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Electronic Fuel
Injection Controls
E n g i n e & Tu r b i n e M a n a g e m e n t
Digital Control Benefits
SYSTEMS Proven reliability
Comprehensive range
HEINZMANN‘s digital control systems are
High flexibility
acknowledged for their high flexibility, which Long life cycle
meets all customer needs and requirements.
They are known for their long life cycle and High performance
proven reliability and can be used for any size,
One configuration software
type or make of machine. All digital control
for all systems
units in the HEINZMANN range offer excellent
governing performance. All components from one
Our strength is customised solutions tailored supplier
to your particular application, which we offer
besides our standard system solutions. This system Solutions
includes solutions for electronic fuel injection Alongside the control unit as the core of every control
as well as for conventional injection. They solution HEINZMANN delivers all system components
are used for marine, locomotives, gensets, consisting of actuators or injectors and a wide range
industrial vehicles and for hybrid drives in of sensors and pickups. Thus HEINZMANN control
construction vehicles. systems cover engines of any power range, combining
a control unit with an adequate actuator or injector.
HEINZMANN develops, produces and The controls differ in controllable engine power range
distributes all system components like and number and type of inputs and outputs.
controls, actuators, injectors and sensors. With The conventional solutions are available with rotary,
the HEINZMANN DcDesk 2000 configuration & linear or electro-hydraulic actuators, providing a
visualisation software the user can configure position feedback for accurate actuator control.
and adjust the entire range of our digital All systems perform external communication via
controls. This grants optimal adaption to CAN protocol. Most of the control units are available
in different protection grades for direct mounting or
multiple applications. Thus our customers
switch cabinet installation. They guarantee economical
benefit from a wide range of complete
and individual solutions for OEMs, packagers and
solutions from one supplier. retrofit customers.
machine
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Digital Controls PANDAROS DC 6
HEINZMANN digital control units for conventional HEINZMANN’s small but powerful digital control
injection are universally applicable for diesel engines, for high-speed engines, which drives HEINZMANN
gas engines and other prime movers. In addition to actuators rated up to 40 Nm torque.
their basic purpose of speed control, these governors
are capable of performing a multitude of other tasks
and functions. Combined with HEINZMANN‘s powerful
High-speed engine controls for small engines
and proven actuators they offer reliable systems for
engine control and management.
PRIAMOS DC 1-03
HEINZMANN’s digital control for medium and large-
sized engines and turbines in an IP 55 enclosure that
can drive HEINZMANN’s most powerful actuators rated DC 6
up to 180 Nm torque.
DC 6-200
Speed control unit for medium and
The DC 6-200 is HEINZMANN’s low current version
large engines and turbines
of digital PANDAROS controls. With assisting actuator
systems of hydraulic type for instance torques up
to 20 Nm are possible. DC 6-200 hardware is well
adapted for small actuator currents therefore it
comprises an appropriate software version.
DC 1-03
HELENOS DC 2-02
HEINZMANN’s digital control for medium-speed
engines and turbines. The HELENOS unit forms the DC 6-200
core control of application-dedicated systems for
marine, locomotive and turbine applications. External
communication via variable CAN protocols and DC 8
Modbus. Heart of the digital control DC 8 is a very rapid and
highly powerful microprocessor.
Speed control series for medium speed
DC 8 provides speed governor functions as well as
engines and turbines
positioner abilities. Besides that DC 8 can be applied
as peripheral module in control systems to extend I/O
abilities of main controller and drive another actuator.
DC 2-02
DC 8
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ORION series
ORION is a generation of HEINZMANN control
systems for small and medium-sized engines with an
optimal price-performance ratio and high efficiency.
Viking35
The Viking35 ECU, along with its Viking Vision user
interface, provides the core platform for combined
engine management. With its large and expandable
range of conventional I/Os and communication
ports, Viking35 is more than just a governor; it can be
DC 9 programmed to do all engine management functions
and control associated plant, in one integrated
and cost effective package. The Viking35 ECU is
ORION DC 10 Digital control unit complemented by a range of hydraulic actuators,
The economically advantageous ORION DC 10 control specifically the 2231 servo actuator, which provides a
unit, with protection grade IP66, is tailored for direct ballhead mode for manual speed setting in the event
engine mounting without panel and can be used for of power supply failure.
small combustion engines.
