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International Journal of Biological Macromolecules 48 (2011) 106–111

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International Journal of Biological Macromolecules


journal homepage: www.elsevier.com/locate/ijbiomac

Microwave assisted synthesis of polyacrylamide grafted starch (St-g-PAM) and


its applicability as flocculant for water treatment
Sumit Mishra, Ankita Mukul, Gautam Sen ∗ , Usha Jha
Department of Applied Chemistry, Birla Institute of Technology, Mesra, Ranchi 835 215, Jharkhand, India

a r t i c l e i n f o a b s t r a c t

Article history: Polyacrylamide grafted starch (St-g-PAM) was made by a novel method of synthesis, involving combi-
Received 15 September 2010 nation of microwave radiation and a chemical free radical initiator (ceric ammonium nitrate) to initiate
Received in revised form 4 October 2010 grafting reaction. This method (microwave assisted synthesis) is quick, highly reliable, reproducible and
Accepted 7 October 2010
yields high quality product as compared to the conventional method (which uses a chemical free radical
Available online 15 October 2010
initiator alone to initiate the grafting reaction).The St-g-PAM grades synthesized were characterized by
various physicochemical techniques. Further, its application as flocculant for wastewater treatment was
Keywords:
investigated.
Ceric ammonium nitrate
Flocculant © 2010 Elsevier B.V. All rights reserved.
Microwave assisted synthesis
Jar test
Polyacrylamide grafted starch

1. Introduction The best method of graft copolymer synthesis is by use of


microwave radiation to generate the free radical sites on the back-
The importance of graft copolymers in the world of polymer sci- bone polymer. Recently, the microwave based methods of graft
ence is analogous to the importance of alloying in case of metals. In copolymer synthesis has been classified into two types [8]:
case of grafted polysaccharides this assumes even greater impor-
tance as grafting is perhaps the most effective way of regulating the (1) Microwave initiated synthesis: uses microwave radiation alone
properties of polysaccharides ‘tailor-made’ according to our needs. to create free radical sites on the polysaccharide backbone, from
The main problem in case of graft copolymers is the lack of com- where the graft chains grow [4,8–10].
mercial methods of synthesis. The chief methods of synthesis of (2) Microwave assisted synthesis: uses a combination of
grafted polysaccharides involves use of chemical free radical ini- microwave radiation and chemical free radical initiator to
tiator (conventional method), high energy radiations (gamma and create the free radical sites on the polysaccharide backbone,
X-ray), UV-radiation based method and microwave based methods. from where the graft chains grow.
The conventional method of synthesis uses a chemical free rad-
ical initiator (e.g. ceric ammonium nitrate or CAN) to generate free In the study reported here, we have synthesized polyacrylamide
radical sites on the backbone polymer, where the monomer of the grafted starch (St-g-PAM) by ‘microwave assisted’ method, in pres-
graft gets added up to form the graft chain [1–5]. This method ence of ceric ammonium nitrate (CAN) as free radical initiator.
of synthesis has low reproducibility and is not very suitable for Microwave assisted synthesis of grafted starch using CAN as free
commercial scale synthesis. radical initiator, has never been reported before to the best of our
A better method of graft copolymer synthesis is by use of high knowledge.
energy radiation (gamma rays or electron beam) as the free radical Grafted polysaccharides have diverse applications, cutting
generator [6–7]. But this method is not suitable for grafted polysac- across various fields of science and technology. Some important
charide synthesis as the high energy radiation can cause damage to applications are as flocculant for wastewater treatment [4,9], as
the polysaccharide backbone (radiolysis). matrix for controlled drug release [8,10] and rheological appli-
UV rays in presence of suitable photosensitizor can also be used, cations. In this study, we have investigated the flocculation
but low penetration of UV-rays makes it suitable for surface grafting efficacy of polyacrylamide grafted starch (St-g-PAM) synthesized
only. by microwave assisted process, towards its application in wastew-
ater treatment.
Water is the single most important resource that decides the
∗ Corresponding author. Tel.: +91 9470137364. fate of human being and for that matter any living being. The
E-mail address: gsen9@hotmail.com (G. Sen). present ever increasing population and improving standard of liv-

