SR.NO. TAG. NO.

DESCRIPTION OF ACTIVITY STATUS MAN POWER

RAW MATERIAL PREPARATION SECTION

4 100SX1 Deck plate not provided over the side skirt board Provided by UCPL
1F+1W+1R+1K

Replaced by
5 100DC1
Dust Collector fan exhaust side expansion joint almost damaged. UCPL

LS Crusher discharge chute & skirts are not proper and allows
6 100CR1 Provided by UCPL
excessive spillage of material.

1F+1W+1R+1K

8 100BC2 Counterweights are not provided to head pulley scraper's lever. Provided by UCPL

Required
All the feeding chutes fitted with vibro-feeder to this belt
12 100BC3 modification 1F+1W+1R+1K
conveyor not functioning properly. done by UCPL

One set of canopy (rain protection guard) not provided near

13 100BC4 Provided by UCPL 1F+1W+1R+1K
100DC2 building.

RAW MATERIAL FEED & RAW MILL SECTIO

Required
Weigh-feeders discharge chutes for belt conveyor are not
5 200BC3 modification 1F+1W+1R+1K
suitable, causing more spillage of material . done by UCPL

The one side walk way are also lacking of gratings for about 3 sq. Provided by UCPL 1F+1W+1R+1K
6 200BC3 mtrs.

Required
The discharge chute of belt conveyor is not suitable causing
8 200BC3 modification ----
excessive spillage of material, in tertiary crusher building. done by UCPL
 Required
Modification of discharge chute of tertiary crusher required to
10 200BC4 modification ----
avoid the un-necessary spillage of material in the tunnel. done by UCPL
 DAYS MATERIAL & CONSUMABLES REMARKS
ON SECTION

MS-Plate 6mm = 820 mm x 50 mm = 02 Nos.

MS-plate 3.15 = 800 mm x 600 mm = 01 No.
MS-bolt = M10x50 = 09 Nos.
1 And 1.5 Kgs LPG + 01 Cylinder O2 + Work Completed
Electrode 6013 (3.15) = 25 Nos.
Dust collector bag of size = 500 mm
x 1300 mm

MS-Plate 6mm = 200 mm x 5500 mm = 02 Nos.

MS-plate 3.15 = 700 mm x 850 mm = 01 No.
MS-bolt = M10x50 = 12 Nos. Work Completed
And 1.5 Kgs LPG + 01 Cylinder O2 +
Electrode 6013 (3.15) = 15 Nos.
2

Material search out and

---- fixed with required
adjustment.

1 1.5 Kgs. LPG + 01 Cylinder O2 Work Completed

MS-plate 5 mm = 50 mm x 1600 mm,

MS-plate 1.5mm = 900 mm x 1600 mm MS-
1 Work Completed
bolt = M10x50 = 04 Nos.
And 1.5 Kgs. LPG + 01 Cylinder O2

MILL SECTION

MS-plate 6mm = 500 mm x 700 mm = 02 Nos.

MS-plate 6mm = 300 mm x 700 mm = 02 Nos.
MS-plate 3.15 mm = 2500 mm x 200 mm = 02 Nos. 2 Nos. done by UCPL and
4 and And 05 Kgs LPG + 03 Cylinder O2 + Electrode Work is Completed
6013 (3.15) = 2 Pkts. And
MS-bolt = M10x50 = 40 Nos. with red oxide = 2
Ltrs.

---- ---- ----

---- ---- ----
 UNITED CEMENTS PVT. LTD.
NAUBISE-4, DHADING, NEPAL

SHUT-DOWN MAINTENANCE LIST

(RAW MIL SECTION)

SR.NO. TAG. NO. DESCRIPTION OF ACTIVITY

TRUCK TIPPLER TO L/S STOCK PILE AREA
1 100 EC1 Commissioning of over head crane (10MT capacity) for the use during the
jamming of crusher due to over size feed of lime stone.
2 100 TR1 Inspection and necessary maintenance of L/S trippler trolley and its
hydraulic line.
Lime Stone hopper get sufficient wear out; required modification to done
3 100 HP1 followed by necessary civil activities.

LimeStone Apron Conveyor, pan bolt tightening and tag welding work
4 100 AC1 inspection. Necessary replacement of Hex-bolt by the new counter shunk
bolts.
5 100 AC1
Grease line maintenance work for head & tail pulleys and guide rollers.
6 100 AC1 Hand rail fixing work to maintenance platform fixed for the movement
around the grease line of the Apron Conveyor.
7 100 AC1 Provision of a cover plate over the Apron Conveyor for preventing the fall of
material during the running of the Crusher.