Speed control and engine management
system for propulsion, traction and genset
Speed control for direct mounting at small
application
combustion engines
DC 10
Viking35
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Integrated Governors StG EC 40
The range of integrated governors combines the Positioner with brushless actuator with a maximum
functionality of HEINZMANN actuators and speed torque of 40 Nm. Possibility of manual override.
governors in a compact unit, thereby ensuring Two redundant power supply inputs. The StG EC 40
flexibility in mounting positions and interchangeability is available with an optional return spring to ensure
with other proprietary units. setting to zero position if power supply fails.
• Power supply: 24 VDC
DG 2080.11 • Protection grade IP66
Actuator with integrated digital control and minimal
cabling. Enhanced torque positioner
Direct mounted positioner or speed controller
DG 2080.11 StG EC 40
ORION DG 3005.10
ORION DG 3005.10 consists of the digital control unit
DC10 integrated into the actuator StG 3005.
StG EC 250
This powerful positioner with brushless actuator
Speed control unit for small engines delivers a maximum torque of 250 Nm.
integrated in actuator The system has a power supply to drive the
electronics and needs a second (external) one with
higher voltage to drive the motor.
• Power supply: 24 VDC and 48 VDC
• Protection grade IP66
High-power positioner
DG 3005.10
DG 3010.10
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Dual Fuel Controls Gas engine Controls
THESEUS DGM-02
HEINZMANN’s digital generator control, management
and protection system. Suitable for stand-alone and
mains-parallel operation with real kW and reactive
kVAR load management functions for soft loading,
load sharing and import/export control. External KRONOS 20 AFR control unit
communication via CAN protocols or Modbus.
KRONOS 30 full authority system
Range of generator controls The KRONOS 30 M is a full authority air fuel ratio
control system including speed/load control. The
modular concept is very flexible and can be extended
to accommodate applications with larger variations
in gas-, engine- and ambient parameters. At the
core of the system there is ELEKTRA, a high-precise
gas metering unit as part of an air fuel ratio control
system. It is available in different configurations. With
its integrated controller it can be extended to a stand-
alone Lambda control system for any gas quality.
THESEUS DGM-02 digital genset controller
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KRONOS 40 injection based system
Communication Tools
KRONOS 40 is a speed/load control system for
gas engines with gas injection valves controlled by
solenoid valves. The system can handle cylinder DcDesk 2000
outputs from 100 to 600 kW and up to 20 cylinders. HEINZMANN’S Windows® based software to be used
with our digital controls. It supports system configuration
and parameter settings and allows programming control
functions. Additionally it provides various display and
recording functions as for example error logs to assist
monitoring and system diagnosis.
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Actuators HEINZMANN’s large range of actuator models covers
practically any application and sector. This means
HEINZMANN provides a wide range of actuators that customers find a product tailored to their exact
including direct working actuators, actuators with gears requirements.
and actuators with integrated positioning electronics For more information please refer to
and brushless motors. www.heinzmann.com or actuator leaflet.
