Wood Group ESP, Inc.

“bringing our downhole pump experience to the surface”

SURFACE PUMPING SYSTEMS

surface pumping systems
 Wood Group

corporate structure
Wood Group is a leading business units is Wood Group submersible and surface pump
international energy services ESP, which is one of the world’s solutions to the worldwide Oil
company employing approxi- largest electric submersible and Gas, industrial and mining
mately 10,000 people world- pump manufacturer and industries.
wide and operating from service companies. Wood
bases in over 30 countries. Group ESP offers a compre-
Its businesses serve primarily hensive range of electric
the oil and gas, power genera-
tion and aviation industries.
Wood Group is organized into
two market-facing divisions:
Wood Group Oil and Gas
and Wood Group Power.
Wood Group Oil and Gas
comprises three operating
businesses: Wood Group Well
Support, Wood Group
Engineering and Wood Group
Production Facilities. Wood
Group Power services the
power generation and aviation
industries. There are strong
synergies among these four
operating businesses.
Focusing on the latest technol-
ogy and solutions to enhance
production, Wood Group Well
Support businesses also
provide customers with
comprehensive aftermarket
services. One of those three

Wood Group ESP strives to be Wood Group ESP Technical

the Technology leader in Training Center provides a
Products and Service to our wide range of training
customers. We have invested courses to customers and
heavily in R&D to ensure we employees, including:
remain “ahead of the curve.” Health Safety and Environ-
mental. SPS, Starter,
Variable Speed Drives, CTI
Pump Controllers as well as
Engineering Technology Downhole Equipment.
Center, Oklahoma City

Corporate Office Surface Pumping Systems

Houston, Texas are manufactured at Wood
Group ESP’s, 10 acre
Pic of Training Center
Wood Group has corporate 100,000+SqFt Factory in SPSto be updated
offices in both the UK and Oklahoma City. This facility
USA. has been ISO9001 certified
We have combined our best since 1994. Other company
practices to provide the most locations are ISO9002
appropriate solution to our certified.
worldwide customer base.
 Wood Group ESP, Inc.

surface pumping systems and company synergies

Wood Group ESP is headquar-
tered in Oklahoma City USA. Over
the past 4 decades the company
has evolved from the premier
service company, to the premier
solutions company within our
market segment. We have an on
going commitment to being in the
forefront of technology.
We lead the way in developing
innovations through our extensive
Engineering Technology Center.
Our manufacturing and service
philosophy is to be as close to our
customers as possible, as a result
our distributive manufacturing,
service, repair and pump test
facilities continue to grow closer to
our customer base throughout the
world in over 20 locations.
Mission Statement
! To be the best service
company in the industry
relative to overall performance
and attention to customer
needs
! To provide a wide array of
quality products that maxi-
mizes value to our customers
! To be recognized as an
innovator in enhanced
products and services that
solves customer’s problems
and reduces costs.
Surface Pumping Systems
(SPS)
Are a relatively new technology
compared with other pump
types. SPS have nonetheless
been proven with our existing
Oilfield customer base on
arduous continuous operation
oil patch applications, for over
10 years. In addition SPS
incorporate Wood Group ESP
industry leading pumping
elements, Vector III variable
speed drives and CT pump
controllers.
Recognizing the potential for
this innovative design the
company has spent the past
few years developing the
products and support network,
and in 2001 established a
separate SPS group to promote
the product to existing custom-
ers as well as other markets
and users of alternative
technology pumps; particularly
split-case, and canned vertical
turbine centrifugal pumps, and
plunger positive displacement
pumps where the SPS has a
number of significant advan-
tages, including:
SPS Features and Benefits
Short delivery times
!
! Competitive up front pricing
and very low whole life cost
! Minimal routine maintenance
requirements
! Environmentally friendly, no
leakage collection and
disposal problems
! Pulsation / vibration free,
and very low noise levels
! Maximum “up-time”
! Adaptable for changing
operating conditions
! Minimum down time, major
components are “modules”
which can be easily
replaced on location
! Electric motors directly
couple to the bearing frame,
reducing the number of
wearing components (there
are no gearboxes or v-belts)
! A solitary mechanical seal in
the suction chamber is only
subjected to suction pressure
! Parallel systems for higher
capacities and flexible
operation
Markets and Applications
Oil and Gas
! Produced water injection,
disposal
! Waterflood injection
! Pipeline booster
! Crude oil transfer
! Jet pumping
! Hydraulic power fluid
! Amine/NGL/C02
Mining
! De-watering
! Dust suppression
! Hydraulic power fluid
Industrial
! Industrial process fluids
! Alternative to “API610”
process pumps
! Reverse osmosis
! Geothermal injection
! Wash-down
! De-scaling
! Effluent disposal
Pipeline booster
!
! High pressure transfer