Apron Conveyor discharge chute (i.e. feed chute to Crusher), required

8 100 AC1 modification work for the top plate with provision of strengthening ribs; as it
get damaged.
9 100 SX1 L/S Spillage conveyor belt joint maintenance work and re-adjustment of
front & rear scrappers.
10 100 SX1 Spillage conveyor discharge chute modification work.
11 100 CR1 L/S Crusher blow bar and grinding path assembly inspection work.
12 100 CR1 Crusher NDE bearing clearance checking work.
13 100 CR1 L/S Crusher discharge chute inspection door opening and inspection of
Crusher and inspection of RCC structure & hard plate condition.
14 100 CR1
Crusher discharge chute inspection door area damaged part repairing work.

15 100 CR1 Crusher discharge chute necessary modification work and fixing of side skirt
rubber in single length to avoid spilage of material.
16 100 BC8 Re-adjustment of front and rear scrapper rubber.
17 100 BC8 Belt conveyor discharge chute, necessary modification to avoid excessive
spillage of material while in running.
18 100 BC1 Belt fastener fixing work at 4 places of the conveyor belt for enhancing the
operational life.
19 100 BC1 Discharge chute modification to avoid fall of material and necessary
modication of side skirt. Skirt rubber replacement work.
20 100 BC2 Provision of extra supporting post to hold the rail of trippler conveyor trolley
and necessary alignment of rail.
21 100 BC2 Provision of a cross way for both side movement over the belt conveyor and
its hand railing work.
22 100 BC2 Fixing of side walk way approaching to the drive of the belt and its
approaching ladder.
23 100 BC2 Making an arragement for maintenance of telescopic chute during any
urgency.
24 Misceaneous Fixing of hand rail on 100 BC2 platform all round the building where ever
required.
25 Misceaneous Area housekeeping work.
L/S FEED TO RAW MIL FEED AREA

Inspection of all vibro feeders feeding to this belt conveyor along with
26 100 BC3 necessary modification to virbo-feeder discharge chute with fixing of front &
rear skirt rubber.
27 100 BC3 Head and Tail pulley side, scrapper rubber replacement and necessary
adjustment work.
Discharge chute modification to avoid fall of material and necessary
28 100 BC3 modication of side skirt. Skirt rubber replacement work.

29 100 BC3 Fixing of a cross way for both side movement over the belt at tail end side
near the underground entry of the staircase.
30 100 BC4 Discharge chute modification to avoid fall of material and necessary
modication of side skirt. Skirt rubber replacement work.
31 100 BC5 Tail end pulley side canopy structure removal work as M/s. CPW has provide
shed over the belt conveyor at the tail end area.
32 100 BC5 Provision of side walk way and its approaching ladder near the transfer
tower building.
33 100 BC5 Provision of a monkey ladder approaching from 100 BC4 drive platform to
100 BC5 side walk way.
34 100 BC5 Modification of monkey ladder approaching to drive platform of the belt
conveyor.
35 200 BC1 Necessary modification and extension of side skirt board to avoid any
spillage over the belt.
36 200 BC1 Requirement patching work for the belt conveyor and adjustment of both
pulleyes scrapper rubber accordingly.
37 200 BC2 Necessary modification and extension of side skirt board to avoid any
spillage over the belt.
38 200 BC2 Requirement patching work for the belt conveyor and adjustment of both
pulleyes scrapper rubber accordingly.
39 200 WF1
Removal of discharge chute old suction hood and fixing a new cover plate.
40 200 WF2
Removal of discharge chute old suction hood and fixing a new cover plate.
41 200 WF2
Modification of venting line as done for 200WF1 for dust colector 200 DC1.
42 200 WF3
Removal of discharge chute old suction hood and fixing a new cover plate.
43 200 WF3
Modification of venting line as done for 200WF1 for dust colector 200 DC1.
44 200 WF4 Readiness for the laying of the belt as per HOD instructions
45 200 WF4
Removal of discharge chute old suction hood and fixing a new cover plate.
46 200 WF4
Modification of venting line as done for 200WF1 for dust colector 200 DC1.
47 200 BC3 Discharge chute modification to avoid fall of material due to back throw of
the tertiary crusher.
48 200 BC3 Spillage hopper necessary modification and its connection to tertiary
crusher discharge chute.
49 200 CR1 Provision of sampling point at the feed point of tertiary crusher for the
calibration of weigh feeders.

Inspection of tertiary crusher hammers and wear condition of the plates.