0141-8130/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.ijbiomac.2010.10.004
S. Mishra et al. / International Journal of Biological Macromolecules 48 (2011) 106–111 107

ing, coupled with depleting water resources have put a strong 2.2.2. Purification of the graft copolymer by solvent extraction
case on recycling of wastewater. Flocculation is an effective way method
of treating wastewater as it not only removes the colloidal parti- Any occluded polyacrylamide (PAM) formed by compet-
cles (as floc) but also the heavy metals and other contaminants that ing homopolymer formation reaction was removed from the
gets adsorbed in them. Further, these flocculated colloidal parti- grafted polymers synthesized as above, by solvent extraction
cles include most of the microbes present in the wastewater. Also, using a mixture of formamide and acetic acid (1:1 by volume)
removal of colloidal particles makes sterilization of the water easy [13].
as the microbes cannot get shelter against the colloidal particles
and hence gets full exposure to the sterilizing radiations. 2.3. Characterization
Flocculation is a technique where polymers are involved in a
solid–liquid separation by an aggregation process of colloidal par- 2.3.1. Intrinsic viscosity measurement
ticles [11]. Both synthetic and natural polymers have been utilized Viscosity measurements of the polymer solutions were car-
for flocculation. The advantage of flocculation over coagulation is ried out with an Ubbelodhe viscometer (constant: 0.003899) at
that the former uses only polymeric materials in minute quanti- 25 ◦ C. The viscosities were measured in aqueous solutions. The
ties. These polymeric materials are mostly physiologically inert and pH of the solution was neutral. The time of flow for solutions
are biodegradable. On the other hand, coagulation involves use of was measured at four different concentrations. From the time
inorganic salts (e.g. alums) for charge neutralization of colloidal of flow of polymer solutions (t) and that of the solvent (t0 , for
particles. These inorganic salts are required to be added in higher distilled water), relative viscosity (rel = t/t0 ) was obtained. Spe-
doses and their very presence in the water can lead to detrimental cific viscosity was calculated from the relation sp = rel − 1. Then,
effects (e.g. aluminium exposure due to use of alum as coagulant, the reduced viscosity (sp /C) and the inherent viscosity (ln rel /C)
can lead to Alzheimer’s disease over long term [12]). were calculated, where ‘C’ is the polymer concentration in g/dL.
The intrinsic viscosity was obtained from the point of intersection
2. Materials and methods: after extrapolation of two plots, i.e. sp /C versus C and ln rel /C
versus C, to zero concentration [14]. The intrinsic viscosity of
2.1. Materials the various grades of the graft copolymers has been given in
Table 1.
Maize starch and ceric ammonium nitrate were supplied by E.
Merck (India) Limited, Mumbai, India. Acrylamide was procured 2.3.2. Elemental analysis
from E. Merck, Germany. Analar grade of acetone and hydroquinone The elemental analysis of starch and that of St-g-PAM 2 (best
was purchased from S.D. Fine Chemicals, Mumbai, India. All the grade of the grafted starch synthesized) was undertaken with an
chemicals were used as received; without further purification. Elemental Analyzer (Make – M/s Elementar, Germany; Model –
Vario EL III). The estimation of five elements, i.e. carbon, hydrogen,
2.2. Synthesis nitrogen, oxygen and sulphur were undertaken. The results have
been summarized in Table 2.
2.2.1. Microwave assisted synthesis of polyacrylamide grafted
starch (St-g-PAM), using ceric ammonium nitrate (CAN) as free 2.3.3. FTIR spectroscopy
radical initiator The FTIR spectrums of starch (Fig. 1(a)) and of St-g-PAM 2
1 gm of starch was dissolved in 40 ml distilled water. Desired (Fig. 1(b)) were recorded in solid state, by KBr pallet method using
amount of acrylamide was dissolved in 10 ml water and was added a FTIR spectrophotometer (Model IR-Prestige 21, Shimadzu Corpo-
to the starch solution. They were mixed well and were transferred ration, Japan) between 400 and 4000 cm−1 .
to the reaction vessel (1000 ml borosil beaker) and catalytic amount
of ceric ammonium nitrate (CAN) was added. The reaction vessel 2.3.4. Scanning electron microscopy
was subsequently placed on the turntable of a microwave oven. Surface morphology of starch (Fig. 2(a)) and St-g-PAM 2
Now, microwave irradiation at 800 W of power was performed. (Fig. 2(b)) were analyzed in scanning electron microscopy (SEM)
Periodically, the microwave irradiation was paused just before in powdered form (Model: JSM-6390LV, Jeol, Japan).
boiling of the reaction mixture starts (∼65 ◦ C) and was cooled by
placing the reaction vessel in cold water. This was done to keep 2.3.5. TGA studies
the competing reaction of homopolymer formation to the mini- The thermo gravimetric analysis (TGA) of starch and that of the
mum and also to prevent formation of vapours, which may contain St-g-PAM 2 were carried out with TGA instrument (Model: DTG-60;
acrylamide and hence can be toxic/carcinogenic. Shimadzu, Japan). The study was performed in an inert atmosphere
This microwave irradiation – cooling cycle was repeated until (nitrogen) from 25 ◦ C to 600 ◦ C. The heating rate was uniform in all
a gel like mass was left or up to 3 min of irradiation time (if no cases at 5 ◦ C/min. The concerned TGA curves have been shown in
gelling took place). Once this microwave irradiation process was Fig. 3(a) and (b).
complete, the reaction vessel and its contents were finally cooled
and kept undisturbed for 24 h, to complete the grafting reactions. 3. Flocculation studies
Now, the gel like mass left in the reaction vessel was poured into
excess of acetone. The resulting precipitate of graft copolymer was Flocculation efficacies of various synthesized grades of St-g-
collected and was dried in hot air oven. Subsequently, it was pulver- PAM were studied by standard jar test procedure, in 0.25% kaolin
ized and sieved. The percentage grafting of this microwave assisted suspension.
synthesized St-g-PAM was evaluated as: All flocculation experiments were carried out in jar test appa-
wt. of graft copolymer − wt. of polysaccharide ratus (Make: Simeco, Kolkata, India). The test protocol involved
% grafting = 100 taking a measured quantity (800 ml) of the 0.25% suspension
wt. of polysaccharide
in 1000 ml borosil beaker. Calculated amount of the flocculant
The proposed mechanism of synthesis has been depicted in (starch or various grades of St-g-PAM) was added in concen-
Scheme 1 and the synthesis details of various grades of the graft trated solution form (except in case of blank, where no flocculant
copolymer have been shown in Table 1. was added) to achieve the desired concentrations (ranging from
108 S. Mishra et al. / International Journal of Biological Macromolecules 48 (2011) 106–111

