b.-mechanism discharged.
2.C.b.-unit on opening and in service position.
Service position 3.The optional components are not in standard configure if not required.
4.The connect points in dashed areas should be connected with positive pole.
Test position

Wiring diagrams for SecoVac C.B. on withdrawable part (D.C.)

 Overcurrent Over cur r ent Over cur r ent
Closing interlock Charging release r el ease r el ease Undervoltage
Trip circuit 2.Trip circuit circuit
circuit Closing circuit (A phase) ( ( release
phase) phase)

S2

S1
P Y2 Y10 R0 K0
V2 V5 V1
Y7 Y8 Y9 Y4

V4
S3 Y3
M

V3

Closing monitor
circuit

Mode of presentation: Y1 Closing block magnet with rectifier -V1 ( Optional ) S1 Auxiliary switch on mechanism

1.Aux. switch -S1 shown for c.b.-mechanism discharged. Y2 1.Shunt release OFF with rectifier -V2 S2 Auxiliary switch on block magnet -Y1
2.C.b.-unit on opening. Y3 Closing release with rectifier -V3 S3 Auxiliary switch on switch shaft
3.The optional components are not in standard configure if not required. Y4 Undervoltage release U< K0 Antipumping relay
4.Auxiliary switch S2 should be connected when block magnet Y1 not in Y7-Y9 Indirect overcurrent release (Optional) R0 Distributing voltage resistance
c.b. unit. Y10 2.Shunt release OFF with rectifier -V5 (Optional) JP1 Distributing voltage resistance R0
P Manual Charging switching wire
M Charging motor JS1 Antipumping relay K0 switching wire
V1-V5 Rectifier (V1 & V5 -Optional) ( Remove antipumping function by cutting it)

Wiring diagrams for SecoVac C.B. on fixed part (A.C.)

Overcurrent Over cur r ent Over cur r ent

Closing interlock Charging release r el ease r el ease Undervoltage
Trip circuit 2.Trip circuit Closing circuit
circuit circuit (A phase) ( phase) ( release
phase)

S2
Y2 Y10

R0 K0 S1
P
Y7 Y8 Y9 Y4
M
S3 Y3

Closing monitor
circuit

Mode of presentation: Y1 Closing block magnet with rectifier -V1 ( Optional ) S1 Auxiliary switch on mechanism
1.Aux. switch -S1 shown for c.b.-mechanism discharged. Y2 S2 Auxiliary switch on block magnet -Y1
1.Shunt release OFF with rectifier -V2
2.C.b.-unit on opening. Y3 Closing release with rectifier -V3 S3 Auxiliary switch on switch shaft
3.The optional components are not in standard configure if not required. Y4 Undervoltage release U< K0 Antipumping relay
4.Auxiliary switch S2 should be connected when block magnet Y1 not in Y7-Y9 Indirect overcurrent release (Optional) R0 Distributing voltage resistance
c.b. unit. Y10 2.Shunt release OFF with rectifier -V5 (Optional) JP1 Distributing voltage resistance R0
5.The connect points in dashed areas should be connected P Manual Charging switching wire
with posit ive pole. M JS1 Antipumping relay K0 switching wire
Charging motor
V1-V5 Rectifier (V1 & V5 -Optional) ( Remove antipumping function by cutting it)

Wiring diagrams for SecoVac C.B. on fixed part (D.C.)

 10. Spare parts and accessories – Time delay device for undervoltage release

All assembly operations of – Mechanical override for undervoltage

release
spare parts/accessories must be
– Shunt closing release
carried out following the
instructions enclosed with the spare – Spring charging geared motor with
parts, by GE personnel or by suitably electrical indicating of springs charged
qualified customer personnel with
indepth knowledge of the apparatus – Contact indicating protection circuit-breaker
(IEC 60694) and of all the Standards
aimed at carrying out these of the geared motor open/closed
interventions in safe conditions.
– Contact indicating closing
Should the maintenance be carried out
by the customer’ personnel, responsibility springs charged/discharged
for the interventions remains
– Transient contact with momentary
with the customer. Before carrying out any
operation, always make sure that the closing during circuit-breaker opening
circuit-breaker is open, the springs
discharged and that it is not – Circuit-breaker auxiliary contacts
energized (medium voltage circuit and – Locking electromagnet on the
auxiliary circuits).
operating mechanism

To order circuit-breaker spare – Position contact of the withdrawable truck

parts/accessories, refer to the ordering
sales codes indicated in the technical
catalogue and always state the following:
– type of circuit-breaker
– Contacts indicating connected/isolated
– Opening solenoid
– Key lock in open position
– Isolation interlock with the door

– rated voltage of the circuit-breaker – Protection for opening pushbutton

– rated normal current of the circuit-breaker – Protection for closing pushbutton

–breaking capacity of the circuit-breaker
serial number of the circuit-breaker
– rated voltage of any electrical spare
parts. For availability and to order spare
parts, please contact our Service office.
–Locking electromagnet on the
withdrawable truck
– Set of six tulip contacts

10.1. List of spare parts

– Shunt opening release
– Additional shunt opening release
– Undervoltage release
–Contact for indicating undervoltage
release energized/de-energized