Title:

Work Instruction

DAITOH PRECISIONS, INC.

Process: WIRE CUT Machine : Sodick AQ325L
Customer : GENERIC
Part name : GENERIC
Model no. : GENERIC
Drawing no. : GENERIC Approved by Made by

Process Step Illustration

1. POWER UP
1&2 Parameter
1.1 Perform preventive maintenance inspection to determine if there's any equipment has failed before starting
the operation. (refer to daily, weekly, monthly maintenance checksheets (MDM-023).
ON
1.2. On the primary power source at the PPO panel breaker
1.3. ON the main power supply at the back the machine.
OFF
1.4. Release the emergency stop button clockwise
1.5. Press the source ON.
1.6. Press the power ON.
IP
1.7. Press (ENT) switch to start the limit move according to order (Z+, X-, Y-, U-, and V- axis).
Move U, V axis to its zero point.
1.8. Press (II Thread) button to starts the wire threads automatically.
(Be sure that the upper guide and lower guide are free for wire threading.) POWER UP AUTOMATIC WIRE THREADING HRP
1.9. Align the wire vertically using vertical aligning block.
a. Click [Setting] button from Manual Mode (Codeless Submode) screen.
MAO
b. Click [Vertical Alignment]
c. Select Manual/Auto button,
SV
d. Click X/Y axis for its direction( +/-). Press [Enter]
2. RECEIVING THE DRAWING
V
2.1 Study & analyze the drawing from customer/requesting department.
3. TOOL PREPARATION
SF
1 Wire Electrode Ø0.2mm 5. Material needed ( plate, workpeice )
2 Allen wrench ( 1 set ) 6. Dial gauge and holder
C
3 Soft hammer (copper) 7. Tenir Snip ALIGNING OF WIRE ELECTRODE TOOL PREPARATION
4 Vise
PIK
4. MATERIAL PREPARATION & MACHINE SETTING
4.1 Mount the workpeice/plate to the vise/working table
CTRL
4.2 Attached, magnetic dial holder w/dial gauge ( refer figure 4.2 )
4.3 Check/align the squareness of the workpiece using dial indicator with a max. of 0.005 microns top flatness
WK
4.4 Setting the X,Y,and Z axis to the workpiece to correspond NC program as starting point.
4.4.1. Workpeice Centering
WT
a. Click [manual],[ codeless],[center] button from the screen
b. Input value for "Measurement Direction"," Feed Amount", "Wrap Amount",
WS
"Measurement Times", "Inverted Value" and "Wire Diameter" 4.2 4.3
c. Press the [Ent] switch.
WP
4.4.2 Hole Centering
a. Click [manual],[ codeless],[Hole] button from the screen
b. Input value for " Feed Amount X/Y", "Measurement Times", "Inverted Value" and "Wire Diameter".
c. Press the [Ent] switch.
4.4.3. Edge Positioning
a. Click [manual],[ codeless],[Appr. Face] button from the screen
b. Input value for "Axis and it's Direction"," Wire Diameter" and "Inverted Value"
c. Press the [Ent] switch. (Note : Pls. consider the radius of the wire electrode) 4.4 4.5
4.5. Setting the water level about 30mm above the workpiece
5. DRAWING, PROGRAMMING, & MACHINING OPERATION
5.1. Creating NC Data (from path generation to NC conversion)
5.2. Loading / Editing NC program NOTES
5.3.Creating graphic files *** Preventive
 5.4. Executing NC program run ( machining )
6. DIMENSION CHECKING AND RECORDING ***OIL
6.1. Check / dimension and visual appearance of the workpiece according to specification and ***WATER
1 tolerances right after every process.
6.2. Record obtained data to In-Process Inspection Result (MDM-001). DRAWING & PROGRAMMING MACHINING PROCESS
6.3. Completely fill-up the Process Sheet
7. SHUTDOWN
7.1. Press (manual) button to display manual code screen
7.2. Press power OFF
7.3. Press source OFF
7.4. Turn OFF the main power supply
7.5. Turn OFF the primary power source
SAFETY / HOUSEKEEPING
1. In case of non-conformance, inform the immediate superior.
2. Perform housekeeping and safety control in the production area before and after the operation. DIMENSION CHECKING AND RECORDING
3. Make sure to wash out chips adhering to the slide pipe/plate before they dry, after the operation
R DATE REVISED ITEM IN-CHARGE DATE REVIS
E 04.09.11 1 Integrate dimension checking and recording of result. P. Tan
V
N
dpi Daitoh Precisions, Inc. Effective : 01-02-07 Rev. no 2 Issue no 1 DFAS no. F-002-07
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Document No.: DPI-C-WI-2088

achine : Sodick AQ325L

Revision NO, : 1

Issue No. 1

Made by Originated Date: February 15,2009

LIST OF PARAMETER SETTING RANGE

Function Setting Range

Pulse ON time 000 ~ 031 100 ~ 131 300 ~ 331

000 ~ 063 100 ~ 163

Pulse OFF time
200 ~ 263 300 ~ 363
000 ~ 031
Main power supply
1000 ~ 1031 2000 ~ 2031

peak current 1200 ~ 1231 2200 ~ 2231

Auxiliary power supply circuit H: 0 ~ 6 R: 0 ~ 7 P: 0 ~ 7

M: 0 ~ 9 A: 0 ~ 9 O: 0 ~ 9
Pulse duration

Servo reference voltage 0 ~ 255

Main power 0~9

supply voltage

Servo speed 0000 ~ 0099

Capacitor 0

PIKA selection 000 ~ 039

Option 0000 ~ 0099

Wire control 000 ~ 499

Tension control 0 ~ 255

Wire speed 0 ~ 255

High-pressure flushing 000 ~ 063

*** Preventive Maintenance Refer to Daily, Weekly and Monthly Machine

 Preventive Maintenance checksheet
***OIL No. 32
***WATER Distilled Water

REVISED ITEM IN-CHARGE

DCC -041