Scheme 1. Schematic representation for ‘microwave assisted’ synthesis of St-g-PAM.

Table 1
Polyacrylamide grafted starch (St-g-PAM) grades synthesized.

Grade Wt of starch (gm) Wt of acrylamide (gm) Wt of CAN (gm) Time of irradiation (up to % Graftinga Intrinsic viscosity (dl/g)
gel formation) (s)

St-g-PAM 1 1 5 0.3 167 480 1.3


St-g-PAM 2 1 10 0.3 30 907 3.69
St-g-PAM 3 1 15 0.3 30 904 3.11
St-g-PAM 4 1 10 0.2 26 839 2.72
St-g-PAM 5 1 10 0.4 98 900 3.62
Starch (St) – – – – – 0.91
wt. of graft copolymer − wt. of polysaccharide
a
% grafting = wt. of polysaccharide
100

0 ppm to 1 ppm). The solutions were stirred identically (i.e. in turbidity meter (Digital Nephelo-Turbidity Meter 132, Systronics,
‘jar test’ apparatus), at 150 r.p.m for 30 s, 60 r.p.m for 5 min fol- India). The flocculation efficacy thus studied for starch and var-
lowed by 15 min of settling time. Afterwards, supernatant liquid ious grades of St-g-PAM have been graphically compared in
was collected and turbidity measured in a calibrated nephelo- Fig. 4.