Wood Group Control Telecom

Wood Group ESP’s high
efficiency corrosion resistant
multistage centrifugal pumps
consist of a rotating Impeller
and a stationary Diffuser
which can be stacked to meet
performance requirements.
Optional abrasion resistant/
radially stabilized
pumps and various stage
coatings and diffusion
processes are available for
specific applications.
pump controller provides
unparalleled flexibility for
local and/or remote pump
monitoring and control for
fixed, variable speed or
engine driven units
Features include:
- locally stores historical data
- locally analyzes data
- Communicates to remote
locations on demand through
- Analogue and Digital in/outputs
- Scada compatible
- RS-232 and 485 Ports
- Phone /radio modem
Wood Group ESP Vector III
Variable Speed Drives
(VSD) are available for
SPS to provide the
maximum flexibility in
performance. Vector III
features near sine-wave
and low harmonic content
as a result of variable sine-
wave generation technol-
ogy (VSG technologyTM)
This results in improved
motor and cable life.
Drives are available in 6,
12 and 18 pulse IEEE-519
compliant configurations.
Various enclosures are
available, with NEMA 1
(IP20) and 3R (IP54) being
standard.
 Surface Pumping Systems
Versatile Low maintenance high-pressure pump. The right choice for many traditional Plunger
pump, split-case and Vertical turbine centrifugal pump applications.

- Short delivery time

- Minimal routine maintenance
- Environmentally friendly design
- Adaptable for changing conditions
- Ease of access and change-out modules
- API 682 mechanical seal options
- API 610 flush / quench options
- Energy efficient
Pump Element
Multi stage centrifugal pump with industry leading high
efficiency designs. Supplied as a replaceable module.
Additional pump elements can be added or de-staged if
required for changing duty conditions. Most pumps are
“mixed flow” design for improved abrasion resistance,
improved gas handling and higher efficiency.

Discharge Head
Standard Flanges are ANSI B16.5
Class 300 through 2500, Lap Joint
Type to allow for alignment with
Pipework.
Other connections / flange standards
available.

30.5”(775mm) Fixed
Pipework Height
Minimizes pipework changes
in the event of future
configuration changes.
The Pump, Bearing Frame,
Suction, Discharge and
Motor Shaft are maintained
at the same level even if
pump element or motor are
changed.

Provision for Future Skid Extension(s)

Provides flexibility for changing duty conditions or to facili-
tate reusing the existing SPS as the basis for entirely
different future applications.
In addition; where site access is limited (for example in
Easily Modified Skid TM (1)EMS TM
underground mines) multiple piece skids can be provided to
Rigid base frame for low vibration and ease of installation.
facilitate access then reassembled on location.
Incorporates integral lifting lugs throughout, machined motor
adapter plate (shown in green), which together with the skid
motor plate are predrilled for virtually all available motor
options.
(1)
Patent Pending
Bearing Frame (Thrust
Chamber)
Wood Group ESP, Inc.
Supplied as replaceable
module.Interchangeable
between systems regardless
of the size pump element
installed. Very low number of
rotating parts for long trouble-
free life, simple operation Motors
and minimal routine maintenance. Conventional industry standard 2-pole NEMA and IEC
Oil ring lubrication for optimum oil dispersion foot mounted electric motors are used in configurations
and reduced operating temperatures. to suit local requirements for; enclosure type, voltage,
Thermocouple installed to provide periodic frequency, insulation class, hazardous area, etc.
or permanent temperature monitoring / Other drive options include gas or diesel engine via a
shut down protection. speed increaser.
Labyrinth shaft seals protect the internals
from the environment without wearing
the shaft surface.
Flexible Coupling
Grid or Gear Style Couplings are standard
equipment for long life and minimal routine
maintenance requirements. Others coupling
types are available on request.

Mechanical Seal and Stub Shaft

Optimized mechanical seal only design.
Operates at suction pressure. Standard seal
features silicon carbide faces. Seals available
up to 3000 PSI. Options include API682
cartridge type, and API flush and quench
plans. Front Pull-Out TM (1) design allows for
rapid change-out of seal and / or stub shaft
without disturbing bearing frame and flexible
motor coupling thus avoiding realignment or the
requirement of spacer coupling.
(1)
Patent Pending

Suction Chamber
Can be rotated in 45% Increments.
Standard Flanges ANSI B16.5 Class 150 through 2500.
Other connections / flange standards available.