PANDAROS DC 6
PRIAMOS DC 1
HELENOS DC 2
(Nm)/force (N)
ORION DC 10
ORION DC 12
ORION DC 11
Actuator
ORION DC 9
Angle/stroke
force (N)
XIOS
DC 8
StG 3010 50° 0.6 0.36 4Q 4Q 2Q 4Q
StG 3005 53° 0.3 0.18 4Q 4Q 2Q 4Q
StG 2005 32° 0.8 0.4 4Q 4Q 2Q 4Q
StG 2010 36° 2.0 1.0 4Q 4Q 4Q 4Q
(68°) (1.4) (0.7)
StG 2040 36° 7.4 3.7 4Q 4Q 4Q 4Q 4Q 4Q
(68°) (5.6) (3.4)
StG 2080 36° 11 5.5 4Q 4Q 4Q 4Q 4Q 4Q
(68°) (8.4) (4.2)
StG 2005 DP 32° 0.8 0.4 4Q 4Q 4Q
StG 2040 DP 36° 5.6 2.8 4Q 4Q 4Q
StG 2120 68° 13 4.3 4Q 4Q
StG 3 72° 3.0 1.5 4Q
StG 6-01 36° 4 1.4 4Q 4Q 4Q 4Q 4Q
StG 6-02V 36° 6 2 4Q 4Q 4Q 4Q 4Q
StG 10 36° 10 3.3 4Q 4Q 4Q 4Q 4Q
StG 16 42° 15 5 4Q 4Q 4Q 4Q 4Q 4Q
StG 30 42° 32 11 4Q 4Q 4Q 4Q
StG 30.90 90° 32 11 4Q 4Q
StG 40 42° 44 15 4Q 4Q 4Q
StG 40.90 90° 44 15 4Q 4Q
StG 64 42° 64 21 4Q 4Q 4Q
StG 90 42° 90 30 4Q 4Q 4Q
StG 180 42° 180 60 4Q 4Q
LA 25 19.5 mm 25 N 20 N 2Q 2Q
LA 30 15.5 mm 30 N 24 N 2Q 2Q
LA 35 12.5 mm 35 N 28 N 2Q 2Q
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Applications Dual fuel management
Conversion from diesel to dual fuel combustion
happens for two main reasons: The reduction of fuel
Diesel engine management costs and the reduction of emissions. HEINZMANN
For more than 100 years, HEINZMANN has been dual fuel systems rely on proven components
driving forward the technological developments in and offer solutions for the specific requirements of
diesel engine management. Ever since, our expertise stationary gensets, compressor applications, vehicles
and innovativeness have served to optimise engine and engines. Through precise control of diesel and gas
performance and reduce operational costs as well metering they ensure optimal performance in both
as the impact on the environment. Well-known diesel and dual fuel mode.
manufacturers work together with HEINZMANN to
develop sophisticated control systems for medium-
sized and large diesel engines. Dealing with all
engine types and technologies, we are specialists in
control technology for both mechanical and electronic
injection, and offer complete common rail systems.
Turbine control
A member of the HEINZMANN group, Heinzmann
UK is a manufacturer and global supplier of turbine
controls for gas, steam and water turbines. Among
the 800 of their installations worldwide, gas
turbines of any size and make are to be found. The
Gas engine management consistent technological approach is based on the
HEINZMANN offers a complete product range for gas comprehensive range of HEINZMANN actuation and
engine management, both as modular components governing components, brought together in systems
and as fully integrated engine management systems. for governing and fuel control, supplemented by
Known for their reliability and durability, these control monitoring and protection functions. Full turnkey
systems are highly flexible and suitable for any size, solutions for safe area through to full hazardous area
type or make of gas engine. systems are supplied, installed and commissioned.
With standard products as well as with application-
tailored solutions, HEINZMANN seeks to provide the
perfect system for every customer‘s requirements.
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Digital genset management
Genset management systems by HEINZMANN
and REGULATEURS EUROPA are based around the
THESEUS and Viking35 digital controllers. Encased into
industry standard panels, systems may incorporate
PLCs, HMIs and enhancements such as Modbus and
integrated speed control.
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The HEINZMANN Group
Quality & Precision since 1897
HEINZMANN Subsidiaries
Germany Norway
CPK Automotive GmbH & Co. KG Heinzmann Data Process AS Head Office
Münster Narvik
Phone: +49 251 - 23948 50 Phone: +47 769 610 80 Germany
info@cpk-automotive.com post@heinzmann.no
Heinzmann GmbH & Co. KG
www.cpk-automotive.com www.heinzmann-dataprocess.com
Am Haselbach 1
D-79677 Schönau
Great Britain Russia
Phone: +49 7673 8208 0
ETM_DCS_001_15_04_e_1_2015
www.heinzmann.com