Table 2
Elemental analysis results.

Polymer grade %C %H %N %O %S

Starch 38.86 7.36 0.00 53.78 0.00


PAM 50.80 7.69 19.76 21.7 0.00
St-g-PAM 2 42.52 7.99 14.79 34.70 0.00
S. Mishra et al. / International Journal of Biological Macromolecules 48 (2011) 106–111 109

Fig. 2. SEM micrograph of (a) starch and (b) St-g-PAM 2.

Fig. 1. FTIR spectrum of (a) starch and (b) St-g-PAM 2. gates, the pi bond electron cloud splits up into two localized clouds
(i.e. free radical sites on the constituent carbon atoms).
The free radical sites thus created on the starch backbone (by
4. Results and discussion
CAN) and on the acrylamide (by microwave radiation) interacts
through usual free radical reaction mechanism, to yield the graft
4.1. Synthesis of St-g-PAM by microwave assisted method
copolymer.
A series of five grades of the graft copolymers have been syn-
St-g-PAM has been synthesized by microwave assisted method
thesized by this method.
(i.e. synthesis based on free radical mechanism using microwave
Interpretation for using hydroquinone as inhibitor: Inhibitors
radiation in synergism with ceric ammonium nitrate, to gener-
such as hydroquinone (HQ) react with chain radicals to terminate
ate free radicals on the starch backbone). Various grades of the
chain propagation and the resulting hydroquinone radical is sta-
graft copolymer were synthesized by varying the ceric ammonium
ble and cannot initiate further polymerization. The stability of the
nitrate (CAN) and acrylamide (monomer) concentration. In each
hydroquinone radical is because of the delocalization of electron
case, the microwave irradiation of the reaction mixture was con-
charge density throughout the aromatic structure. Thus, addition of
tinued until it sets into a viscous gel like mass. The synthesis details
hydroquinone quenches the grafting reaction. This inhibitor action
have been tabulated in Table 1. The optimized grade has been deter-
of hydroquinone supports the proposed free radical mechanism
mined through its higher percentage grafting and intrinsic viscosity
[4,10].
(which is proportional to molecular weight). From Table 1, it is
obvious that the grafting is optimized at acrylamide concentration StO∗ + QH → StOH + Q∗
of 10 gm and CAN concentration of 0.3 gm in the reaction mixture
(∼60 ml), when the microwave power is maintained at 800 W.
The mechanism of microwave assisted grafting has been 4.2. Characterization
depicted in Scheme 1.
The mechanism by which Ce (IV) generates free radical is 4.2.1. Estimation and interpretation of intrinsic viscosity
believed to involve the formation of a chelate complex between The intrinsic viscosity was evaluated for starch and the various
the hydroxyl group of the polysaccharide and the oxidant. The grades of St-g-PAM, as stated in Table 1.
complex so formed disproportionates forming free radicals on the It is obvious that the intrinsic viscosities of all the grades of
polysaccharide backbone. St-g-PAM are greater than that of starch. This can be explained
The microwave radiation rotates the acrylamide molecules, by the higher molecular weight of St-g-PAM than starch, due to
leading to elongation of its bonds. As the C–C double bond elon- the grafting of the PAM branches on the main polymer backbone.
110 S. Mishra et al. / International Journal of Biological Macromolecules 48 (2011) 106–111

Fig. 4. Flocculation characteristics of starch and synthesized grades of St-g- PAM.

stretching (i.e. Amide I and Amide II stretching) respectively. Fur-


ther, there is one more additional peak present in grafted product
i.e. at 1334.74 cm−1 , which is assigned to the C–N stretching. Thus,
the presence of these additional peaks in case of grafted starch
compared to that of starch confirms the successful grafting of PAM
chains onto the backbone of starch.

Fig. 3. TGA of (a) starch and (b) St-g-PAM 2.