50 200 CR1 Inside inspection of crusher from the discharge chute for hard plate & civil
structures.
51 200 CR1
Requirement of replacement of side skirt rubber by a single piece of belt.
52 Misceaneous Pending hand rail fixing work in this area.
53 Misceaneous Area housekeeping work.
RAW MILL FEED TO BLENDING SILO TOP AREA
54 300 RM1 Raw Mill inlet mounting flange inspection followed by fixing of bolt and
tightening work.
55 300 RM1 Inspection of all bolts of Raw mill diaphragm, followed by tightening work.
Also internal inspection of diaphragm position and its neatness.
56 300 RM1 Inspection of raw mill liner bolt tightness and if required then tightening
work .
57 300 RM1 Removal of unwanted materials like scraps either in drying or in grinding
chamber of the mill.
58 300 RM1 Removal of unwanted collected used grease from Raw Mill girth gear guard
by taping it from the point. Also shifting this

Inpection of clearance between Raw Mill outlet mounting flange and raw
59 300 RM1 mill discharge duct; as sometimes it produces an unpleasant sound with
jerking the outlet duct.
60 300 RM1 Inspection of both the bearings of the pinion and greasing status.
61 300 RM1 Inspection of tooth contact & wear out pattern of raw mill girth gear and
pinion.
62 Grease sprey Inspection and cleaning of raw mill girth gear grease system (GGGSS)
complete air line.
63 Grease sprey Inspection of purging sequence and purging interval for grease sprey
system.
64 Grease sprey Inspection of grease level in grease barrel.
65 300 LQ1 Inspection of raw mill inlet pump and arresting all leakage point along with
complete cleanliness of the pump.
66 300 LQ1 Inspection and cleaning of both the oil filter and strainer of the pump.

67 300 LQ1 Inspection of high pressure pump and required maintenance work followed
by checking the value of corresponding pressure.
68 300 LQ1 Inspection and general maintenance work for heat exchanger and its
cleanliness.
69 300 LQ1 Cooling water line backflow prevention arrangement; as sometimes there is
backflow of water from the funnel.
70 300 LQ2 Inspection and cleaning of both the oil filter and strainer of the pump.

71 300 LQ2 Inspection of raw mill inlet pump and arresting all leakage point along with
complete cleanliness of the pump.
72 300 LQ2 Inspection and general maintenance work for heat exchanger and its
cleanliness.
73 300 LQ2 Cooling water line backflow prevention arrangement; as sometimes there is
backflow of water from the funnel.
74 300 LQ2 Inspection of high pressure pump and required maintenance work followed
by checking the value of corresponding pressure.
75
76
77
78
79
80
81
82
83
RAW MILL COMPRESSORS AND DUST COLLECTORS

84 300 CP1-2 Complete inspection of parts and its readiness, cleaning of outer parts & oil
level inspection. Inspection of air filter and oil filter conditions.
85 300 CP1-2 Inspection of compressed air dryer and cleaning work of its parts.

Provision of fixing a duct line from compressor heat exchanger to out side of
86 300 CP1-2 the building, in order to avoid overheating of the compressor room
alongwith fixing a exhaust fan (Electrical scope)

Complete inspection of air lines against leakages from joints, unions, valves
87 300 CP1-2 etc. and remedies followed by checking the performance of air line against
any pressure drop in the air receiver.
88 300 CP1-2 Provision of required valves at the branching point of the air line for the
ease of maintenance work if needed during the running of compressor.
89 300 CP1-2 Fixing of air extraction points at different building for the cleaning and
maintenance activities.
 Modification of air line running between Raw Material hopper building to
90 300 CP1-2 the Tertiary Crusher building, which is causing problem during movement to
200 BC3 belt way.
91 100 DC1 Inspection of connections from header to the purging line and necessary
remedies.
92 100 DC1 Cleaning and inspection of FR-unit fixed in the line.
93 100 DC1 Inspection of dust collector bags and its neatness.
94 100 DC1 Inspection of all suction points and false air entries prevention.
95 100 DC1 Inspection of Expansion joints, ID-fan vibraions, bearings clearances and its
remedial activities.
96 100 DC2 Cleaning and inspection of FR-unit fixed in the line.
97 100 DC2 Inspection of dust collector bags and its neatness.
98 100 DC2 Inspection of all suction points and false air entries prevention.
99 100 DC2 Inspection of Expansion joints, ID-fan vibraions, bearings clearances and its
remedial activities.
100 200 DC1 Cleaning and inspection of FR-unit fixed in the line.
101 200 DC1 Inspection of dust collector bags and its neatness.
102 200 DC1 Inspection of all suction points and false air entries prevention.
103 200 DC1 Inspection of Expansion joints, ID-fan vibraions, bearings clearances and its
remedial activities.
104 200 DC2 Cleaning and inspection of FR-unit fixed in the line.
105 200 DC2 Inspection of dust collector bags and its neatness.
106 200 DC2 Inspection of all suction points and false air entries prevention.
107 200 DC2 Inspection of Expansion joints, ID-fan vibraions, bearings clearances and its
remedial activities.
108 300 DC2 Cleaning and inspection of FR-unit fixed in the line.
109 300 DC2 Inspection of dust collector bags and its neatness.
110 300 DC2 Inspection of all suction points and false air entries prevention.
111 300 DC2 Inspection of Expansion joints, ID-fan vibraions, bearings clearances and its
remedial activities.
REMARKS