Instrumentation / Protection
Standard SPS package includes;
- Suction and Discharge Pressure
indicating and Control Switches.
- Vibration Switch.
- Bearing Frame Thermocouple.
Other options can be
Finite element analysis of rigid easily modified skid.
accommodated on request.
 Surface Pumping Systems

60 Hz performance capabilities

The first– South

Brazil systems were installed over ten years ago, there are now hundreds of SPS operating around the world
America
- mostly on arduous, continuous service applications. Below are examples of installations in USA.
Mississippi
Produced -Water
USA Disposal New Mexico - USA Texas - USA
C0
7500
2
Pipeline booster
BPD (XYZ USgpm/ABC m3/hr) per unitProduced water disposal Waterflood Injection
5 PSI (YZ BAR) Suction pressure
5000
1500BPDPSI (146 USgpm/33
(XZ BAR) m3/hr)
Discharge pressure 8000 BPD (233 USgpm/53 m3/hr) 20,000 BPD (583 USgpm/50 m3/hr)
1200 PSI (83 BAR) Suction pressure per unit per unit
2000 PSI (138 BAR) Discharge pressure 50 PSI (3 BAR) Suction pressure 50 PSI (3 BAR) Suction pressure
Plan 53 pressurized flush package, 3000 PSI (207 BAR) Discharge pressure 1750 PSI (121 BAR) Discharge pressure
“Front Pull-outTM” API682 double
mechanical seal
 Surface Pumping Systems

50 Hz performance capabilities

Examples of International Installations

Oman – Middle East Brazil – South America Japan - Asia

Waterflood Injection Produced Water Disposal Geothermal Injection

8000 BPD (233 USgpm/53 m3/hr) per unit 7500 BPD (219 USgpm/50 10000 BPD (292 USgpm/66 m3/hr)
m3/hr) per unit
1000 PSI (69 BAR) Suction pressure 5 PSI (0.3 BAR) 50 PSI (3 BAR) Suction pressure
Suction pressure
5000 PSI (345 BAR) Discharge pressure 1,500 PSI (103 BAR) 2000 PSI (138 BAR) Discharge pressure
Discharge pressure
web: woodgroup.com
e-mail: esp@woodgroup.com
Corporate Office
Manufacturing Plant &
Int’l Operations Headquarters
5500 S.E. 59th Street (73135)
P.O. Box 15070 (73155)
Oklahoma City, Oklahoma USA
Tel 405-670-1431
800-723-3771
Fax 405-670-5463
USA
Colorado-Denver
Tel 303-740-6721
800-535-0310
Fax 303-740-6722
Mississippi-Laurel
Tel 601-649-2030
800-488-9260
Fax 601-649-8819
New Mexico-Artesia
Tel 505-746-4614
Fax 505-746-4519
New Mexico-Hobbs
Tel 505-392-7999 or 7899
Fax 505-392-8190
Oklahoma-Purcell
Tel 405-527-5544 or 3113
800-256-5059
Fax 405-527-7161 or 9582
Texas-Andrews
Tel 915-523-9701
Fax 915-523-9700
Texas-Houston
Tel 281-492-5100
Fax 281-398-4816
Texas-Midland
Tel 915-699-7401
800-749-7402
Fax 915-699-4159
Wood Group
worldwide
Wood Group ESP, Inc.
Locations
Texas-Snyder EUROPE / AFRICA MIDDLE EAST
Tel 915-573-9325 Scotland-Aberdeen UAE-Abu Dhabi
Fax 915-573-1616 Tel +44-1224-840-000 Tel +971-2-555-3045
Wyoming-Casper Fax +44-1224-842-999 Fax +971-2-555-9303
Tel 307-234-4495 UAE-Dubai
800-535-0306 LATIN AMERICA Tel +971-4-338-8027
Fax 307-234-4497 Argentina-Buenos Aires Fax +971-4-338-3104
Wyoming-Cody Tel +54-11-4-311-9411 UAE-Jebel Ali
Tel 307-272-4582 Fax +54-11-4-311-2980 Tel +971-4-883-7595
Argentina-Comodoro Fax +971-4-883-7579
CANADA Tel +54-297-446-8236 Oman-Muscat
Alberta-Calgary Fax +54-297-446-8377 Tel +968-693-410
Tel 403-263-7166 Brazil-Sao Paulo Fax +968-605-784
Fax 403-263-7211 Tel +55-11-3-731-9998 Saudi Arabia-Al-Khobar
Alberta-Nisku Fax +55-11-3-731-9999 Tel +966-3-894-1700 Ext.307
Tel 780-955-2165 Venezuela-Barinas Fax +966-9-864-1819
888-586-8909 Tel +58-7-346-1241
Fax 780-955-9487 Fax +58-7-346-2653
Venezuela-El Tigre
ASIA / PACIFIC Tel +58-8-355-0313
Indonesia - Duri Fax +58-8-355-0313
Tel +62-765-91924 Venezuela-Maracaibo
Fax +62-765-91923 Tel +58-6-136-2058
Indonesia - Jakarta Fax +58-6-136-1993
Tel +62-21-520-0033
Fax +62-21-520-0999 Contact your Local Wood Group ESP, Inc. Representative:
Singapore
Tel +65-735-6191
Fax +65-238-7452
CIS
Russia-Moscow
Tel +7-502-937-6641
+7-502-937-6640
Fax +7-502-937-6642
Brochure provides information as a general guide only, for specific data please contact Wood Group ESP, Inc.
© 2002 All content is copyright of Wood Group ESP, Inc.