4.2.4. Scanning electron microscopy (SEM) analysis
It is evident from the SEM micrographs of starch (Fig. 2(a)) and
that of the best grades of St-g-PAM (Fig. 2(b)) that profound mor-
This is in good agreement with Mark–Houwink–Sakurada relation- phological change, in form of transition from granular to lace like
ship (Intrinsic viscosity  = KM˛ , where K and ˛ are constants, both structure, have taken place because of grafting of PAM chains onto
related to stiffness of the polymer chains). starch. Thus, it is evident that the granular morphology of starch is
lost after grafting and transformed into lacy morphology.
4.2.2. Elemental analysis
The results of elemental analysis for starch and of the best grade 4.2.5. Thermal analysis
of polyacrylamide grafted starch (i.e. St-g-PAM 2) are given in The TGA curves of starch (Fig. 3(a)) essentially involved two dis-
Table 2. The presence of nitrogen in case of St-g-PAM 2 (but not tinct zones of weight loss. The initial weight loss is at 30 ◦ C–120 ◦ C.
in starch) confirms that the PAM chains have indeed been grafted This is due to the traces of moisture present. The second zone
on the backbone of starch. (250 ◦ C–330 ◦ C) was due to degradation of the starch backbone.
St-g-PAM 2 (Fig. 3(b)), in addition to the above zones of weight
4.2.3. FTIR spectroscopy loss, have two extra zones of weight loss (340 ◦ C–460 ◦ C and
From the FTIR spectrum of starch (Fig. 1(a)), it is being observed 460 ◦ C–600 ◦ C), due to the grafted PAM chains.
that a broad peak at 3603.03 cm−1 is due to the stretching vibra-
tions of O–H, a smaller peak at 2887.44 cm−1 attributed to the C–H 5. Flocculation studies
stretching vibrations. The bands at 985.62 cm−1 and 929.69 cm−1
are assigned to C–O–C stretching vibrations. The flocculation study in 0.25% kaolin suspension in ‘jar test’
In case of St-g-PAM 2 (Fig. 1(b)), O–H stretching band of apparatus has been graphically represented in Fig. 4.
hydroxyl group of starch and N–H stretching band of amide All the grades of grafted starch have shown better flocculation
group of PAM overlap with each other and lead to a peak at efficacy than starch, due to their higher hydrodynamic volume (i.e.
3728.40 cm−1 and a shouldered peak at 3628 cm−1 . A small peak at intrinsic viscosity) as reported in Table 1. The higher hydrodynamic
3030 cm−1 is attributed to the C–H stretching vibration. The bands volume of the macromolecule leads to its higher flocculation effi-
at 881.47 cm−1 and 829.39 cm−1 are assigned to C–O–C stretching cacy (ref: Singh’s easy approachability model [15,16]).
vibrations. Further, among the various grades of St-g-PAM, the optimized
The appearance of a sharp peaks at 1791.87 cm−1 and at grade (St-g-PAM 2) showed maximum flocculation efficacy due to
1504.48 cm−1 for St-g-PAM 2 are attributed to C O and N–H its highest hydrodynamic volume.
S. Mishra et al. / International Journal of Biological Macromolecules 48 (2011) 106–111 111

For all the polymers, there is an optimal dosage at which the characterized through various physicochemical techniques. Fur-
flocculation caused by it is maximum (i.e. the turbidity of the super- ther, the flocculation efficacy of the graft copolymer was studied
natant collected is minimum). Beyond this dosage, the flocculation through standard ‘Jar test’ procedure in 0.25% kaolin suspension.
decreases (i.e. turbidity of the collected supernatant increases) due It was found that the St-g-PAM grade with highest hydrodynamic
to destabilization of the flocs formed by the excess polymers (floc- volume (i.e. intrinsic viscosity) showed the maximum flocculation
culant). This behaviour of the flocculation curve finely confirms the efficacy, as predicted by ‘Singh’s easy approachability model’.
bridging mechanism [17,18] involved behind the phenomenon.
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